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ACO DRAIN

The ACO Group ACO. The future Contents


of drainage.
Founded in 1946, the ACOGroup ACOis the pioneer and world leader Introduction - selecting the right product.
manufactures products for the of modular trench drain systems.
What are trench drains?..............................6
building and construction industry. ACO drainage systems are used
Today, ACO employs over 4,000 in a variety of applications from Brief guide to trench drain selection............8
people world-wide and has sales and domestic environments to airports.
manufacturing operations in more ACO products have been used at
than 40 countries. many prestigious locations, including
Olympic stadiums, since 1972. Product selector....................................10

Products - ACO Drain............................12


KlassikDrain.............................................14
K100............................................22
K200............................................34
K300............................................44
MiniKlassik K50.............................54
System chain
ACO is a global leader in surface water drainage. ACO manufactures products to collect, Brickslot 100/200.........................58
clean, hold and release water. This addresses all phases of the water cycle and supports PowerDrain..............................................62
Arizona facility.
Sustainable Drainage (SD, SUDS, WSUDS), Low Impact Development (LID) and LEED
S100K..........................................66
principles.
S200K..........................................76
ACO USA S300K..........................................86

ACOUSA was founded in 1978 and is Slab Solutions..........................................96


Americas foremost manufacturer of SlabDrain 100/200/300..............100
trench drainage products.
MembraneDrain...........................108

As market leader, ACO USA is


Collect Clean Hold Release FlowDrain FG200.........................112
constantly innovating to bring new Trench drains Oil/Water separators Detention/Retention Infiltration systems
products to the market. Catch basins devices Flow control

ACO has a fully established R&D Ohio facility. Technical support................................124


department responsible for Service chain Service A - Loading advice .....................128
continuous development, quality To support this extensive product range, ACO provides full support from design conception to
Service B - Materials...............................136
and testing to ensure ACO products product after care.
continue to lead the market. Service C - Chemical resistance..............139
Service D - User requirements.................140

Trench drain pioneers Service E - Trench hydraulics...................142


train design support care Service F - Ponding................................145
ACODrain is the market leading modular
Service G - Grate intake hydraulics..........146
trench drain system and is manufactured
at the companys modern manufacturing Train Design Support Care Service H - Trench drain layouts..............148
facilities in Arizona and Ohio. ACO believes in A complimentary Technical Sales Our customer
the benefits of design service is Support provide service goes
ACODrain offers the most comprehensive education and is offered by qualified complimentary on-site beyond getting
range of trench drain solutions for every heavily involved in in-house engineers training, assistance the order. It starts Installation...........................................150
application. ACODrain products are product training and to help customers and advice during with early design Generic section details...........................156
offered in a variety of widths, depths, and continuing education. ensure the right installation to ensure concepts and
load ratings, with grates to suit. product, layout and best possible results. continues through
U C AT Glossary...............................................159
In conjunction with a comprehensive, ED I installation details. the service life of
quality product range, ACO supports the product.
UING

ON

AIA
its business with extensive stocking
TIN

distributors, technical sales support and


world class customer service. CON
2 Pioneers. 3
When selecting trench drains the following
two main factors should be considered to
ensure a long service life.

1

Application
- Installed location factors - loading, site & user
requirements

2

Hydraulics
- Amount of liquid to collect and drain

Summarized information is provided on pages


8 - 9 with additional supporting information
provided on pages 124 - 149.

train
Introduction - selecting the right product

4 5
5
What are trench drains? Alternatives to a trench drain
train train

A trench drain is a continuous line of surface drainage that removes


A - Trench drain liquid from impermeable/semi-permeable surfaces. It has a B - Open swale Low cost - Relatively quick to
create and no product costs.
continuous inlet along the entire length ensuring maximum liquid
capture. Trench drains allow simple one-way grading of surfaces to
be drained. Inconvenience -
Cannot be walked
on even in low rainfall.

Narrow grates -
Typically narrow grates
Modular are significantly cheaper -
Factory produced units offer consistent quality and can be created particularly in high load class
with advanced shape profiles and built in slope, providing additional applications.
benefits and savings. Formed ditch in pavement often leading to a Maintenance - Easily Performance - Shallow,
catch basin. blocked by build-up of debris inconsistent/irregular
and requires frequent cleaning. surface and lack of slope results
Safety - Superior liquid capture in reduced hydraulics.
minimizes slip hazards to pedestrians
and vehicles (reduce risk of litigation).
Grading - Simple
one-way slopes; easy
and quick to construct. C - Catch basin Grading - Complex four-
Pavement longevity -
way slopes can be difficult
Reduced standing water
and time consuming to design and
extends service life (especially in
construct.
freeze-thaw environments)
Hydraulics - Narrower
and pavement aesthetics.
systems with built in
slopes create increased velocity
Product costs
and system efficiency, often
- Initial costs
Environmental/ results in lower materials costs.
may be less, usually
Health
offset by higher pipe
- Standing water attracts
and installation costs. Quality -
insects and bacteria.
Inconsistent
- Collection of rainwater for
Product costs - Initial costs may pavement quality
reuse (LEED).
seem high, but can be offset by Pipe cost - Extensive and settlement can
- Collection of liquids for
lower pipe and installation costs. underground pipework; create ponding.
treatment (EPA).
related excavation and site work
Series of catch basins located at strategic required.
Pipe savings - Minimal Maintenance - Easy access to
places in the pavement. Precise and exact Pavement longevity - Ponding and
underground pipe, related system. Increased flow velocity = less
grading is needed to drain effectively. Maintenance - Pipes are easily undulating surface often deteriorates
excavation and site work required. sediment build-up and maintenance.
blocked by build-up of debris and and results in shorter service life (especially
require frequent maintenance. in freeze-thaw environments).

Cast-in-place
Boxed out trench created on-site during Site work - Excavation, formwork
concrete pour. Offers many of the benefits construction, creation of slope and 'U' D - Do nothing
and savings of modular trench drains with or 'V' profile can be costly and time consuming.
the following exceptions: Tees/corners are difficult and time consuming
to create. No product costs. Remediation can be expensive.
Deterioration - Concrete surface
deteriorates, especially in freeze-thaw Quality - Can vary greatly and be
environments, resulting in lower performing inconsistent depending upon the Risk litigation from damage to Increased maintenance and reduced
hydraulics and hard to clean surfaces. contractor. Difficult to achieve level grate property or injury to persons. service life of paved areas.
and frame with good concrete support
Wider grates - Typically wider grates resulting in the common cause of many Risk environmental issues/penalties. Potential property damage due to
are significantly more expensive - future problems. water ingress.
particularly in higher load class applications.

6 www.ACODrain.us 7
Brief guide to trench drain product selection
train train

1 2
When selecting trench drains, the following Application 1a) Loading 1b) Site requirements 1c) User requirements Hydraulics
factors should be considered to ensure a
long service life. D
200,000lb
Proof Load

1 Application See page 126 See page 128 See page 136 See page 140 See page 142
A number of issues relating to where Loading refers to any kind of traffic or load Specifics of the installed environment may User requirements typically affect the grate, The amount of liquid a trench drain needs
- Installed location factors; loading,
the drain is used are critical to address. being applied to the trench and grate. There drive, or limit, the choice of trench drain and as that is the exposed part once trench to collect and drain in a given time period
site and user requirements
Incorrect product choice could lead to are several US Load Standards relating to grate. drain is installed. determines size.
product failure, remediation costs, possible larger catch basin grates. ACO uses the EN
2

Hydraulics
- Amount of liquid to collect and drain
litigation or 'over-engineered' solutions. 1433 standard which is specifically written
for trench drains of different widths.
Installation restrictions such as limited
down times may require trench drains that
Requirements are project specific and once
loading requirements are met, grate choice
are quick to install. typically relates to aesthetics, legal or
Summarized information is provided Limited construction depth may demand a safety concerns.
Loading is categorized into several load
on these pages - additional supporting shallow trench drain system.
classes (light, medium and heavy). Choosing
information is provided on pages 124-149. Chemicals, or other corrosive Aesthetics - Intake shape (slots,
the correct solution is determined by:
elements may influence channel and holes or other shapes) and material Area available for flow (channel width
Type of traffic - Pedestrians, cars, trucks, grate material choices. See page 139. (iron, stainless, plastic) can be chosen to AND depth) - Right combination avoids
forklift, aircraft, etc. Non-metallic trench drains may complement surrounding landscape. unnecessary costs and/or flooding.
Wheel loads - Include vehicle, weight of be required for factors other than Legal requirements Overall trench width
load being carried and type of tire (solid chemical resistance - non-magnetic typically relate to ADA
or pneumatic). explosive environments (sparking) may be compliance, heel safety and bicycle Area

Invert depth
Unusual traffic E.g. dumpsters/snow required in certain industrial applications. safe needs. available
plows being dragged across trench etc. for flow
Frequency - Occasional versus frequent
use may also affect product choice.
Clear opening width

Slope increases velocity providing a more


efficient trench. Slope is added in 3 ways:
- Sloping invert channels
- Constant depth channels & ground slope
Safety requirements - Combination of both
typically refer to grate Constant depth channels
Environmental needs such as lockings and special surfaces (slip
Sustainable Drainage, Low Impact resistance). ACO recommends all
Development (LID) or LEED grates are locked in place (especially
qualification may be a determining factor Sloping channels
in high load areas). Some applications
in certain applications. may require multiple locks per grate
Sloped trench drains may be required or security lockings. On occasion,
to eliminate standing water, which can monolithic trench drains may be required
Constant depth channels with ground fall
provide a breeding ground for mosquitoes for maximum grate security - See ACO
and potential health concerns - Malaria, Infrastructure product line.
SARS, West Nile virus, Zika, etc.
Sloping channels with ground fall

Outlet size AND position


- Avoid restricting flow with small pipe.
- Central outlets may enable fewer outlets.
Grate intake - Open area (calculated by
size and quantity of openings) and slot
design affect how much water gets into
trench, and rate of bypass (water flowing
straight over grate).

8 www.ACODrain.us 9
8 9
Product selector
train
KLASSIKDRAIN POWERDRAIN SLAB SOLUTIONS
K100 K200 K300 MiniKlassik Brickslot100 Brickslot200 S100K S200K S300K SlabDrain** Membrane*** FG200

Selection Criteria
PAGE 22 34 44 54 58 58 66 76 86 100 108 112
1a) Loading notes LOADING D D D D D D D D D D D D
The amount of loading (weight) - pounds per square inch, a trench drain EN 1433
needs to withstand. All ACO products are independently certified to EN
1433, and relevant US load standards - full details and a comparison to
A
common US load standards are provided on page 128-133. B
D C
200,000lb
Proof Load
D* HK/HSK
Required load rating
Pg128 E HK/HSK
* EN 1433 suggests monolithic systems for Load class D due to dynamic F HSK
loading of fast moving vehicles. See ACO Infrastructure HighwayDrain for
product solutions. 200,000 lb ! ! !
F grate only F grate only E grate only
200,000lb
** H100 is rated up to Load Class C even if grates of higher load class Proof Load

are used; H100K, H200K & H300K up to Load Class E (depending upon
rating of grate chosen); H100SK, H200SK and H300SK up to Load Class F HS20 ! ! ! ! ! !
(depending upon rating of grate chosen). C & E grate only C & E grate only C & E grate only C grate only C, E & F grate only C grate only
*** MembraneDrain is recommended to a maximum of Load Class C even if
grates of higher load class are used. HS25 ! ! ! ! ! ! !
C & E grate only E grate only E grate only C grate only E & F grate only C grate only E grate only
1b) Site requirements notes SITE
REQUIREMENTS
Project environment may drive, or limit, the choice of trench drain and grate
material. Channel
Polymer concrete Polymer concrete Polymer concrete Polymer concrete Polymer concrete Polymer concrete Polymer concrete Polymer concrete Polymer concrete Polymer concrete Polymer concrete Fiberglass
For chemical and application requirements not met by standard products, material
ACO's Aquaduct line offers a range of different fiberglass resins and can be Galvanized or Galvanized or Galvanized or Galvanized or Galvanized or Galvanized or Polymer concrete/ Galvanized or Galvanized, coated
customized to suit. Stainless steel channels are also available. Contact (800)
Edge rail Ductile iron Ductile iron Ductile iron
stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel steel/iron stainless steel or stainless steel
543-4764 or info@acousa.com for details.
Grates
Ductile iron
Chemical resistance Non-metallic option EPA, LEED, LID, Galvanized steel
Pg139 Pg137 Sustainable Drainage Stainless steel
Pg138 Non-metallic 100mm only
1c) User requirements notes USER
REQUIREMENTS
Typically project-led criteria based on design preference or legislation
compliance.
Lockings NA NA
QuickLok/ QuickLok/ QuickLok/ DrainLok PowerLok/ PowerLok/ PowerLok/ Various QuickLok/ Bolted
ADA compliant Heel resistant/Heel safe Bicycle Safe DrainLok DrainLok DrainLok Bolted Bolted Bolted DrainLok
Page 140 Page 140 Page 140
Aesthetic
options

Grate lockings Aesthetic grates Anti-slip grates Dependent on Dependent on
Page 140 Page 140 Page 140 Safety paver paver

2 Hydraulics notes HYDRAULICS


Width, depth and slope of trench drain determines amount of liquid a
trench can collect and drain in a given time period - if unsure, ACO can use Channel 4 8 12 2 4 8 4 8 12 4 / 8/ 12 4 8
software to determine the right size for specific projects. See page 142- width 100mm 200mm 300mm 50mm 100mm 200mm 100mm 200mm 300mm 100 / 200 / 300mm 100mm 200mm
147.
Slope

Hydraulic capacity Constant depth/sloped fall


Pg142 Pg144 PAGE 22 34 44 54 58 58 66 76 86 100 108 112
10 www.ACODrain.us 11
ACO Drain consists of a wide selection of
products to meet most project loading,
design, hydraulic and budget requirements.

KlassikDrain General purpose trench drains...... 14


K100........................................... 22
K200........................................... 34
K300........................................... 44
MiniKlassik K50.......................... 54
Brickslot 100/200....................... 58

PowerDrain Heavy duty trench drains............ 62


S100K......................................... 66
S200K......................................... 76

Products - ACO Drain S300K......................................... 86

Slab Solutions Concrete slab trench drains........ 96


SlabDrain 100/200/300........... 100
MembraneDrain....................... 108
FlowDrain FG200..................... 112

12 13
13
K100/KS100..................22
K200/KS200..................34
KlassikDrain K300/KS300..................44
General purpose trench
drain MiniKlassik K50/KS50...54
Brickslot100/200..........58

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KlassikDrain features

Wide choice of grates - In various Channel identification -


materials and styles (including ADA Channels feature numbering
compliant) for applications from Load on sidewalls and base of
Class A to Load Class E. channel (to allow easy
See next page for more details. identification after concrete
encasement). Brickslot 100 & 200 - A discreet
drainage solution for use with brick or
QuickLok & DrainLok - Patented, boltless
stone pavers. Available as standard,
locking systems provide quick fitting and removal
Heel Resistant and Twinslot versions.
of grates. Helps reduce installation/maintenance
See page 58
time and cost.

Direction arrows - Cast on Profiled side walls - Strengthening


side of channel indicate flow pillars and frost keys provide
direction and ensure channels channel body strength and
Steel edge rail - Provides additional are installed correctly. mechanical keying to surrounding
strength and protects channel body concrete.
from damage. Stainless steel edge
rail also available.

Shipping gipple/groove -
Side interlocking feature ensures
safer stacking of channels
on pallets for shipping and
Interconnecting end profiles - minimizes breakage.
Allow easy and effective joining
of channels. Appropriate sealant
can be used to create a sealed
joint.

K300 12 internal width

Polymer concrete - A
durable, yet lightweight
K200 8 internal width material made from
polyester a resin binder
System numbering - reinforced by mineral
Each end of the channel aggregates and fillers. It
indicates the number K100 4 internal width provides up to four times
of the channel that will the compressive strength
connect to it. of cement concrete.
K50 2 internal width
See page 136 for
material properties.

MiniKlassik K50 - A 2 internal width,


Sloped (0.5%) channel constant depth system for high profile,
Anti-shunt lugs -
units - Meter long units aesthetic applications where a barrier is
Protrusions in grate
provide 131'-3 continuous required to separate wet and dry areas.
Knock-outs - Included on all channel units fit into recesses on
slope - equates to 1/17 See page 54.
to allow vertical evacuation of the system the edge rail to prevent
fall per linear foot. Constant
along the run. See product pages for longitudinal movement.
depth units can be used to
sizes for each system. extend run lengths.
15 16
www.ACODrain.us
ACO DRAIN

Choosing grates for trench drainage


Grate selection

ove water
- rem fro
A drainage grates primary function is to let n
tio
m
su
surface water enter the drainage system c

rfa
and allow efficient removal of excess water.

Fu

ce
Standard grates
These grates have to remove the quantity of ACO Drain provides a wide selection of
water specified and be strong enough standard grates for all sizes and types of
to withstand traffic without collapsing. channels. These offer the most economic
option and encompass popular styles and
materials. Details can be found on:

Page 30 - K100 grates


Page 42 - K200 grates
Page 52 - K300 grates
Page 57 - K50 grates
Page 74 - S100K grates
Page 84 - S200K grates
Page 94 - S300K grates
Page 122 - FG200 grates

Design criteria for grate

Water intake capacity


Loading
Material - durability & aesthetics
Slot style
Contrast - grates contrast to
Legal requirements
surrounding surface
- ADA compliance
- Slip resistance Aesthetics - grates are a design
- Heel and bicycle safety element in surrounding surface
Locking Freestyle grates
ACO offers a semi-custom option with the
opportunity to design the top surface look
In recent years, the visual importance of of an iron grate to complement your project
these drainage systems has become more design. See page 20 for full details.
prominent.

As the global leader, ACO has introduced


many different sized patterns and
materials, including discreet drainage
concepts such as Brickslot.

The newest innovation is Freestyle - An


easy and cost effective way to design your
own iron grate.

ACO now offers a surface and grate


Visualizer; an online tool that offers
designers the chance to visualize each
Design point - grates are an Exotic grate solutions
integral part of surface design On rare occasions the grate design and/or
ACO Drain grate in a number of different
Discreet - water intake is invisible material becomes a focal point. For these
pavements.
at first glance projects ACO can fully customize materials
and/or finishes of grates to suit client
requirements.

18 19
www.ACODrain.us
ACO DRAIN

Freestyle grates

Architectural features such as entrances,


promenades, courtyards and landscaped
areas, whether public or private, can
all have their appearance significantly
enhanced through the creative use of ACO
Freestyle grates.

Flexible production tools with ACOs own


foundries make it possible to create unique
grate designs for projects with a custom
surface design on a standard KlassikDrain
DrainLok grate.

The two part tool consists of a standard


lower part to provide the structural support
of the grate and a customizable top part
where the designers unique designs can be
created.

A minimum order of 400 grates is required


for this option.

Grate design Features

Load Class D to EN 1433


Customer designer top
ACO Freestyle grates are available for
4, 8 and 12 KlassikDrain systems
Manufactured from ductile iron
ACO DrainLok locking system

Structural sub-frame

Examples

20 21 22
www.ACODrain.us
KlassikDrain K100/
KS100

Key Dimensions
5
4
5
5 4 4
to to
5
13
to
13
4
inch
4
12
to
12

131 continuous slope

131 continuous slope

Typical applications
Parking lots & garages

Shopping malls

K100 is a 4 wide general purpose system with galvanized steel edge rail and the widest Pedestrian areas
choice of grates in different materials and slot styles up to Load Class E (60 ton) featuring
either patented DrainLok or QuickLok boltless locking systems. Light industrial areas

KS100 is the same system, but the edge rail is grade 304 stainless steel. KS100 should Commercial areas
be used where increased aesthetics are required or where increased corrosion resistance is
required. Internal applications

Selection criteria

K100/KS100 - 4 wide general purpose system D Light to industrial duty loads

Product can be used towards


LEED & EPA requirements

Resistant to many everyday


chemicals. Check page 139

Multiple grate options to


meet legal requirements

Multiple grate options to


meet design requirements

General everyday
hydraulic capacity

Constant depth and/or


sloped depth channels

22
23
www.ACODrain.us
ACO DRAIN KlassikDrain K100/
KS100
System layout

Removable Meter channels - sloping & constant depth


grates
0.5% sloped channels in meter lengths and 40 depths which connect to create 40 meter
Channels (131-2) continuously sloping run. Available with either galvanized or stainless steel edge rail.

10

11
12
13
14
15
16
17
18
19
20

21
22
23
24
25
26
27
28
29
30

31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9
Sloping
channels Constant depth channels available in 5 depths. Can be used to create non-sloped runs, or
inserted in sloped runs to increase length.

030

040
010

020
Bottom knockouts on all constant depths and 5, 10, 15, 20, 25, 30, 35, 40 channels.
00

Constant
depth
channels Half meter channels
Constant depth channels in 4 depths supplement
meter channels. Side knockout and profiling enable

0303

0403
0103

0203
side junction to be created. Bottom knockouts on all
Half meter half meter channels. Available with either galvanized or
channels stainless steel edge rail.
6 in. Sch. 40 inlet/outlet caps
Accessories 6 Schedule 40 plain end polypropylene pipe; oval to round adapter cast
into polymer concrete end cap and available in two heights. Solvent weld to

304-6

308-6

404-6

408-6
6 inlet/outlet coupler.
endcaps Note: These end caps cannot be cut to height, and fit only at positions shown in
layout diagram.

4 pipe (by others)


for bottom
knockout

Closing/4 in. inlet/outlet cap


6 oval-to-round Fits all channels and manufactured from gray ABS to complement edge
adapter for rail. Guides aid cutting to correct height. Wings clip cap onto end of
bottom knockout
channel. 4 bell end connection to Schedule 40 pipe. Seal using PVC-ABS
cement.
Universal closing Note: For depth 1-10 channels, ACO recommends removal of unused sections
4 outlet
of bell end to ensure adequate pavement material coverage.
endcap

Installation device
Fits molded recesses on body of channel. Provides height and joint
alignment - a sliding clamp locks the two channels together. Bolt to rebar
Installation on either side of channel to hold channels in place during concrete pour.
device Not reusable; it is lost within concrete haunch.

Type 901 In-line catch basin


Two part in-line catch basin with 4, 6 and 8 drill-outs for pipe connection. Supplied
with plastic trash bucket. Options include an in-line or side foul air trap. Available with
Catch basins either galvanized or stainless steel edge rail.

Type 900
Any channel can be connected into the catch basin by removing the end wall to the
correct height with a box cutter. Cut-out guides provided for connection to channels
00, 010, 020, 030 and 040. All cut-outs to receive male channel ends. One blanking
end plate supplied with in-line catch basin.

Series 600 catch basin


Two part catch basin; bases have 4, 6 and 8 drill-outs for pipe connections. Supplied
Series 600
with plastic trash bucket. Optional riser available for increased depth. Contact ACO for
non-polyethylene riser/bases. Available with either galvanized or stainless steel edge rail.

Any channel can be connected to catch basin by removing end/side wall to correct height.
Drill-outs guide connection to channels 00, 010, 020, 030 and 040. All cut-outs to receive
male channel ends.
24 27
www.ACODrain.us
KlassikDrain K100/
KS100

Meter channels Half meter channels


Outlet flow rates
39.37" (1 meter) 5.12 (130mm) 19.69 (0.5 meter)
3.94 (100mm)
Channels Catch basins K1-901G/S K1-621G/S
19.92 (506mm) K1-631G/S
6.69 (170mm) Outlet Size Invert GPM CFS Outlet Size Invert GPM CFS Invert GPM CFS Invert GPM CFS
4.72 (120mm) 3.94 (100mm)
8.66 (220mm) (Sch 40) in. (Sch 40) in. in. in.
to to Removable
10.63 (270mm) K1-00 - 4 round 3.94 108 0.24

13.46 (342mm)
12.60 (320mm) 11.81 (300mm) A a 4 round 20.68 235 0.52 21.29 239 0.53 33.29 Bar305
QuikLok 0.68
12.60 (320mm)
A K1-40 - 4 round 11.81 187 0.42 b 4 round 27.17 273 0.61 27.79 276 0.62 39.79 335 0.75
3.74 (95mm) B K1-00 - 6 oval 3.94 177 0.39 c 4 round 18.99 224 0.50 19.72 229 0.51 31.72 297 0.66
1.33 (34mm)
B K1-40 - 6 oval 11.81 306 0.68 d 6 round 27.17 602 1.34 27.79 610 1.36 39.79 743 1.66
C K1-20 - 4 round 7.87 132 0.29 e 4 round 19.30 226 0.50 19.84 230 0.51 31.84 297 0.66
C K1-40 - 4 round 11.81 171 0.38 f 4 round 25.67 265 0.59 26.34 269 0.60 38.34 328 0.73
D K1-30 - 6 oval 9.84 233 0.52 g 6 round 19.99 505 1.12 20.62 514 1.15 32.62 667 1.49
D K1-40 - 6 oval 11.81 264 0.59 h 4 round 19.36 227 0.51 20.07 231 0.52 32.07 299 0.67

21.02 (534mm)
i 6 round 27.30 604 1.35 27.76
22.67 609
(576mm) 1.36 39.76 743 1.65
14.17 (360mm)
j 4 round 26.43 269 0.60 27.19 273 0.61 39.19 332 0.74
k 6 round 26.43 593 1.32 27.19 602 1.34 39.19 737 1.64

13.23 (336mm)
l 8 round 27.30 1051 2.34 27.76 1061 2.36 39.76 1302 2.90
6 in. Sch. 40 inlet/outlet caps
m 6 round 25.85 586 1.30 19.92 (506mm)
26.28 591 1.32 38.28 728 1.62
1.2" (30mm)

29.11 (740mm)
n 4 round 18.56 222 0.49 19.15 225 0.50 31.15 294 0.65
K304/308 o 4 round 25.30 263 0.59 25.86 266 0.59 37.86
Removable 326 0.73

13.46 (342mm)
11.02" (280mm) Plain end to fit QuikLok Bar
Note: These are pipe flow rates at specified outlet, NOT channel flow rates.
6" Sch. 40 pipe
D Catch basin flow rates without trash bucket - using trash bucket reduces flow.
K404/408
12.99" (330mm)
Clips onto channel
5.3" (134mm)

Closing/4 in. inlet/outlet cap Installation device


21.02 (534mm) 22.67 (576mm) 14.17 (360mm)
0.125" (3mm)

13.23 (336mm)
12.41" (315mm)

1.61 (41mm)
Bell end to fit 19.92 (506mm)
4" Sch. 40 pipe

29.11 (740mm)
C 1.61 (41mm) K1-621G/S catch basin Removable

13.46 (342mm)
QuikLok Bar
13.50 (343mm)
1.85" (47mm)

K1-901G/S In-line catch basin


19.69 (500mm) 10.06 (255mm) 22.67 (576mm) 5.12 (130mm)
3.98 (100mm)
21.02 (534mm) 22.67 (576mm) 14.17 (360mm)

12.00 (305mm) 13.23 (336mm)


19.92 (506mm)
29.03 (737mm)

g n
Removable

13.46 (342mm)
c e

41.11 (1044mm)
a h QuikLok Bar
l m
d f i k o
b j
K1-631G/S catch basin

21.02 (534mm) 22.67 (576mm) 14.17 (360mm)

3.23 (336mm)
25 26
www.ACODrain.us www.ACODrain.us
ACO DRAIN KlassikDrain K100/
KS100
K100/KS100 Parts table Part No Invert Depth Overall Depth Vol Wgt
.
K100 KS100 Inches mm Inches mm Gal lbs
female male female male female male female male
K1-00 Constant depth channel - 39.37 (1m) 3 74041 74441 3.94 3.94 100 100 4.72 4.72 120 120 1.96 28.1 Polymer concrete catch basins
K1-1 Sloped channel - 39.37 (1m) 74001 74401 3.94 4.13 100 105 4.72 4.92 120 125 1.99 28.1
K1-2 Sloped channel - 39.37 (1m) 74002 74402 4.13 4.33 105 110 4.92 5.12 125 130 2.04 28.9
K1-3 Sloped channel - 39.37 (1m) 74003 74403 4.33 4.53 110 115 5.12 5.31 130 135 2.13 29.7
Polymer concrete catch basins are used either as standalone area drains or most commonly
K1-4 Sloped channel - 39.37 (1m) 74004 74404 4.53 4.72 115 120 5.31 5.51 135 140 2.23 30.5
K1-5 Sloped channel - 39.37 (1m) 3 74005 74405 4.72 4.92 120 125 5.51 5.71 140 145 2.33 31.3 as the outlet to a trench run. They provide the highest hydraulic output and allow easy
K1-6 Sloped channel - 39.37 (1m) 74006 74406 4.92 5.12 125 130 5.71 5.91 145 150 2.43 32.1 access to the pipe system for maintenance.
K1-7 Sloped channel - 39.37 (1m) 74007 74407 5.12 5.31 130 135 5.91 6.10 150 155 2.54 32.9 K1-Series 600
K1-8 Sloped channel - 39.37 (1m) 74008 74408 5.31 5.51 135 140 6.10 6.30 155 160 2.65 33.7 The Type 901 provides an in-line catch basin (same width and visually indistinguishable from 12 in. wide catch basin
K1-9 Sloped channel - 39.37 (1m) 74009 74409 5.51 5.71 140 145 6.30 6.50 160 165 2.75 34.5
K1-10 Sloped channel - 39.37 (1m) 3 74010 74410 5.71 5.91 145 150 6.50 6.69 165 170 2.86 35.3
the trench run) and the Series 600 is 12 wide and provides a greater hydraulic output.
K1-010 Constant depth channel - 39.37 (1m) 3 74043 74443 5.91 5.91 150 150 6.69 6.69 170 170 2.85 35.3
K1-0103 Constant depth channel - 19.69 (0.5m) 3 74044 74444 5.91 5.91 150 150 6.69 6.69 170 170 1.43 17.0
K1-11 Sloped channel - 39.37 (1m) 74011 74411 5.91 6.10 150 155 6.69 6.89 170 175 2.97 36.1
K1-12 Sloped channel - 39.37 (1m) 74012 74412 6.10 6.30 155 160 6.89 7.09 175 180 3.08 36.9 Series 600 grates - choice of grates to
K1-13 Sloped channel - 39.37 (1m) 74013 74413 6.30 6.50 160 165 7.09 7.28 180 185 3.19 37.7 match/complement channel with DrainLok or
K1-14 Sloped channel - 39.37 (1m) 74014 74414 6.50 6.69 165 170 7.28 7.48 185 190 3.30 38.5 QuickLok boltless locking. See page 52-53.
K1-15 Sloped channel - 39.37 (1m) 3 74015 74415 6.69 6.89 170 175 7.48 7.68 190 195 3.42 39.3
QuickLok locking bar
K1-16 Sloped channel - 39.37 (1m) 74016 74416 6.89 7.09 175 180 7.68 7.87 195 200 3.53 40.1
K1-17 Sloped channel - 39.37 (1m) 74017 74417 7.09 7.28 180 185 7.87 8.07 200 205 3.64 40.9
K1-18 Sloped channel - 39.37 (1m) 74018 74418 7.28 7.48 185 190 8.07 8.27 205 210 3.75 41.7 Type 900 grates - choice of grates to match channel
K1-19 Sloped channel - 39.37 (1m) 74019 74419 7.48 7.68 190 195 8.27 8.46 210 215 3.86 42.5 grates with DrainLok or QuickLok boltless locking.
K1-20 Sloped channel - 39.37 (1m) 3 74020 74420 7.68 7.87 195 200 8.46 8.66 215 220 3.98 43.4 K1-Type 901 See page 30-33. QuickLok grates require a
K1-020 Constant depth channel - 39.37 (1m) 3 74045 74445 7.87 7.87 200 200 8.66 8.66 220 220 3.97 43.4 4 in. wide In-line catch basin
removable QuickLok locking bar for easy access to
K1-0203 Constant depth channel - 19.69 (0.5m) 3 74046 74446 7.87 7.87 200 200 8.66 8.66 220 220 1.98 20.5
K1-21 Sloped channel - 39.37 (1m) 74021 74421 7.87 8.07 200 205 8.66 8.86 220 225 4.09 44.2 trash bucket and pipework.
K1-22 Sloped channel - 39.37 (1m) 74022 74422 8.07 8.27 205 210 8.86 9.06 225 230 4.20 45.0
K1-23 Sloped channel - 39.37 (1m) 74023 74423 8.27 8.46 210 215 9.06 9.25 230 235 4.32 45.8 Top section - polymer concrete with integrally cast-
K1-24 Sloped channel - 39.37 (1m) 74024 74424 8.46 8.66 215 220 9.25 9.45 235 240 4.42 46.6
in galvanized or stainless steel frame. Guides aid
K1-25 Sloped channel - 39.37 (1m) 3 74025 74425 8.66 8.86 220 225 9.45 9.65 240 245 4.54 47.4
K1-26 Sloped channel - 39.37 (1m) 74026 74426 8.86 9.06 225 230 9.65 9.84 245 250 4.66 48.2 QuickLok locking bar connection of male channel ends at #10, 20, 30
K1-27 Sloped channel - 39.37 (1m) 74027 74427 9.06 9.25 230 235 9.84 10.04 250 255 4.78 49.0 and 40 depths. Other channels can be connected by
K1-28 Sloped channel - 39.37 (1m) 74028 74428 9.25 9.45 235 240 10.04 10.24 255 260 4.89 49.8 removing wall to required height. Blanking end rail
K1-29 Sloped channel - 39.37 (1m) 74029 74429 9.45 9.65 240 245 10.24 10.43 260 265 5.00 50.6 supplied with K1-901. See page 155.
K1-30 Sloped channel - 39.37 (1m) 3 74030 74430 9.65 9.84 245 250 10.43 10.63 265 270 5.11 51.4
K1-030 Constant depth channel - 39.37 (1m) 3 74047 74447 9.84 9.84 250 250 10.63 10.63 270 270 5.10 51.4
K1-0303 Constant depth channel - 19.69 (0.5m) 3 74048 74448 9.84 9.84 250 250 10.63 10.63 270 270 2.55 24.0 Trash bucket - plastic trash bucket designed to
K1-31 Sloped channel - 39.37 (1m) 74031 74431 9.84 10.04 250 255 10.63 10.83 270 275 5.23 52.2 collect debris washed from trench run. Supported
K1-32 Sloped channel - 39.37 (1m) 74032 74432 10.04 10.24 255 260 10.83 11.02 275 280 5.34 53.0
in catch basin top to avoid creation of a vacuum
K1-33 Sloped channel - 39.37 (1m) 74033 74433 10.24 10.43 260 265 11.02 11.22 280 285 5.45 53.8
K1-34 Sloped channel - 39.37 (1m) 74034 74434 10.43 10.63 265 270 11.22 11.42 285 290 5.56 54.6 and reduction in outflow. K1-631 uses deeper
K1-35 Sloped channel - 39.37 (1m) 3 74035 74435 10.63 10.83 270 275 11.42 11.61 290 295 5.68 55.4 bucket with riser.
K1-36 Sloped channel - 39.37 (1m) 74036 74436 10.83 11.02 275 280 11.61 11.81 295 300 5.79 56.2
K1-37 Sloped channel - 39.37 (1m) 74037 74437 11.02 11.22 280 285 11.81 12.01 300 305 5.91 57.0 Riser - a plastic riser, supplied with K1-631,
K1-38 Sloped channel - 39.37 (1m) 74038 74438 11.22 11.42 285 290 12.01 12.20 305 310 6.02 57.9 designed to provide additional catch basin depth
K1-39 Sloped channel - 39.37 (1m) 74039 74439 11.42 11.61 290 295 12.20 12.40 310 315 6.13 58.7
and hydraulic output. Guides enable cutting to
K1-40 Sloped channel - 39.37 (1m) 3 74040 74440 11.61 11.81 295 300 12.40 12.60 315 320 6.25 59.5
K1-040 Constant depth channel - 39.37 (1m) 3 74049 74449 11.81 11.81 300 300 12.60 12.60 320 320 6.24 59.5 size at 2 (50mm) intervals - minimum 2 and
K1-0403 Constant depth channel - 19.69 (0.5m) 3 74050 74450 11.81 11.81 300 300 12.60 12.60 320 320 3.12 27.5 maximum 12 height. Additional units can be used
K1-304-6 6 inlet cap 96839 96844 9.84 9.84 250 250 11.02 11.02 280 280 - 5.2 (a maximum of 2 is recommended to ensure snake
K1-308-6 6 outlet cap 96840 96845 9.84 9.84 250 250 11.02 11.02 280 280 - 5.0 access is maintained and for structural stability).
K1-404-6 6 inlet cap 96834 96846 11.81 11.81 300 300 12.99 12.99 330 330 - 6.0 Contact ACO for non-polyethylene riser.
K1-408-6 6 outlet cap 96836 96847 11.81 11.81 300 300 12.99 12.99 330 330 - 5.8
Universal end/4 inlet outlet cap 96822 11.81 11.81 300 300 12.40 12.40 315 315 - 0.4 Base - polyethylene bases with wide range of
Debris strainer for 4 bottom knockout 93488 - - - - - - - - - 0.2
Schedule 40 4, 6 and 8 cut-outs for easy
4 oval to 6 round outlet adapter 95140 - - - - - - - - - 1.1
pipe connection. Cut outs on end and side allow
Installation device 97477 - - - - - - - - - 2.8
Grate removal tool 01318 - - - - - - - - - 0.3 connection of ACO foul air trap. Contact ACO for
QuickLok locking bar 02899 - - - - - - - - - 0.1 non-polyethylene bases.

