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THEPRODUCT

BB Bar high strength steel bars for are hot rolled and proof stressed alloy
steel conforming to ASTM A722.

Thread BB Bar is produced by rolling continuous coarse thread-like rib


deformation throughout the length of the bar. It can be cut and coupled at
any point for quick and easy assembly.

Smooth BB Bar is produced by cold rolled threads at both ends of the bar.
The cold rolled threads are classified for high fatigue strength.

BB Bar high strength steel bars undergo a strict quality assurance


program in ISO 9002 certified manufacturing facilities.

Thread BB Bar D1
Smooth BB Bar

D1
D0

D2

BB BAR - TECHNICAL DATA

Units THREAD BB BAR SMOOTH BB BAR

Steel Grade** [N/mm] 885/1080 835/1030 930/1080 1080/1230* 835/1030

Nominal Bar Diameter D1 [mm] 15 20 26.5 32 36 40 50 26.5 32 36 40 50 36 26 32 36


Article No. 640 00 _ _ _ 3000 [-] 400 401 412 413 414 415 416 462 463 464 465 466 424 - - -
Article No. 641 00 _ _ _ 3000 [-] - - - - - - - - - - - - - 312 313 314
Nominal Sectional Area [mm] 177 314 551 804 1019 1257 1963 551 804 1019 1257 1963 1019 531 804 1018
Nominal Weight [kg/m] 1.44 2.56 4.48 6.53 8.27 10.21 15.40 4.48 6.53 8.27 10.21 15.40 8.27 4.17 6.31 7.99
Bar Diameter D2 [mm] 14.6 19.5 25.8 31.2 34.9 38.7 48.2 25.8 31.2 34.9 38.7 48.2 34.9 - - -
Over Thread Diameter D0 [mm] 18.0 23.0 30.9 37.0 41.0 45.4 54.2 30.9 37.0 41.0 45.4 54.2 41.0 - - -
Pitch, right-hand Thread [mm] 10 10 13 16 18 20 20 13 16 18 20 20 18 3 3 3
Ultimate Load [kN] 191 339 568 828 1050 1295 2022 595 868 1101 1358 2120 1253 547 828 1049
Yield Load [kN] 157 278 460 671 851 1050 1639 512 748 948 1169 1826 1101 443 671 850
Cold Bending Radius Rmin [m] 3.1 4.0 5.4 6.4 7.1 7.8 9.4 5.4 6.4 7.1 7.8 9.4 7.1 4.6 5.7 6.4
Max. Distance betw. supports [m] 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Wobble Coefficient [/m] 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Friction Coefficient [-] 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.25 0.25 0.25
Slip at Nuts [mm] 1.5 1.5 1 1 1 1 1 1 1 1 1 1 1 0.5 0.5 0.5
Slip at Couplers [mm] 1.5 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Protr. at Stressing End*** [mm] 40 65 75 90 100 120 145 75 90 100 120 145 110 35 45 50
Protr. at Coupling End*** [mm] 80 95 110 135 145 160 195 110 135 145 160 195 150 80 90 95

* Thread BB Bars 26.5 and 32 mm in grade 1080/1230 can also be produced upon special arrangement.
** Yield Strength at 0.2% Offset (s) / Ultimate Tensile Strength (z)
*** Minimum bar protrusion for stressing with stressing coupler and maximum stressing force 0.9 yield load of bar

THEAPPLICATIONS
Rock Anchors Resin Anchors Tie Rods Heavy Lifting
Earth Anchors Uplift Anchors Roof Protection Bar Tendons
Soil Nailing Form Ties Mini Piles

HIGHTENSILEBARS
Status: June 2007 -1-
THEACCESSORIES
Spherical Nut Spherical Nut with Slots

SW L SW L

Anchor Plate Rectangular Anchor Plate Square


a

b
a d c

SPHERICAL NUT ANCHOR ASSEMBLY

Bar Steel Spherical Nut Spherical Rect. Plate Anchor Plate Square Plate Anchor Plate
Diameter Grade Article No. Nut Article No. Rectangular Article No. Square
L SW Weight a b c d* Weight a c d* Weight

[mm] [mm] [mm] [kg/pc] [mm] [mm] [mm] [mm] [kg/pc] [mm] [mm] [mm] [kg/pc]