Notes:
1. K100 has a galvanized steel edge rail for general use. KS100 has a grade 304 stainless steel edge rail for use where increased aesthetics or corrosion Part No. Volume Weight
Parts table - K100 Catch basins
resistance is required. K100 KS100 Gallons* lbs
2. KlassikDrain is sold as channel only. Choose appropriate grate from pages 30-33. K1-901 in-line catch basin - 19.69 (0.5m) 94608 94609 12.3 52.6
3. Preformed 4 dia. & 6 oval drill-outs cast on underside of certain channels (00, 5, 10, 010, 0103, 15, 20, 020, 0203, 25, 30, 030, 0303, 35, 40, 040, 0403). K1-621 catch basin - 19.69 (0.5m) 94617 94618 24.9 55.8
4. Closing/4 outlet closing cap can be cut down to suit all channels. K1-631 catch basin - 19.69 (0.5m) 94631 94632 34.7 65.8
5. Catch basin details on page 29. Series 600 optional riser 99902 9.8 10.0
Foul air trap
6. Debris strainer details for 4 dia. outlet on page 103. Foul air trap - fits both 901 & 600 basins 90854 - 1.2
* Volume is up to grate seat and without trash bucket.
28 29
www.ACODrain.us
ACO DRAIN
KlassikDrain K100/
KS100
Available K100/KS100 DrainLok grates
Description Part Length Slot Size Intake Wgt Description Part Length Slot Size Intake Wgt
No. area No. area
inches (m) inches sq. in. lbs inches (m) inches sq. in. lbs

A Load Class A - 3,500lbs - EN 1433 70psi Pedestrian C Load Class C - 56,000lbs - EN 1433 1,162psi Commercial vehicle
Perforated steel Perforated steel
Type 410D - galvanized 12666 39.37 (1.0m) 28.3 6.3 Type 411D - galvanized 12656 39.37 (1.0m) 28.3 11.3
22.6 22.6
Type 412D - galvanized 12667 19.69 (0.5m) 14.1 3.2 Type 413D - galvanized 12657 19.69 (0.5m) 14.1 5.7
0.25 dia. DL 0.25 dia. DL
Type 451D - stainless* 12664 39.37 (1.0m) 28.3 6.3 Type 465D - stainless* 12654 39.37 (1.0m) 28.3 11.3
29.6 29.6
Type 453D - stainless* 12665 19.69 (0.5m) 14.1 3.2 Type 466D - stainless* 12655 19.69 (0.5m) 14.1 5.7
* Grade 304 stainless steel * Grade 304 stainless steel
Slotted steel Mesh steel
Type 420D - galvanized 12610 39.37 (1.0m) 35.2 5.9 Type 405D - galvanized 132880
27.4
Type 421D - galvanized 12611 19.69 (0.5m) 17.6 3.0 Type 406D - galvanized 132881 52.1
0.38 x 1.46 39.37 (1.0m) 121.1 7.8
DL 1.20 x 0.50 DL
avg 19.69 (0.5m) 58.0 3.9
Type 450D - stainless* 12640 39.37 (1.0m) 35.2 2.9 Type 430D - stainless* 132882 41.3
29.9
Type 452D - stainless* 12641 19.69 (0.5m) 17.6 3.0 Type 431D - stainless* 132883
* Grade 304 stainless steel * Grade 304 stainless steel
Longitudinal plastic Slotted iron
Type 494D - black 99575

Type 495D - gray 99576 19.69 (0.5m) 1.76 x 0.34 27.4 1.8 DL 52.5 0.47 x 1.58
Type 460D - iron 12670 19.69 (0.5m) 28.3 10.1 DL 35.6
avg
Type 496D - tan 99577
Polypropylene Ductile iron to ASTM A 536-84 - minimum grade 64-45-12
B Load Class B - 28,000lbs - EN 1433 581psi Light duty
Longitudinal iron
Longitudinal stainless steel
Type 476D - iron 142171 19.69 (0.5m) 2.1 x 0.24 22.6 7.0 DL 25.8
Type 447D - stainless 142215 39.37 (1.0m) 93.7 8.0
1.61 x 0.24 DL 51.3
Type 448D - stainless 142216 19.69 (0.5m) 46.9 4.0
Ductile iron to ASTM A 536-84 - minimum grade 64-45-12

Grade 304 stainless steel Wave iron


Longitudinal galvanized steel
0.27 x 2.4
Type 480D - iron 99578 19.69 (0.5m) 27.0 8.0 DL 26.6
avg
Type 438D - galvanized 132555 39.37 (1.0m) 66.0 10.0
1.15 x 0.3 DL 42.3
Type 437D - galvanized 132550 19.69 (0.5m) 33.0 4.2
Ductile iron to ASTM A 536-84 - minimum grade 64-45-12

C Load Class C - 56,000lbs - EN 1433 1,162psi Commercial vehicle


DrainLok - boltless & barless locking system
Slotted plastic Fast locking device removes the need for bolts and bars and improves channels hydraulic
Type 492D - black** 132720 86.4 capacity. The DrainLok mechanism simply clips into channel edge rail for rapid
installation. ACO DrainLok grates are fitted with an anti-shunt mechanism that restricts
0.3 x 1.69
Type 497D - gray 132266 19.69 (0.5m) 22.2 2.2 DL 35.6 unwanted grate movement when installed, improving durability and longevity of the system.
avg
Type 498D - tan 132712
Polypropylene ** Microgrip texture (black only)
35.6
1 2 3
Slotted steel
Type 425D - galvanized 12614 39.37 (1.0m) 35.2 8.8
27.4
Type 426D - galvanized 12615 19.69 (0.5m) 17.6 4.4
0.38 x 1.46
DL
avg
Type 455D - stainless* 12644 39.37 (1.0m) 35.2 8.8
29.9
Type 457D - stainless* 12645 19.69 (0.5m) 17.6 4.4 Fit grate Grate removal
* Grade 304 stainless steel
Position grate onto channel and align anti-shunt Push down or stand on grate until it clicks into To remove first grate, insert grate removal
Key Locking mechanism Compliant with Americans with Disabilities ASME A112.6.3 - 2001 Heel resistant detail with recess in rail. position. tool into slots at end of grate, pull up sharply.
Act of 1990 Section 4.5.4 (Page 140) less than 0.31 (8mm) (Page 140) Remaining grates can be removed by hand.
Heel safe equal or less than 0.25 Bicycle Safe compliant to Australian Anti-slip grates - BPN over 24 (Page
(6.5mm) (Page 140) Standard AS 3996 - 2006 (Page 140) 140)
For QuickLok grates see next page
30 31
www.ACODrain.us
ACO DRAIN
KlassikDrain K100/
KS100
Available K100/KS100 QuickLok grates
Description Part Length Slot Size Intake Wgt Description Part Length Slot Size Intake Wgt
No. area No. area
inches (m) inches sq. in. lbs inches (m) inches sq. in. lbs

C Load Class C - 56,000lbs - EN 1433 1,162psi Commercial vehicle C Load Class C - 56,000lbs - EN 1433 1,162psi Commercial vehicle
Deco iron Steel Brickslot 100
Type 441 - galvanized 138040 39.37 (1.0m) 17.6
Type 442 - galvanized 138041 19.69 (0.5m) 9.0
0.44 x 0.6
Type 481Q - iron 97120 19.69 (0.5m) 19.0 9.0 QL 38.8 39.4 x 0.47 18.6 N/A N/A
avg
Type 443 stainless* 138045 39.37 (1.0m) 17.6
Type 444 stainless* 138046 19.69 (0.5m) 9.0
Ductile iron to ASTM A 536-84 - minimum grade 64-45-12 * Grade 304 stainless steel. See page 58 for full details/access units.

Mosaic iron Steel Heel Resistant Brickslot 100


Type 470 - galvanized 138050 39.37 (1.0m) 18.0
Type 471 - galvanized 138051 19.69 (0.5m) 9.2
Type 479Q - iron 97116 19.69 (0.5m) 0.43 avg 13.0 10.0 QL 24.6 39.4 x 0.3 24.8 N/A N/A
Type 472 stainless* 138055 39.37 (1.0m) 18.0
Type 473 stainless* 138056 19.69 (0.5m) 9.2
Ductile iron to ASTM A 536-84 - minimum grade 64-45-12
* Grade 304 stainless steel. See page 58 for full details/access units.
E Load Class E - 135,000lbs - EN 1433 2,788psi Industrial
Slotted iron

Type 461Q - iron 96752 19.69 (0.5m) 0.40 x 3.93 34.1 10.2 QL 31.1

Ductile iron to ASTM A 536-84 - minimum grade 64-45-12

Slotted steel
Type 435Q - galvanized 31550 39.37 (1.0m) 35.2 13.7
Type 436Q - galvanized 31551 19.69 (0.5m) 17.6 6.8 27.4
0.38 x 1.46
QL
avg
Type 490Q - stainless* 31650 39.37 (1.0m) 35.2 13.7 29.9
Type 493Q - stainless* 31651 19.69 (0.5m) 17.6 6.8
* Grade 304 stainless steel.

Longitudinal iron

Type 478Q - iron 03314 19.69 (0.5m) 1.77 x 0.27 22.5 12.8 QL 25.8

Ductile iron to ASTM A 536-84 - minimum grade 64-45-12

QuickLok - boltless locking system

1 2 3 4 5 6
Typical Brickslot use

Fit locking bar Fit grate Grate removal


 ocate locking bar in
L  se hammer to tap
U To install grate, align Push down or stand on To remove first grate,  o remove bar, insert
T
channel wall recesses bar into place, so that QuickLok stud grate until it clicks into insert grate removal screwdriver into hole
by rotating clockwise. serrated ends grip in directly over locking position. tool into slots at end of at end of bar and lever
recess. bar. grate, pull up sharply. back serrated end,
Remaining grates can rotate bar free.
be removed by hand.

Key Locking mechanism Compliant with Americans with Disabilities ASME A112.6.3 - 2001 Heel resistant
Act of 1990 Section 4.5.4 (Page 140) less than 0.31 (8mm) (Page 140) For DrainLok grates see previous pages
32 Heel safe equal or less than 0.25 Bicycle Safe compliant to Australian Anti-slip grates - BPN over 24 (Page 33
(6.5mm) (Page 140) Standard AS 3996 - 2006 (Page 140) 140) www.ACODrain.us
KlassikDrain K200/
KS200

Key Dimensions
10
10
8
8

9
9
to
to
17
8
inch
8
8
to
to
16
17 16

131 continuous slope


131 continuous slope

Typical applications
Parking lots & garages

Shopping malls

K200 is an 8 wide system with galvanized steel edge rail and wide choice of grates in Pedestrian areas
different materials and slot styles up to Load Class E (60 ton) featuring either patented
DrainLok or QuickLok boltless locking systems. Light industrial areas

KS200 is the same system, but the edge rail is grade 304 stainless steel. KS200 should Commercial areas
be used where increased aesthetics are required, or where increased corrosion resistance
is required. Internal applications

Selection criteria

K200/KS200 - 8 wide general purpose system D Light to industrial duty loads

Product can be used towards


LEED & EPA requirements

Resistant to many everyday


chemicals. Check page 139

Multiple grate options to


meet legal requirements

Multiple grate options to


meet design requirements

Increased hydraulic capacity

Constant depth and/or


sloped depth channels

34 35
www.ACODrain.us
ACO DRAIN KlassikDrain K200/
KS200

System layout
Removable Meter channels - sloping & constant depth
grates 0.5% sloped channels in meter lengths and 40 depths which connect to create
Channels
40 meter (131-2) continuously sloping run. Available with either galvanized or stainless

10

11
12
13
14
15
16
17
18
19
20

21
22
23
24
25
26
27
28
29
30

31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9
steel edge rail.
Sloping
channels
Constant depth channels are available in 5 depths. Can be used to create non-sloped
runs, or inserted in sloped runs to increase length.

030

040
010

020
Bottom knockouts on all constant depths and 5, 10, 15, 20, 25, 30, 35, 40 channels.
00

Constant
depth
channels

Half meter channels


Constant depth channels in 4 depths supplement meter channels.

0303

0403
0103

0203
Side knockout and profiling enable side junction to be created.
Bottom knockouts on all half meter channels. Available with either
Half meter
galvanized or stainless steel edge rail.
channels

Accessories

4 or 6 pipe
(by others)
for bottom Closing/4 in. or 6 in. outlet cap
knockout Fits all channels and manufactured from gray polypropylene to complement edge
rail. Guides aid cutting to correct height. Wings clip cap onto end of channel. 4 and
6 bell end provides connection to Schedule 40 pipe. Seal using appropriate flexible
Universal closing
sealant.
4/6 outlet Note: For depth 1-10 channels, ACO recommends removal of unused sections of bell end
endcap to ensure adequate pavement material coverage.

Installation device
Fits molded recesses on body of channel. Provides height and joint
alignment - a sliding clamp locks the two channels together. Bolt to rebar
Installation on either side of channel to hold channels in place during concrete pour.
device Not reusable; it is lost within concrete haunch.

Type 902 In-line catch basin


Two part in-line catch basin with 4, 6 and 8 drill-outs for pipe connection.
Supplied with plastic trash bucket. Options include an in-line or side foul air
trap. Available with either galvanized or stainless steel edge rail.
Catch basins

Any channel can be connected into the catch basin by removing the end
Type 900 wall to the correct height with a box cutter. Cut-out guides provided for
connection to channels 00, 010, 020, 030 and 040. All cut-outs to receive
male channel ends.

Series 600 catch basin


Two part catch basin; bases have 4, 6 and 8 drill-outs for pipe connections. Supplied
with plastic trash bucket. Optional riser available for increased depth. Contact ACO for
Series 600
non-polyethylene riser/bases. Available with either galvanized or stainless steel edge rail.

Any channel can be connected to catch basin by removing end/side wall to correct
height. Cut-outs guide connection to channels 00, 010, 020, 030 and 040. All cut-outs
to receive male channel ends. Blanking kit end rail available to stop concrete ingress
during final pour.
36 39
www.ACODrain.us
15.75
49.63 (1261mm)
KlassikDrain K200/
KS200

12.00 (305mm)
Outlet flow rates
Meter channels Half meter channels
Channels Catch basins K2-902G/S K2-621G/S K2-631G/S
39.37" (1 meter) 9.92 (252mm) 19.69" (0.5 meter)
Outlet Size Invert GPM CFS Outlet Size Invert GPM CFS Invert GPM CFS Invert GPM CFS
7.87 (200mm) (Sch 40) in. (Sch 40) in. in. in.

8.86 (225mm) 7.87 (200mm) 10.83 (275mm) A K00 - 4 round 7.87 153 0.34 a 4 round 25.33 263 0.59 29.80 287 0.64 41.80 343 0.77
to 12.80 (325mm) A K40 - 4 round 15.75 216 0.48
to b 4 round 31.83 297 0.66 36.29 319 0.71 48.29 370 0.83
15.75 (400mm) 14.76 (375mm)
16.73 (425mm) B K00 - 6 round 7.87 344 0.77 c 4 round 23.76 254 0.57 28.22 279 0.62 40.22 337 0.75
16.73 (425mm)
B K40 - 6 round 15.75 486 1.08 d 6 round 31.83 658 1.47 36.29 707 1.57 48.29 824 1.84
6.30 (160mm) 10.24 (260mm) C K00 - 4 round 7.87 132 0.29 e 4 round 23.91 255 0.57 28.37 280 0.62 40.37 337 0.75
2.68 (68mm) C K40 - 4 round 15.75 202 0.45 f 4 round 30.40 290 0.65 34.87 312 0.70 46.87 365 0.81
D K10 - 6 round 9.84 320 0.71 g 6 round 24.68 570 1.27 19.69 (500mm)
29.15 626 1.40 41.15 757 1.69
D K40 - 6 round 15.75 437 0.97 h 4 round 24.13 256 0.57 28.59 281 0.63 40.59 338 0.75
i 6 round 31.82 658 1.47 36.28 707 1.57 Removable
48.28 824 1.84

14.25 (362mm)
QuickLok Bar
j 4 round 31.26 294 0.66 35.72 316 0.70 47.72 368 0.82
B A k 6 round 31.26 651 1.45 35.72 701 1.56 47.72 819 1.83
l 8 round 31.82 1149 2.56 36.28 1237 2.76 48.28 1449 3.23
m 6 round 30.32 640 1.43 34.78 690 1.54 46.78 810 1.81
n 4 round 23.19 251 0.56 27.65 276 0.61 39.65 334 0.74
Closing/4 in. or 6 in. outlet cap o 4 round 29.90 288 0.64 34.36 310 0.69 46.36 363 0.81

0.20" (5mm) Note: These are pipe flow rates at specified outlet, NOT channel flow rates.
Catch basin flow rates without trash bucket - using trash bucket reduces flow.

11.81 (300mm)
16.54" (420mm) max

19.69 (500mm) 13.86 (352mm) 22.67 (576mm)

Bell end
to fit

15.75 (400mm)
4" or 6 Sch.
D 40 pipe

C
Installation device

37.64 (956mm)
1.25" (32mm)

2.13 (54m)

1.89 (48mm)
K2-621G/S catch basin
18.22 (463mm)

K2-902G/S In-line catch basin


19.69 (500mm) 9.92 (252mm) 22.67 (576mm) 7.87 (200mm)
19.69 (500mm) 13.86 (352mm) 22.67 (576mm) 11.81 (300mm)
15.91 (404-mm)

15.75 (400mm)
33.18 (843mm)

49.63 (1261mm)

12.00 (305mm)
K2-631G/S catch basin

37 38
www.ACODrain.us
ACO DRAIN KlassikDrain K200/
KS200

K200/KS200 Parts table Part No . Invert Depth Overall Depth Vol Wgt
Polymer concrete catch basins
K200 KS200 Inches mm Inches mm Gal lbs
female male female male female male female male
K2-00 Constant depth channel - 39.37 (1m) 3 75041 75441 7.87 7.87 200 200 8.86 8.86 225 225 7.54 83.6
K2-1 Sloped channel - 39.37 (1m) 75001 75401 7.87 8.07 200 205 8.86 9.06 225 230 7.94 83.6 Polymer concrete catch basins are used either as stand alone area drains or more
K2-Series 600
K2-2 Sloped channel - 39.37 (1m) 75002 75402 8.07 8.27 205 210 9.06 9.25 230 235 8.13 84.7 commonly as the outlet to a trench run. They provide the highest hydraulic output and allow
12 in. wide catch basin (with riser)
K2-3 Sloped channel - 39.37 (1m) 75003 75403 8.27 8.46 210 215 9.25 9.45 235 240 8.33 85.8 easy access to pipe system for maintenance.
K2-4 Sloped channel - 39.37 (1m) 75004 75404 8.46 8.66 215 220 9.45 9.65 240 245 8.53 86.9
K2-5 Sloped channel - 39.37 (1m) 3 75005 75405 8.66 8.86 220 225 9.65 9.84 245 250 8.74 88.0
Type 900 provides an in-line catch basin (same width and visually indistinguishable from the
K2-6 Sloped channel - 39.37 (1m) 75006 75406 8.86 9.06 225 230 9.84 10.04 250 255 8.95 89.1
K2-7 Sloped channel - 39.37 (1m) 75007 75407 9.06 9.25 230 235 10.04 10.24 255 260 9.16 90.2 trench run) and the Series 600 is 12 wide and provides greater a hydraulic output.
K2-8 Sloped channel - 39.37 (1m) 75008 75408 9.25 9.45 235 240 10.24 10.43 260 265 9.37 91.3
K2-9 Sloped channel - 39.37 (1m) 75009 75409 9.45 9.65 240 245 10.43 10.63 265 270 9.58 92.4 Series 600 grates - choice of grates to
K2-10 Sloped channel - 39.37 (1m) 3 75010 75410 9.65 9.84 245 250 10.63 10.83 270 275 9.79 93.5 match/complement channel with DrainLok or
K2-010 Constant depth channel - 39.37 (1m) 3 75043 75443 9.84 9.84 250 250 10.83 10.83 275 275 9.59 93.5 QuickLok boltless locking. See page 52-53.
K2-0103 Constant depth channel - 19.69 (0.5m) 3 75044 75444 9.84 9.84 250 250 10.83 10.83 275 275 4.80 56.0
K2-11 Sloped channel - 39.37 (1m) 75011 75411 9.84 10.04 250 255 10.83 11.02 275 280 10.01 94.6 K2-Type 902
Type 900 grates - choice of grates to match
K2-12 Sloped channel - 39.37 (1m) 75012 75412 10.04 10.24 255 260 11.02 11.22 280 285 10.22 95.7 8 in. wide In-line catch basin
K2-13 Sloped channel - 39.37 (1m) 75013 75413 10.24 10.43 260 265 11.22 11.42 285 290 10.44 96.8 channel grates with DrainLok or QuickLok
K2-14 Sloped channel - 39.37 (1m) 75014 75414 10.43 10.63 265 270 11.42 11.61 290 295 10.66 97.9 boltless locking. See page 42-43. QuickLok
K2-15 Sloped channel - 39.37 (1m) 3 75015 75415 10.63 10.83 270 275 11.61 11.81 295 300 10.88 99.0 grates require a removable QuickLok locking
K2-16 Sloped channel - 39.37 (1m) 75016 75416 10.83 11.02 275 280 11.81 12.01 300 305 11.10 100.1
bar for easy access to trash bucket and
K2-17 Sloped channel - 39.37 (1m) 75017 75417 11.02 11.22 280 285 12.01 12.20 305 310 11.32 101.2
K2-18 Sloped channel - 39.37 (1m) 75018 75418 11.22 11.42 285 290 12.20 12.40 310 315 11.54 102.3 pipework.
K2-19 Sloped channel - 39.37 (1m) 75019 75419 11.42 11.61 290 295 12.40 12.60 315 320 11.76 103.4
K2-20 Sloped channel - 39.37 (1m) 3 75020 75420 11.61 11.81 295 300 12.60 12.80 320 325 11.98 104.5 Top section - polymer concrete with integrally cast-
K2-020 Constant depth channel - 39.37 (1m) 3 75045 75445 11.81 11.81 300 300 12.80 12.80 325 325 11.78 104.5 in galvanized or stainless steel frame. Guides aid
QuickLok locking bar
K2-0203 Constant depth channel - 19.69 (0.5m) 3 75046 75446 11.81 11.81 300 300 12.80 12.80 325 325 5.89 64.0 connection of male channel ends at #10, 20, 30
K2-21 Sloped channel - 39.37 (1m) 75021 75421 11.81 12.01 300 305 12.80 12.99 325 330 12.21 105.6
and 40 depths. Other channels can be connected
K2-22 Sloped channel - 39.37 (1m) 75022 75422 12.01 12.20 305 310 12.99 13.19 330 335 12.42 106.7
K2-23 Sloped channel - 39.37 (1m) 75023 75423 12.20 12.40 310 315 13.19 13.39 335 340 12.65 107.8 by removing wall to required height. Blanking end
K2-24 Sloped channel - 39.37 (1m) 75024 75424 12.40 12.60 315 320 13.39 13.58 340 345 12.87 108.9 rail supplied with K2-902 and blanking kit available
K2-25 Sloped channel - 39.37 (1m) 3 75025 75425 12.60 12.80 320 325 13.58 13.78 345 350 13.10 110.0 for Series 600. See page 155.
K2-26 Sloped channel - 39.37 (1m) 75026 75426 12.80 12.99 325 330 13.78 13.98 350 355 13.32 111.1
K2-27 Sloped channel - 39.37 (1m) 75027 75427 12.99 13.19 330 335 13.98 14.17 355 360 13.56 112.2
K2-28 Sloped channel - 39.37 (1m) 75028 75428 13.19 13.39 335 340 14.17 14.37 360 365 13.77 113.3 Trash bucket - plastic trash bucket designed to
K2-29 Sloped channel - 39.37 (1m) 75029 75429 13.39 13.58 340 345 14.37 14.57 365 370 13.99 114.4 collect debris washed from trench run. Supported
K2-30 Sloped channel - 39.37 (1m) 3 75030 75430 13.58 13.78 345 350 14.57 14.76 370 375 14.22 115.5 in catch basin top to avoid creation of a vacuum
K2-030 Constant depth channel - 39.37 (1m) 3 75047 75447 13.78 13.78 350 350 14.76 14.76 375 375 14.01 115.5 and reduction in outflow. K2-631 uses deeper
K2-0303 Constant depth channel - 19.69 (0.5m) 3 75048 75448 13.78 13.78 350 350 14.76 14.76 375 375 7.05 68.0
bucket with riser.
K2-31 Sloped channel - 39.37 (1m) 75031 75431 13.78 13.98 350 355 14.76 14.96 375 380 14.44 116.6
K2-32 Sloped channel - 39.37 (1m) 75032 75432 13.98 14.17 355 360 14.96 15.16 380 385 14.67 117.7
Riser - a plastic riser, supplied with K2-631,
K2-33 Sloped channel - 39.37 (1m) 75033 75433 14.17 14.37 360 365 15.16 15.35 385 390 14.89 118.8
K2-34 Sloped channel - 39.37 (1m) 75034 75434 14.37 14.57 365 370 15.35 15.55 390 395 15.11 119.9 designed to provide additional catch basin depth
K2-35 Sloped channel - 39.37 (1m) 3 75035 75435 14.57 14.76 370 375 15.55 15.75 395 400 15.34 121.0 and hydraulic output. Guides enable cutting to
K2-36 Sloped channel - 39.37 (1m) 75036 75436 14.76 14.96 375 380 15.75 15.94 400 405 15.56 122.1 size at 2 (50 mm) intervals - minimum 2 and
K2-37 Sloped channel - 39.37 (1m) 75037 75437 14.96 15.16 380 385 15.94 16.14 405 410 15.78 123.2
maximum 12 height. Additional units can be used
K2-38 Sloped channel - 39.37 (1m) 75038 75438 15.16 15.35 385 390 16.14 16.34 410 415 16.02 124.3
K2-39 Sloped channel - 39.37 (1m) 75039 75439 15.35 15.55 390 395 16.34 16.54 415 420 16.23 125.4 (a maximum of 2 is recommended to ensure snake
K2-40 Sloped channel - 39.37 (1m) 3 75040 75440 15.55 15.75 395 400 16.54 16.73 420 425 16.46 126.5 access is maintained and for structural stability).
K2-040 Constant depth channel - 39.37 (1m) 3 75049 75449 15.75 15.75 400 400 16.73 16.73 425 425 16.27 126.5 Contact ACO for non-polyethylene riser.
K2-0403 Constant depth channel - 19.69 (0.5m) 3 75050 75450 15.75 15.75 400 400 16.73 16.73 425 425 8.14 77.0
K2 Universal end/ 4 & 6 inlet/outlet cap 96821 15.75 15.75 400 400 16.54 16.54 420 420 - 1.4 Base - polyethylene bases with wide range of
Debris strainer for 4 bottom knockout 93488 - - - - - - - - - 0.2
Schedule 40 4, 6 and 8 cut-outs for easy
Installation device 97478 - - - - - - - - - 4.0
Grate removal tool 01318 - - - - - - - - - 0.3 pipe connection. Cut-outs on end and side allow
QuickLok locking bar 10457 - - - - - - - - - 0.5 connection of ACO foul air trap. Contact ACO for
Notes: non-polyethylene bases.
1. K200 has a galvanized steel edge rail for general use. KS200 has a grade 304 stainless steel edge rail for use where increased aesthetics or corrosion
resistance is required.
2. KlassikDrain is sold as channel only. Choose appropriate grate from pages 42-43.
3. Preformed 4 & 6 dia. drill-outs cast on underside of certain channels (00, 5, 10, 010, 0103, 15, 20, 020, 0203, 25, 30, 030, 0303, 35, 40, 040, 0403).
Parts table - K200 Catch basins Part No . Volume Weight
4. Closing/outlet cap can be cut down to suit all channels.
K200 KS200 Gallons* lbs
5. Catch basin details on page 41. K2-902 in-line catch basin - 19.69 (0.5m) 94611 94612 18.1 68.0
6. Debris strainer details for 4 dia. outlet on page 103. K2-621 catch basin - 19.69 (0.5m) 94520 94621 30.4 91.0
K2-631 catch basin - 19.69 (0.5m) 94633 94634 40.2 101.0 Foul air trap
Series 600 optional riser 99902 9.8 10.0
Foul air trap - fits both 902 & 600 basins 90854 - 1.2
* Volume is up to grate seat and without trash bucket.

40 41
www.ACODrain.us
ACO DRAIN KlassikDrain K200/
KS200
Available K200/KS200 DrainLok grates Available K200/KS200 QuickLok grates
Description Part Length Slot Size Intake Wgt Description Part Length Slot Size Intake Wgt
No. area No. area
inches (m) inches sq. in. lbs inches (m) inches sq. in. lbs

B Load Class B - 28,000lbs - EN 1433 483psi Light duty C Load Class C - 56,000lbs - EN 1433 967psi Commercial vehicle
Longitudinal stainless Mesh steel
Type 605Q - galvanized 10352 39.37 (1.0m) 256 31.7
52.1
Type 606Q - galvanized 10353 19.69 (0.5m) 128 16.1
Type 647D - stainless 142219 39.37 (1.0m) 178.2 17.7 0.66 x 1.22 QL
1.61 x 0.24 DL 51.3
Type 648D - stainless 142220 19.69 (0.5m) 89.1 9.0 Type 630Q - stainless* 16032 39.37 (1.0m) 256 31.7
41.3
Type 631Q - stainless* 16033 19.69 (0.5m) 128 16.1
* Grade 304 stainless steel
Grade 304 stainless steel

C Load Class C - 56,000lbs - EN 1433 967psi Commercial vehicle Decorative iron


Perforated steel Type 681Q - iron 93956 19.69 (0.5m)
0.29 x 0.43
29.1 27.0 QL 38.8
avg
Type 611D - galvanized 138080 39.37 (1.0m) 44.6 21.0
22.6
Type 613D - galvanized 138081 19.69 (0.5m) 22.3 10.5 Ductile iron to ASTM A 536-84 - minimum grade 64-45-12
0.25 dia. DL
Type 665D - stainless* 138082 39.37 (1.0m) 44.6 21.0
Mosaic iron
29.6
Type 666D - stainless* 138083 19.69 (0.5m) 22.3 10.5 0.30 x 0.98
* Grade 304 stainless steel Type 679Q - iron 93957 19.69 (0.5m) 38.3 34.0 QL 24.6
avg.
Slotted iron Ductile iron to ASTM A 536-84 - minimum grade 64-45-12

E Load Class E - 135,000lbs - EN 1433 2,321psi Industrial

Type 660D - iron 142177 19.69 (0.5m) 0.47 x 2.6 56.4 18.0 DL 21.4
Longitudinal iron

Type 678Q - iron 138129 19.69 (0.5m) 1.41 x 0.31 51.6 26.0 QL 25.8
Ductile iron to ASTM A 536-84 - minimum grade 64-45-12 Ductile iron to ASTM A 536-84 - minimum grade 64-45-12
Longitudinal iron Slotted iron
Type 661Q - iron 10351 19.69 (0.5m) 0.39 x 3.75 81.9 37.0 QL 59.9
Type 676D - iron 142173 19.69 (0.5m) 2.07 x 0.24 35.8 18.0 DL 25.8
Ductile iron to ASTM A 536-84 - minimum grade 64-45-12

Ductile iron to ASTM A 536-84 - minimum grade 64-45-12 QuickLok - boltless locking system
Wave iron
1 2 3 4 5 6
0.27 x 0.9
Type 680D - iron 99579 19.69 (0.5m) 58.1 28.0 DL 26.6
avg

Ductile iron to ASTM A 536-84 - minimum grade 64-45-12


Fit locking bar Fit grate Grate removal
 ocate locking bar in
L K200 channels use To install grate, align Push down or stand on To remove first grate,  o remove bar, insert
T
DrainLok - boltless & barless locking system recesses, rotate and use
hammer to tap securely
plastic safety clip to
hold in place.
QuickLok stud
directly over locking
grate until it clicks into
position.
insert grate removal
tool into slots at end of
screwdriver into hole
at end of bar and lever

1 2 3
into place. Serrated bar. grate, pull up sharply. back serrated end;
ends grip in recess. Remaining grates can rotate bar free.
be removed by hand.

C Load Class C - 56,000lbs - EN 1433 967psi Commercial vehicle


Steel Brickslot 200
Type 641 - galvanized 138060 39.37 (1.0m) 36.3
Type 642 - galvanized 138061 19.69 (0.5m) 18.7
39.4 x 0.47 37.2 N/A NA
Fit grate Grate removal Type 643 - stainless* 138065 39.37 (1.0m) 36.3
Type 644 - stainless* 138066 19.69 (0.5m) 18.7
Position grate onto channel, align anti-shunt detail Push down or stand on grate until it clicks into To remove first grate, insert grate removal
with recess in rail. position. tool into slots at end of grate, pull up sharply. Steel Heel Resistant Brickslot 200
Remaining grates can be removed by hand.
Type 670 - galvanized 138070 39.37 (1.0m) 28.2
Key Locking mechanism Compliant with Americans with Disabilities ASME A112.6.3 - 2001 Heel resistant Type 672 - galvanized 138071 19.69 (0.5m) 14.5
39.4 0.3 24.8 N/A NA
Act of 1990 Section 4.5.4 (Page 140) less than 0.31 (8mm) (Page 140) Type 673 - stainless* 138075 39.37 (1.0m) 28.2
Heel safe equal or less than 0.25 Bicycle Safe compliant to Australian Anti-slip grates - BPN over 24 (Page Type 674 - stainless* 138076 19.69 (0.5m) 14.5
42 (6.5mm) (Page 140) Standard AS 3996 - 2006 (Page 140) 140) * Grade 304 stainless steel. See page 58 for full details/access units.
43
www.ACODrain.us
KlassikDrain K300/
KS300

Key Dimensions
14
12

13
to
21
12inch
12
to
20

131 continuous slope

Typical applications
Parking lots & garages

Shopping malls

K300 is a 12 wide system with galvanized steel edge rail and wide choice of grates in Pedestrian areas
different materials and slot styles up to Load Class E (60 ton) featuring either patented
DrainLok or QuickLok boltless locking systems. Light industrial areas

KS300 is the same system, but the edge rail is grade 304 stainless steel. KS300 should Commercial areas
be used where increased aesthetics are required, or where increased corrosion resistance
is required. Internal applications

Selection criteria

K300/KS300 - 12 wide general purpose system D Light to industrial duty loads

Product can be used towards


LEED & EPA requirements

Resistant to many everyday


chemicals. Check page 139

Multiple grate options to


meet legal requirements

Multiple grate options to


meet design requirements

Maximum hydraulic capacity

Constant depth and/or


sloped depth channels

44 45
www.ACODrain.us
ACO DRAIN KlassikDrain K300/
KS300

System layout
Removable
grates
Meter channels - sloping & constant depth
0.5% sloped channels in meter lengths and 40 depths which connect to create

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40
Channels
1

9
Sloping 40 meter (131-2) continuously sloping run. Available with either galvanized or
channels stainless steel edge rail.