Spherical Nuts - Thread BB Bar


26.5 835/1030 475004123000 55 46 0.58 022014123000 120 150 35 43 4.50 022004123000 135 35 43 4.60
32 835/1030 475004233000 90 60 1.65 - - - - - - 022004133000 165 40 72 7.71
36 835/1030 475004243000 100 65 2.21 022014143000 150 240 55 72 14.50 022004143000 190 45 72 11.57
40 835/1030 475004653000 125 70 3.04 - - - - - - 022004653000 220 55 101 19.29
50 835/1030 475004163000 145 90 6.51 - - - - - - 022004163000 260 55 68 27.43
26.5 930/1080 475004123000 55 46 0.58 022014123000 120 150 35 43 4.50 022004123000 135 35 43 4.60
32 930/1080 475004233000 90 60 1.65 - - - - - - 022004133000 165 40 72 7.71
36 930/1080 475004243000 100 65 2.21 022014143000 150 240 55 72 14.50 022004143000 190 45 72 11.57
40 930/1080 475004653000 125 70 3.04 - - - - - - 022004653000 220 55 101 19.29
50 930/1080 475004663000 145 90 6.51 - - - - - - 022004663000 260 55 68 27.43
36 1080/1230 475004243000 100 65 2.21 022014243000 150 290 65 75 20.70 022004243000 200 55 75 16.00

Spherical Nuts - Smooth BB Bar


26 835/1030 475003123000 37 46 0.46 022013123000 120 150 35 25 4.50 022003123000 135 35 25 4.60
32 835/1030 475003133000 46 55 0.76 022013133000 120 220 50 32 9.60 022003133000 165 40 32 7.90
36 835/1030 475003143000 55 60 1.04 022013143000 150 240 55 37 14.50 022003143000 190 45 37 11.80

Spherical Nuts w/ Slots - Thread BB Bar


26.5 835/1030 475014123000 55 46 0.52 022014123000 120 150 35 43 4.50 022004123000 135 35 43 4.60
32 835/1030 475014233000 90 60 1.54 - - - - - - 022004133000 165 40 72 7.71
40 835/1030 475014653000 125 70 2.88 - - - - - - 022004653000 220 55 101 19.29
36 835/1030 475014243000 100 65 2.07 022014143000 150 240 55 72 14.50 022004143000 190 45 72 11.57
26.5 930/1080 475014123000 55 46 0.52 022014123000 120 150 35 43 4.50 022004123000 135 35 43 4.60
32 930/1080 475014233000 90 60 1.54 - - - - - - 022004133000 165 40 72 7.71
36 930/1080 475014243000 100 65 2.07 022014143000 150 240 55 72 14.50 022004143000 190 45 72 11.57
40 930/1080 475014653000 125 70 2.88 - - - - - - 022004653000 220 55 101 19.29
36 1080/1230 475014243000 100 65 2.07 022014243000 150 290 65 75 20.70 022004243000 200 55 75 16.00

Spherical Nuts w/ Slots - Smooth BB Bar


26 835/1030 475013123000 37 46 0.30 022013123000 120 150 35 25 4.50 022003123000 135 35 25 4.60
32 835/1030 475013133000 46 55 0.60 022013133000 120 220 50 32 9.60 022003133000 165 40 32 7.90
36 835/1030 475013143000 55 60 0.90 022013143000 150 240 55 37 14.50 022003143000 190 45 37 11.80

* Approximate Protrusion of Nut from Plate

HIGHTENSILEBARS
Status: June 2007 -2-
Full Force Hex Nut

SW L
c

Anchor Plate Rectangular Anchor Plate Square


a

b
Flat Washer
a

HEX NUT ANCHOR ASSEMBLY

Bar Steel Hex Nut Hex Rect. Plate Anchor Plate Square Plate Anchor Plate
Diameter Grade Article No. Nut Article No. Rectangular Article No. Square
L SW Weight a b c Weight a c Weight

[mm] [mm] [mm] [kg/pc] [mm] [mm] [mm] [kg/pc] [mm] [mm] [kg/pc]