Constant depth channels are available in 5 depths. Can be used to create non-sloped
010 runs, or inserted in sloped runs to increase length.

020

030

040
00

Constant
depth
Bottom knockouts on all constant depths and 5, 10, 15, 20, 25, 30, 35, 40 channels.
channels

Half meter channels


Constant depth channels in 4 depths supplement meter
channels. Side knockout and profiling enable side

0303

0403
0103

0203
Half meter
junction to be created. Bottom knockouts on all half
channels meter channels. Available with either galvanized or
stainless steel edge rail.

Accessories

6 or 8 pipe
Closing/6 in., 8 in. or 10 in. outlet cap
(by others)
for bottom Fits all channels are manufactured from gray polypropylene to complement edge rail. Guides aid cutting to
knockout correct height. Wings clip cap onto end of channel. 6, 8 and 10 bell end provides connection to Schedule
40 pipe. Seal using appropriate flexible sealant.
Universal closing Note: For depth 1-10 channels, ACO recommends removal of unused sections of bell end to ensure adequate
6/8/10 pavement material coverage.
outlet endcap

Installation device
Fits molded recesses on body of channel. Provides height and joint
Installation alignment - a sliding clamp locks the two channels together. Bolt to rebar
device on either side of channel to hold channels in place during concrete pour.
Not reusable; it is lost within concrete haunch.

Type 903/904 In-line catch basins


Catch basin
Two part catch basin; bases have 4, 6 and 8 drill-outs for pipe connections. Supplied
with plastic trash bucket. Optional riser available for increased depth. Contact ACO for
Type 900 non-polyethylene riser/bases. Available with either galvanized or stainless steel edge rail.

Any channel can be connected to catch basin by removing end/side wall to correct height.
Cut-outs guide connection to channels 00, 010, 020, 030 and 040. All cut-outs to receive
male channel ends. Blanking end rail supplied to stop concrete ingress during final pour.

46 49
www.ACODrain.us
KlassikDrain K300/
KS300

Meter channels Half meter channels


Outlet flow rates
39.37" (1 meter) 13.86 (352mm) 19.69" (0.5 meter)
11.81 (300mm)
Channels Catch basins K3-903G/S K3-904G/S
Outlet Size Invert GPM CFS Outlet Size Invert GPM CFS Invert GPM CFS
(Sch 40) in. (Sch 40) in. in.
14.76 (375mm)
12.80 (325mm) 11.81 (300mm) 16.73 (425mm) A K00 - 6 round 11.81 421 0.94 a 4 round 29.80 287 0.64 41.80 343 0.77
to to 18.70 (475mm) A K40 - 6 round 19.69 544 1.21 b 4 round 36.29 319 0.71 48.29 370 0.83
20.67 (525mm) 19.69 (500mm) 20.67 (525mm) B K00 - 8 round 11.81 748 1.67 c 4 round 28.22 279 0.62 40.22 337 0.75
B K40 - 8 round 19.69 966 2.15 d 6 round 36.29 707 1.57 48.29 824 1.84
6.30 (160mm) 14.17 (360mm) C K00 - 6 round 11.81 364 0.81 e 4 round 28.37 280 0.62 40.37 337 0.75
C K40 - 6 round 19.69 500 1.11 f 4 round 34.87 312 0.70 46.87 365 0.81
2.69 (68.2mm)
D K10 - 8 round 13.78 681 1.52 g 6 round 29.15 626 1.40 41.15 757 1.69
D K40 - 8 round 19.69 863 1.92 h 4 round 28.59 281 0.63 40.59 338 0.75
E K20 - 10 round 15.75 1116 2.49 i 6 round 36.28 707 1.57 48.28 824 1.84
E K40 - 10 round 19.69 1304 2.91 j 4 round 35.72 316 0.70 47.72 368 0.82
k 6 round 35.72 701 1.56 47.72 819 1.83
l 8 round 36.28 1237 2.76 48.28 1449 3.23
B A m 6 round 34.78 690 1.54 46.78 810 1.81
n 4 round 27.65 276 0.61 39.65 334 0.74
o 4 round 34.36 310 0.69 46.36 363 0.81
Note: These are pipe flow rates at specified outlet, NOT channel flow rates.
Catch basin flow rates without trash bucket - using trash bucket reduces flow.

19.69 (500mm) 13.86 (352mm) 22.67 (576mm) 11.81 (300mm)


Closing/6 in., 8 in. or 10 in. outlet cap
0.20 (5mm)

19.69 (500mm)
20.47 (520mm)

37.64 (956mm)
E Bell end to fit
6, 8 or 10
D Sch. 40 pipes
C
Installation device K3-903G/S In-line catch basin
1.25 (32mm)

2.13 (54mm)

1.89 (48mm) 19.69 (500mm) 13.86 (352mm) 22.67 (576mm) 11.81 (300mm)

22.17 (563mm)

19.69 (500mm)
49.63 (1261mm)
K3-904G/S In-line catch basin

12.00 (305mm)
47 48
www.ACODrain.us www.ACODrain.us
ACO DRAIN KlassikDrain K300/
KS300

Polymer concrete catch basins


K300/KS300 Parts table Part No . Invert Depth Overall Depth Vol Wgt
K300 KS300 Inches mm Inches mm Gal lbs Polymer concrete catch basins are used either as stand alone area drains or more commonly
female male female male female male female male as the outlet to a trench run. They provide the highest hydraulic output and allow easy access to
K3-00 Constant depth channel - 39.37 (1m) 3 76041 76441 11.81 11.81 300 300 12.80 12.80 325 325 18.01 132.6 the pipe system for maintenance. K3-Type 904
K3-1 Sloped channel - 39.37 (1m) 76001 76401 11.81 12.01 300 305 12.80 12.99 325 330 19.58 132.6 12 in. wide In-line catch basin
K3-2 Sloped channel - 39.37 (1m) 76002 76402 12.01 12.20 305 310 12.99 13.19 330 335 20.01 133.8 (with riser)
In-line Type 903 and 904 catch basins same width and visually indistinguishable from trench run.
K3-3 Sloped channel - 39.37 (1m) 76003 76403 12.20 12.40 310 315 13.19 13.39 335 340 20.44 135.0
K3-4 Sloped channel - 39.37 (1m) 76004 76404 12.40 12.60 315 320 13.39 13.58 340 345 20.86 136.2
K3-5 Sloped channel - 39.37 (1m) 3 76005 76405 12.60 12.80 320 325 13.58 13.78 345 350 21.28 137.4 K3-Type 903
K3-6 Sloped channel - 39.37 (1m) 76006 76406 12.80 12.99 325 330 13.78 13.98 350 355 21.69 138.6 12 in. wide In-line catch basin
K3-7 Sloped channel - 39.37 (1m) 76007 76407 12.99 13.19 330 335 13.98 14.17 355 360 22.11 139.8
K3-8 Sloped channel - 39.37 (1m) 76008 76408 13.19 13.39 335 340 14.17 14.37 360 365 22.51 141.0
Grates - choice of grates to match/complement
K3-9 Sloped channel - 39.37 (1m) 76009 76409 13.39 13.58 340 345 14.37 14.57 365 370 22.92 142.2
K3-10 Sloped channel - 39.37 (1m) 3 76010 76410 13.58 13.78 345 350 14.57 14.76 370 375 23.32 143.4 channel with DrainLok or QuickLok boltless
QuickLok locking bar
K3-010 Constant depth channel - 39.37 (1m) 3 76043 76443 13.78 13.78 350 350 14.76 14.76 375 375 21.22 143.4 locking. See page 52-53. QuickLok grates
K3-0103 Constant depth channel - 19.69 (0.5m) 3 76044 76444 13.78 13.78 350 350 14.76 14.76 375 375 10.61 75.3 require a removable QuickLok locking bar for
K3-11 Sloped channel - 39.37 (1m) 76011 76411 13.78 13.98 350 355 14.76 14.96 375 380 23.72 144.6 easy access to trash bucket and pipework.
K3-12 Sloped channel - 39.37 (1m) 76012 76412 13.98 14.17 355 360 14.96 15.16 380 385 24.11 145.8
K3-13 Sloped channel - 39.37 (1m) 76013 76413 14.17 14.37 360 365 15.16 15.35 385 390 24.51 147.0
QuickLok locking bar
K3-14 Sloped channel - 39.37 (1m) 76014 76414 14.37 14.57 365 370 15.35 15.55 390 395 24.89 148.2
K3-15 Sloped channel - 39.37 (1m) 3 76015 76415 14.57 14.76 370 375 15.55 15.75 395 400 25.27 149.4
K3-16 Sloped channel - 39.37 (1m) 76016 76416 14.76 14.96 375 380 15.75 15.94 400 405 25.68 150.6
K3-17 Sloped channel - 39.37 (1m) 76017 76417 14.96 15.16 380 385 15.94 16.14 405 410 26.06 151.8 Top section - polymer concrete with integrally
K3-18 Sloped channel - 39.37 (1m) 76018 76418 15.16 15.35 385 390 16.14 16.34 410 415 26.44 153.0 cast-in galvanized or stainless steel frame.
K3-19 Sloped channel - 39.37 (1m) 76019 76419 15.35 15.55 390 395 16.34 16.54 415 420 26.83 154.2 Guides aid connection of male channel ends at
K3-20 Sloped channel - 39.37 (1m) 3 76020 76420 15.55 15.75 395 400 16.54 4.92 420 125 27.21 155.4 #10, 20, 30 and 40 depths. Other channels
K3-020 Constant depth channel - 39.37 (1m) 3 76045 76445 15.75 15.75 400 400 16.73 16.73 425 425 24.53 155.4
can be connected by removing wall to required
K3-0203 Constant depth channel - 19.69 (0.5m) 3 76046 76446 15.75 15.75 400 400 16.73 16.73 425 425 12.27 82.3
K3-21 Sloped channel - 39.37 (1m) 76021 76421 15.75 15.94 400 405 16.73 16.93 425 430 27.59 156.7 height. Blanking end rail supplied. See page
K3-22 Sloped channel - 39.37 (1m) 76022 76422 15.94 16.14 405 410 16.93 17.13 430 435 27.97 157.9 155.
K3-23 Sloped channel - 39.37 (1m) 76023 76423 16.14 16.34 410 415 17.13 17.32 435 440 28.34 159.1
K3-24 Sloped channel - 39.37 (1m) 76024 76424 16.34 16.54 415 420 17.32 17.52 440 445 28.72 160.3
Trash bucket - plastic trash bucket designed to
K3-25 Sloped channel - 39.37 (1m) 3 76025 76425 16.54 16.73 420 425 17.52 17.72 445 450 29.09 161.5
K3-26 Sloped channel - 39.37 (1m) 76026 76426 16.73 16.93 425 430 17.72 17.91 450 455 29.47 162.7 collect debris washed from trench run. Supported
K3-27 Sloped channel - 39.37 (1m) 76027 76427 16.93 17.13 430 435 17.91 18.11 455 460 29.84 163.9 in catch basin top to avoid creation of a vacuum
K3-28 Sloped channel - 39.37 (1m) 76028 76428 17.13 17.32 435 440 18.11 18.31 460 465 30.21 165.1 and reduction in outflow. K3-904 uses deeper
K3-29 Sloped channel - 39.37 (1m) 76029 76429 17.32 17.52 440 445 18.31 18.50 465 470 30.58 166.3
bucket with riser.
K3-30 Sloped channel - 39.37 (1m) 3 76030 76430 17.52 17.72 445 450 18.50 18.70 470 475 30.95 167.5
K3-030 Constant depth channel - 39.37 (1m) 3 76047 76447 17.72 17.72 450 450 18.70 18.70 475 475 27.87 167.5
K3-0303 Constant depth channel - 19.69 (0.5m) 3 76048 76448 17.72 17.72 450 450 18.70 18.70 475 475 13.94 89.5
K3-31 Sloped channel - 39.37 (1m) 76031 76431 17.72 17.91 450 455 18.70 18.90 475 480 31.32 168.7 Riser - a plastic riser, supplied with K3-904,
K3-32 Sloped channel - 39.37 (1m) 76032 76432 17.91 18.11 455 460 18.90 19.09 480 485 31.69 169.9 designed to provide additional catch basin depth
K3-33 Sloped channel - 39.37 (1m) 76033 76433 18.11 18.31 460 465 19.09 19.29 485 490 32.06 171.1 and hydraulic output. Guides enable cutting to
K3-34 Sloped channel - 39.37 (1m) 76034 76434 18.31 18.50 465 470 19.29 19.49 490 495 32.42 172.3 size at 2 (50mm) intervals - minimum 2 and
K3-35 Sloped channel - 39.37 (1m) 3 76035 76435 18.50 18.70 470 475 19.49 19.69 495 500 32.79 173.5
maximum 12 height. Additional units can be
K3-36 Sloped channel - 39.37 (1m) 76036 76436 18.70 18.90 475 480 19.69 19.88 500 505 33.16 174.7
K3-37 Sloped channel - 39.37 (1m) 76037 76437 18.90 19.09 480 485 19.88 20.08 505 510 33.52 175.9 used (a maximum of 2 is recommended to ensure
K3-38 Sloped channel - 39.37 (1m) 76038 76438 19.09 19.29 485 490 20.08 20.28 510 515 33.88 177.1 snake access is maintained and for structural
K3-39 Sloped channel - 39.37 (1m) 76039 76439 19.29 19.49 490 495 20.28 20.47 515 520 34.25 178.3 stability). Contact ACO for non-polyethylene riser.
K3-40 Sloped channel - 39.37 (1m) 3 76040 76440 19.49 19.69 495 500 20.47 20.67 520 525 34.61 179.5
K3-040 Constant depth channel - 39.37 (1m) 3 76049 76449 19.69 19.69 500 500 20.67 20.67 525 525 31.25 179.5
Base - polyethylene bases with wide range of
K3-0403 Constant depth channel - 19.69 (0.5m) 3 76050 76450 19.69 19.69 500 500 20.67 20.67 525 525 15.63 97.7
K3 Universal end/6, 8 & 10 inlet/outlet cap 96826 19.69 19.69 500 500 20.47 20.47 520 520 - 2.5 Schedule 40 4, 6 and 8 cut-outs for easy
Installation device 97479 - - - - - - - - - 4.9 pipe connection. Cut-outs on end and side allow
Grate removal tool 01318 - - - - - - - - - 0.3 connection of ACO foul air trap. Contact ACO for
QuickLok locking bar 10458 - - - - - - - - - 0.7 non-polyethylene bases.
Notes:
1. K300 has a galvanized steel edge rail for general use. KS300 has a grade 304 stainless steel edge rail for use where increased aesthetics or corrosion
resistance is required.
2. KlassikDrain is sold as channel only. Choose appropriate grate from pages 52-53.
Parts table - K300 Catch basins Part No . Volume Weight
3. Preformed 6 & 8 dia. drill-outs cast on underside of certain channels (00, 5, 10, 010, 0103, 15, 20, 020, 0203, 25, 30, 030, 0303, 35, 40, 040, 0403).
K300 KS300 Gallons* lbs
4. Closing/outlet cap can be cut down to suit all channels. K3-903 in-line catch basin - 19.69 (0.5m) 94614 94615 30.4 88.0
5. Catch basin details on page 51. K3-904 in-line catch basin - 19.69 (0.5m) 94635 94636 40.2 98.0
Series 600 optional riser 99902 9.8 10.0
Foul air trap 90854 - 1.2
* Volume is up to grate seat and without trash bucket.

Foul air trap


50 51
www.ACODrain.us
ACO DRAIN KlassikDrain K300/
KS300
Available K300/KS300 DrainLok grates Available K300/KS300 QuickLok grates
Description Part Length Slot Size Intake Wgt Description Part Length Slot Size Intake Wgt
No. area No. area
inches (m) inches sq. in. lbs inches (m) inches sq. in. lbs

A Load Class A - 3,500lbs - EN 1433 58psi Pedestrian C Load Class C - 56,000lbs - EN 1433 967psi Commercial vehicle
Longitudinal stainless Decorative iron

Type 847D - stainless 142223 39.37 (1.0m) 263.2 28.6


0.81 x 0.24 DL 51.3 0.29 x 0.43
Type 848D - stainless 142224 19.69 (0.5m) 131.6 14.5 Type 881Q - iron 93950 19.69 (0.5m) 54.6 47.0 QL 38.8
avg

Grade 304 stainless steel

B Load Class B - 28,000lbs - EN 1433 483psi Light Duty Ductile iron to ASTM A 536-84 - minimum grade 64-45-12

Perforated steel Mosaic iron


Type 811D - galvanized 138090 39.37 (1.0m) 64.8 30.9
22.6
Type 813D - galvanized 138091 19.69 (0.5m) 31.9 15.0 0.30 x 0.98
0.25 dia. DL Type 879Q - iron 93958 19.69 (0.5m) 47.0 47.3 QL 24.6
avg
Type 865D - stainless* 138092 39.37 (1.0m) 64.8 30.9
29.6
Type 866D - stainless* 138093 19.69 (0.5m) 31.9 15.0
* Grade 304 stainless steel Ductile iron to ASTM A 536-84 - minimum grade 64-45-12

C Load Class C - 56,000lbs - EN 1433 967psi Commercial vehicle E Load Class E - 135,000lbs - EN 1433 2,321psi Industrial

Mesh steel Longitudinal iron


Type 805D - galvanized 13819 19.69 (0.5m) 52.1
0.63 x 0.87 163.7 29.5 DL Type 878Q - iron 138130 19.69 (0.5m) 1.0 x 0.31 61.8 52.9 QL 25.8
Type 830D - stainless* 13849 19.69 (0.5m) 41.3

* Grade 304 stainless steel


Ductile iron to ASTM A 536-84 - minimum grade 64-45-12
Slotted iron Slotted iron
0.47 x 2.57
Type 860D - iron 13870 19.69 (0.5m) 88.1 38.0 DL 31.5
avg Type 861Q - iron 10431 19.69 (0.5m) 0.39 x 5.71 97.0 56.0 QL 50.8

Ductile iron to ASTM A 536-84 - minimum grade 64-45-12
Ductile iron to ASTM A 536-84 - minimum grade 64-45-12
Longitudinal iron

Type 876D - iron 99588 19.69 (0.5m) 1.97 x 0.24 64.3 35.0 DL 25.8
QuickLok - boltless locking system

Wave iron
Ductile iron to ASTM A 536-84 - minimum grade 64-45-12
1 2 3 4 5 6
0.27 x 0.9
Type 880D - iron 99581 19.69 (0.5m) 88.5 48.0 DL 26.6
avg

Ductile iron to ASTM A 536-84 - minimum grade 64-45-12 Fit locking bar Fit grate Grate removal
 ocate locking bar in
L K300 channels use To install grate, align Push down or stand on To remove first grate,  o remove bar, insert
T
DrainLok - boltless & barless locking system recesses, rotate and use plastic safety clip to QuickLok stud grate until it clicks into insert grate removal screwdriver into hole
hammer to tap securely hold in place. directly over locking position. tool into slots at end of at end of bar and lever
into place. Serrated bar. grate, pull up sharply. back serrated end;

1 2 3 ends grip in recess. Remaining grates can


be removed by hand.
rotate bar free.

Key Locking mechanism Compliant with Americans with Disabilities ASME A112.6.3 - 2001 Heel resistant
Act of 1990 Section 4.5.4 (Page 140) less than 0.31 (8mm) (Page 140)
Heel safe equal or less than 0.25 Bicycle Safe compliant to Australian Anti-slip grates - BPN over 24 (Page
(6.5mm) (Page 140) Standard AS 3996 - 2006 (Page 140) 140)

Fit grate Grate removal


52 Position grate onto channel, align anti-shunt detail Push down or stand on grate until it clicks into To remove first grate, insert grate removal
53
with recess in rail. position. tool into slots at end of grate, pull up sharply.
Remaining grates can be removed by hand. www.ACODrain.us
MiniKlassik K50/
KS50

Key Dimensions
3.15"
2.00"

3.50" 2
inch
3.15"
2.00"

3.50" 2
inch

Constant depth

Constant depth

Typical applications
Aesthetic areas

Pedestrian plazas
K50 is a 2 internal width system with galvanized steel edge rail for high profile, aesthetic Sidewalks
applications where a barrier is required to separate wet and dry areas.
Paved areas
KS50 is the same system, but the edge rail is grade 304 stainless steel. KS50 should be
used where increased aesthetics are required, or where increased corrosion resistance is
required.

EN 1433 does not cover grates for 2 (50 mm) internal width trench drains, but grates
have been load tested in accordance with EN 1433 guidelines. Grates feature patented
DrainLok boltless locking systems. Loading is determined by grate up to Load Class C
(25 ton).
Selection criteria
MiniKlassik K50/KS50 - 2 wide general purpose system D
Light to medium duty loads

Product can be used towards


LEED & EPA requirements

Resistant to many everyday


chemicals. Check page 139

Multiple grate options to


meet legal requirements

Multiple grate options to


meet design requirements

Limited hydraulic capacity

Constant depth channels

54 55 56
www.ACODrain.us
ACO DRAIN MiniKlassik K50/
KS50
MiniKlassik features
MiniKlassik Parts table
Description Part No. Invert Depth Overall Depth Volume Weight
K50 KS50 inches mm (1 meter)
39.37" inches mm Gallons lbs
Constant depth channel - 39.37 (1m) 04071 06750 2.90 74 3.50 89 0.64 18.0
Steel closing cap 95395 95403 - - 3.50 89 - 0.3
Notes:
1. Preformed 1.5 dia. drill-out outlet on underside of channel provides a flow rate of 12.7GPM - 0.03CFS. 3.75" (95mm)
2.75" (70mm)
2. MiniKlassik does not fit with any ACO catch basin - discharge through vertical outlet only or contact ACO for additional advice.
Choice of grates - Various
materials and styles
(including ADA compliant) for One meter channel End view Closing cap
applications from Load Class 39.37" (1 meter) 3.15" (80mm)
DrainLok - Patented, A to Load Class C. 3.15" (80mm) 0.12" (3mm)
boltless locking system 2.00" (50mm)
provides quick fitting 3.50" (89mm) 3.5" (89mm)
and removal of grates. 3.75" (95mm)
Helps reduce installation/ 2.75" (70mm)
maintenance time and cost.

Available K50/KS50 DrainLok grates


3.15" (80mm)
3.15" (80mm) 0.06" (1.5mm)
2.00" (50mm) Description Part Length Slot Size Intake Wgt
Anti-shunt lugs - No. area
3.50" (89mm) 3.5" (89mm) inches (m) inches sq. in. lbs
Recesses in grate
fit around lugs on A Load Class A - 3,500lbs - EN 1433 70psi Pedestrian
the edge rail to Perforated steel
prevent longitudinal
Type 210D - galvanized 138100 39.37 (1.0m) 14.5 4.0
movement. 0.23 dia. DL 23.9
Type 251D - stainless* 138101 39.37 (1.0m) 14.5 4.0
* Grade 304 stainless steel

Slotted steel
Type 220D - galvanized 138102 39.37 (1.0m) 18.7 4.0
Integrally cast-in 0.38 x 1.35 DL 24.4
Type 250D - stainless* 138103 39.37 (1.0m) 18.7 4.0
galvanized steel edge * Grade 304 stainless steel
rail - Provides additional
strength and protects the
Mosaic plastic
channel edge from damage. Type 200D - black 138104 19.69 (0.5m)
(Stainless steel edge rail also Type 201D - gray 138105 19.69 (0.5m) 0.3 x 1.2 avg 11.6 0.7 DL NA
Type 202D - tan 138106 19.69 (0.5m)
available).
HDPE high density polyethylene

B Load Class B - 28,000lbs - EN 1433 581psi Light duty


Longitudinal steel
Type 247D - stainless 142436 39.37 (1.0m) 1.46 x 0.24 14.9 5.9 DL 31.6
2 in. internal width Grade 304 stainless steel
trench system - Meter
(39.37) channels. U 1.5 in. Sch. 40 drill-out - Allows vertical
C Load Class C - 56,000lbs - EN 1433 1,162psi Commercial vehicle
shaped bottom improves evacuation at male end of channel at any point Longitudinal iron
flow hydraulics. along the run.
Type 276D - iron 138107 19.69 (0.5m) 1.5 x 0.29 17.4 7.3 DL 21.1

Ductile iron to ASTM A 536-84 - minimum grade 64-45-12

Interconnecting end profiles - Allow Key Locking mechanism Compliant with Americans with Disabilities ASME A112.6.3 - 2001 Heel resistant
easy and effective joining of channels. Act of 1990 Section 4.5.4 (Page 140) less than 0.31 (8 mm) (Page 140)

Appropriate sealant can be used to create Heel safe equal or less than 0.25 Bicycle Safe compliant to Australian Anti-slip grates - BPN over 24 (Page
(6.5 mm) (Page 140) Standard AS 3996 - 2006 (Page 140) 140)
sealed joint.
56 57
www.ACODrain.us
Brickslot 100/200

Key Dimensions
0.5" 0.3"
0.3"

3.3"

3.3
plus
channel
depth
4
inch
4
inch

6
0.5" 4 0.3"
0.3"

3.3" 5 4
to to
13 12
3.3
plus
8
inch
8
inch
channel
depth

131 continuous slope

131 continuous slope

Typical applications
Aesthetic areas

Brickslot is a discreet drainage solution for use with 3 1/8 or less brick or stone pavers. Pedestrian plazas
The slot(s) blend in with the paving joints giving an aesthetic solution.
Sidewalks
Brickslot 100 offers a single, offset slot, or a twin Heel Resistant slot option. Brickslot 200
offers increased capacity via a double spaced Twinslot, or a central twin Heel Resistant Paved areas
slot.

Stainless steel Brickslot is the same system, but is manufactured entirely in grade 304 Selection criteria
Brickslot 100/200 - Discreet 4 & 8 slot drainage stainless steel. Stainless steel Brickslot should be used where increased aesthetics are
desired, or where increased corrosion resistance is required.
D
Light to medium duty loads

Product can be used towards


LEED & EPA requirements

Resistant to many everyday


chemicals. Check page 139

Multiple grate options to


meet legal requirements

Multiple grate options to


meet design requirements

General everyday or
increased hydraulic capacity

Constant depth and/or


sloped depth channels

58 59 60
www.ACODrain.us
ACO DRAIN Brick pavers - Fit directly against slot.
For light duty pedestrian applications,
Brickslot 100/200
Brickslot Parts table
pavers can be set on sand; for heavier duty
Description Part No. Overall Depth Weight
Brickslot 100 features projects, pavers should be set on concrete.
Galv. Stainless inches mm lbs
Maximum paver depth (allowing for 1/8 Type 441/443 - Brickslot 100 - 39.37 (1m) 138040 138045 4.06 103 17.6
(3mm) bedding material): 31/8 (80mm). Type 442/444 - Brickslot 100 - 19.69 (0.5m) 138041 138046 4.06 103 9.0
Type 482/484 - Brickslot 100 - access unit - 19.69 (0.5m) 3 138042 138047 4.06 103 16.4
in. (12mm) slot - Easy to clean smooth Type 470/472 - Heel Resistant Brickslot 100 - 39.37 (1m) 138050 138055 4.06 103 18.0
slots allow continuous water Type 471/473 - Heel Resistant Brickslot 100 - 19.69 (0.5m) 138051 138056 4.06 103 9.2
flow into channel (shown). Type 483/485 - Heel Resistant Brickslot 100 access unit - 19.69 (0.5m) 3 138052 138057 4.06 103 16.9
Offset, heel resistant double Type 641/643 - Twinslot 200 - 39.37 (1m) 138060 138065 4.45 113 36.3
3/ (8mm) flared slot opening
Type 642/644 - Twinslot 200 - 19.69 (0.5m) 138061 138066 4.45 113 18.7
8 Type 682/684 - Twinslot 200 access unit - 19.69 (0.5m) 3 138062 138067 4.45 113 32.4
to 1 (25mm) throat for Type 670/673 - Heel Resistant Brickslot 200 - 39.37 (1m) 138070 138075 4.45 113 28.2
increased drainage Type 672/674 - Heel Resistant Brickslot 200 - 19.69 (0.5m) 138071 138076 4.45 113 14.5
capacity (not shown). Type 683/685 - Heel Resistant Brickslot 200 access unit - 19.69 (0.5m) 3 138072 138077 4.45 113 29.0
Grate removal tool 4 01318 - - 0.3 - - -
Notes:
1. For K100 channels and K1-900 catch basin information see page 28. For K200 channels and K2-900 catch basin information see page 40.
2. Brickslot can also be used with SlabDrain HK channels - see page 102.
3. Access unit can be used on channels or catch basins - for details please refer to separate Spec Info sheets.
4. Only access cover can be removed once Brickslot has been installed.
5. For custom slot widths/heights, contact Aquaduct at (800) 543-4764.
Brickslot 100
End caps and 39.37" (1 meter) 19.69" (500mm)
accessories - Are Used with K100 channel - Brickslot 0.71" (18mm)
available from the fits directly into K100 channel grate 0.47" (12mm)
K100 range. recess. Half meter sections are 0.55" (14mm)
See page 28 for 0.71" (18mm)
available. Half meter access units 4.06" (103mm)
details. provide access to channel or catch 3.27 (83mm)
plus channel
basin for maintenance. depth
See page 28 for details. 4.84" (123mm)

Heel Resistant Brickslot 100


Brick pavers - Fit directly against slot. 39.37" (1 meter) 19.69" (500mm)
For light duty pedestrian applications, 1.10" (28mm)
Brickslot 200 features pavers can be set on sand; for heavier duty 0.87" (22mm)
0.31" (8mm)
projects, pavers should be set on concrete.
0.55" (14mm)
Maximum paver depth (allowing for 1/8 0.71" (18mm)
4.06" (103mm)
Two 6 in. parallel in. (12mm) slots - Easy (3mm) bedding material): 31/8 (80mm). 3.27 (83mm)
to clean smooth slots allow plus channel
depth
continuous water flow into 4.84" (123mm)
channel (shown).
Twinslot 200
Central, heel 39.37" (1 meter) 19.69" (500mm)
resistant
4.00" (102mm)
double 3/8 (8mm) 0.71" (18mm)
0.47" (12mm)
flared slot opening to
1.97" (50mm)
1 (25mm) throat for
increased drainage 2.41" (61mm)
4.45" (113mm)
capacity (not shown). 3.27
(83mm)
plus
9.35" (237mm) channel
depth

End caps and Heel Resistant Brickslot 200


accessories - Are
39.37" (1 meter) 19.69" (500mm)
available from the
1.10" (28mm)
K200 range. 0.87" (22mm)
See page 40 for 0.31" (8mm)
4.13" (105mm)
details. Used with K200 channel -
Brickslot fits directly into K200 4.57" (116mm)
4.45" (113mm)
channel grate recess. Half meter 3.27
sections are available. Half meter (83mm)
plus
access units provide access to channel 9.35" (237mm) channel
or catch basin for maintenance. depth
60 61
See page 40 for details.
www.ACODrain.us
S100K.....................66
PowerDrain S200K.....................76
Heavy duty trench drain
S300K.....................86

62
www.ACODrain.us
Anti-shunt lugs - Recesses in
grate fit around lugs on edge
rail to prevent longitudinal

PowerDrain features movement.
PowerLok - A patented,
boltless locking system that
provides quick fitting and
removal of grates. Helps
reduce installation/
maintenance time and
cost.

Channel identification - Channels feature numbering


Direction arrows -
on sidewalls. Numbering in base of channel allows
Cast on side of channel
easy identification after concrete encasement.
indicate flow direction
and ensure channels are
installed correctly.
Profiled side walls -
4-Bolt slotted grate - Strengthening pillars
Ductile iron grates - Heavy duty ductile iron
4-bolt grate option is and frost keys provide
grates in choice of ADA compliant (Load Class
available on all widths channel body strength
E*) or slotted (Load Class F. (*S100K ADA
to provide maximum and mechanical keying to
grates rated to Load Class F).
security and stability surrounding concrete.
for super heavy duty
Ductile iron edge rail - Integrally applications.
cast-in rail provides maximum
strength and protection for channel
body. Shock absorbing widgets,
with M10 stainless steel threads,
fitted in rail to assist grate fit and
aid hanging installation.

Shipping gipple/
groove - Side
interlocking feature
S300K 12 internal width ensures safer stacking
of channels on pallets
for shipping to minimize
breakage.

Interconnecting end profiles - Allow Polymer concrete - Durable, yet


S200K 8 internal width
Concrete anchor boss -
easy and effective joining of channels. lightweight material made from polyester A drill-through hole in the ductile iron
Appropriate sealant can be used to resin binder reinforced by mineral Knock-outs - Included on all rail enables a concrete anchor (4
create sealed joint. aggregates and fillers. Provides up to four channel units to allow vertical per meter) to be attached for extra
times the compressive strength of cement evacuation of the system along S100K 4 internal width
embedment into concrete haunch.
concrete. the run. See product pages for
See page 136 for material properties. sizes for each system.

Sloped (0.5%) channel units - Meter


System numbering - Each end of channel long units provide 131'-3 continuous
indicates number of appropriate sloped channel slope - equates to 1/17 fall per linear
that connects to it. foot. Constant depth units can be used to
extend run lengths.
63 64
www.ACODrain.us
PowerDrain S100K

Key Dimensions
6
4
6
4
5 4
to to
5 4
13
to
13
4
inch
12
to
12

131 continuous slope


131 continuous slope

Typical applications
Airports

Highways

S100K is a 4 wide system with choice of Class F (90 ton) slotted or ADA compliant ductile
Heavy duty industrial areas
iron grates featuring PowerLok patented boltless locking system. A 4-bolt slotted grate is
Gas stations
also available.

Docks & ports

Military bases

Truck stops

Selection criteria

S100K - 4 wide heavy duty system D Light to heavy industrial


duty loads

Product can be used towards


LEED & EPA requirements

Resistant to many everyday


chemicals. Check page 139

Multiple grate options to


meet legal requirements

Multiple grate options to


meet design requirements

General everyday
hydraulic capacity

Constant depth and/or


sloped depth channels

65 66 67
www.ACODrain.us
ACO DRAIN

System layout
PowerDrain - S100K
Removable
grates Meter channels - sloping & constant depth
Channels
0.5% sloped channels with ductile iron edge rail, in meter lengths and 40 depths to create
a 40 meter (131-2) continuously sloping run.

10

11
12
13
14
15
16
17
18
19
20

21
22
23
24
25
26
27
28
29
30

31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9
Sloping
channels
Constant depth channels are available in 5 depths. Can be used to create non-sloped runs, or
inserted in sloped runs to increase length.

030

040
010

020
00

Constant Bottom knockouts on all constant depths and 5, 10, 15, 20, 25, 30, 35, 40 channels.
depth
channels

Half meter channels


Constant depth channels with ductile iron edge rail, in

0303

0403
0103

0203
Half meter
4 depths supplement meter channels. Side knockout
channels and profiling enable side junction to be created. Bottom
knockouts on all half meter channels.
Accessories

304-6

308-6

404-6

408-6
6 in. Sch 40 inlet/outlet caps
6 inlet/outlet
6 Schedule 40 plain end polypropylene pipe; oval to round adapter cast into
endcaps
polymer concrete end cap and available in two heights. Solvent weld to coupler.
Note: These end caps cannot be cut to height, and fit only at positions shown in
layout diagram.
4 pipe (by others)
for bottom
knockout
Closing/4 in. inlet/outlet cap
Fits all channels, manufactured from black ABS to complement edge
6 oval-to-round rail. Guides aid cutting to correct height. Wings clip cap onto end of
adapter for
bottom knockout channel. 4 bell end connection to Schedule 40 pipe. Seal using PVC-
ABS cement.
Note: For depth 1-10 channels, ACO recommends removal of unused
Universal closing sections of bell end to ensure adequate pavement material coverage.
4 outlet
endcap

Installation device
Fits molded recesses on body of channel. Provides height and joint
alignment - a sliding clamp locks the two channels together. Bolt to rebar
on either side of channel to hold channels in place during concrete pour.
Installation Not reusable; it is lost within concrete haunch.
device
Type 901D In-line catch basin
Two part in-line catch basin with 4, 6 and 8 drill-outs for pipe connection. Supplied
with with ductile iron edge rail and plastic trash bucket. Options include an in-line or
side foul air trap.
Catch basins
Any channel can be connected into the catch basin by removing the end wall to the
Type 900
correct height with a box cutter. Cut-out guides provided for connection to channels
00, 010, 020, 030 and 040. All cut-outs to receive male channel ends. One blanking
end plate supplied with in-line catch basin.