Full Force Hex Nuts - Thread BB Bar


15 885/1080 476004003000 55 30 0.24 021014003000 55 130 25 1.30 021004003000 80 20 1.00
20 885/1080 476004013000 65 38 0.45 021014013000 80 140 30 2.50 021004013000 110 30 2.70
26.5 835/1030 476004123000 80 50 0.92 021014123000 100 155 35 4.00 021004123000 130 35 4.40
32 835/1030 476004133000 90 60 1.50 021014133000 130 210 40 8.20 021004133000 160 40 7.60
36 835/1030 476014143000 100 65 1.91 021014143000 130 245 45 10.70 021004143000 180 45 10.90
40 835/1030 476014653000 120 70 2.60 - - - - - 021004653000 210 55 18.19
50 835/1030 476004163000 145 90 6.75 - - - - - 021004163000 240 55 23.73
26.5 930/1080 476004123000 80 50 0.92 021014123000 100 155 35 4.00 021004123000 130 35 4.40
32 930/1080 476004133000 90 60 1.50 021014133000 130 210 40 8.20 021004133000 160 40 7.60
36 930/1080 476014143000 100 65 1.91 021014143000 130 245 45 10.70 021004143000 180 45 10.90
40 930/1080 476014653000 120 70 2.60 - - - - - 021004653000 210 55 18.19
50 930/1080 476004663000 145 90 6.75 - - - - - 021004663000 240 55 23.73
36 1080/1230 476004243000 110 65 2.05 - - - - - 021004243000 200 55 16.61

HIGHTENSILEBARS
Status: June 2007 -3-
STRAIGHT ROUND COUPLERS

Bar Steel Coupler L D4 Weight


Diameter Grade Article No.

[mm] [mm] [mm] [kg/pc]


L
Straight Round Couplers - Thread BB Bar
15 885/1080 526004003000 - - -
20 885/1080 526024013000 130 40 0.90

D4
26.5 835/1030 526004123000 160 50 1.59
32 835/1030 526004233000 200 65 3.62
36 835/1030 526004243000 220 70 4.53
40 835/1030 526004653000 250 75 5.77
50 835/1030 526004163000 290 90 9.64
26.5 930/1080 526004123000 160 50 1.59
32 930/1080 526004233000 200 65 3.62
36 930/1080 526004243000 220 70 4.53
40 930/1080 526004653000 250 75 5.77 Lock Nuts
50 930/1080 526004663000 290 90 9.64
36 1080/1230 526004243000 220 70 4.53

Straight Round Couplers - Smooth BB Bar


26 835/1030 526003123000 90 50 0.98
32 835/1030 526003133000 110 60 1.63
36 835/1030 526003143000 120 67 2.36

Slim Couplers - Thread BB Bar


36 930/1080 531014643000 180 60 2.26
36 1080/1230 531014243000 180 60 2.26
50 930/1080 531004663000 220 80 5.01

DUCT PROPERTIES

Bar Article No. D5 D6 Weight


Diameter
[mm]
[mm] [mm] [kg/m]

15 1120250310027 25 31 0.261
15 1120300360027 30 36 0.309
D5

D6
20 1120300360027 30 36 0.309
20 1120350410027 35 41 0.358
26.5 1120350410027 35 41 0.358
26.5 1120400460027 40 46 0.407
32 1120400460027 40 46 0.407
32 1120450510027 45 51 0.456
36 1120450510027 45 51 0.456
36 1120500560027 50 56 0.505
40 1120500560027 50 56 0.505
40 1120550610027 55 61 0.555
50 1120600670027 60 67 0.604
50 1120650720027 65 72 0.654

HIGHTENSILEBARS
Status: June 2007 -4-
CENTER AND EDGE DISTANCES ZE ZC
SQUARE PLATE
Bar Steel Center to Center and Edge Distance
Diameter Grade [mm]
ZE
Conc. Comp. Strength
30 34 40 45
fcmj,cube N/mm
ZC ZE ZC ZE ZC ZE ZC ZE
ZC
Thread BB Bar
26.5 835 155 100 145 95 135 90 135 90
32 835 190 115 180 110 165 105 165 105
36 835 215 130 200 120 190 115 190 115
40 835 235 140 225 135 220 130 220 130
50 835 295 170 280 160 260 150 260 150
27 930 165 105 155 100 145 95 135 90
XE XC
32 930 200 120 190 115 175 110 165 105
36 930 225 135 210 125 195 120 190 115
40 930 250 145 235 140 220 130 220 130
50 930 315 180 295 170 270 155 260 150 YE
36 1080 245 145 230 135 210 125 200 120
Smooth BB Bar
26 835 155 100 145 95 135 90 135 90 YC
32 835 190 115 180 110 165 105 165 105
36 835 215 130 200 120 190 115 190 115