Series 600D catch basin


Two part in-line catch basin; bases have 4, 6 and 8 drill-outs for pipe connections.
Supplied with with ductile iron edge rail and plastic trash bucket. Optional riser available
Series 600
for increased depth. Contact ACO for non-polyethylene riser/bases.

Any channel can be connected to catch basin by removing end/side wall to correct height.
Drill-outs guide connection to channels 00, 010, 020, 030 and 040. All cut-outs to receive
male channel ends.
68 71
www.ACODrain.us
PowerDrain S100K

Meter channels Half meter channels


Outlet flow rates
19.92 (506mm)
39.37 (1 meter) 5.98 (152mm) 19.69" (0.5 meter)
3.94 (100mm) Channels Catch basins SK1-901D SK1-621D SK1-631D
3.94 (100mm) 6.89 (175mm) Outlet Size Invert GPM CFS Outlet Size Invert GPM CFS Invert GPM CFS Invert GPM CFS
4.92 (125mm)

13.46 (342mm)
to 8.86 (225mm) (Sch 40) in. (Sch 40) in. in. in.
to
11.81 (300mm) 10.83 (275mm)
12.80 (325mm) A SK1-00 - 4 round 3.94 108 0.24 a 4 round 20.68 235 0.52 21.29 239 0.53 33.29 305 0.68
12.79 (325mm)
3.74 (95mm) A SK1-40 - 4 round 11.81 187 0.42 b 4 round 27.17 273 0.61 27.79 276 0.62 39.79 335 0.75
1.33 (34mm) 6.30 (160mm) B SK1-00 - 6 oval 3.94 177 0.39 c 4 round 18.99 224 0.50 19.72 229 0.51 31.72 297 0.66
B SK1-40 - 6 oval 11.81 306 0.68 d 6 round 27.17 602 1.34 27.79 610 1.36 39.79 743 1.66
C SK1-20 - 4 round 7.87 132 0.29 e 4 round 19.30 226 0.50 19.84 230 0.51 31.84 297 0.66
C SK1-40 - 4 round 11.81 171 0.38 f 4 round 25.67 265 0.59 26.34 269 0.60 38.34 328 0.73
D SK1-30 - 6 oval 9.84 233 0.52 g 6 round 19.99 505 1.12 20.62 514 1.15 32.62 667 1.49
21.02 (534mm) 22.67 (576mm) 14.17 (360mm)
D SK1-40 - 6 oval 11.81 264 0.59 h 4 round 19.36 227 0.51 20.07 231 0.52 32.07 299 0.67
i 6 round 27.30 604 1.35 27.76 609 1.36 39.76 743 1.65

13.23 (336mm)
6 in. Sch. 40 inlet/outlet caps j 4 round 26.43 269 0.60 27.19 273 0.61 39.19 332 0.74
19.92 (506mm)
k 6 round 26.43 593 1.32 27.19 602 1.34 39.19 737 1.64
1.5" (38mm)

29.11 (740mm)
l 8 round 27.30 1051 2.34 27.76 1061 2.36 39.76 1302 2.90
SK304/308 m 6 round 25.85 586 1.30 26.28 591 1.32 38.28 728 1.62
Plain end to fit

13.46 (342mm)
11.02" (280mm)
6" Sch. 40 pipe n 4 round 18.56 222 0.49 19.15 225 0.50 31.15 294 0.65
g n
SK404/408 D c o 4 round 25.30 e 263 0.59 25.86
h 266 0.59 37.86 326 0.73
12.99" (330mm) a Note: These are pipe flow rates at specified outlet, NOT channel flow rates.
l
Catch basin flow rates without trash bucket - using trash bucket reduces flow. m
5.5" (140mm) d f i k o
b j
Clips onto channel

Closing/4 in. inlet/outlet cap Installation device 21.02 (534mm) 22.67 (576mm) 14.17 (360mm)
0.125" (3mm)

13.23 (336mm)
12.50" (317mm)

Bell end to fit 1.61 (41mm)


19.92 (506mm)

29.11 (740mm)
4" Sch. 40 pipe
C SK1-621D catch basin
1.61 (41mm)
g

13.46 (342mm)
1.85" (47mm) 13.50 (343mm) c e h n
a
l m
d f i k o
b j

SK1-901D In-line catch basin


19.69 (500mm) 10.06 (255mm) 22.67 (576mm) 5.98 (152mm)
3.98 (100mm)
21.02 (534mm) 22.67 (576mm) 14.17 (360mm)

12.00 (305mm) 13.23 (336mm)


19.92 (506mm)
29.03 (737mm)

13.46 (342mm)
g n

41.11 (1044mm)
c e h
a
l m
d f i k o
b j
SK1-631D catch basin
g n
c e h
a
21.02 (534mm)
l
22.67 (576mm) m (360mm)
14.17
d f i k o
b j

) 13.23 (336mm)
69 70
www.ACODrain.us

m)
ACO DRAIN
S100K Parts table Part Invert Depth Overall Depth Vol Wgt
PowerDrain S100K
No. Inches mm Inches mm Gal lbs
female male female male female male female male
SK1-00 Constant depth channel - 39.37 (1m) 2 67041 3.94 3.94 100 100 4.92 4.92 125 125 1.96 48.1 Polymer concrete catch basins
SK1-1 Sloped channel - 39.37 (1m) 67001 3.94 4.13 100 105 4.92 5.12 125 130 1.99 48.1
SK1-2 Sloped channel - 39.37 (1m) 67002 4.13 4.33 105 110 5.12 5.31 130 135 2.04 49.1
Polymer concrete catch basins are used either as stand alone area drains or more
SK1-3 Sloped channel - 39.37 (1m) 67003 4.33 4.53 110 115 5.31 5.51 135 140 2.13 50.1
SK1-4 Sloped channel - 39.37 (1m) 67004 4.53 4.72 115 120 5.51 5.71 140 145 2.23 51.1 commonly as the outlet to a trench run. They provide the highest hydraulic output and allow
SK1-5 Sloped channel - 39.37 (1m) 2 67005 4.72 4.92 120 125 5.71 5.91 145 150 2.33 52.1 easy access to pipe system for maintenance.
SK1-6 Sloped channel - 39.37 (1m) 67006 4.92 5.12 125 130 5.91 6.10 150 155 2.43 53.1
SK1-7 Sloped channel - 39.37 (1m) 67007 5.12 5.31 130 135 6.10 6.30 155 160 2.54 54.1 Type 901D provides an in-line catch basin (same width and visually indistinguishable from
SK1-8 Sloped channel - 39.37 (1m) 67008 5.31 5.51 135 140 6.30 6.50 160 165 2.65 55.1 trench run) and the Series 600D is 12 wide and provides greater hydraulic output.
SK1-9 Sloped channel - 39.37 (1m) 67009 5.51 5.71 140 145 6.50 6.69 165 170 2.75 56.1 SK1-Series 600D
SK1-10 Sloped channel - 39.37 (1m) 2 67010 5.71 5.91 145 150 6.69 6.89 170 175 2.86 57.1 12 in. wide catch basin
SK1-010 Constant depth channel - 39.37 (1m) 2 67043 5.91 5.91 150 150 6.89 6.89 175 175 2.85 57.1 Series 600 grates - choice of Class F slotted
SK1-0103 Constant depth channel - 19.69 (0.5m) 2 67044 5.91 5.91 150 150 6.89 6.89 175 175 1.43 29.4 or Class E longitudinal ADA compliant ductile iron
SK1-11 Sloped channel - 39.37 (1m) 67011 5.91 6.10 150 155 6.89 7.09 175 180 2.97 58.1 grates with PowerLok boltless locking or Class
SK1-12 Sloped channel - 39.37 (1m) 67012 6.10 6.30 155 160 7.09 7.28 180 185 3.08 SK1-Type 901D
59.1 F slotted ductile iron 4-bolt grate. See page 94.
SK1-13 Sloped channel - 39.37 (1m) 67013 6.30 6.50 160 165 7.28 7.48 185 190 3.19 4 in. wide In-line catch basin
60.1
SK1-14 Sloped channel - 39.37 (1m) 67014 6.50 6.69 165 170 7.48 7.68 190 195 3.30 61.1 Type 900 grates - choice of Class F slotted or
SK1-15 Sloped channel - 39.37 (1m) 2 67015 6.69 6.89 170 175 7.68 7.87 195 200 3.42 62.1
ADA compliant ductile iron grates with PowerLok
SK1-16 Sloped channel - 39.37 (1m) 67016 6.89 7.09 175 180 7.87 8.07 200 205 3.53 63.1
SK1-17 Sloped channel - 39.37 (1m) 67017 7.09 7.28 180 185 8.07 8.27 205 210 3.64 boltless locking or slotted ductile iron 4-bolt grate.
64.1
SK1-18 Sloped channel - 39.37 (1m) 67018 7.28 7.48 185 190 8.27 8.46 210 215 3.75 65.1 See page 74.
SK1-19 Sloped channel - 39.37 (1m) 67019 7.48 7.68 190 195 8.46 8.66 215 220 3.86 66.1
SK1-20 Sloped channel - 39.37 (1m) 2 67020 7.68 7.87 195 200 8.66 8.86 220 225 3.98 67.1 Top section - polymer concrete with integrally
SK1-020 Constant depth channel - 39.37 (1m) 2 67045 7.87 7.87 200 200 8.86 8.86 225 225 3.97 67.1 cast-in ductile iron frame. Guides aid connection of
SK1-0203 Constant depth channel - 19.69 (0.5m) 2 67046 7.87 7.87 200 200 8.86 8.86 225 225 1.98 33.9
male channel ends at #10, 20, 30 and 40 depths.
SK1-21 Sloped channel - 39.37 (1m) 67021 7.87 8.07 200 205 8.86 9.06 225 230 4.09 68.1
SK1-22 Sloped channel - 39.37 (1m) 67022 8.07 8.27 205 210 9.06 9.25 230 235 4.20 69.1 Other channels can be connected by removing wall
SK1-23 Sloped channel - 39.37 (1m) 67023 8.27 8.46 210 215 9.25 9.45 235 240 4.32 70.0 to required height. Blanking end rail supplied with
SK1-24 Sloped channel - 39.37 (1m) 67024 8.46 8.66 215 220 9.45 9.65 240 245 4.42 71.0 SK1-901D. See page 155.
SK1-25 Sloped channel - 39.37 (1m) 2 67025 8.66 8.86 220 225 9.65 9.84 245 250 4.54 72.0
SK1-26 Sloped channel - 39.37 (1m) 67026 8.86 9.06 225 230 9.84 10.04 250 255 4.66 73.0
SK1-27 Sloped channel - 39.37 (1m) 67027 9.06 9.25 230 235 10.04 10.24 255 260 4.78 Trash bucket - plastic trash bucket designed to
74.0
SK1-28 Sloped channel - 39.37 (1m) 67028 9.25 9.45 235 240 10.24 10.43 260 265 4.89 75.0 collect debris washed from trench run. Supported
SK1-29 Sloped channel - 39.37 (1m) 67029 9.45 9.65 240 245 10.43 10.63 265 270 5.00 76.0 in catch basin top to avoid creation of a vacuum
SK1-30 Sloped channel - 39.37 (1m) 2 67030 9.65 9.84 245 250 10.63 10.83 270 275 5.11 77.0 and reduction in outflow. SK1-631D uses deeper
SK1-030 Constant depth channel - 39.37 (1m) 2 67047 9.84 9.84 250 250 10.83 10.83 275 275 5.10 77.0 bucket with riser.
SK1-0303 Constant depth channel - 19.69 (0.5m) 2 67048 9.84 9.84 250 250 10.83 10.83 275 275 2.55 38.4
SK1-31 Sloped channel - 39.37 (1m) 67031 9.84 10.04 250 255 10.83 11.02 275 280 5.23 78.0 Riser - a plastic riser, supplied with SK1-631D,
SK1-32 Sloped channel - 39.37 (1m) 67032 10.04 10.24 255 260 11.02 11.22 280 285 5.34 79.0 designed to provide additional catch basin depth
SK1-33 Sloped channel - 39.37 (1m) 67033 10.24 10.43 260 265 11.22 11.42 285 290 5.45 80.0 and hydraulic output. Guides enable cutting to
SK1-34 Sloped channel - 39.37 (1m) 67034 10.43 10.63 265 270 11.42 11.61 290 295 5.56 81.0
size at 2 (50mm) intervals - minimum 2 and
SK1-35 Sloped channel - 39.37 (1m) 2 67035 10.63 10.83 270 275 11.61 11.81 295 300 5.68 82.0
maximum 12 height. Additional units can be used
SK1-36 Sloped channel - 39.37 (1m) 67036 10.83 11.02 275 280 11.81 12.01 300 305 5.79 83.0
SK1-37 Sloped channel - 39.37 (1m) 67037 11.02 11.22 280 285 12.01 12.20 305 310 5.91 84.0 (a maximum of 2 is recommended to ensure snake
SK1-38 Sloped channel - 39.37 (1m) 67038 11.22 11.42 285 290 12.20 12.40 310 315 6.02 85.0 access is maintained and for structural stability).
SK1-39 Sloped channel - 39.37 (1m) 67039 11.42 11.61 290 295 12.40 12.60 315 320 6.13 86.0 Contact ACO for non-polyethylene riser.
SK1-40 Sloped channel - 39.37 (1m) 2 67040 11.61 11.81 295 300 12.60 12.8 320 325 6.25 87.0
SK1-040 Constant depth channel - 39.37 (1m) 2 67049 11.81 11.81 300 300 12.80 12.80 325 325 6.24 87.0 Base - polyethylene bases with wide range of
SK1-0403 Constant depth channel - 19.69 (0.5m) 2 67050 11.81 11.81 300 300 12.80 12.80 325 325 3.12 43.0 Schedule 40 4, 6 and 8 cut-outs for easy
SK1-304-6 6 inlet cap 96861 9.84 9.84 250 250 10.83 10.83 275 275 - 6.2 pipe connection. Cut-outs on end and side allow
SK1-308-6 6 outlet cap 96862 9.84 9.84 250 250 10.83 10.83 275 275 - 6.0
connection of ACO foul air trap. Contact ACO for
SK1-404-6 6 inlet cap 96863 11.81 11.81 300 300 12.80 12.80 325 325 - 7.2
non-polyethylene bases.
SK1-408-6 6 outlet cap 96864 11.81 11.81 300 300 12.80 12.80 325 325 - 7.0
Universal end/4 inlet outlet cap 96824 11.81 11.81 300 300 12.6 12.6 320 320 - 0.4
Debris strainer for 4 bottom knockout 93488 - - - - - - - - - 0.2
4 oval to 6 round outlet adaptor 95140 - - - - - - - - - 1.1 Parts table - S100K Catch basins Part Volume Weight
Installation device 97477 - - - - - - - - - 2.8
Grate removal tool 01318 - - - - - - - - - 0.3 No . Gallons* lbs

SK1-901D in-line catch basin - 19.69 (0.5m) 67051 12.5 86.0


Notes: SK1-621D catch basin - 19.69 (0.5m) 67053 24.9 75.7 Foul air trap
1. PowerDrain is sold as channel only. Choose appropriate grate from page 74.
SK1-631D catch basin - 19.69 (0.5m) 67054 34.7 85.7
2. Preformed 4 dia. & 6 oval drill-outs cast on underside of certain channels (00, 5, 10, 010, 0103, 15, 20, 020, 0203, 25, 30, 030, 0303, 35, 40, 040, 0403).
3. Closing/outlet cap can be cut down to suit all channels. Series 600 optional riser 99902 9.8 10.0
4. Catch basin details on page 73. Foul air trap - fits both Type 901D & 600 basins 90854 - 1.2
5. Debris strainer details for 4 dia. outlet on page 103. * Volume is up to grate seat and without trash bucket.
72 73
www.ACODrain.us
ACO DRAIN

Available S100K grates


Description Part Length Slot Size Intake Wgt PowerDrain S100K
No. area
inches (m) inches sq. in. lbs

F Load Class F - 200,000lbs - EN1433 4,177psi Heavy Duty PowerLok - boltless locking system
Longitudinal iron
DIN F 900 1 DIN F 900 2 3
Iron 96096 19.69 (0.5m) 1.36 x 0.45 25.2 13.6 PL 28.1

Ductile iron to ASTM A 536-84 - minimum grade 65-45-12

Slotted iron Fit grate Grate removal


S100K S100K

To lock, position side of grate into lugs on rail, place To open PowerLok, insert tool between rail and Rotate tool 90o, PowerLok device should push
hook part of tool into V and push towards rail. PowerLok device. away from rail.
Iron 96082 19.69 (0.5m) 0.43 x 1.98 avg. 25.7 12.3 PL 35.6 F 900 F 900

Ductile iron to ASTM A 536-84 - minimum grade 65-45-12

4-bolt iron
PowerLok - safety clip
For areas of extra security or safety concerns,
Iron* 99590 19.69 (0.5m) 0.71 x 1.81 avg. 36.0 10.8 Bolt 35.6 an optional safety clip is available that
provides a visual alert if the PowerLok
devices are left open. The clip push fits next
Ductile iron to ASTM A 536-84 - minimum grade 65-45-12.
to the PowerLok device and sits level with
* Supplied with bolts.
the grate when the grate is locked. The clip
Key Locking mechanism Compliant with Americans with Disabilities ASME A112.6.3 - 2001 Heel resistant cannot be fitted if the PowerLok is open. If
Act of 1990 Section 4.5.4 (Page 140) less than 0.31 (8mm) (Page 140) all grates are engaged, a run of red dots is
Bicycle Safe compliant to Australian Anti-slip grates - BPN over 24 (Page 140) visible.
Standard AS 3996 - 2006 (Page 140)

Choosing S100K grates

There are three available grate styles to fit Although easy locking and grate removal is
the S100K heavy duty channel body. important for maintenance, some specific
4-Bolt grates

The conventional slotted grate, with


applications require a 4-bolt solution. The
four threaded stainless steel inserts in the 1 2 3
PowerLok, gives an excellent all-around S100K channel body allow a 4-bolt grate
heavy duty solution with the ease of the to be bolted into the channel for ultimate
PowerLok locking/unlocking mechanism. stiffness and security. Tamper resistant bolts
Ideal for use where regular removal of the can also be used.
grate for maintenance is required.

Fit grate Grate removal


The ADA compliant, longitudinal slotted
Position grate onto channel, align holes in grate with Using wrench or socket set to tighten. If using a To remove grates, use wrench or socket set.
grate, with PowerLok, gives the ideal
matching holes in edge rail. torque wrench, do not set to more than 15 ft. lbs. Carefully store bolts for refitting of grates.
solution to a heavy duty location where some
pedestrian access may be required.

Grate accessories Part No. Weight


lbs
PowerLok safety clip (red) 10443 0.1
Replacement bolt for 4-bolt grate 95526 0.1
Tamper resistant bolt for 4-bolt grate 138127 0.1
Tamper resistant bolt drive 138128 0.1 Requires tamper resistant drive bit
74 75
www.ACODrain.us
PowerDrain S200K

Key Dimensions
6
10
4
8
5 4
to to
9 13
to
17
8
inch
128
to
16

131 continuous slope


131 continuous slope

Typical applications
Airports

Highways

S200K is an 8 wide system with choice of Class F (90 ton) slotted or Class E (60 ton) ADA
Heavy duty industrial areas
compliant ductile iron grates featuring the PowerLok patented boltless locking system. A
Gas stations
4-bolt slotted grate is also available.

Docks & ports

Military bases

Truck stops

Selection criteria

S200K - 8 wide heavy duty system D Light to heavy industrial


duty loads 200,000lb
Proof Load

Product can be used towards


LEED & EPA requirements

Resistant to many everyday


chemicals. Check page 139

Multiple grate options to


meet legal requirements

Multiple grate options to


meet design requirements

Increased hydraulic capacity

Constant depth and/or


sloped depth channels

76 77
www.ACODrain.us
ACO DRAIN

System layout PowerDrain - S200K


Meter channels - sloping & constant depth
Removable 0.5% sloped channels with ductile iron edge rail, in meter lengths and 40 depths
grates
which connect to create 40 meter (131-2) continuously sloping run.
Channels

10

11
12
13
14
15
16
17
18
19
20

21
22
23
24
25
26
27
28
29
30

31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9
Sloping Constant depth channels are available in 5 depths. Can be used to create
channels non-sloped runs, or inserted in sloped runs to increase length.

Bottom knockouts on all constant depths and 5, 10, 15, 20, 25, 30, 35, 40 channels.

030

040
010

020
00

Constant
depth
channels

Half meter channels


Constant depth channels with ductile iron edge rail, in 4

0303

0403
0103

0203
depths supplement meter channels. Side knockout and
profiling enable side junction to be created. Bottom knockouts
Half meter
channels
on all half meter channels.

Accessories

4 or 6 pipe
(by others) Closing/4 in. or 6 in. outlet cap
for bottom Fits all channels and manufactured from black polypropylene to complement edge rail.
knockout
Guides aid cutting to correct height. Wings clip cap onto end of channel. 4 and 6 bell
end provides connection to Schedule 40 pipe. Seal using appropriate flexible sealant.
Note: For depth 1-10 channels, ACO recommends removal of unused sections of bell end to
Universal closing ensure adequate pavement material coverage.
4/6 outlet
endcap

Installation device
Fits molded recesses on body of channel. Provides height and joint alignment
- a sliding clamp locks the two channels together. Bolt to rebar on either side
of channel to hold channels in place during concrete pour. Not reusable; it is
lost within concrete haunch.
Installation
device

Type 902D In-line catch basin


Two part in-line catch basin with ductile iron edge rail; bases have
4, 6 and 8 drill-outs for pipe connections. Supplied with plastic
trash bucket.
Catch basins

Any channel can be connected to catch basin by removing the end


Type 900 wall to the correct height with a box cutter. Cut-out guides provided
for connection to channels 00, 010, 020, 030 and 040. All cut-outs
to receive male channel ends. One blanking end plate supplied with
in-line catch basin.

Series 600D catch basin


A two part in-line catch basin with ductile iron edge rail; bases have 4, 6 and 8 drill-outs
for pipe connections. Supplied with plastic trash bucket. Optional riser available for increased
Series 600 depth. Contact ACO for non-polyethylene riser/bases.

Any channel can be connected to catch basin by removing the end/side wall to the correct
height. Drill-out guides provided for connection to channels 00, 010, 020, 030 and 040. All
cut-outs to receive male channel ends. Two blanking end plates supplied with inline catch
78 basin. 81
www.ACODrain.us
15.7
49.63 (1261mm)

12.00 (305mm)
Meter channels Half meter channels
Outlet flow rates
PowerDrain S200K
39.37" (1 meter) 9.92 (252mm) 19.69" (0.5 meter)

7.87 (200mm) Channels Catch basins SK2-902D SK2-621D SK2-631D


7.87 (200mm) 10.83 (275mm) Outlet Size Invert GPM CFS Outlet Size Invert GPM CFS Invert GPM CFS Invert GPM CFS
8.86 (225mm) 12.80 (325mm)
to (Sch 40) in. (Sch 40) in. in. in.
to 14.76 (375mm)
16.73 (425mm) 15.75 (400mm) A SK2-00 - 4 round 7.87 153 0.34 a 4 round 25.33 263 0.59 29.80 287 0.64 41.80 343 0.77
16.73 (425mm)
A SK2-40 - 4 round 15.75 216 0.48 b 4 round 31.83 297 0.66 36.29 319 0.71 48.29 370 0.83
6.30 (160mm) B SK2-00 - 6 round 7.87 344 0.77 c 4 round 23.76 254 0.57 28.22 279 0.62 40.22 337 0.75
2.68 (68mm) 10.24 (260mm) B SK2-40 - 6 round 15.75 486 1.08 d 6 round 31.83 658 1.47 36.29 707 1.57 48.29 824 1.84
C SK2-00 - 4 round 7.87 132 0.29 e 4 round 23.91 255 0.57 28.37 280 0.62 40.37 337 0.75
C SK2-40 - 4 round 15.75 202 0.45 f 4 round 30.40 290 0.65 34.87 312 0.70 46.87 365 0.81
D SK2-10 - 6 round 9.84 320 0.71 g 6 round 24.68 570 1.27 29.15 626 1.40 41.15 757 1.69
D SK2-40 - 6 round 15.75 437 0.97 h 4 round 24.13 256 0.57 28.59 281 0.63 40.59 338 0.75
B A B A i 6 round 31.82 658 1.47 36.28 707 1.57 48.28 824 1.84
j 4 round 31.26 294 0.66 35.72 316 0.70 47.72 368 0.82
k 6 round 31.26 651 1.45 35.72 701 1.56 47.72 819 1.83
l 8 round 31.82 1149 2.56 36.28 1237 2.76 48.28 1449 3.23
m 6 round 30.32 640 1.43 34.78 690 1.54 46.78 810 1.81
n 4 round 23.19 251 0.56 27.65 276 0.61 39.65 334 0.74
Closing/4 in. or 6 in. outlet cap o 4 round 29.90 288 0.64 34.36 310 0.69 46.36 363 0.81
0.20 (5mm) Note: These are pipe flow rates at specified outlet, NOT channel flow rates.
Catch basin flow rates without trash bucket - using trash bucket reduces flow.

19.69 (500mm) 14.17 (360mm) 22.67 (576mm) 11.81 (300mm)


16.54 (420mm)

15.75 (400mm)
Bell end to fit
4 or 6
D Sch. 40 pipes Installation device
C
1.25 (32mm)

37.64 (956mm)
2.13 (54mm)

1.89 (48mm) SK2-621D catch basin

18.22 (463mm)

SK2-902D In-line catch basin

19.69 (500mm) 9.92 (252mm) 22.67 (576mm) 7.87 (200mm)

19.69 (500mm) 9.92 (252mm) 22.67 (576mm) 11.81 (300mm)


15.91 (404-mm)

15.75 (400mm)
33.18 (843mm)

49.63 (1261mm)

12.00 (305mm)
SK2-631D catch basin

79
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ACO DRAIN
S200K Parts table Part Invert Depth Overall Depth Vol Wgt
No. Inches mm Inches mm Gal lbs
PowerDrain S200K
female male female male female male female male
SK2-00 Constant depth channel - 39.37 (1m) 2 68041 7.87 7.87 200 200 8.86 8.86 225 225 7.54 85.2 Polymer concrete catch basins
SK2-1 Sloped channel - 39.37 (1m) 68001 7.87 8.07 200 205 8.86 9.06 225 230 7.94 85.2 SK2-Series 600D
SK2-2 Sloped channel - 39.37 (1m) 68002 8.07 8.27 205 210 9.06 9.25 230 235 8.13 86.3 12 in. wide catch basin
Polymer concrete catch basins are used either as stand alone area drains or more
SK2-3 Sloped channel - 39.37 (1m) 68003 8.27 8.46 210 215 9.25 9.45 235 240 8.33 87.4
SK2-4 Sloped channel - 39.37 (1m) 68004 8.46 8.66 215 220 9.45 9.65 240 245 8.53 commonly as the outlet to a trench run. They provide the highest hydraulic output and allow
88.5
SK2-5 Sloped channel - 39.37 (1m) 2 68005 8.66 8.86 220 225 9.65 9.84 245 250 8.74 89.6 easy access to pipe system for maintenance.
SK2-6 Sloped channel - 39.37 (1m) 68006 8.86 9.06 225 230 9.84 10.04 250 255 8.95 90.7
SK2-7 Sloped channel - 39.37 (1m) 68007 9.06 9.25 230 235 10.04 10.24 255 260 9.16 91.8 Type 902D provides an in-line catch basin (same width and visually indistinguishable from
SK2-8 Sloped channel - 39.37 (1m) 68008 9.25 9.45 235 240 10.24 10.43 260 265 9.37 92.9 trench run) and the Series 600D is 12 wide and provides greater hydraulic output.
SK2-9 Sloped channel - 39.37 (1m) 68009 9.45 9.65 240 245 10.43 10.63 265 270 9.58 94.0
SK2-10 Sloped channel - 39.37 (1m) 2 68010 9.65 9.84 245 250 10.63 10.83 270 275 9.79 95.1
SK2-010 Constant depth channel - 39.37 (1m) 2 68043 9.84 9.84 250 250 10.83 10.83 275 275 9.59 95.2 SK2-Type 902D Series 600 grates - choice of Class F slotted or
SK2-0103 Constant depth channel - 19.69 (0.5m) 2 68044 9.84 9.84 250 250 10.83 10.83 275 275 4.80 61.2 8 in. wide In-line catch basin Class E longitudinal ADA compliant ductile iron grates
SK2-11 Sloped channel - 39.37 (1m) 68011 9.84 10.04 250 255 10.83 11.02 275 280 10.01 96.2 with PowerLok boltless locking or Class F slotted
SK2-12 Sloped channel - 39.37 (1m) 68012 10.04 10.24 255 260 11.02 11.22 280 285 10.22 97.3
ductile iron 4-bolt grate. See page 94.
SK2-13 Sloped channel - 39.37 (1m) 68013 10.24 10.43 260 265 11.22 11.42 285 290 10.44 98.4
SK2-14 Sloped channel - 39.37 (1m) 68014 10.43 10.63 265 270 11.42 11.61 290 295 10.66 99.6
SK2-15 Sloped channel - 39.37 (1m) 2 68015 10.63 10.83 270 275 11.61 11.81 295 300 10.88 100.7
Type 900 grates - choice of Class F slotted or
SK2-16 Sloped channel - 39.37 (1m) 68016 10.83 11.02 275 280 11.81 12.01 300 305 11.10 101.8
Class E longitudinal ADA compliant ductile iron grates
SK2-17 Sloped channel - 39.37 (1m) 68017 11.02 11.22 280 285 12.01 12.20 305 310 11.32 102.9
SK2-18 Sloped channel - 39.37 (1m) 68018 11.22 11.42 285 290 12.20 12.40 310 315 11.54 104.0 supplied with PowerLok boltless locking or Class
SK2-19 Sloped channel - 39.37 (1m) 68019 11.42 11.61 290 295 12.40 12.60 315 320 11.76 105.1 F slotted ductile iron 4-bolt grate. See page 84.
SK2-20 Sloped channel - 39.37 (1m) 2 68020 11.61 11.81 295 300 12.60 12.80 320 325 11.98 106.2
SK2-020 Constant depth channel - 39.37 (1m) 2 68045 11.81 11.81 300 300 12.80 12.80 325 325 11.78 106.2 Top section - polymer concrete with integrally
SK2-0203 Constant depth channel - 19.69 (0.5m) 2 68046 11.81 11.81 300 300 12.80 12.80 325 325 5.89 68.8 cast-in ductile iron frame for grate. Guides aid
SK2-21 Sloped channel - 39.37 (1m) 68021 11.81 12.01 300 305 12.80 12.99 325 330 12.21 107.3 connection of male channel ends at #10,20,30
SK2-22 Sloped channel - 39.37 (1m) 68022 12.01 12.20 305 310 12.99 13.19 330 335 12.42 108.4 and 40 depths. Other channels can be connected
SK2-23 Sloped channel - 39.37 (1m) 68023 12.20 12.40 310 315 13.19 13.39 335 340 12.65 109.5 by removing wall to required height. Blanking end
SK2-24 Sloped channel - 39.37 (1m) 68024 12.40 12.60 315 320 13.39 13.58 340 345 12.87 110.6 rail supplied with SK2-902D and kit available for
SK2-25 Sloped channel - 39.37 (1m) 2 68025 12.60 12.80 320 325 13.58 13.78 345 350 13.10 111.7
Series 600D. See page 155.
SK2-26 Sloped channel - 39.37 (1m) 68026 12.80 12.99 325 330 13.78 13.98 350 355 13.32 112.3
SK2-27 Sloped channel - 39.37 (1m) 68027 12.99 13.19 330 335 13.98 14.17 355 360 13.56 113.9
SK2-28 Sloped channel - 39.37 (1m) 68028 13.19 13.39 335 340 14.17 14.37 360 365 13.77 115.8 Trash bucket - plastic trash bucket designed to
SK2-29 Sloped channel - 39.37 (1m) 68029 13.39 13.58 340 345 14.37 14.57 365 370 13.99 116.1 collect debris washed from trench run. Supported
SK2-30 Sloped channel - 39.37 (1m) 2 68030 13.58 13.78 345 350 14.57 14.76 370 375 14.22 117.2 in catch basin top to avoid creation of a vacuum
SK2-030 Constant depth channel - 39.37 (1m) 2 68047 13.78 13.78 350 350 14.76 14.76 375 375 14.01 117.2 and flow reduction. SK2-631D uses deep bucket
SK2-0303 Constant depth channel - 19.69 (0.5m) 2 68048 13.78 13.78 350 350 14.76 14.76 375 375 7.05 73.3 with riser.
SK2-31 Sloped channel - 39.37 (1m) 68031 13.78 13.98 350 355 14.76 14.96 375 380 14.44 118.4
SK2-32 Sloped channel - 39.37 (1m) 68032 13.98 14.17 355 360 14.96 15.16 380 385 14.67 119.5 Riser - a plastic riser, supplied with SK2-631D,
SK2-33 Sloped channel - 39.37 (1m) 68033 14.17 14.37 360 365 15.16 15.35 385 390 14.89 120.6 designed to provide additional catch basin depth
SK2-34 Sloped channel - 39.37 (1m) 68034 14.37 14.57 365 370 15.35 15.55 390 395 15.11 121.7 and hydraulic output. Guides enable cutting to
SK2-35 Sloped channel - 39.37 (1m) 2 68035 14.57 14.76 370 375 15.55 15.75 395 400 15.34 122.8
size at 2 (50mm) intervals - minimum 2 and
SK2-36 Sloped channel - 39.37 (1m) 68036 14.76 14.96 375 380 15.75 15.94 400 405 15.56 123.9
maximum 12 height. Additional units can be
SK2-37 Sloped channel - 39.37 (1m) 68037 14.96 15.16 380 385 15.94 16.14 405 410 15.78 125.0
SK2-38 Sloped channel - 39.37 (1m) 68038 15.16 15.35 385 390 16.14 16.34 410 415 16.02 126.1 used (a maximum of 2 is recommended to ensure
SK2-39 Sloped channel - 39.37 (1m) 68039 15.35 15.55 390 395 16.34 16.54 415 420 16.23 127.2 snake access is maintained and for structural
SK2-40 Sloped channel - 39.37 (1m) 2 68040 15.55 15.75 395 400 16.54 16.73 420 425 16.46 128.3 stability). Contact ACO for non-polyethylene riser.
SK2-040 Constant depth channel - 39.37 (1m) 2 68049 15.75 15.75 400 400 16.73 16.73 425 425 16.27 128.3
SK2-0403 Constant depth channel - 19.69 (0.5m) 2 68050 15.75 15.75 400 400 16.73 16.73 425 425 8.14 82.1 Base - polyethylene bases with wide range of
Universal end cap 96823 15.75 15.75 400 400 16.54 16.54 420 420 - 1.4 Schedule 40 4, 6 and 8 cut-outs for easy
Debris strainer for 4 bottom knockout 93488 - - - - - - - - - 0.2
pipe connection. Cut-outs on end and side allow
Installation device 97478 - - - - - - - - - 4.0
Grate removal tool 01318 - - - - - - - - - 0.3 connection of ACO foul air trap. Contact ACO for

Notes: non-polyethylene bases.


1. PowerDrain is sold as channel only. Choose appropriate grate from page 84.
2. Preformed 4 & 6 dia knock-outs cast on underside of certain channels (00, 5, 10, 010, 0103, 15, 20, 020, 0203, 25, 30, 030, 0303, 35, 40, 040, Parts table - S200K Catch basins Part Volume Weight
0403).
No . Gallons* lbs
3. Closing/outlet cap can be cut down to suit all channels.
4. Catch basin details on page 83. SK2-902D in-line catch basin - 19.69 (0.5m) 68053 18.1 81.8
5. Debris strainer details for 4 dia. outlet on page 103. SK2-621D catch basin - 19.69 (0.5m) 68055 30.4 116.0
SK2-631D catch basin - 19.69 (0.5m) 68056 40.2 126.0
Series 600 optional riser 99902 9.8 10.0 Foul air trap
Foul air trap - fits both Type 902D & 600 basins 90854 - 1.2
* Volume is up to grate seat and without trash bucket.
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ACO DRAIN

Available S200K grates


Description Part
No.
Length Slot Size Intake
area
Wgt PowerDrain S200K
inches (m) inches sq. in. lbs

E Load Class E - 135,000lbs - EN1433 2,321psi Industrial PowerLok - boltless locking system
Longitudinal iron
200,000lb
Proof Load
1 2 3
Iron 72263 19.69 (0.5m) 1.34 x 0.43 52.4 26.4 PL 55.6

Ductile iron to ASTM A 536-84 - minimum grade 65-45-12


This grate complies with RR-F-621E 200,000lb proof load test.

F Load Class F - 200,000lbs - EN1433 3,481psi Heavy duty


Fit grate Grate removal
Slotted iron To lock, position side of grate into lugs on rail, place To open PowerLok, insert tool between rail and Rotate tool 90o, PowerLok device should push
200,000lb hook part of tool into V and push towards rail. PowerLok device. away from rail.
Proof Load

Iron 02449 19.69 (0.5m) 0.71 x 3.62 avg. 70.1 30.8 PL 21.4

Ductile iron to ASTM A 536-84 - minimum grade 65-45-12


This grate complies with RR-F-621E 200,000lb proof load test.
PowerLok - safety clip
4-bolt iron For areas of extra security or safety concerns,
200,000lb
Proof Load
an optional safety clip is available that
Iron* 99591 19.69 (0.5m) 0.71 x 3.62 avg. 71.3 26.4 Bolt 21.4 provides a visual alert if the PowerLok

devices are left open. The clip push fits next
to the PowerLok device and sits level with
Ductile iron to ASTM A 536-84 - minimum grade 65-45-12 the grate when the grate is locked. The clip
This grate complies with RR-F-621E 200,000lb proof load test. cannot be fitted if the PowerLok is open. If
* Supplied with bolts.
all grates are engaged, a run of red dots is
Key Locking mechanism Compliant with Americans with Disabilities ASME A112.6.3 - 2001 Heel resistant visible.
Act of 1990 Section 4.5.4 (Page 140) less than 0.31 (8mm) (Page 140)
200,000lb proof load compliant Bicycle Safe compliant to Australian Anti-slip grates - BPN over 24 (Page 140)
200,000lb
Proof Load (Page 128) Standard AS 3996 - 2006 (Page 140)

Choosing S200K grates


There are three available grate styles to fit Although easy locking and grate removal is
the S200K heavy duty channel body. important for maintenance, some specific
4-Bolt grates

The conventional slotted grate, with


applications require a 4-bolt solution. The
four threaded stainless steel inserts in the 1 2 3
PowerLok, gives an excellent all-around S200K channel body allow a 4-bolt grate
heavy duty solution with the ease of the to be bolted into the channel for ultimate
PowerLok locking/unlocking mechanism. stiffness and security. Tamper resistant bolts
Ideal for use where regular removal of the can also be used.
grate for maintenance is required.

Fit grate Grate removal


The ADA compliant, longitudinal slotted
Position grate onto channel, align holes in grate Using wrench or socket set to tighten. If using a To remove grates, use wrench or socket set.
grate, with PowerLok, gives the ideal
with matching holes in edge rail. torque wrench, do not set to more than 15 ft. lbs. Carefully store bolts for refitting of grates.
solution to a heavy duty location where some
pedestrian access may be required.

Grate accessories Part No. Weight


lbs
PowerLok safety clip (red) 10443 0.1
Replacement bolt for 4-bolt grate 95526 0.1
Tamper resistant bolt for 4-bolt grate 138127 0.1
Tamper resistant bolt drive 138128 0.1 Requires tamper resistant drive bit
84 85
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PowerDrain S300K

Key Dimensions
14
6
12
4

5 4
to to
13 12
to
21
13
12
inch
12
to
20

131 continuous slope


131 continuous slope

Typical applications
Airports

Highways

Heavy duty industrial areas


S300K is a 12 wide system with choice of Class F (90 ton) slotted or Class E (60 ton) ADA
compliant ductile iron grates featuring the patented PowerLok boltless locking system. A
Gas stations
4-bolt slotted grate is also available.
Docks & ports

Military bases

Truck stops

Selection criteria

S300K - 12 wide heavy duty system D Light to heavy industrial


duty loads 200,000lb
Proof Load

Product can be used towards


LEED & EPA requirements

Resistant to many everyday


chemicals. Check page 139

Multiple grate options to


meet legal requirements

Multiple grate options to


meet design requirements

Increased hydraulic capacity

Constant depth and/or


sloped depth channels

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ACO DRAIN

System layout PowerDrain - S300K

Removable
grates Meter channels - sloping & constant depth
0.5% sloped channels with ductile iron edge rail; in meter lengths and 40 depths which

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40
Channels
1

9
Sloping connect to create 40 meter (131-2) continuously sloping run.
channels
Constant depth channels are available in 5 depths. Can be used to create non-sloped
runs, or inserted in sloped runs to increase length.

010 Bottom knockouts on all constant depths and 5, 10, 15, 20, 25, 30, 35, 40 channels.

020

030

040
00

Constant
depth
channels

Half meter channels


Constant depth channels with ductile iron edge rail; in
4 depths supplement meter channels. Side knockout

0303

0403
0103

0203
and profiling enable side junction to be created. Bottom
Half meter
channels knockouts on all half meter channels.

Accessories

6 or 8 pipe Closing/6 in., 8 in. or 10 in. outlet cap


(by others)
for bottom
Fits all channels and manufactured from black polypropylene to complement edge rail. Guides aid cutting to correct
knockout height. Wings clip cap onto end of channel. 6, 8 and 10 bell end provides connection to Schedule 40 pipe. Seal
using appropriate flexible sealant.
Universal closing Note: For depth 1-10 channels, ACO recommends removal of unused sections of bell end to ensure adequate pavement
6/8/10 material coverage.
outlet endcap

Installation device
Fits molded recesses on body of channel. Provides height and joint
alignment - a sliding clamp locks the two channels together. Bolt
Installation
device to rebar on either side of channel to hold channels in place during
concrete pour. Not reusable; it is lost within concrete haunch.

Catch basin

Type 903D/904D In-line catch basins


Type 900 A two part in-line catch basin with ductile iron edge rail; bases have 4, 6 and 8 drill-outs
for pipe connections. Supplied with plastic trash bucket. Optional riser available for increased
depth. Contact ACO for non-polyethylene riser/bases.

Any channel can be connected to catch basin by removing the end/side wall to the correct
height. Drill out guides provided for connection to channels 00, 010, 020, 030 and 040. All
cut-outs to receive male channel ends. Blanking end rail supplied to stop concrete ingress
during final pour.

88 91
www.ACODrain.us
PowerDrain S300K
Meter channels Half meter channels
Outlet flow rates
39.37" (1 meter) 13.86 (352mm) 19.69" (0.5 meter)
11.81 (300mm) Channels Catch basins SK3-903D SK3-904D
Outlet Size Invert GPM CFS Outlet Size Invert GPM CFS Invert GPM CFS
12.80 11.81
14.76 (375mm) (Sch 40) in. (Sch 40) in. in.
(325mm) (300mm)
16.73 (425mm)
to to A SK3-00 - 6 round 11.81 421 0.94 a 4 round 29.80 287 0.64 41.80 343 0.77
20.67 19.69 18.70 (475mm)
20.67 (525mm) A SK3-40 - 6 round 19.69 544 1.21 b 4 round 36.29 319 0.71 48.29 370 0.83
(525mm) (500mm)
B SK3-00 - 8 round 11.81 748 1.67 c 4 round 28.22 279 0.62 40.22 337 0.75
B SK3-40 - 8 round 19.69 966 2.15 d 6 round 36.29 707 1.57 48.29 824 1.84
6.30 (160mm) C SK3-00 - 6 round 11.81 364 0.81 e 4 round 28.37 280 0.62 40.37 337 0.75
14.25 (360mm)
1.73 (44mm)
C SK3-40 - 6 round 19.69 500 1.11 f 4 round 34.87 312 0.70 46.87 365 0.81
D SK3-10 - 8 round 13.78 681 1.52 g 6 round 29.15 626 1.40 41.15 757 1.69
D SK3-40 - 8 round 19.69 863 1.92 h 4 round 28.59 281 0.63 40.59 338 0.75
E SK3-20 - 10 round 15.75 1116 2.49 i 6 round 36.28 707 1.57 48.28 824 1.84
E SK3-40 - 10 round 19.69 1304 2.91 j 4 round 35.72 316 0.70 47.72 368 0.82
k 6 round 35.72 701 1.56 47.72 819 1.83
B A B A l 8 round 36.28 1237 2.76 48.28 1449 3.23
m 6 round 34.78 690 1.54 46.78 810 1.81
n 4 round 27.65 276 0.61 39.65 334 0.74
o 4 round 34.36 310 0.69 46.36 363 0.81
Note: These are pipe flow rates at specified outlet, NOT channel flow rates.
Catch basin flow rates without trash bucket - using trash bucket reduces flow.

Closing/6 in., 8 in. or 10 in. outlet cap 19.69 (500mm) 13.86 (352mm) 22.67 (576mm) 11.81 (300mm)
0.20 (5mm)

19.69 (500mm)
20.47 (520mm)

37.64 (956mm)
E Bell end to fit
6, 8 or 10
D Sch. 40 pipes
C Installation device SK3-903D In-line catch basin
1.25 (32mm)

2.13 (54mm)

1.89 (48mm)

22.17 (563mm) 19.69 (500mm) 13.86 (352mm) 22.67 (576mm) 11.81 (300mm)

19.69 (500mm)
49.63 (1261mm)
SK3-904D In-line catch basin

12.00 (305mm)
www.ACODrain.us
89
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ACO DRAIN
S300K Parts table Part Invert Depth Overall Depth Vol Wgt
PowerDrain S300K
No. Inches mm Inches mm Gal lbs
female male female male female male female male
SK3-00 Constant depth channel - 39.37 (1m) 2 69041 11.81 11.81 300 300 12.80 12.80 325 325 18.01 140.0 Polymer concrete catch basins
SK3-1 Sloped channel - 39.37 (1m) 69001 11.81 12.01 300 305 12.80 12.99 325 330 19.58 140.0
SK3-2 Sloped channel - 39.37 (1m) 69002 12.01 12.20 305 310 12.99 13.19 330 335 20.01 141.3
Polymer concrete catch basins are used either as stand alone area drains or more
SK3-3 Sloped channel - 39.37 (1m) 69003 12.20 12.40 310 315 13.19 13.39 335 340 20.44 142.8 SK3-Type 904D
SK3-4 Sloped channel - 39.37 (1m) 69004 12.40 12.60 315 320 13.39 13.58 340 345 20.86 144.1 commonly as the outlet to a trench run. They provide the highest hydraulic output and allow
12 in. wide In-line catch basin
SK3-5 Sloped channel - 39.37 (1m) 2 69005 12.60 12.80 320 325 13.58 13.78 345 350 21.28 145.4 easy access to the pipe system for maintenance.
(with riser)
SK3-6 Sloped channel - 39.37 (1m) 69006 12.80 12.99 325 330 13.78 13.98 350 355 21.69 146.9
SK3-7 Sloped channel - 39.37 (1m) 69007 12.99 13.19 330 335 13.98 14.17 355 360 22.11 148.2 Type 903D and 904D are same width and visually indistinguishable from trench run.
SK3-8 Sloped channel - 39.37 (1m) 69008 13.19 13.39 335 340 14.17 14.37 360 365 22.51 149.5
SK3-9 Sloped channel - 39.37 (1m) 69009 13.39 13.58 340 345 14.37 14.57 365 370 22.92 150.9
SK3-10 Sloped channel - 39.37 (1m) 2 69010 13.58 13.78 345 350 14.57 14.76 370 375 23.32 152.3
SK3-010 Constant depth channel - 39.37 (1m) 2 69042 13.78 13.78 350 350 14.76 14.76 375 375 21.22 152.3 SK3-Type 903D
SK3-0103 Constant depth channel - 19.69 (0.5m) 2 69045 13.78 13.78 350 350 14.76 14.76 375 375 10.61 84.2 12 in. wide In-line catch basin
SK3-11 Sloped channel - 39.37 (1m) 69011 13.78 13.98 350 355 14.76 14.96 375 380 23.72 153.6
SK3-12 Sloped channel - 39.37 (1m) 69012 13.98 14.17 355 360 14.96 15.16 380 385 24.11 155.0 Type 900 grates - choice of Class F slotted or
SK3-13 Sloped channel - 39.37 (1m) 69013 14.17 14.37 360 365 15.16 15.35 385 390 24.51 156.4 Class E longitudinal ADA compliant ductile iron
SK3-14 Sloped channel - 39.37 (1m) 69014 14.37 14.57 365 370 15.35 15.55 390 395 24.89 157.7 grates with PowerLok boltless locking or Class F
SK3-15 Sloped channel - 39.37 (1m) 2 69015 14.57 14.76 370 375 15.55 15.75 395 400 25.27 149.1
slotted ductile iron 4-bolt grate. See page 94.
SK3-16 Sloped channel - 39.37 (1m) 69016 14.76 14.96 375 380 15.75 15.94 400 405 25.68 160.5
SK3-17 Sloped channel - 39.37 (1m) 69017 14.96 15.16 380 385 15.94 16.14 405 410 26.06 161.9
SK3-18 Sloped channel - 39.37 (1m) 69018 15.16 15.35 385 390 16.14 16.34 410 415 26.44 163.2
SK3-19 Sloped channel - 39.37 (1m) 69019 15.35 15.55 390 395 16.34 16.54 415 420 26.83 164.6
SK3-20 Sloped channel - 39.37 (1m) 2 69020 15.55 15.75 395 400 16.54 4.92 420 125 27.21 166.0
SK3-020 Constant depth channel - 39.37 (1m) 2 69044 15.75 15.75 400 400 16.73 16.73 425 425 24.53 166.0 Top section - polymer concrete with integrally
SK3-0203 Constant depth channel - 19.69 (0.5m) 2 69047 15.75 15.75 400 400 16.73 16.73 425 425 12.27 92.0 cast-in ductile iron frame for grate. End guides aid
SK3-21 Sloped channel - 39.37 (1m) 69021 15.75 15.94 400 405 16.73 16.93 425 430 27.59 167.3 connection of male channel ends at #10, 20, 30
SK3-22 Sloped channel - 39.37 (1m) 69022 15.94 16.14 405 410 16.93 17.13 430 435 27.97 168.7 and 40 depths. Other channels can be connected
SK3-23 Sloped channel - 39.37 (1m) 69023 16.14 16.34 410 415 17.13 17.32 435 440 28.34 170.1 by removing wall to correct height. Blanking end
SK3-24 Sloped channel - 39.37 (1m) 69024 16.34 16.54 415 420 17.32 17.52 440 445 28.72 171.4
rail supplied. See page 155.
SK3-25 Sloped channel - 39.37 (1m) 2 69025 16.54 16.73 420 425 17.52 17.72 445 450 29.09 172.7
SK3-26 Sloped channel - 39.37 (1m) 69026 16.73 16.93 425 430 17.72 17.91 450 455 29.47 174.2
SK3-27 Sloped channel - 39.37 (1m) 69027 16.93 17.13 430 435 17.91 18.11 455 460 29.84 175.5
SK3-28 Sloped channel - 39.37 (1m) 69028 17.13 17.32 435 440 18.11 18.31 460 465 30.21 176.8 Trash bucket - plastic trash bucket designed to
SK3-29 Sloped channel - 39.37 (1m) 69029 17.32 17.52 440 445 18.31 18.50 465 470 30.58 178.3 collect debris washed from trench run. Supported
SK3-30 Sloped channel - 39.37 (1m) 2 69030 17.52 17.72 445 450 18.50 18.70 470 475 30.95 179.6 in catch basin top to avoid creation of a vacuum
SK3-030 Constant depth channel - 39.37 (1m) 2 69046 17.72 17.72 450 450 18.70 18.70 475 475 27.87 179.6 and reduction in outflow. Use deeper bucket with
SK3-0303 Constant depth channel - 19.69 (0.5m) 2 69049 17.72 17.72 450 450 18.70 18.70 475 475 13.94 100.0
riser.
SK3-31 Sloped channel - 39.37 (1m) 69031 17.72 17.91 450 455 18.70 18.90 475 480 31.32 180.9
SK3-32 Sloped channel - 39.37 (1m) 69032 17.91 18.11 455 460 18.90 19.09 480 485 31.69 182.4
SK3-33 Sloped channel - 39.37 (1m) 69033 18.11 18.31 460 465 19.09 19.29 485 490 32.06 183.7 Riser - a plastic riser, supplied with SK3-904D,
SK3-34 Sloped channel - 39.37 (1m) 69034 18.31 18.50 465 470 19.29 19.49 490 495 32.42 185.0 designed to provide additional catch basin depth
SK3-35 Sloped channel - 39.37 (1m) 2 69035 18.50 18.70 470 475 19.49 19.69 495 500 32.79 186.5 and hydraulic output. Guides enable cutting to
SK3-36 Sloped channel - 39.37 (1m) 69036 18.70 18.90 475 480 19.69 19.88 500 505 33.16 187.8 size at 2 (50mm) intervals - minimum 2 and
SK3-37 Sloped channel - 39.37 (1m) 69037 18.90 19.09 480 485 19.88 20.08 505 510 33.52 189.1
maximum 12 height. Additional units can be used
SK3-38 Sloped channel - 39.37 (1m) 69038 19.09 19.29 485 490 20.08 20.28 510 515 33.88 190.5
(a maximum of 2 is recommended to ensure snake
SK3-39 Sloped channel - 39.37 (1m) 69039 19.29 19.49 490 495 20.28 20.47 515 520 34.25 191.9
SK3-40 Sloped channel - 39.37 (1m) 2 69040 19.49 19.69 495 500 20.47 20.67 520 525 34.61 193.2 access is maintained and for structural stability).
SK3-040 Constant depth channel - 39.37 (1m) 2 69048 19.69 19.69 500 500 20.67 20.67 525 525 31.25 193.2 Contact ACO for non-polyethylene riser.
SK3-0403 Constant depth channel - 19.69 (0.5m) 2 69050 19.69 19.69 500 500 20.67 20.67 525 525 15.63 109.0
SK3 Universal closing/inlet/outlet end cap 96827 19.69 19.69 500 500 20.47 20.47 520 520 - 2.5 Base - polyethylene bases with wide range of
Installation device 97479 - - - - - - - - - 4.9 Schedule 40 4, 6 and 8 cut-outs for easy
Grate removal tool 01318 - - - - - - - - - 0.3 pipe connection. Cut-outs on end and side allow
Notes: connection of ACO foul air trap. Contact ACO for
1. PowerDrain is sold as channel only. Choose appropriate grate from page 94.
non-polyethylene bases.
2. Preformed 6 & 8 dia knock-outs cast on underside of certain channel (00, 5, 10, 010, 0103, 15, 20, 020, 0203, 25, 30, 030, 0303, 35, 40, 040, 0403).
3. Closing/outlet cap can be cut down to suit all channels.
4. Catch basin details on page 93. Parts table - S300K Catch basins Part Volume Weight
No . Gallons* lbs

SK3-903D In-line catch basin - 19.69 (0.5m) 69053 30.4 99.4


SK3-904D In-line catch basin - 19.69 (0.5m) 69054 40.2 104.4
Optional riser 99902 9.8 10.0
Foul air trap 90854 - 1.2
* Volume is up to grate seat and without trash bucket.
92
93
www.ACODrain.us Foul air trap
ACO DRAIN

Available S300K grates PowerDrain S300K


Description Part Length Slot Size Intake Wgt
No. area
inches (m) inches sq. in. lbs

E Load Class E - 135,000lbs - EN1433 2,321psi Industrial PowerLok - boltless locking system
Longitudinal iron
1 2 3
S300K

Iron 96833 19.69 (0.5m) 0.76 x 0.31 63.2 64.0 PL 48.9

E600
Ductile iron to ASTM A 536-84 - minimum grade 65-45-12

F Load Class F - 200,000lbs - EN1433 3,481psi Heavy duty


Fit grate Grate removal
Slotted iron S 300 K
200,000lb
S 300 K
To lock, position side of grate into lugs on rail, place To open PowerLok, insert tool between rail and Rotate tool 90o, PowerLok device should push
Proof Load
hook part of tool into V and push towards rail. PowerLok device. away from rail.

Iron 02445 19.69 (0.5m) 0.71 x 3.61 avg. 122.6 50.0 PL 31.5

Ductile iron to ASTM A 536-84 - minimum grade 65-45-12 DIN KL F900 DIN KL F900

This grate complies with RR-F-621E 200,000lb proof load test.


PowerLok - safety clip
4-bolt iron 200,000lb
Proof Load
For areas of extra security or safety concerns,
an optional safety clip is available that
provides a visual alert if the PowerLok
Iron* 99592 19.69 (0.5m) 0.71 x 3.75 avg. 115.5 50.2 Bolt 31.5
devices are left open. The clip push fits next
to the PowerLok device and sits level with
Ductile iron to ASTM A 536-84 - minimum grade 65-45-12 the grate when the grate is locked. The clip
This grate complies with RR-F-621E 200,000lb proof load test. cannot be fitted if the PowerLok is open. If
*Supplied with bolts. all grates are engaged, a run of red dots is
Key Locking mechanism Compliant with Americans with Disabilities ASME A112.6.3 - 2001 Heel resistant visible.
Act of 1990 Section 4.5.4 (Page 140) less than 0.31 (8mm) (Page 140)
200,000lb proof load compliant Bicycle Safe compliant to Australian Anti-slip grates - BPN over 24 (Page 140)
200,000lb
Proof Load
(Page 128) Standard AS 3996 - 2006 (Page 140)

Choosing S300K grates


There are three available grate styles to fit Although easy locking and grate removal is
the S300K heavy duty channel body. important for maintenance, some specific
4-Bolt grates

The conventional slotted grate, with


applications require a 4-bolt solution. The
four threaded stainless steel inserts in the 1 2 3
PowerLok, gives an excellent all-around S300K channel body allow a 4-bolt grate
heavy duty solution with the ease of the to be bolted into the channel for ultimate
PowerLok locking/unlocking mechanism. stiffness and security. Tamper resistant bolts
Ideal for use where regular removal of the can also be used.
grate for maintenance is required.

Fit grate Grate removal


The ADA compliant, longitudinal slotted
Position grate onto channel, align holes in grate with Using wrench or socket set to tighten. If using a To remove grates, use wrench or socket set.
grate, with PowerLok, gives the ideal
matching holes in edge rail. torque wrench, do not set to more than 15 ft. lbs. Carefully store bolts for refitting of grates.
solution to a heavy duty location where some
pedestrian access may be required.

Grate accessories Part No. Weight


lbs
PowerLok safety clip (red) 10443 0.1
Replacement bolt for 4-bolt grate 95526 0.1
Tamper resistant bolt for 4-bolt grate 138127 0.1
Tamper resistant bolt drive 138128 0.1 Requires tamper resistant drive bit
70
94 95
www.ACODrain.us
SlabDrain.................... 100
Slab Solutions MembraneDrain......... 108
Trench drains for concrete slabs FlowDrain................... 112

96 99
www.ACODrain.us
H100SK/H200SK/H300SK Integrally
Ductile iron grates - Heavy duty ductile cast-in ductile iron edge rail - Provides
iron grates in choice of Load Class F maximum strength and protection for

Slab Solutions features slotted or longitudinal ADA compliant channel body.
(H200SK & H300SK ADA grates are
rated to Load Class E). A 4-bolt slotted
grate is also available. MembraneDrain - For
use in a suspended slab
where liquid permeating
Bolted grates - FG200 through the pavement is
Cross Sidewalk
grates are lockable with two collected on a membrane and
Drain - Allows
- 13 x 1 bolts fixing directed into the trench drain.
water from a down
directly into steel frame at
spout to drain safely, through the H100K/H200K/H300K Integrally
18 (457mm) intervals.
SlabDrain, across the sidewalk to cast-in galvanized steel edge rail -
the curb. Provides additional strength and
protects channel body from damage.
(Stainless steel edge rail also
available).
Fiberglass - A lightweight material
that is made from polyester resin
binder reinforced by glass matting
and fibers.

Wide choice of grates - In


H100SK 4 internal width H100K 4 internal width various materials, styles and slot
configurations (including ADA
compliant).
H100 - From Load Class A to Load
Class C (25 tons).
H100K/H200K/H300K - From Load
H200SK 8 internal width Class A to Load Class E (60 tons).
Choice of steel frame -
Provides grate support and H200K 8 internal width

protects channel edge from


damage. Available in black FG200 8 internal width
coated, galvanized and H100 Polymer
stainless steel. concrete edge - Ideal
for situations where
H300SK 12 internal width
metals cannot be
used. Product is also
H300K 12 internal width used for the base of
MembraneDrain.
H100 4 internal width

Anti-shunt lugs -
Recesses in grate fit
around lugs on the edge
rail to prevent longitudinal
movement.

Interconnecting end profiles - Allow easy Bottom drill-outs - Included on all


and effective joining of channels. constant depth channels to allow vertical
SF Sealant Groove - A groove is cast into QuickLok & DrainLok on H100K/H200K/ evacuation of the system at any point in the
the ends of every channel. The combined H300K - Patented, boltless locking systems run. Drill-outs sized for:
groove this creates allows for a bead of provide quick fitting and removal of grates. Helps 4 pipes - H100/H100K/H100SK,
appropriate flexible sealant to be inserted at reduce installation/maintenance time and cost. 4 & 6 pipes - H200K/H200SK,
joints. H100 will accept QuickLok grates only. 6 & 8 pipes - H300K/H300SK
97 98
www.ACODrain.us
SlabDrain
Key dimensions
4
4

3 to 4
3 to 4 H100
8
8
4
inch

5
5 H200K
12
8
inch
12

5
5 H300SK
12 inch

Constant depth
Constant depth

Typical applications
Restricted depth applications

Parking decks

Elevated slabs
On occasion, installation constraints are of greater concern than hydraulics. The most
common constraint is lack of depth. To offer solutions where shallow trench drains are
Retro-fit
required, SlabDrain is available in 3 edge versions and 3 widths - all constant depth.
Threshold applications
Loading varies for each system, depending upon edge rail and grate, up to heavy duty
Class F (90 tons) EN 1433. All grates are secured to the channel body by either QuickLok
or PowerLok.

Polymer concrete edge rail on H100-8/H100-10 can be used to provide a non-metallic


drainage option.

HK series..................... 102 Selection criteria


SlabDrain HSK series................... 104
Shallow invert trench drain D Light to heavy industrial
H series....................... 106 duty loads - dependent 200,000lb
on type Proof Load

Product can be used towards


LEED & EPA requirements

Resistant to many everyday


chemicals. Check page 139

Multiple grate options to


meet legal requirements

Multiple grate options to


meet design requirements

Limited hydraulic capacity

Constant depth channels

100 101
www.ACODrain.us
ACO DRAIN
SlabDrain - H100K/H200K/H300K
System layout
Removable H100KS/H200KS/H300KS
grates
39.37" (1 meter) 14.17 (360mm) 14.17 (360mm)
Outlet flow rates
Constant depth 11.81 (300mm) Debris strainer to fit 4 bottom outlets.
channels
5.12 (130mm) 3.94 (100mm) 5.12 (130mm)
Outlet Product Size Invert GPM CFS
(Sch 40) in.
Closing cap A Bottom outlet - H100K 4 round 2.56 87 0.20
6.30 (160mm) A Bottom outlet - H200K 4 round 4.00 108 0.24

1.25" (32mm)

3.00" (76mm)
Bottom knockout 1.73 (44mm) A Bottom outlet - H300K 6 round 4.00 243 0.54
H100K-8 - 4 B Bottom outlet - H200K 6 round 4.00 243 0.54
H200K-13 - 4 & 6 B Bottom outlet - H300K 8 round 4.00 432 0.96
H300K-13 - 6 & 8 Note: These are pipe flow rates at specified outlet, NOT channel flow rates.
A
Lip sits on invert
B of channel
D

H100K-8/H100KS-8 channel Closing cap H100K-8/H100KS-8 Part No. Invert Depth Overall Depth Volume Weight
39.37" (1 meter) 5.10 (130mm) 5.10 (130mm) Parts list H100K-8 H100KS-8 inches mm inches mm Gallons lbs
3.94 (100mm)
Constant depth channel - 39.37 (1m) 95365 95373 2.56 65 3.15 80 1.2 16.0
3.15 (80mm) 2.56 (65mm) 3.15 (80mm)
Steel closing cap 98462 98471 - - 3.15 80 - 1.0
Debris strainer for 4 bottom KO 93488 - - - - - 0.2
3.54 (90mm)
1.37 (35mm) QuickLok locking bar 02899 - - - - - 0.1
Grate removal tool 01318 - - - - - 0.3
A Notes:
1. H100KS-8 has Grade 304 stainless steel rails and closing cap.
2. See pages 30-33 for details on grates - for optimum flow use DrainLok grates.

H200K-13/H200KS-13 channel Closing cap H200K-13/H200KS-13 Part No. Invert Depth Overall Depth Volume Weight
39.37" (1 meter) 10.24 (260mm) 10.24 (260mm)
Parts list H200K-13 H200KS-13 inches mm inches mm Gallons lbs
7.87 (200mm)
Constant depth channel - 39.37 (1m) 93454 93455 3.94 100 5.12 130 3.7 57.4
3.94 (100mm)
5.12 (130mm) 5.12 (130mm) Steel closing cap 93458 93459 - - 5.12 130 - 1.0
Debris strainer for 4 bottom KO 93488 - - - - - 0.2
6.30 (160mm) QuickLok locking bar 10457 - - - - - 0.5
2.80 (71mm)
Grate removal tool 01318 - - - - - 0.3
A Notes:
1. H200KS-13 has Grade 304 stainless steel rails and closing cap.
B 2. See pages 42-43 for details on grates - for optimum flow use DrainLok grates.

H300K-13/H300KS-13 channel Closing cap H300K-13/H300KS-13 Part No. Invert Depth Overall Depth Volume Weight
39.37" (1 meter) 14.17 (360mm) 14.17 (360mm) Parts list H300K-13 H300KS-13 inches mm inches mm Gallons lbs
11.81 (300mm) Constant depth channel - 39.37 (1m) 93464 93465 3.94 100 5.12 130 5.5 71.6
5.12 (130mm) 3.94 (100mm) 5.12 (130mm) Steel closing cap 93468 93469 - - 5.12 130 - 1.4
QuickLok locking bar 10458 - - - - - 0.7
6.30 (160mm) Grate removal tool 01318 - - - - - 0.3
1.73 (44mm)
Notes:
1. H300KS-13 has Grade 304 stainless steel rails and closing cap.
2. See pages 52-53 for details on grates - for optimum flow use DrainLok grates.
A

B
102 103
www.ACODrain.us
ACO DRAIN
SlabDrain - H100SK/H200SK/H300SK
System layout
Removable
grates
39.37" (1 meter) 13.86 (352mm) 14.17 (360mm)
11.81 (300mm) Outlet flow rates
Constant depth
channels 5.12 (130mm) 3.94 (100mm) 5.12 (130mm)
Outlet Product Size Invert GPM CFS
(Sch 40) in.
Closing cap 14.17 (360mm)
6.30 (160mm) A Bottom outlet - H100SK 4 round 2.95 93 0.21
1.73 (44mm) A Bottom outlet - H200SK 4 round 4.00 108 0.24
Bottom knockout A Bottom outlet - H300SK 6 round 4.00 243 0.54
H100SK-10 - 4 B Bottom outlet - H200SK 6 round 4.00 243 0.54
H200SK-13 - 4 & 6 B Bottom outlet - H300SK 8 round 4.00 432 0.96
H300SK-13 - 6 & 8 Note: These are pipe flow rates at specified outlet, NOT channel flow rates.
D

H100SK-10 channel Closing cap H100SK-10 Parts list Part Invert Depth Overall Depth Volume Weight
39.37" (1 meter) 5.98 (152mm) 6.10 (155mm) No. inches mm inches mm Gallons lbs
3.94 (100mm) Constant depth channel (no grate) - 39.37 (1m) 93412 2.56 65 3.15 80 1.2 43.5
3.94 (100mm) 2.95 (75mm) 3.94 (100mm) Load Class F longitudinal grate - 19.69 (0.5m) PowerLok 96096 - - - - - 13.6
Load Class F slotted grate - 19.69 (0.5m) PowerLok 96082 - - - - - 12.3
Load Class F 4-bolt grate - 19.69 (0.5m) 99590 - - - - - 10.8
3.54 (90mm) 6.3 (160mm)
1.37 (35mm) Replacement bolt 95526 - - - - - 0.1
Tamper resistant bolt for 4-bolt grate 138127 - - - - - 0.1
PowerLok safety clip 10443 - - - - - 0.1
Steel closing cap 93410 - - 3.15 80 - 1.0
Debris strainer for 4 bottom knockout 93488 - - - - - 0.2
Grate removal tool 01318 - - - - - 0.3
Notes:
1. See page 74 for details on grates.
2. Debris strainer details for 4 dia. outlet on page 103.

H200SK-13 channel Closing cap H200SK-13 Parts list Part Invert Depth Overall Depth Volume Weight
39.37" (1 meter) 9.92 (252mm) 10.24 (260mm)
No. inches mm inches mm Gallons lbs
7.87 (200mm)
Constant depth channel (no grate) - 39.37 (1m) 63456 3.94 100 5.12 130 3.7 66.4
5.12 (130mm) 3.94 (100mm) 5.12 (130mm) Load Class E longitudinal grate - 19.69 (0.5m) PowerLok 72263 - - - - - 26.4
Load Class F slotted grate - 19.69 (0.5m) PowerLok 02449 - - - - - 30.8
Load Class F 4-bolt grate - 19.69 (0.5m) 99591 - - - - - 26.4
6.30 (160mm) Replacement bolt 95526 - - - - - 0.1
10.24 (260mm)
2.80 (71mm) Tamper resistant bolt for 4-bolt grate 138127 - - - - - 0.1
PowerLok safety clip 10443 - - - - - 0.1
Steel closing cap 93460 - - 5.12 130 - 1.0
Debris strainer for 4 bottom knockout 93488 - - - - - 0.2
Grate removal tool 01318 - - - - - 0.3
Notes:
1. See page 84 for details on grates.
2. Debris strainer details for 4 dia. outlet on page 103.

H300SK-13 channel Closing cap H300SK-13 Parts list Part Invert Depth Overall Depth Volume Weight
39.37" (1 meter) 13.86 (352mm) 14.17 (360mm) No. inches mm inches mm Gallons lbs
11.81 (300mm) Constant depth channel (no grate) - 39.37 (1m) 63466 3.94 100 5.12 130 5.5 82.2
3.94 (100mm) Load Class E longitudinal grate - 19.69 (0.5m) PowerLok 96833 - - - - - 64.0
5.12 (130mm) 5.12 (130mm)
Load Class F slotted grate - 19.69 (0.5m) PowerLok 02445 - - - - - 50.0
Load Class F 4-bolt grate - 19.69 (0.5m) 99592 - - - - - 50.2
14.17 (360mm) Replacement bolt 95526 - - - - - 0.1
6.30 (160mm)
1.73 (44mm) Tamper resistant bolt for 4-bolt grate 138127 - - - - - 0.1
PowerLok safety clip 10443 - - - - - 0.1
Steel closing cap 93470 - - 5.12 130 - 1.4
Grate removal tool 01318 - - - - - 0.3
Notes:
1. See page 94 for details on grates.

104 105
www.ACODrain.us
ACO DRAIN
SlabDrain - H100/CSD
System layout
Cross Sidewalk Drain (CSD)

CSD is a cross sidewalk drainage system which has a polymer


Removable
grates
concrete curb unit, that is cast into the curb line, to allow water from
the H100K-8 or H100KS-8 SlabDrain to discharge into the road. A
down spout inlet, also manufactured from polymer concrete, allows
Constant depth
rainwater down spouts to drain into the channel.
channels

Closing cap

Bottom knockout
H100-8/H100-10 - 4 BUILDING

H100-8/10 channel Closing cap SIDEWALK

3.95 (100mm)
39.37" (1 meter) 6.10 (155mm) 6.10 (155mm)

7.87 (200mm)
3.94 (100mm)
3.15 (80mm), or 2.56 (65mm), or 3.15 (80mm), or
3.97 (100mm) 3.35 (85mm) 3.97 (100mm)

ROAD Down spout


3.54 (90mm) H100K-8 channel
1.37 (35mm) inlet

A Curb outlet

H100-8 & H100-10 Parts list Part Invert Depth Overall Depth Volume Weight CSD Parts list Part Invert Depth Overall Depth Weight
No. inches mm inches mm Gallons lbs No. inches mm inches mm lbs
H100-8 constant depth channel - 39.37 (1m) 00985 2.56 65 3.15 80 1.16 20.0 Curb outlet - type 6 profile 96924 3.5 90 7.87 200 12.7
H100-10 constant depth channel - 39.37 (1m) 00549 3.35 85 3.95 100 1.70 25.0 Down spout inlet 96932 3.2 82 3.95 100 6.0
H100-8 polymer concrete closing cap 05935 - - 3.15 80 - 1.0 Notes:
H100-10 polymer concrete closing cap 05939 - - 3.95 100 - 1.0 1. For use with H100K-8 or H100KS-8 channels only - see page 102-103 for details.

Debris strainer for 4 bottom KO 93488 - - - - - 0.2


Grate removal tool 01318 - - - - - 0.3
Notes:
1. See page 32 for details on suitable QuickLok grates, max. load Class C (56,000lb - 280psi).
2. Use grate removal tool to remove grates (Part #01318).
3. Debris strainer details for 4 dia. outlet on page 103.
Use with 494Q (97393) or 495Q (97385) grates for non-metallic, non-locking drainage option - see ACO Sport brochure.

Outlet flow rates


Outlet Product Size Invert GPM CFS
(Sch 40) in.
A Bottom outlet - H100-8 4 round 2.56 87 0.20
A Bottom outlet - H100-10 4 round 3.35 99 0.23
Note: These are pipe flow rates at specified outlet, NOT channel flow rates.

106 107
www.ACODrain.us
MembraneDrain
Key dimensions
6.9"
5.1"
4.0"

3.62"

4 3.15"
2.00"

2
inch
3.50"
inch

131 continuous slope


Constant depth

Typical applications
Rail stations

Parking garages

Specifically for use in suspended slab where any liquid permeating through the pavement is Office buildings
collected and directed into the trench drain.
Airports
Loading is determined by grate, up to Load Class C (25 ton).
Roof top gardens
For membrane applications above a habitable area, ACO Building Drainage offers ProfiLine
and other suitable products manufactured from stainless steel that are installed entirely
above the membrane.

Selection criteria
MembraneDrain - External elevated slab drain D
Light to medium duty loads

Product can be used towards


LEED & EPA requirements

Resistant to many everyday


chemicals. Check page 139

Multiple grate options to


meet legal requirements

Multiple grate options to


meet design requirements

Limited hydraulic capacity

Constant depth channels

108 109
www.ACODrain.us
ACO DRAIN MembraneDrain
MembraneDrain Parts list
MembraneDrain features 19.69
Description Part No. Invert Depth Overall Depth Weight
Galv. Stainless inches mm inches mm lbs
Clamping device - An inverted U shaped MembraneDrain subframe - 19.69 (0.5m) 96903 96918 - - 3.62 92 9.7
locking bar is fitted to the H100-8/H100- MembraneDrain clamping device 96905 96913 - - - - 0.9
10 channel. The locking bar is fitted to the Notes:
MembraneDrain subframe. Two bolts allow 1. For H100-8/H100-10 channel information see page 106.
connection between the two bars and hold
the membrane tight. Grates - Sit directly into the
MembraneDrain subframe and lock into
position with DrainLok or QuickLok.
Half meter subframe 19.69" (500mm) End view
Membrane - Is clamped between channel
and subframe. Maximum membrane of 1/2
(12.7mm) can be accommodated - ensure 1.18" (30m
weep holes are not blocked if using a
thick or hot-mopped membrane. Liquids
seep through the pavement, collect on the
6.85" (174mm)
membrane (not supplied by ACO) and drain 5.12" (130mm)
into channel. 1.18" (30mm) 4.00" (100mm)

3.62" (92mm)
0.15" (4mm)
To calculate overall depth,
add 3.62, membrane
thickness and channel depth
1.18" (30mm) 4.92" (125mm)

Clamping device
6.85" (174mm)
5.12" (130mm) Two assembly screws
4.00" (100mm)

3.62" (92mm)
Locking bar with
QuickLok locking
To calculate overall depth,
mechanism
add 3.62, membrane
thickness and channel depth
Inverted U locking bar
fits in channel and
locks subframe unit
and channel together
Slab details - For Weep holes - Along each side
reinforcement seek allow liquids collecting on the
engineering advice. membrane to run into the channel. Section through MembraneDrain system
Each weep hole opening is 1.18
DrainLok
(30mm) x 0.15 (4mm). MembraneDrain
Clamping device grate
subframe

Ground line
Membrane end cap - Cut down and use
top part of K100 closing cap to close end
End caps and accessories - of subframe (Part #96822). See page 28 Weep
holes
Are available from the H100-8/ for details.
H100-10 range. Used with H100-8/H100-10 channel -
See page 106 for details. MembraneDrain subframe fits directly on
Assembly Membrane
the H100-8/H100-10 channels. scews
See page 106 for details.
Membrane collects liquids that seep through H100-8/
surface materials. H100-10
Locking spring for
QuickLok grates

110 111
www.ACODrain.us
FlowDrain - FG200

Key dimensions
11
11
8
8

8
inch 7
7to
to20
20

108
108continuous
continuousslope
slope

Typical applications
Parking lots & garages

Airports

FG200 is an 8 wide fiberglass system with choice of steel slotted Class C (25 ton) or Gas stations
ductile iron Class E (60 ton) grates. Grates are bolted into the steel frame with 2 bolts per
18 section. Industrial areas

Commercial areas

Internal applications

Selection criteria

FlowDrain FG200 - 8 wide fiberglass system


D Light to heavy industrial
duty loads 200,000lb
Proof Load

Product can be used towards


LEED & EPA requirements

Resistant to many everyday


chemicals. Check page 139

Multiple grate options to


meet legal requirements

Multiple grate options to


meet design requirements

Increased hydraulic capacity

Constant depth and/or


sloped depth channels
112 113
www.ACODrain.us
ACO DRAIN FlowDrain - FG200
FlowDrain features
Snap-fit studs - Hold channel body securely to
frame and allows quick assembly on-site. Supplied
Bolted grates - with frame.
FG200 grates are
lockable with two
- 13 x 1 bolts
fixing directly into steel
frame at 18 (457mm)
intervals.

Direction arrows - Sticker on side of


channel indicates flow direction and
ensures channels are installed correctly.

Choice of grates - In various materials


Sloped (1.0%) channel units - 9 (2.75 meter) long
and styles (including ADA compliant) for
units provide 108' (32.9 meter) continuous slope.
applications up to Load Class E.
Equates to 1/8 fall per linear foot. Four constant
depth channels extend run lengths. Four 3 (0.915
meter) units and accessories also available.

Installation brackets - Provide


simple and easy installation using
No. 4 or 5 rebar.

Choice of steel frame - Provides grate support


and protects channel edge from damage. Available
in black coated, galvanized and stainless steel.
FG200 8 internal width

Interconnecting end profiles - Allow easy


and effective joining of channels. Sealant
can be used to create sealed joints. Nelson studs - Attached to
Bracing blocks - Supplied to brace
frame, act as concrete anchors
deeper channels during concrete pour,
to secure channels into concrete
details on how to position are shown on Fiberglass - A lightweight material that is
surround.
a sticker on each channel. made from polyester resin binder reinforced
by glass matting and fibers.
See page 136 for material properties.
114 115
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ACO DRAIN
FlowDrain - FG200
System layout
9 ft channels
Removable 1.0% sloped channels in 9 lengths and
grates 12 depths which connect to create 108
Channels (32.9 meters) continuously sloping trench
F801

F802

F803

F804

F805

F806

F807

F808

F809

F810

F811

F812
run. Constant depth channels are available
Sloping
in 4 depths and can be used to create
channels
non-sloped runs or inserted in sloped runs
to increase length. Choice of 9 black
coated, stainless or galvanized steel frame

F8012N
F803N

F806N

F809N
connects to channel body using simple
snap-fit studs.
Constant depth
channels

3 ft channels Male closing cap

F8012N3
F803N3

F806N3

F809N3
Constant depth channels in 4 Fits outside deep/male end
depths to supplement the 9 of all channels. Manufactured
3 ft channels channels for easier layouts. from polypropylene with choice
Choice of 3 black coated, of black coated, stainless
stainless or galvanized steel or galvanized steel end rail.
frame connects to channel body Guides aid cutting to correct
using simple snap-fit studs. height. Seal using appropriate
flexible sealant.

Accessories
Closing Female closing cap
endcaps Fits inside shallow/
female/male
Outlet cap female end of channel.
Fits outside deep/male end of all channels. Manufactured from
Manufactured from polypropylene with polypropylene with
Outlet endcap
4/6/8
choice of black coated, stainless or choice of black coated,
galvanized steel end rail. Guides aid cutting stainless or galvanized
Vertical outlet adapter to correct height. Seal using steel end frame.
4, 6 or 8 appropriate flexible sealant. Guides aid cutting
Bottom outlet
adapter 4/6/8 Schedule Bell end connection to fit 4, to correct height. Seal using appropriate
40 vertical 6 or 8 Schedule 40 pipes. flexible sealant.
outlet adapter
manufactured from Note: For depth 801-804
polypropylene. channels ACO recommends
Catch basins Can be secured to underside of channel removal of unused sections
using appropriate flexible sealant to provide of the bell end to ensure
F660
vertical bell end for easy attachment to 4, adequate pavement material
6 or 8 Schedule 40 pipe. Can be used coverage.
anywhere along channel.

F660 & F880 catch basins


One piece fiberglass catch basins with choice of
F880 black coated, stainless or galvanized steel frame,
lockable steel bar or ductile iron slotted grate and
plastic trash bucket.

Accessories include 4, 6 and 8 Schedule 40


pipe adapters and channel collars to connect
channel to catch basin.
See page 121 for details.
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FlowDrain - FG200
10.63 (270mm) 2.00 (50mm)
9 ft channel 3 ft channel
108 (2744mm) 36 (915mm) Outlet flow rates

20.25 (514mm)
9.00 (229mm)
9.00 (229mm)
Channels Catch basins F660 F880
Outlet Size Invert GPM CFS Outlet Size Invert GPM CFS Invert GPM CFS
(Sch 40) in. (Sch 40) in. in.
A 4 round 7.88 154 0.34 G 4 round 26.50 269 0.60 27.50 275 0.61
8.00 (203mm)
10.63 (270mm) A 4 round 20.25 246 0.54 H 6 round 26.50 594 1.32 27.50 606 1.35
B 6 round 7.88 346 0.77 I 8 round 26.50 1032 2.30 27.50 1055 2.35
B 6 round 20.25 553 1.23
10.63 (270mm) 2.00 (50mm) 10.63 (270mm) 2.00 (50mm) Note: These are pipe flow rates at specified outlet, NOT channel flow rates.
6.88 (175mm) C 8 round 7.88 616 1.37 Catch Basin flow rates without trash bucket - using trash bucket reduces flow.
to
C 8 round 20.25 982 2.18
20.38 (517mm)

20.25 (514mm)
D 4 round 9.00 145 0.33

20.38 (517mm)
D 4 round 20.25 233 0.54
E 6 round 10.13 330 0.76
E 6 round 20.25 510 1.17
F 8 round 12.38 635 1.46
F 8 round 20.25 880 2.03

Closing cap (Female) Closing cap (Male) Outlet end cap


10.63 (270mm) 2.00 (50mm) 10.63 (270mm) 2.00 (50mm) 10.63 (270mm) 2.00 (50mm)
20.25 (514mm)

20.38 (517mm)

20.38 (517mm)
Pipe adapter
Bell end to fit
4, 6 or 8 7.31 (186mm)
D Sch. 40 pipe 24.47 (622mm) 22.97 (583mm)
E 17.95 (456mm) 15.39 (391mm) 4 Pipe adapter 7.31 (106mm)
F

9.40 (239mm)
10.63 (270mm) 2.00 (50mm) 10.63 (270mm) 2.00 (50mm)

26.6 (676mm)
Vertical outlet adapter 8.66 (220mm)
6 Pipe adapter
20.38 (517mm)

20.38 (517mm)

8.00 (203mm) 11.00 (280mm) FF660 Catch Basin


Bell end to fit
4, 6 or 8 11.40 (289mm)
D Sch. 40 pipe
E
1.61 (41mm)
F 8 Pipe adapter 10.66 (271mm)
Bell end to
A fit 4, 6 or 8
10.63 (270mm) 2.00 (50mm) Sch. 40 pipe
B
C
24.43 (620mm) 35.00 (889mm)
20.38 (517mm)

Channel collar
18.43 (468mm) 27.36 (694mm)
Bell end to fit
4, 6 or 8
D Sch. 40 pipe

19.74 (501mm)
E
F FF880 Catch Basin

27.69 (703mm)
98171

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ACO DRAIN FlowDrain - FG200
Fiberglass catch basins
FG200 Parts table Part No. Invert Depth Overall Depth Vol Wgt
Inches mm Inches mm Gal lbs Fiberglass catch basins are available with a variety of frames and grates. Channel collars
female male female male female male female male are available to connect all depths of channel on any side of the catch basin.
F801 Sloped channel - 108 (2.75m) 99006 6.75 7.88 172 200 6.88 8.01 175 203 18.37 11.0 Pipe adapters are available to allow inlet/outlet pipe connections at any position on the
F802 Sloped channel - 108 (2.75m) 99013 7.88 9.00 200 229 8.01 9.13 203 232 22.58 12.0
catch basin.
F803 Sloped channel - 108 (2.75m) 99021 9.00 10.13 229 257 9.13 10.26 232 260 26.79 13.0 F880 catch basin
F803N Constant depth channel - 108 (2.75m) 99048 10.13 10.13 257 257 10.26 10.26 260 260 28.80 15.5
F803N3 Constant depth channel - 36 (0.915m) 99034 10.13 10.13 257 257 10.26 10.26 260 260 9.60 5.2 F660 catch basin
F804 Sloped channel - 108 (2.75m) 99055 10.13 11.25 257 286 10.26 11.38 260 289 31.00 14.1
F805 Sloped channel - 108 (2.75m) 99062 11.25 12.38 286 314 11.38 12.51 289 318 35.21 15.2
F806 Sloped channel - 108 (2.75m) 99071 12.38 13.50 314 343 12.51 13.63 318 346 39.42 16.3
F806N Constant depth channel - 108 (2.75m) 99095 13.50 13.50 343 343 13.63 13.63 346 346 41.50 16.3
Grates - a choice of galvanized or stainless steel
F806N3 Constant depth channel - 36 (0.915m) 99084 13.50 13.50 343 343 13.63 13.63 346 346 13.83 5.5
F807 Sloped channel - 108 (2.75m) 99109 13.50 14.63 343 371 12.63 14.76 346 375 43.63 17.4 bar or slotted ductile iron grates, locked in place
F808 Sloped channel - 108 (2.75m) 99116 14.63 15.75 371 400 14.76 15.88 375 403 47.84 18.5 with 2 bolts. See page 123.
F809 Sloped channel - 108 (2.75m) 99123 15.75 16.87 400 429 15.88 17.00 403 432 52.05 19.6
F809N Constant depth channel - 108 (2.75m) 99145 16.87 16.87 429 429 17.00 17.00 432 432 54.10 19.6
F809N3 Constant depth channel - 36 (0.915m) 99132 16.87 16.87 429 429 17.00 17.00 432 432 18.00 6.5
F810 Sloped channel - 108 (2.75m) 99156 16.87 18.00 429 457 17.00 18.13 432 460 56.26 20.7
F811 Sloped channel - 108 (2.75m) 99162 18.00 19.13 457 486 18.13 19.26 460 489 60.47 21.8
F812 Sloped channel - 108 (2.75m) 99175 19.13 20.25 486 514 19.26 20.38 489 518 64.68 23.0
F812N Constant depth channel - 108 (2.75m) 99192 20.25 20.25 514 514 20.38 20.38 518 518 66.76 23.0
F812N3 Constant depth channel - 36 (0.915m) 99186 20.25 20.25 514 514 20.38 20.38 518 518 22.25 7.7 Trash bucket - plastic trash bucket designed to
Black coated steel frame - 108 (2.75m) 97066 - - - - - - - - - 57.9 collect debris that has collected in the trench and
Black coated steel frame - 36 (0.915m) 98524 - - - - - - - - - 19.3 washed into the catch basin.
Galvanized steel frame - 108 (2.75m) 97079 - - - - - - - - - 57.9
Galvanized steel frame - 36 (0.915m) 98538 - - - - - - - - - 19.3
Stainless steel frame - 108 (2.75m)* 97087 - - - - - - - - - 57.9 Frame - coated black, galvanized or stainless
Stainless steel frame - 36 (0.915m)* 98545 - - - - - - - - - 19.3
steel frame attached to catch basin body with
Closing cap (female) with black end frame 98365 - - - - 20.38 20.38 518 518 - 1.1
Closing cap (female) with galv. steel end frame 98386 - - - - 20.38 20.38 518 518 - 1.1 snap-fit studs.
Closing cap (female) with S/S end frame 98375 - - - - 20.38 20.38 518 518 - 1.1
Closing cap (male) with black end frame 98363 - - - - 20.38 20.38 518 518 - 1.3
Closing cap (male) with galv. steel end frame 98382 - - - - 20.38 20.38 518 518 - 1.3 Catch basin body - fiberglass body in choice of
Closing cap (male) with S/S end frame 98372 - - - - 20.38 20.38 518 518 - 1.3 2 sizes.
Outlet cap (male) with black end frame 98361 20.25 20.25 514 514 20.38 20.38 518 518 - 1.8
Outlet cap (male) with galv. steel end frame 98381 20.25 20.25 514 514 20.38 20.38 518 518 - 1.8
Outlet cap (male) with S/S end frame 98373 20.25 20.25 514 514 20.38 20.38 518 518 - 1.8 Channel collar - adapter to enable smooth
Vertical outlet adapter - 4, 6 or 8 outlet 98103 20.25 20.25 514 514 20.38 20.38 518 518 - 1.6
transition of any depth FG200 channel on any
Notes:
side. Can be cut to correct height.
1. Invert depths are for the channel body & frame assembled.
2. Channel weights are for fiberglass body only.
3. Closing/Outlet caps can be cut down to suit all channels. Pipe adapter - plain end adapter to allow inlet or
4. Add 2 to length of each channel for female joining flange (only applicable at shallowest end of trench run). outlet pipes to be easily attached to the outer wall
5. Frames supplied with plastic snap-fit studs for connecting to fiberglass body. of catch basin at any position. Available for 4, 6
6. See page 122 for grate details.
and 8 Schedule 40 pipes.
* Grade 304 stainless steel frames, ACO recommends the use of non-galvanized grates with stainless steel frames to avoid galvanic corrosion.

Parts table - FG200 Catch basins Part Volume Weight


No. Gallons lbs
F660 catch basin - 24 x 12 98069 27.00 22.0
F660 black coated steel frame 97995 - 13.8
F660 galvanized steel frame 98008 - 14.4
F660 stainless steel frame* 98013 - 14.4
F660 plastic trash bucket 98067 - 5.0
F880 catch basin - 24 x 24 98075 55.00 22.0
F880 black coated steel frame 98021 - 23.2
F880 galvanized steel frame 98034 - 24.2
F880 stainless steel frame* 98048 - 24.2
F880 plastic trash bucket 98059 - 8.4
FG200 channel/catch basin adapter 98171 - 1.1
4 pipe plain end adapter 97425 - 0.4
6 pipe plain end adapter 97438 - 0.6
8 pipe plain end adapter 97444 - 0.9
* Grade 304 stainless steel frames.
ACO recommends use of non-galvanized grates with stainless steel frames to avoid galvanic corrosion.
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ACO DRAIN FlowDrain - FG200
Available FG200 grates Available F660 grates
Description Part Length Slot Size Intake Wgt Description Part Length Slot Size Intake Wgt
No. area No. area
inches (m) inches sq. in. lbs inches (m) inches sq. in. lbs

C Load Class C - 56,000lbs - EN 1433 968psi Commercial vehicle C Load Class C - 56,000lbs - EN 1433 739psi Commercial vehicle

Bar steel Bar steel

Galvanized 1 93899 36 (0.9m) 54.3 Galvanized 1 97443 24 (0.6m) 54.3


1.0 x 3.6 264.0 28.6 Bolt 1.0 x 3.3 267.0 35.2 Bolt
Stainless* 2 93891 36 (0.9m) 61.0 Stainless* 2 97442 24 (0.6m) 61.0

* Grade 304 stainless steel. * Grade 304 stainless steel.

E Load Class E - 135,000lbs - EN1433 2,321psi Industrial E Load Class E - 135,000lbs - EN1433 1,773psi Industrial

Slotted iron Slotted iron


200,000lb
Proof Load

Iron 3
93896 18 (0.45m) 0.61 x 7.87 58.7 25.2 Bolt 29.0 Iron 3 97449 24 (0.6m) 1.2 x 6.1 avg 130.0 75.0 Bolt 31.0

Ductile iron to ASTM A 536-84 - minimum grade 64-45-12. E 600

Ductile iron to ASTM A 536-84 - minimum grade 64-45-12


This grate complies with RR-F-621E 200,000lb proof load test.

Longitudinal iron
200,000lb
Proof Load

Iron 3
93893 18 (0.45m) 1.75 x 0.25 35.0 28.2 Bolt 31.9

Ductile iron to ASTM A 536-84 - minimum grade 64-45-12. Available F880 grates
This grate complies with RR-F-621E 200,000lb proof load test.

Notes: Description Part Length Slot Size Intake Wgt


No. area
1. Supplied with 4 galvanized steel socket head bolts ( - 13 x 1) - replacement part 93895. inches (m) inches sq. in. lbs
2. Supplied with 4 stainless steel socket head bolts ( - 13 x 1) - replacement part 93897.
3. Supplied with 2 stainless steel hex head bolts ( - 13 x 1) - replacement part 93892. C Load Class C - 56,000lbs - EN 1433 739psi Commercial vehicle
Bar steel
Key Locking mechanism Compliant with Americans with Disabilities ASME A112.6.3 - 2001 Heel resistant
Act of 1990 Section 4.5.4 (Page 140) less than 0.31 (8mm) (Page 140)
Heel safe equal or less than 0.25 Bicycle Safe compliant to Australian Anti-slip grates - BPN over 24 (Page 140)
(6.5mm) (Page 140) Standard AS 3996 - 2006 (Page 140) Galvanized 1 97452 24 (0.6m) 54.3
200,000lb proof load compliant 1.0 x 3.3 456.0 63.8 Bolt
Stainless* 2 97455 24 (0.6m) 61.0
200,000lb
Proof Load
(Page 128)

Bolted grates * Grade 304 stainless steel.

Bolted FG200 grates offer mechanical, secure fixing of grates into the channel frame. Two E Load Class E - 135,000lbs - EN1433 1,773psi Industrial
bolts per 18 grate section lock into cross bars in the steel frame. Care must be taken to
Slotted iron
E 600

ensure that all bolts are secure and are not overtightened which can damage the frame.

1 2 3 Iron 3 97453 24 (0.6m) 1.2 x 5.5 226.0 206.0 Bolt 23.8

Ductile iron to ASTM A 536-84 - minimum grade 64-45-12

Notes:
Fit grate Grate removal 1. Supplied with 2 galvanized steel socket head bolts ( - 13 x 1) - replacement part 93895.
2. Supplied with 2 stainless steel socket head bolts ( - 13 x 1) - replacement part 93897.
Position grate onto channel, align holes in grate Using wrench or socket set to tighten. If using a To remove grates use wrench or socket set. 3. Supplied with 2 stainless steel hex head bolts ( - 13 x 1) - replacement part 93892.
with matching holes in frame cross bar. torque wrench do not set to more than 15 ft. lbs. Carefully store bolts for refitting of grates.
122 123
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ACO DRAIN

ACO has an established Technical Services


Department with engineers and support staff
offering many years experience advising on
surface water management.

These free services are offered with no


obligation and are supported with extensive,
high quality information, literature and
project specific technical documentation.

Technical support falls into four areas:

1

Application...........................................................126
- Installed location factors - loading, site & user
requirements

2Hydraulics..............................................................142
- Amount of liquid to collect and drain

3Trench layout........................................................148
- Where to position trench drain & outlets

4Installation support..............................................150
- Correct installation for long service life

train design support care


Design services & support

124 125
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ACO DRAIN
Complimentary services to aid selection, design and installation
train design support care

1 2 3 4
Application Hydraulics Trench layout Installation support

Trench drains are designed to collect and remove surface water. Failure is usually due to application issues. If the product 'physically' fails, Hydraulics covers trench drain functionality Modular trench runs can be complex and Even the right product can fail if incorrectly
replacement is essential. The priority is to address where and how the product will be used to ensure long service life. and failure isn't always apparent. Use of an ensuring the correct materials can be time installed. Therefore, to ensure your trench
undersized or oversized trench drain can consuming, particularly where multiple drain investment performs as expected,
have major cost and liability consequences, trench runs are involved. In addition, once getting the installation right is important. ACO
particularly in applications where flood damage materials arrive on site, determining what has an in-house team of engineers qualified
to property or personal risk are of concern. pieces go where can be a challenge. ACO to offer advice on most installation issues,
offers several services to ensure this such as size of concrete surround, haunch
part of the process runs as smoothly and details, installation method options, etc.
efficiently as possible.

1a) Loading 1b) Site requirements 1c) User requirements


D
200,000lb
Proof Load

Loads influence pavement design and as There are a variety of materials used in ACO provides specific product documentation
the trench system is an integral part of the trench drain systems. A summary of each is indicating the standards each complies with.
pavement, the correct installation detail is provided on pages 136-137.
critical to product longevity.
ACO offers several project specific hydraulic
Each material behaves differently in various
support services to accurately determine
A summary and comparison of commonly environments and situations. ACO can
the most hydraulically efficient and cost
referenced Load Standards is provided on provide advice on chemical and corrosion
effective trench drain size and layout.
pages 128-129. resistance for most common trench drain
materials.
Trench hydraulics - Hydro

SERVICE E - ACOcan supply:

Hydraulic liquid profiles for individual


trench runs
Liquid depth profiles at design conditions

Trench hydraulics - Ponding Trench layout documents Installation guidance

SERVICE F - ACOcan supply: SERVICE H - ACOcan supply: ACOcan supply:


Non-metallic and environmental (SD, LID,
LEED) considerations may also impact
Map of temporary ponding Plan layouts of trench runs (CAD) Installation section details by product
product choices. ACO can assist in these
Approximate duration of any temporary Section layouts of trench runs showing type, pavement type and loading type
decisions as well.
ponding modular sequence of channel units Consultation on specific installation
Bill of Materials (BOM) - fully itemizing concerns
Installation details Material data Supporting documentation
parts and pieces
Grate hydraulics - GIC
SERVICE A - ACOcan supply: SERVICE B/C - ACOcan supply: SERVICE D - ACOcan supply:
SERVICE G - ACOcan supply:
Advice on application load class Material coupons (samples) for on site Industry standards/requirements and
Load test certificates testing 3rd party test data, where relevant
Grate performance dependent on
Installation section details Material test reports location with crossfalls

126 127
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ACO DRAIN
D 1a) Application - Loading Load standard comparison chart
train

Pounds per square inch (PSI) comparison of load testing

Current US load standards 4 in. - 8 in. internal width channels


PSI 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000
Class A = up to 70 psi
A number of US standards make reference to grate loading. There is no current standard Class B = up to 580 psi
that specifically deals with trench drains of different widths. Class C = up to 1,160 psi EN1433
Class D = up to 1,856 psi
Where possible, to enable comparison between the loading specified within each standard, Class E = up to 2,785 psi
equivalent stresses (psi) are calculated from the specified test load and test block size of Class F = up to 4,177 psi
each standard.
Light Duty = 0 - 416 psi
Medium Duty = 416 - 1,039 psi
To assist with applying these standards to ACO products, a guide is provided below equating Heavy Duty = 1,039 - 1,559 psi ASME A112.3.6-2001
stresses (psi) to the Load Class A - F categories from EN 1433 : 2002 Drainage channels Extra-Heavy Duty = 1,559 - 2,079 psi
for vehicular and pedestrian areas. It is also broken down by internal channel widths. EN 1433 Load Class Special Duty = over 2,079 psi
of similar or equivalent rating:
HS20 Load - minimum 494 psi
Load class certification for each product is available upon request.
Internal channel width
HS25 Load - minimum 617 psi AASHTO
Common standards in North America: 4<8 8<12 >12
200,000 lb Load - minimum 2,469 psi
ASME: A112.6.3 - 2001
Plumbing standard relating to internal floor drains.
8 in. - 12 in. internal width channels
Light Duty (Live Load < 2,000lb) A-B A-B A-C PSI 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000
Class A = up to 58 psi
Medium Duty (2,000lb < Live Load < 4,999lb) B-C B-D C-D Class B = up to 483 psi
Heavy Duty (5,000lb < Live Load < 7,499lb) C-D D D-E Class C = up to 967 psi EN1433
Class D = up to 1,547 psi
Extra Heavy Duty (7,500lb < Live Load < 10,000lb) D-E E E-F
Class E = up to 2,321 psi
Special Duty (Live Load > 10,000lb) E-F E-F F Class F = up to 3,481 psi
AASHTO Standard Specification for Highway Bridges
Light Duty = 0 - 416 psi
Standard relating to design for bridges. Loadings are dealt with by wheel footprints and Medium Duty = 416 - 1,039 psi
HS20 Heavy Duty = 1,039 - 1,559 psi ASME A112.3.6-2001
axle ratings. No specification is given for measurement of the performance of trench drains.
C*- F C-F E-F Extra-Heavy Duty = 1,559 - 2,079 psi
Special Duty = over 2,079 psi
General specifications relate to vehicle loading up to HS20/HS25. Maximum truck weight HS25
90,000lbs - 3 axles. HS20 Load - minimum 494 psi
C-F C-F E-F
HS25 Load - minimum 617 psi AASHTO
200,000lb proof load
The lack of a very heavy duty test standard created the need for a line of measurement. 200,000lb
200,000 lb Load - minimum 2,469 psi
Proof Load

Manufacturers of cast iron access covers used the structure of the RR-F-621E standard with
9 x 9 test block, but promoted the use of a 200,000lbs proof load - 2,469psi. F F F over 12 in. internal width channels
PSI 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000
Although no independent standard refers to this measure, it has become widely accepted as Class A = up to 44 psi
a line of measurement for very heavy duty loadings. Class B = up to 369 psi
Class C = up to 739 psi EN1433
FAA AC: 150/5370-10 - Item D-751
Class D = up to 1,182 psi
Airport standard that covers manholes, catch basins and inspection holes. Class E = up to 1,773 psi
No measurement or specification given for testing.
Insufficient data Class F = up to 2,659 psi

FAA: 150/5320-5B & 6D Light Duty = 0 - 416 psi


Medium Duty = 416 - 1,039 psi
Standard relating to airport drainage and pavement designs. Heavy Duty = 1,039 - 1,559 psi ASME A112.3.6-2001
Loadings up to 100,000lbs, but no specific test procedure specified.
Insufficient data
Extra-Heavy Duty = 1,559 - 2,079 psi
Special Duty = over 2,079 psi
AASHTO: M306 - 10 Drainage Structure Castings

Standard relating to castings in roadways See HS20 / HS25 HS20 Load - minimum 494 psi

HS25 Load - minimum 617 psi


AASHTO
* Although the chart indicates that the minimum psi for HS20 falls into the top of Load Class B range, ACO strongly recommends using Load
200,000 lb Load - minimum 2,469 psi
Class C or higher due to the volume and dynamic nature (speed, turning & braking) of traffic in typical HS20 applications.
128 129
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ACO DRAIN
D 1.a Application - Loading

D
Load Class A - 3,372 lbs - 15kN (44-70 psi)

Residential and light pedestrian traffic

D
Load Class B - 28,100 lbs - 125kN (369-580 psi)

Sidewalks and small private parking lots

D
Load Class C - 56,200 lbs - 250kN (739-1,160 psi)

Parking lots and general commercial areas

D Load Class D - 89,920 lbs - 400kN (1,182-1,856 psi)

Trafficked sections of roads and highways

D Load Class E - 134,800 lbs - 600kN (1,773-2,785 psi)

Aircraft hangars, industrial areas, gas stations and light commercial forklifts

D Load Class F - 202,320 lbs - 900kN (2,659-4,177 psi)

Aircraft runways, military establishments, docks, heavy industrial, heavy fork trucks and very heavy wheel loads

130 131
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ACO DRAIN
D 1.a Application - Loading
train

Load testing EN 1433 load test - with width specific test block ASME: A112.6.3 load test - 3.5 in. dia. test block AASHTO load test - 9 in. x 9 in. test block
Diagrams show test load applied to typical grates through an EN 1433 prescribed width This load standard is designed for small internal floor drains and Diagrams show test load applied to grates through a 9 x 9 (225 x
EN 1433 specific test block. Test blocks are sized to ensure the entire test load is applied to grate prescribes a smaller (3.5 dia.) test block therefore exerting entire 225mm) test block. At 4 and 8 widths, grate is NOT tested - the
NOT grate supports - this ensures relevant results for all trench drain widths. test load into the grate, providing relevant results for all trench load is taken by supports rather than grate - results from these
The only standard written specifically drain widths. tests are questionable. Only at 12 and wider is grate being tested
for trench drains, and internationally and relevant results will be provided.
recognized, is EN 1433: 2002 Drainage
channels for vehicular and pedestrian Grate for 4 in. internal width trench drain Grate for 4 in. internal width trench drain Grate for 4 in. internal width trench drain
areas.
3.5 9
EN 1433 accounts for different widths
of grates. For trench drains less than
200mm wide, test block for load testing
is 10 long by 3 wide. For trench drains 3.5 dia 9x9
200mm to 300mm wide, test block is 10 Test Block Test Block
long by 6 wide; for trench drains over
300mm, the test block is 10 diameter. Diagram shows test block Diagram shows test block
This ensures that the full force of the test Diagram shows test block positioned positioned centrally on grate - full positioned centrally on grate - full
load is directed onto the grate. centrally on grate - full test load is being test load is being applied to grate test load is NOT being applied to
Support Support Support Support Support Support
applied to grate giving a meaningful result. giving a meaningful result. grate giving an unreliable result.
EN 1433 also prescribes testing methods 4

for system testing (the complete trench


drain and grate). It accounts for both Grate for 8 in. - 12 in. internal width trench drain Grate for 8 in. - 12 in. internal width trench drain Grate for 8 in. - 12 in. internal width trench drain
proof loading and catastrophic failure.

EN 1433 also outlines system testing for


9
monolithic trench drains (grate and body 6 3.5
manufactured as a single unit). See ACO
Infrastructure for monolithic trench drains.

3.5 dia 9x9


6x10 Test Block Test Block Test Block

Diagram shows test block Diagram shows test block


Diagram shows test block positioned positioned centrally on grate - full positioned centrally on grate - full
centrally on grate - full test load is being test load is being applied to grate test load is NOT being applied to
applied to grate giving a meaningful result. giving a meaningful result. grate giving an unreliable result.
Support Support
Support Support Support Support
8-12
8-12 8-12

Grate for over 12 in. internal width trench drain Grate for over 12 in. internal width trench drain Grate for over 12 in. internal width trench drain

10 3.5 9

3.5 dia 9x9


10 dia
Test Block Test Block
Test Block
Diagram shows test block Diagram shows test block
Diagram shows test block positioned positioned centrally on grate - full positioned centrally on grate - full
centrally on grate - full test load is being test load is being applied to grate test load is being applied to grate
applied to grate giving a meaningful result. giving a meaningful result. giving a meaningful result.

Support Support Support Support Support Support


over 12 over 12 over 12
132 133
www.ACODrain.us
D 1.a Application - Loading SERVICE A ACO DRAIN

design

Installation details - Loadings


Load categories
Dynamic vs static loads
To assist product selection, ACO independently tests each channel and grate to an
internationally recognized load standard - EN 1433. Results are categorized into 6 classes
from light duty - 'A' to heavy duty - 'F'.
Static load
ACO offers advice on the most appropriate load class. An overview, and comparison of EN
1433 and other commonly referenced US load standards is provided on pages 128-129.

To advise on most appropriate Load Class, the following information is required:

Factors affecting loading Type of traffic


Location of trench - bottom of ramp, alongside building, etc.
Wheel type, if appropriate
Contact area Vehicle/cart weight and weight of typical load
Typical vehicle speed
Contact area between load and trench drain Traffic flow pattern - along or across trench? Turning or braking on trench?
grate affects pressure (psi) exerted by load. Unusual traffic - snow plows, dumpsters, etc.
Typically relates to tire type, but can include
anything that may rest permanently or Static loads are a load/weight applied Concrete surround
periodically on trench drain. vertically onto the trench - no other
movement. Not typically found in real life Loading will also impact the size of concrete encasement required. It is recommended that
Wheel loads scenarios, but are used for load testing the cement concrete encasement be durable and conform to minimum strength requirements
Loading - often referred to as traffic - is any a grate or trench drain. They provide an shown in ACO's recommended installation detail.
weight that will rest on, or travel over, the objective measuring scale to rate loadings
Combined with contact area to calculate
trench drain. of grate/trench drain.
loading. Poor site conditions and low load bearing pavements will require an increase in these
dimensions to meet both vertical and lateral loads.
Traffic includes pedestrians, livestock,
Weight of vehicle/cart and its typical
machinery and vehicles - basically anything
load, eg. forklift & weight of typical Dynamic load Some applications will also require concrete
that will be going over the trench drain. To select correct section detail, the following
loaded pallet reinforcement.
information is required:
Number of wheels and axles that load is
Traffic is the most important factor in
distributed over, affects individual wheel Always seek engineering advice for specific Load class
pavement design. A trench drain is an
load applications. Product type & width (e.g. KlassikDrain K200)
integral part of the pavement. Therefore,
Unusual traffic, e.g. dollies/dumpsters Pavement finish
traffic is also the number one consideration
going over trench
when determining the type of trench drain
(both channel and grate) and the concrete

[3mm]
1/8"
encasement required for each application.
SEE NOTE 4 SPECIFICATIO
EXPANSION
JOINT TO N CLAUSE
During the construction phase it will be Load frequency ENGINEER'S
DETAILS
SEE NOTE 3
PAVEMENT
DESIGN
PER K100 KLASSIK
DRAIN - LO
DOCUMENT AD CLAS SB
necessary to protect the trench from site S GENERAL
THE SURFAC
E DRAINAG
E SYSTEM SH
traffic. See page 154 for details. It is also important to consider how often POLYMER CO
GALVANIZED
NCRETE K10
STEEL EDGE
0 CHANNEL
ALL BE
SYSTEM WIT
BY ACO PO
LYMER PROD RAILS AS MANUFACTU
load is applied. Frequent or continuous loads Dynamic/moving loads - forces rise rapidly UCTS, INC. R
MATERIALS
Small and/or solid tires concentrate load will require heavier duty trench drain and/ as traffic speed increases. Factors that CHANNELS
POLYESTER
SHALL BE MA
NUFACTURE
RESIN POLYM D FROM
onto a small contact area - exerts a higher or larger concrete encasement detail than intensify dynamic loading include: INTEGRALLY
MINIMUM PR
CAST-IN GA
LVA
ER CONCRE
TE WITH AN
4" [100mm] OPERTIES OF NIZED STEEL EDGE RA
BE AS FOLLO POLYMER CO I
pressure (psi). This application requires grate occasional loads of same weight. COMPRESS
WS:
IVE STRENGT
NCRETE WI
FLEXURAL H:
and/or trench system with higher load rating. Vehicles traveling across or along trench TENSILE STR
STRENGTH:
EN
WATER ABSO GTH:
14, 000 P
4,0 00 P

Traffic braking, accelerating or turning on FROST PROO


DILUTE ACID
F
RPTION: 1,5 00 P
0.0 7
AND ALKALI YE
Larger and/or pneumatic tires spread load trench B117 SALT
SPRAY TES
RESISTANT
T COMPLIA
NT YE

Speed of traffic
THE SYSTE YE
M SHALL BE
over larger contact area - exerts lower INTERNAL WID
WIDTH AND
4" (100mm)
TH WITH A 5.1 NO MINAL
" (130mm) OV
pressure (psi). Trench located at top or bottom of a ramp 4" [100mm] A BU
INVERT SHALL ILT-IN SLOPE OF 0.5%.
HAVE DEVE
ERALL
CHANNEL
B
4" [100mm] CHANNELS LOPED "V" SH
SHALL BE INT APE. ALL
MALE/FEMALE ERLOCKING
JOINT. WIT HA
NOTES: THE COMPLET
Forces created by dynamic loads tend to twist 1. IT IS NECE
ENGINEERIN
SSARY TO EN
SURE MINIMU
ACO POLYM
E DRAINAG
ER PRODUC
E SYSTEM SH
ALL BE BY
G ADVICE MA M DIMENSIO PARTIAL SY TS, INC. AN
STE Y DEVIATIO
trench drain and grates out of position. The 2. MINIMUM
CONC Y BE REQU
AIR POCKETS RETE STRENGTH OF 4,0
IRED.
NS SHOWN
ARE SUITABLE
FOR EXISTING
INSTALLATION M DESIGN AND/OR IMP
PROVIDED
WILL VOID AN ROPER
N OR
00 PSI IS RE GROUND CO Y AND ALL WA
3. EXPANSION . COMMENDE NDITIONS. BY ACO PO RRANTIES
more movement (turning and/or braking) and/ AND CONCRE
AND CONTRA
TE SU
CTION CONT
RO L JOI
D. CONCRE
TE SHOULD
BE VIBRATED CHANNEL SH
LYMER PROD
UCTS, INC.
4. THE FINISH RR OUND. ENGIN NT S AND REINFOR TO ELIMINATE ALL WITHSTAN
LOAD CLASS
or faster traffic, the greater the dynamic load. 5. CONCRE
ED LEVEL OF
TE BASE TH THE CONCRE
ICKNESS SH
EERING AD
TE SURROU
VICE MAY BE CE ME
REQUIRED.
ND MUST BE
NT ARE RECO
MMENDED
TO PROTEC SHALL BE AP
AS OUTLINE
PROPRIATE
D LOADING
D BY EN 143
TO PROPER
3. GRATE TYP
DETERMINE OULD MATC T CHANNEL CLASS SPEC TO E
PROPER LO APPROX. 1/8 IFIED AND INT MEET THE SYSTEM LO
Trench body, grate type, installation detail, and 6. REFER TO
ACO'S LATES
AD CLASS.
T INSTALLAT
H SLAB THICK
NESS. ENGIN " [3mm] ABOV
EERING AD E THE TOP
VICE MAY BE
Download details for all products,
OF THE CHAN
GRATES SH
ALL BE SECU
ENDED APPLI
RED USING
CATION.
AD
ION INSTRUC RE NEL EDGE. BOLTLESS 'QUICKLOK'
QUIRED TO LOCKING SY
locking mechanisms, are all important factors
TIONS FOR
FURTHER DE
TAILS. loadings and pavements
SHALL BE CE
1433 LOAD
RTIFIED TO
STEM. CHAN
MEET THE SP
NEL AND GR
ATE

to consider when addressing dynamic loads. K100 - KLAS at www.ACODrain.us


IN ACCORD
CLASS. THE
ANCE WITH
SYSTEM SH
ALL
ECIFIED EN
THE MANUFAC BE INSTALLED
134 SIKDRAIN - INSTRUCTIO
NS AND RE TURER'S
LOAD CLAS 135 COMMENDA
TIONS.
Exposed Co
ncrete Pavem S: B
www.ACODrain.us
DATE: 08/24/
15
INSTALLA ent ACO Polym
er Products
TION DRAW 825 W. Beechc , Inc.
ING - ACO DR Casa Grande
raft St
9470 Pineco
AIN , AZ 85122
Tel: 520-421-9
988
Mentor, OH
ne Dr.
44060
4211 Pleasa
nt Rd.
Fax: 520-421-9 Tel: 440-639-7 Fort Mill, SC
29
1.b Application - Site requirements SERVICE B ACO DRAIN

support

Trench materials - physical properties

Different materials offer different surface and physical performance properties which may
Trench materials Grate materials
affect their suitability of use in various applications. These charts provide a side by side
Modular trench drain systems are comparison.
Grates are manufactured from a variety of
generally manufactured from polymer
materials. The most common are ductile Cement Polymer
concrete, fiberglass or HDPE (High Density Plastics Surface properties Fiberglass
Polyethylene
iron, mild steel, stainless steel and plastic. Concrete Concrete HDPE
Polyethylene).
The most common plastic used in a trench Surface burning
Grates need higher bending strength Trench systems are often used around Flame
ACO Drain commercial trench systems drain is polyethylene - usually HDPE (High After flame After flame
properties than the trench body to withstand spread: 0
density PE) or MDPE (Medium density PE). gas stations, chemical processing and time: 216 7 rating time: 390
are manufactured from either polymer Smoke
flexural loads. Unlike the trench drain body, interior applications and may be subject seconds - fail E119 seconds - fail
concrete or fiberglass. Other materials do Both HDPE & MDPE are readily available, density: 5
to fire; they should be non-flammable UL-94 UL-94
grates can be removed and replaced after E84
not meet the compressive strength and economical materials that are easy to mold. and not give off fumes or smoke.
installation.
thermal expansion properties required in
Weathering a
Good b
1000hr
commercial and industrial projects. ACO Plastic trench drains are designed to be 1000hr 2000hr
In commercial applications, all grates The majority of trench drains are used in depending exposure no
uses plastics primarily as a grate and fully encased in concrete, however, HDPE/ exposure no exposure
should be locked in place to ensure user Non-metallic option exterior applications. Ability to withstand change
upon
no change
change
trench material for residential applications MDPE have thermal properties that require adverse weather will ensure long service proper FAIL
safety and channel longevity. G-153* G-153*
the addition of concrete keying features life (erosion, UV degradation etc). curing G-153*
(ACO Self).
to securely anchor the product within the Roughness Coefficient (Mannings)
Polymer concrete concrete slab. Without adequate concrete Any degree of friction will affect liquid
Edge protection n=0.008 n=0.013 n=0.011 n=0.010
keying features the trench may lose bond flow to an extent, therefore the lowest
value is desirable.
Polymer concrete is a composite material (pull away) from the concrete encasement
The exposed edge of the trench helps Chemical resistance
produced by mixing mineral aggregates with and buckle, ultimately leading to product
pavement to maintain a visual straight line Trench may be used for chemicals - for Good Poor Good Good
a resin binding agent. The finished material failure. This is of particular concern
and helps hold the grate in position. The chemical resistance data see page 139.
has excellent mechanical and thermal in applications where short term wide
exposed edge is subjected to the same Mechanical properties
properties and offers good corrosion temperature ranges are expected, and/or
loads as the grate. In addition to effect of Compressive strength
resistance to many chemicals. A maximum long trench runs are involved.
climate and traffic, the edge is exposed The trench body is subject to 24,400psi 4,500psi 14,000psi 8,450psi
working temperature of 180F (82C) is
to impact from items being dropped or compressive loads in use and needs to D-695 C-39 C-579 D-695
recommended.
pulled across it (e.g. snow plows). Once the withstand the specified load.
Metals
edge fails, the grate will move and cause Flexural strength
Due to their structural rigidity, polymer Affects site handling and when trench 9,943psi 4,000psi 2,224psi
catastrophic failure. 587psi C-78
concrete trench drains can be used in Trench drains can also be fabricated from body is in areas where encasement and D-790 C-580 D-790
Polymer concrete is an ideal
a variety of pavement types such as mild or stainless steel. ACO recommends soils are suspect.
Metal edges are most commonly used as material for non-metallic
concrete, asphalt and brick pavers. stainless steel trench drains for hygienic Bending strength
a wearing rail to withstand rigourous and requirements. It offers excellent 7,378psi 2,000psi 1,993psi
applications. See ACO Building Drainage Not generally required in trench bodies, c
419psi
repetitive traffic. Edge protection rails insulation properties - electrical resistivity D-638 C-307 D-638
products for details. but relevant to grates. Used as material
should be integrally cast-in or mechanically rating of 1x108 /sq. measurement.
Fiberglass
connected to the trench body. Edge rails
A material comparison chart is provided
H100 is a 100% polymer concrete channel
Thermal properties
that sit over existing standard edges are
Fiberglass uses similar resin binding agents opposite and chemical resistance chart Water absorption
often ill-fitting and susceptible to failure. that can be used with non-metallic grates
to those used for polymer concrete, but on page 139. The trench is designed to carry and +5.00% +0.07% +0.31%
(Types 494Q/495Q - See ACO Sport range) +0.33% D-570
glass mat and fibers are used instead of collect liquids without contaminating C-97 C-97 D-570
Edge rails also provide some protection to provide a 100% non-metallic trench drain surrounding soil/encasement.
mineral aggregates to provide a robust
during installation. Appropriate edge system. Freeze-thaw 223 cycles
flexible material. 300 cycles
protection is particularly important in Inability to withstand freeze-thaw cycles 223 cycles
maintain
300 cycles FAILED
Call ACO's Technical Services Department causes surface spoiling and leads modulus of modulus of modulus of
asphalt situations where rolling machines 80%
Fiberglass trench drains are designed to be elasticity elasticity elasticity
can damage exposed edges, leading to for additional suggestions if this is not a ultimately to trench failure. structural
89.5% C666 95.1% C666 test
fully encased in concrete. integrity
premature trench drain failure. suitable solution. C666
Coefficient of expansion/contraction
Excessive movement between trench d
6-17 x 10-6 6.5 x 10-6 11.0 x 10-6 54.0 x 10-6
Cement concrete and trench surround creates debonding, per F per F D696- per F D696- per F
causing unwanted stresses and possible D696-03 03 03 D696-03
Cement concrete is Portland cement mixed failure.
with mineral aggregates. Generally used for Water vapor transmission WVT - WVT -
WVT - 0.109g/ See water
large cast-in-place slab applications, where WVT is measurement of water vapor 0.036g/m 0.139g/m
m 1,592hrs absorption
mass is required for structural rigidity. flow through a material. Passage of E96 test
1,592hrs 1,592hrs
water vapor may be critical. E96 E96
Key
Expanded polystyrene formers have a. Carbonation can affect steel rebar leading to poor weathering (PCA Design & Control of Concrete Mixtures - 14th ed).
disposal concerns, and are often released b. Bending exceeded 5% strain - unable to complete test.
using gasoline. Local EPA regulations c. Equals 6.25 x compressive strength (psi) - (PCA Design & Control of Concrete Mixtures - 14th ed).
d. Variance due to many manufacturing processes for fiberglass - FG200 falls into the higher part of the range.
should be complied with. * Test was done to prior standard but procedure requirements were identical.
136 137
www.ACODrain.us
1.a Application - Site requirements SERVICE C ACO DRAIN

support

Chemical resistance chart

These recommendations are for guidance only. They are based upon information compiled
from resin plastic manufacturers. Customers are advised to test a coupon of polymer concrete
to ensure suitability. Test coupons are available free of charge from ACO.

If ACO Drain standard products are unable to provide adequate chemical resistance, contact
Sustainable drainage LEED ACO (800) 543-4764 for a suitable product solution.

In an environmentally perfect Leadership in Energy and Environmental Chemical Medium Max. conc. Short time exposure Long time exposure
world permeable landscapes Design provides a green building rating 72 hours 42 days
would be everywhere, allowing system. Principles have been applied to Acetic Acid 30%
nature to work as intended. However, commercial and institutional projects, Acetone 10%
Ammonia 10%
in reality, this is not possible and hard schools, multi-unit residential buildings, Aniline 100%
landscapes are common. manufacturing plants, laboratories and other Aniline in Ethyl Alcohol 10%
building types. Benzene 100%
Boric Acid 100%
Sustainable drainage is the collection of
EPA requirements Butyric Acid 25%
rainwater, its treatment and, ultimately, its Areas where the use of trench drainage may Butyl Alcohol 100%
reuse. Calcium Chloride 100%
assist in assignment of credits include:
Stormwater runoff is generated from rain Calcium Hydroxide 100%
and snowmelt events flowing over land or Caster Oil 100%
The process involves collecting water SUSTAINABLE SITES Chloric Acid 5%
impervious surfaces, and not percolating
runoff (that may or may not contain - Protect or Restore Habitat Chemical resistance Chromic Acid 5%
into the ground. As the runoff flows over the Citric Acid 100%
pollutants) and allowing it to be dealt with Compared to catch basins, trench drains Diesel Fuel 100%
land or impervious surfaces (paved streets,
in a controlled manner - i.e. treated, stored require minimal excavation; reducing site ACO Drain channel bodies are Ethanol 100%
parking lots, and building rooftops), it
for future use, or discharged to receiving restoration requirements. highly resistant to chemical Ethlendiamine 100%
accumulates debris, chemicals, sediment or Ethyl Acetate 100%
waterways, ideally at low cost, and with attack and, with the appropriate
other pollutants that could adversely affect Ferrous Sulfate 30%
minimal impact to the environment. - Rainwater Management grate, can be used in most environments Fluorallic Acid 10%
water quality if the runoff is discharged Formaldehyde 35%
Trench drains offer maximum capture of where everyday acids and dilute alkalis are
untreated. Formic Acid 10%
Surface drainage can be used to assist run-off, allowing for on-site nonpotable uses encountered.
Fuel Oil 100%
the collect part of this process. Trench such as irrigation. Run-off can also be quality Gasoline 100%
The primary method to control stormwater n-Heptane 100%
drains are ideal as they provide maximum assessed and treated as required.
discharges is the use of Best Management n-Hexane 100%
collection and can form a barrier to prevent Important considerations Hydraulic Oil 100%




Practices (BMPs). In addition, most
runoff flowing onto sensitive areas or soft WATER EFFICIENCY for chemical environments Hydrochloric Acid 10%
stormwater discharges are considered point Hydrofluoric Acid 5%
landscaping. This is particularly important if - Water Use Reduction
sources and require coverage under an JP4 100%
the toxicity risk of pollutants is high, such as Reclaimed water/Alternative water source - When reviewing potential applications JP8 100%
NPDES permit.
highway and gas station applications. use of trench drains to capture rainwater for of trench drains in chemical environments, Lactic Acid 10%
the following issues should be considered: Methanol 5%
Saltirrigation/toilet
future spray test flushing use to achieve Methyl Amine 100%
increased water use reduction. Methyl Ethyl Ketone 100%
1. Type(s) & mixture of chemical(s). Mineral Oil SAE5W50 100%
Monochlor Benzene 0.05%

Note: Maximum operating temperature of 180F (82C)


MATERIALS & RESOURCES 2. Concentration percentages. Monochloroacetic Acid 10%
- Construction & Demolition Waste Nitric Acid 10%
Management 3. Contact time with trench system. n-Nonane 100%
Iso-Octane 100%
To reduce construction and demolition waste 4. Temperatures of chemicals flowing into Oxalic Acid 100%
disposed of in landfills and incineration the trench drain. 180F (82C) max. Phenol 100%
facilities by recovering, reusing, and recycling Phosphoric Acid 10%
5. Flushing system employed to clear Potassium Hydroxide 10%
materials. Sodium Acetate 100%
Compared to catch basins, trench drains chemicals from the system. Sodium Carbonate 20%
require minimal excavation; reducing site Sodium Chloride 100%
6. Cleaning agents should be checked for Sodium Hydroxide 15%
waste/debris. compatibility with trench materials. Sodium Hypochloric 5%
Sulfuric Acid 40%
Go to www.usgbc.org for full details. 7. ACO test coupons can be used for final Tetrafluoroborsaure 20%
determination of chemical resistance. Toluene 100%
Hydrocarbons Trichloroethylene 100%
8. Grate, locking mechanism, edge rail, Triethylamine 100%
Stormwater run-off frequently ACO now offers solutions for hydrocarbons Xylene 100%
outlet and trash bucket materials should
carries the risk of containing to be removed at the outlet - these
be checked for chemical resistance.
hydrocarbons. Trench drains in solutions are ideal for applications where ASTM - B117 Salt Spray Test
high risk areas; i.e. gas stations and airports the risk is lower, and/or where space does 9. Check sealant for compatibility, if ACO polymer concrete has passed independent tests and is unaffected by road de-icing
almost always drain into oil-water separators. not allow for the use of an independant applicable. salts. This test is an accelerated corrosion test that produces a corrosive attack to predict a
Refer to ACO Environment for details. oil-water separator. Call ACO for details. material's suitability in use. The ACO test sample showed no sign of degradation after 1,000
hours of salt spray exposure.
138 139
139
www.ACODrain.us
1.c Application - User requirements SER VICE D ACO DRAIN

support

Selection guidance and test data

Once trench drain choice has been 1. Legislative compliance ADA REQUIREMENTS are set out in The Americans with Disabilities Act of 1990; Section 4.5.4.
narrowed by determining loading and
durability requirements, options relative Trench drains are commonly used in public Where grates are used within walking surfaces, the open slots should be no greater
to project specific end user needs, areas where accessibility is a concern and than 0.5 inches (12.7mm) wide in one direction. Where the length of the slot is
or legislative obligations, need to be ADA legislation must be met. A number greater than 0.5 inches, the opening should run perpendicular to the main direction
considered. of grates are available that provide of traffic
ADA compliance without compromising
ACO can provide product guidance aesthetics or performance. The diagram shows the slots perpendicular to the flow of traffic; this helps prevent
based on current industry standards and wheelchair wheels and walking aids becoming trapped or slipping on the grate surface.
requirements. When third party testing has
been carried out copies of test certificates
are also available.
HEEL RESISTANT - ASME: A112.6.3 : HEEL SAFE BICYCLE SAFE - AS 3996 - 2006 Clause
2. User safety Section 7.12 Heel Resistant Strainers & Grates 3.3.6
ACO has categorized grate safety into 3
main types: A grate designed to resist entry For applications where high No US Standard exists detailing
Heel resistant - complies with ASME: of heeled shoes, in which the stilletto heels are commonplace, slot sizes to avoid bicycle tires
A112.6.3 maximum grate hole size in least ACO recommends grates with from becoming trapped. ACO
Heel safe - Narrow slots for stiletto heel dimension shall be 0.31 (8mm). openings of 0.25 (6.5mm) or less to rates grates based on Australian Standard
safety prevent heels from becoming trapped, AS 3996 - 2006 Clause 3.3.6 which
Bicycle safe - complies with AS 3996 causing injury or falls. specifies maximum slot length dependent
on slot width for grates that are deemed
Bicycle Tire Penetration Resistant.

3. Grate security There are a number of locking


options available, including:
ACO recommends that grates should be
secured to prevent movement by traffic,
which can cause damage to the trench and/ BOLTLESS LOCKING - mechanisms that BOLT LOCKING - uses bolts to hold grates in OTHER LOCKINGS - on rare occasions,
or grate. hold grates captive without use of bolts. place. Bolts fasten into either the frame or something other than standard lockings are
They are quick to install and remove, locking bar that straddles the trench. required, such as tamper resistant bolts.
making installation and maintenance easier. Contact ACO for more information.

4. Aesthetics Aesthetic options are typically To help determine the right aesthetics for a
based on: project, ACO offers an online grate Visualizer
The top of the trench, usually the grate is that allows pavement and grate choice
the most visible part of the trench drain and combinations to be viewed.
aesthetically the most important.
GRATE MATERIALS - stainless steel, ductile GRATE SLOT PATTERNS - perforated,
iron and plastic can all offer excellent slotted, mesh and decorative patterns are
Grates can be selected to blend into the
aesthetics. Monolithic trench drains are available.
pavement, or used as a feature or border.
manufactured using the same material for
the grate and trench drain body.

5. Slip resistance ACO has tested grate patterns


using the widely accepted
Slip resistance is critical for user safety. pendulum test.
Ideally the slip resistance of the grate
should be similar to the surrounding PENDULUM TEST - A pendulum is swung over ACO recommends selecting a grate with Other tests exist, such as the Variable-angle
pavement to avoid both slip and/or trip a wet surface and measures surface frictional the similiar BPN values as the surrounding ramp test and horizontal pull test and can
hazards. properties. Test results are given a BPN value pavement finish. Pavement slope, presence be carried out as necessary if required for
- typically values in excess of 24 would be of surface contaminants, etc. can also specific projects.
used (24 and under is regarded as high slip negatively affect slip and skid resistance.
140 and skid potential). 141
www.ACODrain.us
2. Hydraulics SERVICE E ACO DRAIN

design

Hydro software - modeling trench hydraulics

Catchment hydraulics - calculating run-off


To generate results from the Hydro program, the following information is required:
To calculate correct size of trench drain,
catchment run-off must be calculated. Length of trench run (feet or meters)
Length and width of catchment area (feet or meters). See page 142.
Catchment area = pavement length x Surrounding pavement/surface type, e.g., concrete, asphalt, etc.
width (ft) A x B
Rainfall intensity (in/hr or mm/hr)
Ground fall along trench (%)
Rainfall intensity in inches per hour C Perpendicular approach slopes to trench (%)
www.ACODrain.us
Preferred position of outlets along trench and any outlet size restrictions
link to US government rainfall
Any slab depth restrictions
frequency atlas CC Results are provided either electronically and/or in printout format, in metric or imperial
Hydro is a purpose written, hydraulic design units.
program modeled on differential calculus
Once catchment run-off Q is calculated, for non-uniform flow in open channels. Electronic request form can be found at www.ACODrain.us.
other inflows, e.g. down spouts, can be See page 142. The program has been
added. Other factors that affect trench drain calibrated by empirical data following a Hydro printout shows:
hydraulics: series of experiments modeling lateral
intake into trenches. Analysis of the effect of 1 Position and size of minimum freeboard 4 Maximum discharge capacity of trench
Ground fall percentage D (gap between underside of grate and run. (42.9 GPM - 2.7 l/s from example
slope, run length, and trench cross sectional
B top of liquid in trench) below)
A H
H profiles are incorporated into the program.
Pavement material - some materials A H
H
absorb liquids, e.g. brick pavers E 2 Hydraulic profile of liquid 5 Hydraulic utilization of trench (%) is
Complex scenarios such as the effects of given. If over 100%, flooding occurs.
Position and size of outlet pipe F water inflow from down spouts or inlets 3 Flow velocity and flow rate at all points (27.27% from example below)
G
G E along the length of the trench can also be along the trench
Surface roughness of trench material.
modeled by the Hydro program. ACO can Trench
Mannings coefficient of roughness Hydrauli
use Hydro to recommend optimum outlet ACO Te c Calcula
figures. See page 137 G chnical S tion for
ervices ACO Dra
Q positions along trench runs. Project
inage S ystems
Details
Angle of approach to trench - this can Project Na
Project Nu e
m
: Resort
Street Ad mber Facilty
affect grate hydraulics (steep slopes D
D State zip
dress, Ci
code
ty : 116-21
4
: County
Line Road
may cause bypass) H Input
: Madiso
n Date: 4/7/2016
Channel Page:
type 2 of 3
Trench d
rain syst
em
F Sloping,
Roughnes
Neutral or
Combinat
: Walkwa
y
s Coeffic ion layou : ACO D
Invert Ty ient (Stri t RAIN S1
pe ckler) inv : 00 K
Type of erse Man
Outlet nin gs : 95 LW
Run Leng
th : Combin
Non-uniform flow (Spatially Varied Flow) Catchmen
Runoff Co
t Area
efficient
[ft]
[ft]
: sump un
: 57.41
ation
it-DN/OD1
10

LH
Hydraulic [C m] : 11 50
Non-uniform flow accounts for liquid being All run se
run lengt
h : 0.95
gments co [ft]
carried in a trench plus the constant Section
mbine to
give the
total run
: 57.41
length.
Internal
addition of liquid collected through the Upstream
Width
[Inch]
1
2
Invert 3.94 3
3.94 4
grates along the trench run - lateral intake. Downst
ream Inve
[Inch]
5.17
8.
5
6
Run Leng rt [Inch] 51 7
8. 8
Run lengths, therefore, also influence a Ground
th
[ft] 55.77
51
8. 51 9
10
slope 1.64
trench drains capacity. [%] 0.000
0.000

Results
Discharg
A characteristic of non-uniform flow is liquid Flow Ve
e
locity [gpm]
velocity and height change at successive Minimum
Freeboar
d
[ft/s]
: 42.90
: 3.34
4
Drain Ca [Inch]
pacity U
cross sections along the trench. tilized
[%]
: 3.96, X
= 0.00
ft
: 27.27
5 (Freeboa
rd Depth)

To correctly model this situation, differential Level of


Clear heig
Flow Dep ht above liquid 5.2
liquid
th

calculus is required; usually computer


1.2 5.5
1.5 5.8

1 1.7 6.2
1.9 6.5

modeling is needed.
4 2.1 6.9
2.3 7.2 All depths
2 55.774 ft 2.4 7.5 are in inc
0% 2.5 7.9 hes
0 2.6 8.2
2.6 8.5
1.5
1.64 ft

2 0%
8
Gnd leve
l

(ft/s) Flow Ve 0
4
(gpm)
locity a
50
nd Flow
3 40 Rate
30
2

Steady uniform flow 1


20

142 (gpm)
143
3
10
50
0

www.ACODrain.us
0
0
5
40
143
10 30
15
20
25 20
30
35
Copyrigh 40 10
t ACO Fl
2. Hydraulics SERVICE F ACO DRAIN

design
Ponding analysis - trench hydraulics

Effect of slope on trench hydraulic performance Position of outlet Temporary ponding is a short lived flood situation, which, in some circumstances, can be
tolerated with an intentionally undersized trench drain. It allows a more economical system to
A trench drain is ultimately connected to an be used that will work effectively under average weather conditions, but will be slightly under
Slope increases the hydraulic performance of the trench system because flow velocity is
underground pipe system. Outlet position designed for heavy storms.
increased. The drawings below highlight the water profile in the trench - all parameters are
can dramatically affect size and length of
the same on both examples except lower image has a 1% slope added.
trench drain required. Ponding analysis should only be considered where buildings and property are not in close
This increase in capacity may result in larger areas being drained, outlets spaced further proximity to the drainage system to minimize risk of damage. It is an ideal option for the
End outlet - Water builds up along trench outer areas of large parking lots, distribution yards, etc. (Risk Analysis should be carried out).
apart, or a narrower or shallower trench system being specified which will result in product
and may flood before reaching outlet. A The ponding analysis map shows the size and duration of the flood.
and/or installation savings.
larger/more costly trench drain and/or
Level of liquid more outlets may be required. In order to produce a ponding analysis, the following information is required:
Clear Height (in) 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 16.9 Full information required to run the Hydro printout. See page 143.
Flow Depth (in) 11.5 11.5 11.4 11.4 11.2 130ft 11.0 10.7 10.3 9.7 8.8 4.6
0% Datum Plan of site showing elevations
0 0
Existence of any buildings
4 4
Long run length
8 8 Up to 131 (40m) continuous slope
12 12 Level of liquid
Clear Height (in) 2.8 3.2 3.8 4.4 5.0 5.5 6.1 6.7 7.3 7.9 8.5
16 16 Flow Depth (in) 4.0 4.5 5.0 5.4 5.7 100ft 6.0
0%
6.2 6.3 6.2 6.0 3.3
Datum
0 0
(in) (in) Central outlet - If zero ground slope, run 2 2
4 4
Level of liquid lengths to outlet are shorter and less likely
6 6
Clear Height (in) 16.9 16.9 to exceed capacity and flood. Allows smaller,
16.9 16.9
8 8
Flow Depth (in) 11.5 11.5 16.9 (in) (in)
11.4 11.4
16.9 16.9 more economic trench drain and/or fewer
11.2 11.0 16.9 16.9
0 10.7 16.9 16.9 outlets with associated pipework.
130ft 10.3 9.7 Flooded Hydro printout indicates that ponding will occur and either a Ponding Analysis should
1% 8.8 4.6
4 be done or channel metrics (width, depth, run length) re-evaluated.
8 0 Datum

4
12 Ponding analysis shows:
16 8 Short run length Short run length
(in) 1 Run-off scenario 4 Visual map of worst ponding scenario
12 Up to 262 (80m) continuous slope

16 2 Trench drain length, size and type 5 Width of temporary ponding


(in)
Double end outlet - Where zero ground 3 Design discharge 6 Project notes
slope, allows run lengths to outlet to be
Size and type of outlet Limited Good Ponding
shorter and less likely to exceed capacity A
ACO Tech nalysis
nical Ser
and flood. Allows smaller, more economic Pr oject Det
vices
In modeling hydraulic performance of ails
trench drain but more outlets and associated Project Na
trench drains, the assumption is that the Project Nu
me
mber
: Design
Details
pipework. :
outlet is not a restricting factor. Designers Street Ad
City
dress
: Sag (Tw
o-way slo
State Zip pe)
should ensure outlet, and subsequent code
:
:
A
Custome B
pipe infrastructure, is not undersized and Custome
r email
r phone :
:
restricts outflow of the trench drain. End outlet - pipe connected horizontally at Bottom outlet - pipe connected vertically ACO conta
ct
ACO conta name :
ct email *Note B
Date
the end of the trench. Minimizes excavation out of the bottom of the trench. Offers Short run length Short run length :
:
A
can be rep
laced by
a
Catchme A
nt
Catchme Slope A:
but offers lowest outlet capacity. improved outlet capacity due to gravity. Up to 262 (80m) continuous slope Uniform
nt Slope
B* %
Runoff Sc lateral flo : or
w %
enario Note: Ponding Barrier (cu
2 ponding Analy
is deemed sis is performed L/s/m rb)
CurbDrai
Better
when a Hy n
Best
acceptable (replaces
Constan and will dro exce
KS030 t lateral run not likely eds 100% trench dra
Neutral off, q=1.2 result in capacity in)
53 L/s/m da mage to an
Channels property d where temporar
1 or perso
n. y

Dr awi ng
s
Not t o Sc
al e
Catchme
nt
Flow

Ponding
Map
Run length
to outlet,
Q = 62.8
L/s 3
L=6m @
S=0.5%
longitudina
l grounds
3.3m Ma lope
width of
ximum
ponding 4 Extent of
ponding

0.8m Av
erage
width of
ponding

Flow direc
tion
In-line catch basin - same width as trench, Catch basin - large basin wider and deeper
Outlet en
but deeper. Offers superior outlet capacity than trench. Offers best outlet capacity as Length of
ponding
d

- 5.2m
as large pipes can be connected and larger pipes can be used and increased Catchm
ent Geo
Run length
to outlet,
L=6m @
S=0.5%
metry (C longitudina
increased depth gives significant head of depth gives significant head of water ross-Sec
tion)
l grounds
lope

water pressure. pressure. 27mm


5 3.3m ma
Ponding ximum
Ponding width
144 depth 145
www.ACODrain.us
Notes
A =16.7
% B =16.7
%
Cross-sec
temporar tion of
:
1. The hy
6 KS030
100mm
y ponding

draulics Channels
2. The ex of the AC
tent of po Os
hydraulic nding, de trench drain calc
2. Hydraulics SERVICE G ACO DRAIN

design
Grate hydraulics - GIC service
Grate hydraulics
Usually the trench drain reaches hydraulic No bypass Bypass ACO has independently measured, by experimentation, the hydraulic intake capacities of ACO
capacity before the grate. However, where grates. Tests were carried out under varying flow rates and catchment approach slopes.
there are concentrated flows running down To determine the hydraulic utilization, each grate was tested until bypass occurred (point at
steep slopes, the grate may not be capable which liquids would pass across grate).
of capturing all flow - even if the underlying
trench is correctly sized. ACO's Grating Intake Calculator (GIC) provides information on intake efficiency of chosen
Less than 100% Capture grate. If liquid intake is greater than grates capacity, extent of bypass (or failure) will be
100% Capture
Properly located trench runs put grates Not all liquid flows through grate openings - calculated.
All liquid flowing through grate openings.
in the direct path of surface water runoff, bypass occurs. Reasons:
exposing them to the following conditions: To generate results from the GIC program the following information is required:
Not enough grate open area. Length of trench run (feet or meters)
Flow rate of liquid from catchment area Too much liquid. Length and width of catchment area (feet or meters). See page 142.
or point source(s). See page 142. Too much slope perpendicular to grate. Grate intake experiments Position of trench in catchment area
Velocity and approach head (depth) Surrounding pavement/surface type, e.g., concrete, asphalt, etc.
The science of grate hydraulics is difficult to model in fluid mechanics. A grate's
of liquid determined by catchment Due to the complex nature of fluids in Rainfall intensity (in/hr or mm/hr)
hydraulic performance can be greatly influenced by subtle changes to grate, and/or
roughness and slope. relation to grate inlet hydraulics, testing is Perpendicular approach slopes to trench (%)
catchment characteristics described left.
the only way to accurately predict how a Preferred grate type
A grate has a finite capacity to capture grate will intercept surface water run-off.
When liquid moves over a grate, either/or a combination of two scenarios can occur: Results are provided either electronically and/or in printout format.
flow (surface water run-off) originating from
catchment area - bypass occurs when the ACO has contracted leading universities
grates hydraulic capacity is exceeded.
Weir scenario: relevant where water depths are minimal and approach with speed.
for the purpose of research and testing, in
Drowned orifice: relevant where there is an accumulation of water above grate.
the area of grate hydraulics. Three studies
A grates hydraulic performance is carried out in 2016, 2004 and 1998 show
Drains positioned in sag/valley locations give rise to higher flow rates due to pressure of
influenced by: capture rates for a number of ACO grates
substantial static head (liquid depth) being pushed through grate openings.
recorded at various water flows discharging GIC printout shows:
1. Grate characteristics down a ramp at a set of longitudinal angles,
Longitudinal opening grate at capacity 1 Catchment geometry and hydraulics 3
Recommended grate information
Intake area and cross falls.
When comparing grates of equal intake area and width,
Width of grate
longitudinal opening grates offer maximum potential for 2 Total intake area per foot of trench run 4
Hydraulic utilization of grate (100%
Design features e.g. direction of bars/ Based on project specific requirements, means all grate intake capacity is used)
flow evacuation leading to high water intake. For
slots, slip resistant features results from these empirical tests allow
example:
ACO to accurately recommend a grate for Additional notes relating to grate
5
2. Catchment characteristics designers with specific catchment hydraulics. performance
Approach catchment slope (determines 4 bars to interrupt and slow down flow
before weir is produced. Grate (s
lot)
water velocity) ACO Tech Intake Calcula
nical Ser tor (GIC
Catchment roughness (determines flow Slots 1, 2, 3 are treated as drowned Project vices )
Details
orifices.
direction, water velocity and head) Project Na
Project Nu
me
: Design
One direction (barrier drain) or two or Slot 4 acts as a weir. Street Ad
mber
: Details
dress Sag (Two
City : -way slo
more directions (sag/valley drain) State Zip
code
:
: pe)

Type of liquid Custome


Custome
r email
r phone :
A
B
:
Debris ACO conta
ACO conta
ct name
Catchme
nt
Catchme Slope A :
Date
ct email
:
:
Grate Bl
nt Slope
B : 1 %
%
: ockage Fa :
Note: ctor : L/s/m
Designers should be aware of the trade- Recomm
ended gr %
ate (slot)
off between small inlets for heel safety ACO Grate
Grate de : Type
Transverse opening grate at capacity Intake ar
scription
: / Part # :
and large inlets for optimum grate Click here
ea
:
When comparing grates of equal intake area for mm 2 /
hydraulics. ACO Ch
annel Sy
% open
area of gr
ate 2
and width, transverse grates offer moderate Measuring grate capture
Click here
for
stem
:
Plan view
water intake. Bars bridge across both sides 19.68 (50
0 mm)

of trench giving little flow interruption, but


some drowned orifice effect.

0.31 (8
mm)
3
Side elev
ation 0.75 (19
mm)
Slot opening grate at capacity 13.25 (33
7 mm) 0.98 (25

There is very little flow interruption


mm)
Results 2.06 (52
: mm)

before the weir is produced leading to Hydraulic


Click here
utilizatio
n 4
for grate :
low water intake. The minimal depth Notes:
Test Imag
e %
Hydraulic
above the slot will have negligable Leaves and other debris can impact hydraulic 5 Click here
intake ca
for grate
pacity
:
Test Vide
drowned orifice effect. performance and can be incorporated into ACO's General o L/s/m
Informat
software. ion:
The grate
146 channel
/ slot reco
mmende 147
tha d
further inf t has adequate hy must be used in
www.ACODrain.us ormation
on the co
draulic ca
pa
rrect sizing city. For
of channe
a
Ponding
situation
ls,
This infor
ma
data at an tion is generated
independe from em
nt source pirically
. tested
3. Trench layout SERVICE H ACO DRAIN

design
CAD layout & part scheduling

Run layout service and part scheduling

ACOScheduler CAD design services


For more complex projects ACO can
ACO has written a proprietary software
provide a custom trench drain layout using
program, Scheduler, that shows trench
Auto-CAD to illustrate required positions and
drain runs in profile and plan views. The
layouts of trench runs.
program automatically prints out each run 4
Results provided are: MATERIAL LIS
T In order to produce a plan layout, the following information is required:
showing positions of accessories, outlets, PART #
KS100 TRENCH NO
TES
junctions, etc. It automatically calculates
DESCRIPTIO
Sectioned profile of trench runs
74409
74410
9 SLOPING CHA
10 SLOPING
NNEL
N
QTY 1. ALL FABRICATIO
CONTRACTO
NS TO BE COM
PLETED BY
Plan of site showing elevations
CHANNEL
a Bill of Materials for each run and totals
1 R. INS
Plan view of trench runs
74411
74412
11 SLOPING
12 SLOPING
CHANNEL
CHANNEL
1 2. DIMENSIONS
ARE FROM CEN
TALLING
Existence of any depth restrictions
2
multiple runs to ensure the correct
TERLINE.
Parts schedule fully itemizing parts
74413
74414
13 SLOPING
14 SLOPING
CHANNEL
CHANNEL
2
3
Position and type of any plumbing fixtures/outlets
amount of parts and pieces are ordered.
74415
and pieces 74416
15 SLOPING
16 SLOPING
CHANNEL
CHANNEL 6
4 Position of any permanent structures
74417
Scheduler printouts are particularly useful 74418
17 SLOPING
18 SLOPING
CHANNEL 7 REQUIRED FA
BRICATIONS Liquid flow pattern and type of traffic (including traffic flow)
74419 CHANNEL 7 G
for installers. 19 SLOPING DIRECTION
CHANNEL 7 CHANGE
74420
74446
20 SLOPING
0203 1/2m NEU
CHANNEL
TRAL CHANNE 8
8 Results provided are:
74421 21 SLOPING L
CHANNEL 1
74422
74423
74424
22 SLOPING
23 SLOPING
CHANNEL
CHANNEL
4
4
Plan layouts (CAD) showing the trench drain positions relative to site structures
24 SLOPING
CHANNEL 4
74425
Scheduler printouts provide: 74426
25 SLOPING
26 SLOPING
CHANNEL
CHANNEL
4
4 GENERAL NOT
74427 ES
27 SLOPING
74428 CHANNEL 4
28 SLOPING 1. IT IS CUSTOM
CHANNEL 4 ERS RESPON
74429 INTENDED PUR SIBILITY TO
2 Trench run
29 SLOPING
1 Profile and plan 74430 30 SLOPING
CHANNEL
CHANNEL 4
4
2. IT IS THE
POSE AND THA ENSURE THA
T THE ACTUAL T EACH PRO
CONDITIONS DUCT IS FIT
ARE SUITAB FOR IT'S
74431 CUSTOMERS
view of each direction 74432
31 SLOPING
32 SLOPING
CHANNEL
CHANNEL
4 INSTALLATION
INSTALLATION
RESPON
INSTRUCTIONS SIBILITY TO FOLLOW ACO
FOR EACH PRO POLYMER PRO
LE.
CAD printout provides:
4
change - e.g.
S NOT ILLUSTR
trench run 74433 33 SLOPING DUCT. SEEK DUCTS, INC.
CHANNEL ATED IN THE ENGINEERING
74434 2 3. FOR FUR INSTALLATION ADVISE FOR
34 SLOPING THER PRODUC GUIDELINES.
CHANNEL 2
90 corner or 74435
74436
35 SLOPING
36 SLOPING
CHANNEL 2
INSTALLATION T INFORMATIO
INSTRUCTIONS N, CUT SHEETS
, PLEASE VIS , SPECIFICA
IT US AT OUR TIONS AND 1 Plan view of 2 Liquid flow 3 Position and 4 Trench and
4. ACO IS
junction
CHANNEL 2 NOT RESPON WEBSITE: WW
74437 W.ACOUSA.COM
74438
37 SLOPING
38 SLOPING
CHANNEL
CHANNEL
2
2
CATCH BASINS
DESIGNED AT
SIBLE TO ENS
, REFER TO URE PROPER
GRADING PLA FLOW TO SYS
TEMS OUTLET
.
trench run directions type of outlet grate type
74439 0.0% LONGIT NS. ALL TRE S OR
74440
39 SLOPING
40 SLOPING
CHANNEL 2 5. THIS TRE
NCH DRAIN
UDINAL PAV
EMENT SLO
NCH DRAIN
PE UNLESS
LAYOUTS ARE
OTHERWISE
layout with
CHANNEL 2 LAYOUT DRA NOTED.
inverts
GUIDELINE. WING
REFERENCE
2 CONSTRUCT
TOTAL 1m CHA ION DOCUME
NNELS 118 NTS FOR FUR
96822 TOTAL 1/2m THER INFORM
UNIVERSAL CHANNELS ATION.
CLOSING/IN 1
02899 QUICKLOK LOC LET/OUTLET
CAP 8
98971 KING BAR
447Q ADA SS
GRATE 39.37" 237
98991 448QQ ADA (1.0m)
3 Positions and 4 Detailed Bill of 95140 4" OVAL TO
SS GRATE 19.6
6" ROUND OUT
9" (0.5m) 118
1
LET ADAPTE
type of outlets Materials to R 4

ensure all parts CHANNEL


CENTER LINE
LEGEND
CC = CLOSING SEASIDE PAR
are correctly INSTALLATION
OF CHANNE
L
DIRECTION
OC = OUTLET CAP
INV = INVERT CAP
HP = HIGH POIN
DRAWN BY:
JW
BROOKLYN, K
EMAIL:
NY
SYSTEM(S)
KS100
VOA = VERTICA
ordered BAU = BRICKSL
L OUTLET ADA
OT ACCESS
PTER
UNIT
LP = LOW POIN T
BO = BOTTOM T
OUTLET
DATE
12-02-2015
jwyman@aco-
CHECKED BY:
online.com
NO. DESCRIP
TION
SHEET NO. BW
A -
DESIGN SER
SHEET 1 OF V. NO. REV B
2 .
115-801C
__ C
_________
tails _________
Project De _________
_________
_________
____
CC
e: _________ _________
Project Nam _________ _______
___ _________ ___ _________
& Layout
ber : ___ ___
Project Num _________ e: _________
gn _________ 15
Run Desi ress: ______ State Zip Cod

Scheduler s
Street Add
_________
_________
________
_________
_________
______ 16
17 1
cal Service
Date: City: ______ _________ ______
_________ _________
ACO Techni
Em ail: ___ ___ ___ ___ ___ 18
ACO Contac
t Email: Customer ___ ___ _________ 19
ne: ___
_ g Grate: 52 Cusomer Pho 20
___ O Contact Name: Drain Catalo Part No.: 967

___
___
___
___ AC
___
__
___ tes: 1. For invert dep
ths, refer to
the ACO
slope
21
22
23
2 CC

___ ___ No_


___ dinal ground nnels is 5 inches
2. 0% longitu 24
___ ___ ___ of K100 cha DE VIEW
ATION / SI
_ _ _ _ _ _ _ _ _ _ rall wid th 25 14
__ __ ___ ___ 3. Ove
___ ___ ___ ELEV 26 15
tails _____ _____
___
___
___
___
___
___
___
___
Zip
Cod
e: _
___
___
___
_
___
85'-9
27
28
2
3 17
16

t De _______ _______ _______ __ State ________ _______


3/8" 18
[26.1 9
2 CTIO N
FLOW DIRE 30 TYPE 824 6" BO 19
je c : 29.5m 5m] 31 20
Pro ct Name r:_____ _______ ______ _______ _______ RUN LENGTH
: _ _ _ _ 32 LP INV. 11.81" 21
ENDP
90 BEND
33 34 G 22
je be __ ___ ___ __ CA
35 24 23
Pro Num s: ____ ___ ___ ___ K14-K13 36 37 26 25
ject ___ ___ ___ 38 28 27
dres 39
CTION
Pro ___ ___ ___ K1
FLOW DIRE CC 40 40 30 29
e t Ad _ ___ ___ _ ___ CTION 39 38 37 36 35 34 33 32 31 [26.90m]
88'-3 1/8"
e _ _ _ _ _ _ FLOW DIRE
Str ___ : __
_
___
_ K2
: __ mail ___
City er E ne: ___
N

174'-0 1/2" [53.0


CTIO

: to m 9
Date Cus r P ho K3 5m]
out
ome 10
IRE

Cus
Lay
K1 11
WD

K4 K3 K2
K4

n&
K5
K6 12
FLO

K7

s i g K5 K9 K8
13 CC
De s
K10
ail: 752 K11 END
.: 96
K12
Em te: K13 CAP

un tact
K14 14
Gra art No K15

R ervice Con K17 K16


P K6 15
IEW
K18
12m

r ACO
K19
11
e log
NV
K10
l S K9 16
edu ical
a ta K8
12
PLA
K7
C K7 K6 17
rain K5

Sch Techn
13
K4
OD K2 K3
K900 18
e AC
K1
IN-LINE 19 14
to th e hes
O
K8
c IN 71'- 20 TYPE 824 6" BO 15
AC fe r in CATCH BAS 8 7/8
ame
:
s, re slop ls is 5 " [21 21 LP INV. 9.84" 16
ct N dep
th
roun
d e 22 17
ta ann END K9 .87m 23 18
vert dinal g 100 ch
ACO
Con

te s:
or in
0 %
u
1. F longit idth of
w
K 1
CAP
K10 3 ] 24 25 26 27 28 29
G
24 23 22 21 20
19
0.11m
]
N o 2 .
vera
ll 30 29 28 27 26 25 5/8" [2
3. O K11 65'-11
MIT 137'-8 5/8" [41.9
ER K12
W
8m]
PLAN VIE W
PLAIN VIE
IO N 34'-5 3/8" [10.5
ECT 7'-9 5/8" [2.38m] 0m] 30
3 FLO
W DIR
26'-7 3/4" [8.12
m]

203
N 19
IRE
CTIO K13 CC 20 20 19
WD K14 18 17 16 36'-1 1/8" [11.0
FLO K15 nt Road 15 14 13 0m]
K16 4211 Pleasa G CC 16'-0 1/8" [4.88
Inc. 29708 m]
Fort Mill, SC
K17
oducts TYPE 824 6" BO 20'-1" [6.12m]
Polymer Pr 0) 639-7230
K18

ACO ne Drive Tel: +1 (44 CC 16 17 18


9470 Pineco
K19
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INSTALLATION DIRE
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OC = OUTLET CAP
INV = INVERT
HP = HIGH POINT
DRAWN BY:
JW EMAIL: www.ACODrain.us
TRENCH DRAIN
LAYOUT
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ACO DRAIN

ACO has a qualified site support technician


available for installation training and
assistance.

A fabrication service can assist with creating


difficult corners, tees, shortened channels,
etc. to make installation quicker and easier.

A Site Installation Guide is available, in


addition to installation section drawings.

1

Installation........................................................... 152
- Overview of key steps required

2Site work.............................................................. 154


- Specific areas to consider

3Layout options...................................................... 155


- Connection options for complex layouts

4Installation sections............................................. 156


- Overview of different pavements and loadings

train design support care


Installation guidelines

150 151
www.ACODrain.us
ACO DRAIN
4. Installation support
support

Installation Maintenance
Hanging method
Channel units are installed in a continuous trench, and are encased with concrete. Channels can also be hung from grate Regular inspections of the trench drain
locking. Useful in retrofit where existing slab are recommended. Frequency will depend
Full installation instructions are available in the Site Installation Manual. Contact ACO or visit is used to support channels. on local conditions and environment, but
www.ACODrain.us or view ACO Installation videos on www.youtube.com/user/acoamerica should be done at least annually.
2x4
1. Excavation supports 6. Pavement finishing Inspections should cover:
3. Trench drain installation
Excavate trench to accommodate trench Spacer
Top of adjacent pavement must be above Grates and locking devices
drain system. Excavation should be around Channel units need to be supported at grate level by approximately 1/8 (3mm). Catch basins and trash buckets
center line of trench. Saw cut Concrete surround and adjacent
correct height and held securely in place to
Anchoring Brick pavers should be set approx. 1/8 paving
avoid movement during concrete pour. There fasteners
Excavation must be sufficient enough to are a number of options available: to prevent floating (3mm) above trench edge. First brick course
accommodate each of the following: should be set on mortar/concrete. All items should be inspected for damage,
Patty supports blockage or movement. Compare with
Channel/catch basin width and depth Care should be taken that concrete is not 4. Channel bracing Care should be taken with asphalt rolling site drawings if necessary.
dimensions. trapped in joint between channels. machines to avoid damage to trench edge.
Concrete surround dimensions - 4 - 12. To prevent channel walls and joints being
Concrete key Approx. Finished concrete
Specific loading and ground conditions will distorted by pressure of concrete, grates (or 45 to have slight Maintenance guidelines:
increase the excavation size. plywood cut to a snug fit) should be installed 1/8 slope down to
See page 156 for further guidelines. in channel prior to concrete pour. channel 1. Remove grates
Grate
For sloped systems, excavate base to 2. Remove debris from channel
roughly follow fall of trench drain run. Shims or washers placed along each side 3. Flush channels with water or high
allow easy removal of the grates. pressure washer (do not use boiling
water or aggressive cleaning agents)
Avoid concrete/dirt at joint 4. Repair damaged surfaces where
2. Outlet installation Wood necessary with an appropriate ACO
repair kit. See page 154.
Installation device 5. Renew joint seals as required
A clamping system that fits around the profiled 6. Empty trash buckets and
end. Rebar is used to achieve correct height. clean out pipe connections
Concrete
One device per joint is required. 100, 200 & 7. Re-install trash bucket
300mm wide versions available. 7. Completing installation 8. Re-install grates, ensuring they are
Shim locked back in place
Remove grates and remove protective
IN

AC
OD
RA
wrapping.
Remove debris from trench drain and
make sure outlet pipes are clear.
Work away from outlet
Install trash buckets in catch basins,
if required.
No. 4 or 5
Adjustable clamp fits Rebar allows Flush trench run to check for pipe work
into recesses on easy height blockages; unblock if necessary.
side of channels adjustments
5. Concrete pour Empty trash buckets and clean out pipe
connections, if necessary. Re-install trash
All installations should start from outlet FG200 has installation devices attached to buckets.
Concrete should have compressive strength
point. frames for attaching No. 4 or 5 rebar. Re-install grates in proper position
of minimum 4,000 psi.
ensuring they are securely locked down.
Determine type of outlet and position Grates should be suitably wrapped to
Install outlet channel/catch basin and protect from concrete splash.
The trench drain is now ready for use.
set haunch Foam
Install channels starting at, and working Installation
block
Concrete should be poured evenly (both sides
away from, outlet - from deepest (highest bracing
bracket of channel) and carefully to avoid dislodging
channel number) to shallowest
channels. A wand-type vibrator should be
used to ensure concrete distributes evenly
Note: foam block bracing to prevent channel underneath and around channels.
152 deforming during concrete pour. 153
www.ACODrain.us
ACO DRAIN
4. Installation support
support

Arrows depict direction of slope and flow


Site work Connection options
Male-female connection Female-female connection Male-male connection
ACO provides separate installation details Interconnecting end details allow easy and Creation of a direction change and high Creation of a low point, usually with bottom
for each product with comprehensive on-site effective joining of channels. It also helps point, requires an outlet at start and end of outlet where a catch basin is not required.
advice, when appropriate. with height and sideways alignment between run. To create, remove female end details To create, butt male ends together and fill
channels. An SF groove provides positive and butt channels together, hold in place gaps with ACO Bond.
Ground conditions placement for appropriate sealant. with ACO Bond.

Specific ground conditions or contaminated


ground may call for a deeper/wider concrete
surround or larger haunch than minimum
recommendations. Thermal movement

If in doubt, seek engineering advice. Longitudinal expansion joints, which for


some slabs may be doweled horizontally Female Male
and de-bonded, will isolate the trench and
concrete haunch from thermal movement of
Traffic flow large concrete slabs. Joint sealing

Transverse joints in the concrete slab should All channel-to-channel and channel-to-fitting Corner Tee junction X - cross
be positioned to coincide with channel-to- joints should be sealed with appropriate Corners can be created by butting up as Junction details on sides of constant depth Junction details on sides of constant depth
channel joints. Alternatively the channel sealant. shown below or both channels mitered at channels allow on-site creation of tees channels allow on-site creation of x - cross
may be cut to align with the slab joint and 45. without fabrications. Edge rails and grate without fabrications. Edge rails and grate
resealed with a suitable flexible sealant. ACO channels are supplied with an SF seats remain intact for structural integrity. seats remain intact for structural integrity.
Sealant Groove as standard. This provides a
Engineering advice should be sought for groove that can be filled with an appropriate
3 ft
specifying expansion joints. flexible sealant to create a watertight joint.
This is particularly important with elevated
Temporary installation slabs and where liquids may contain
chemicals or oils.
During site work, and after trench run is
laid, the trench top can be vulnerable to Sealant should be resistant to the same
damage. Site traffic should be routed away chemicals as the trench material and be
from the trench. If temporary crossings are flexible to allow for any slab movement from
required, a base course of minimum width temperature changes. Surfaces should be
3 feet should be installed either side of correctly prepared prior to applying sealant
the trench for protection. Loose boards or to ensure good adhesion.
plates are inadequate.
Catch basins Blanking end plates Blanking end plates
Contact ACO Technical Department, or
Transverse The catch basin is typically the low point For 100mm in-line basins a blanking end For 200 and 300mm catch basins, a kit
go to www.ACODrain.us for Technical
expansion joint and has female connections at each plate is supplied to prevent concrete ingress is available to close one end and fill gaps
Longitudinal Bulletin.
side for easy connection to male during concrete pour. It also provides an between channel and
expansion joint
(deeper) channel end. aesthetic end finish. catch basin.

Site work accessories Part No. Weight


lbs
Seal and patch materials Sealant applied with caulk gun
ACOSeal flexible joint sealant - 10oz 91120 1.0
ACO Bond - polymer concrete repair kit - 1 gallon 06519 11.0
ACO Bond - polymer concrete repair kit - 5 gallons 06516 55.0
ACOFiberglass repair kit - 1 gallon 08203 11.0

154 155
www.ACODrain.us
ACO DRAIN
4. Installation support
support

Installation sections
An installed ACODrain System should
incorporate the following:
4 in. (100mm) Channels A B C D E F 8 in. (200mm) Channels in. E
A B C8 D F
(200mm) Channels A B C D E F
BLOCK PAVERS - EN 1433 Class B BLOCK PAVERS - EN 1433 Class B ASPHALT - EN 1433 Class C
Correct grate type


Correct channel type and size
Minimum grade 4,000 psi compressive C D E
up to up to up to
E
up to
C D E
up to up to up to
E
up to
C D E
up to up to up to
E
up to
strength cement concrete surround 968 psi 1,859 psi 2,788 psi 2,323 psi 968 psi 1,859 psi 2,788 psi 2,323 psi 968 psi 1,859 psi 2,788 psi 2,323 psi

It is recommended that the cement concrete


surround be durable and conform to

4 (100mm)

6 (150mm)
4 (100mm)
minimum strength requirements, as shown
in the illustrations. Poor site conditions and
low load bearing pavements will require an
increase in these dimensions to meet both
vertical and lateral loads.

These illustrations are a guide for average 4


(10
0m
ground conditions only. Electronic installation m)
4
drawings are available at www.ACODrain.us. (10
0m 6
m) (15
0m
m)
It is the customer's responsibility to ensure
that encasement size and detail is suitable
for the specific application.
Note: Note: Note:
These illustrations are typical only. 1. Grate should be 1/8 (3mm) below pavement surface. 1. Grate should be 1/8 (3mm) below pavement surface. 1. Grate should be 1/8 (3mm) below pavement surface.
2. Installation brackets on FG200 require a minimum 10 (250mm) surround. 2. Installation brackets on FG200 require a minimum 10 (250mm) surround.
3. Care should be taken with asphalt rolling machines to avoid damage to
If in doubt, seek engineering advice. channel edge and/or grate.

4 in. (100mm) Channels A B C D4 Ein. F(100mm) Channels A


ABBC
CDD EE FF 8 in. (200mm) Channels E (200mm)
A B C D8 in. F Channels A
ABBC
CDD EE FF
ASPHALT - EN 1433 Class C CONCRETE - EN 1433 Class E/F ASPHALT - EN 1433 Class C CONCRETE - EN 1433 Class E/F

C D E
up to up to up to
E
up to
C
C D
up
D EE EE
upto
to up
upto
to up
upto
to up
upto
to
C D E
up to up to up to
E
up to
C
C D
up
D EE EE
upto
to up
upto
to up
upto
to up
upto
to
968 psi 1,859 psi 2,788 psi 2,323 psi 968
968psi
psi 1,859
1,859psi
psi 2,788
2,788psi
psi 2,323
2,323psi
psi 968 psi 1,859 psi 2,788 psi 2,323 psi 968
968psi
psi 1,859
1,859psi
psi 2,788
2,788psi
psi 2,323
2,323psi
psi
8 (200mm)
6 (150mm)

8 (200mm)
6 (150mm)
6
(15
0m
m)
8 6 8
(20 (15 (20
0m 0m 0m
m) m) m)

Note: Note: Note: Note:


1. Grate should be 1/8 (3mm) below pavement surface. 1. Grate should be 1/8 (3mm) below pavement surface. 1. Grate should be 1/8 (3mm) below pavement surface. 1. Grate should be 1/8 (3mm) below pavement surface.
2. Care should be taken with asphalt rolling machines to avoid damage to 2. Installation brackets on FG200 require a minimum 10 (250mm) surround. 2. Installation brackets on FG200 require a minimum 10 (250mm) surround.
channel edge and/or grate.

156 157
www.ACODrain.us
ACO DRAIN
4. Installation support Glossary
support

AASHTO - American Association of State Highway Foul air trap - shaped pipe section to prevent odors Mannings roughness coefficient - measure of
Installation sections & Transportation Officials. traveling up from underground waste water system. roughness of a materials surface. See page 137.

ADA - Americans with Disability Act. See page 140. Free area - area for water flow. Determined by clear Non-uniform flow - irregular flow velocity in trench
12 in. (300mm) Channels A B C12Din.E(300mm)
F Channels A B C D E F Anti-shunt lugs - interlocking details on grate
opening (width) and invert depth. See page 9. due to continuous lateral intake. See page 142.

BLOCK PAVERS - EN 1433 Class B ASPHALT - EN 1433 Class C and edge rail prevent longitudinal movement - see Freestyle - new semi-custom grates. See page 20. Open swale - cast-in-place dish in paved area with
Product pages. little depth and no grate.
FRP - fiber reinforced plastic.

C D E
up to up to up to
E
up to
C D E
up to up to up to
E
up to
Anti-slip grates - slip resistance of grates has been
tested using ASTM E303. See page 141. Galvanized steel - black steel with protective
Overall depth - depth from top of grate to
underside of channel.
968 psi 1,859 psi 2,788 psi 2,323 psi 968 psi 1,859 psi 2,788 psi 2,323 psi galvanized coating.
AS 3996 - Australian Access Covers & Grates Pavement - paved area surrounding trench.
standard detailing Bicycle Safe grate specifications. GIC - ACOs proprietary software program to
See page 140. calculate grate intake hydraulics. See page 147. Plain end - section of pipe, will require coupler
connection.
6 (150mm)

6 (150mm)
ASME - American Society of Mechanical Engineers. GPM - Gallons per Minute - measure of flow.
Polymer concrete - mineral aggregates mixed
ASTM - American Society for Testing and Materials. Grade - angle of pavement slope. See page 142. with a resin binding agent. See page 136.

Bell end - flared end of pipe to accept a certain Gray iron - pig iron melted in a furnace and Ponding Analysis - calculated temporary flooding
pipe size inside - similar to coupler. poured into molds. deemed acceptable for certain projects. See page
145.
Bicycle safe - grate with slots that reduce tram- Grate hydraulics - performance of liquid entering
lining of tires. See page 140. grate openings. See page 146. PowerLok - ACOs patented boltless locking
6 6 system consisting of a sliding clip that locks onto
(15 (15
0m 0m Bolt sizes - diameter - pitch per inch x length (from Ground slope - percentage of slope along length the edge rail. See page 64.
m) m)
seat of head to base). of trench. See page 142.
psi - pounds per square inch.
Catchment area - paved area that will collect Heel resistant - ASME standard stating maximum
liquids. See page 142. grate slot size of 0.31 (8mm), deemed safe for QuickLok - ACOs patented boltless locking
heeled shoes. See page 140. system consisting of shaped stud and spring clip.
Note: Note: Cast-in-place - trench that is produced during See page 16.
1. Grate should be 1/8 (3mm) below pavement surface. 1. Grate should be 1/8 (3mm) below pavement surface. concrete pour by removable forms. Heel safety - ACO stipulated criteria of maximum
grate slot size of 0.25 (6.5mm), deemed safe for Scheduler - ACOs proprietary software program
Catch basin - large basin to collect liquid into stiletto shoes. See page 140. to illustrate/profile trench layouts. See page 148.
underground pipe work.
Hydro - ACOs proprietary software program to SF groove - void at channel joint to allow
12 in. (300mm) Channels A B C D E F12 in. (300mm) Channels A B C D E F CFS - cubic foot per second - measure of flow. accurately calculate trench hydraulics. See page
143.
application of a sealant. See page 97.

CONCRETE - EN 1433 Class E CONCRETE - EN 1433 Class F Channel - individual modular unit. Slip resistance - measure of coefficient of friction
Hydrological cycle - cycle of water from oceans of grate surface. See page 140.
Chemical resistance - ability to withstand to rainfall and back to the ocean.

C D E
up to up to up to up to
E C D E
up to up to up to
E
up to
specified chemicals.
In-line catch basin - similar width basin
Socket - recess to accept a pipe size inside -
similar to a coupler, see also Bell end.
968 psi 1,859 psi 2,788 psi 2,323 psi 968 psi 1,859 psi 2,788 psi 2,323 psi Corrosion resistance - ability to withstand connected to trench which acts as exit point to
weathering. underground pipe work. Spigot - section of pipe, will require a coupler
connection, see also Plain end.
Cut-outs - shaped plastic inserts cast in ends of Invert depth - depth from top of grate to inside
polymer concrete catch basins to enable easy base of channel. See page 9. Stainless steel - mild steel with a minimum of 11%
12 (300mm)
8 (200mm)

removal of material for channel connection. chromium added to provide enhanced corrosion
kN - kilonewton - measurement of force, 1kN = resistance. There are a wide number of stainless
DrainLok - ACOs patented boltless locking 224.8lbs (102kg) of force. steels available, each with differing properties. ACO
system for KlassikDrain and SlabDrain HK Series. grates are Grade 304 austenitic stainless steel.
See page 15 & 98. LEED (Leadership in Energy and Environmental
Design) - promotes whole building approach to Steady uniform flow - constant flow velocity in
Drill-outs - shaped recesses cast in polymer sustainability. See page 138. trench/pipe. See Mannings Equation.
concrete unit to enable easy removal of material for
pipe/channel connection. Lateral intake - liquid entering the trench from Sustainable Drainage (SUDS/WSUDS) - low
surrounding paved area. impact design (LID) leads to collection, treatment
12
8 (3 Ductile iron - pig iron with magnesium added to and reuse of rainwater. See page 138.
(20 00
0m mm provide added durability and strength. Often referred Male - has protruding details to interconnect with a
m) )
to as spheroidal graphite (SG) iron. female piece to enable a good fit. Trench - complete drain system in paved area.

Edge protection - metal edge rail to prevent impact Low Impact Design (LID) - collection, treatment USGBC (U.S. Green Building Council) -
or general damage to trench body - see page 136. and reuse of rainwater. See page 138. promotes environmentally responsible, profitable
Note: Note: and healthy construction. See page 7.
1. Grate should be 1/8 (3mm) below pavement surface. 1. Grate should be 1/8 (3mm) below pavement surface. EN 1433 - international load standard supersedes Mannings equation - (steady uniform flow)
DIN 19580. See page 132. equation for calculating flow in pipes or culverts. Visualizer - online grate selection aid. See page
Does not allow for lateral intake of liquids. 18/141.

158 159
www.ACODrain.us
Other ACO products

Surface water drainage Building drainage

ACO Sport ACO QuARTz


Surface drainage and building accessories Bathroom drainage.
for track & field.
ACO BuildLine
ACO Infrastructure Drainage products for thresholds, balconies,
Surface drainage products engineered for green roofs and building faades.
highways, urban roads and bridges.
ACO Stainless
Aquaduct Stainless steel trench drains.
Custom design and manufacture of
ACO Floor Drain
fiberglass trench drain systems.
Stainless steel floor drains.
ACO Duct
ACO Pipe
Linear ducting system with removable solid
Stainless steel push-fit pipe system.
covers.
ACO Environment
Oil water separator and spill containment
systems.
ACO Wildlife
Tunnel and fence system to guide
amphibians and other small creatures safely
across roads.
ACO StormBrixx
A unique and patented plastic geocellular
storm water management system.
ACO Self
Simple drainage and building component for
use around the home, garden and office.

ACOPolymer Products, Inc.

West Sales Office Northeast Sales Office Southeast Sales Office


825 W. Beechcraft St. 9470 Pinecone Drive 4211 Pleasant Road
Casa Grande, AZ 85122 Mentor, OH 44060 Fort Mill, SC 29708
Tel: (520) 421-9988 Tel: (440) 639-7230 Toll free: (800) 543-4764
Toll Free: (888) 490-9552 Toll free: (800) 543-4764 Fax: (803) 802-1063
Fax: (520) 421-9899 Fax: (440) 639-7235
Follow us on

Electronic Contact:
www.acodrain.us
info@acousa.com

August 2016 ACO Polymer Products, Inc.


All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use
of ACO products are made without guarantee since the conditions of use are beyond the control of the Company. It is the customers
responsibility to ensure that each product is fit for its intended purpose and that the actual conditions of use are suitable. ACO
Polymer Products, Inc. reserves the right to change products and specifications without notice. Re-order Part # DL099

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