RECTANGULAR PLATE
Bar Steel Center to Center and Edge Distance
Diameter Grade [mm]
Conc. Comp. Strength
30 34 40 45
fcmj,cube N/mm
XC YC XE YE XC YC XE YE XC YC XE YE XC YC XE YE
Thread BB Bar
26.5 835 165 165 105 105 155 155 100 100 155 145 100 95 155 135 100 90
32 835 220 200 130 120 220 190 130 115 220 175 130 110 220 165 130 105
36 835 245 225 145 135 245 210 145 125 245 195 145 120 245 185 145 115
40 835 - - - - - - - - - - - - - - - -
50 835 - - - - - - - - - - - - - - - -
26.5 930 - - - - - - - - - - - - - - - -
32 930 - - - - - - - - - - - - - - - -
36 930 - - - - - - - - - - - - - - - -
40 930 - - - - - - - - - - - - - - - -
50 930 - - - - - - - - - - - - - - - -
36 1080 290 255 165 150 290 240 165 140 290 225 165 135 290 210 165 125
Smooth BB Bar
26 835 165 165 105 105 155 155 100 100 150 140 95 90 150 135 95 90
32 835 220 200 130 120 220 190 130 115 220 175 130 110 220 165 130 105
36 835 240 225 140 135 240 210 140 125 240 195 140 120 240 185 140 115

LOCAL ZONE REINFORCEMENT

Different anchorage arrangements of the bars require the addition of different bursting
reinforcement. The additional reinforcing steel requirements also vary for different
countries, building codes and standards. For more information on requirements for a
specific project please contact the BBV office.

Straight Bars Straight Bars

HIGHTENSILEBARS
Status: June 2007 -5-
BB BAR MINING PRODUCTS
BB Bar may be used for high capacity bolt shafts with either mechanical of grouted strata reinforcement anchors.

The bolt shafts may be fitted with our various bolt components for bolt head tensioning and anchoring within the
strata. The bars can also be supplied with a slash cut end to facilitate mixing of epoxy cartridges.

Expansion Shell Anchor

45
The nut maybe secured to the bar with a steel shear pin. This pin would facilitate a one time automated installation
of the bolt with a rock bolter or other torquing apparatus to fully tension the expansion shell before shearing of the
pin is induced by the expansion shell becoming fully engaged within the bore hole.

Subsequent tensioning of the bolt shaft would then take place once the pin has sheared allowing the nut to move
freely along the bar shaft to engage with the plate and rock surface.

Alternatively the shear pin mechanism may be utilized to mix epoxy grout cartridges within the bore hole and
subsequent tensioning of the bolt head once the epoxy has set.

The dish anchor plate is designed for use with our spherical anchor head nut to overcome minor surface angularity
and allow for angular misalignment between bolt shaft and the strata surface. Lugs may also be pressed into the
plate to facilitate hanging of utilities, fastening of mesh etc.

Our expansion shell is a three part wedge assembly allowing easy tensioning with our thread bars for load transfer
in any rock strata which is sufficiently competent to provide adequate anchorage.

a t

Dish Anchor Plate

Spherical Nut
SW
a

Shear Pin

HIGHTENSILEBARS
Status: June 2007 -6-
THEEQUIPMENT
a
BB BAR - STRESSING JACKS
JACK CAPACITY [kN] 625 1100
Nominal Bar Dia. [mm] 15/20/26.5 26.5/32/36
a [mm] 225 275
b [mm] 100 140
b
c [mm] ~580 ~770
d [mm] 50/100 50/150
Weight [kg] ~37 ~54 c d

BB BAR - HYDRAULIC PUMPS

Pump Type Operating Capacity Effective Weight Dimensions H


Pressure V min Oil Amount LxWxH
[bar] [l/min] [l] [kg] [mm]

P 3.0 700 3.0 15.0 60 420x380x480


P 6.4 600 5.0 / 10.0 70.0 310 1400x700x1100

STRESSING COUPLERS & SPINDLE NUT Stressing Coupler


L

Article No. Bar Spindle L D4 Weight


Diameter Bar Dia.

D4
[mm] [mm] [mm] [kg/pc]

Stressing Coupler for Thread BB Bar Spindle Nut


528004223000 26.5 36 220 62 3.48
70 120
528004233000 32 36 240 62 3.54
528004243000 36 36 240 62 3.30
528004653000 40 40 240 68 4.00

Spindle Nut
130

485004243000 36 6.36
485004653000 40 6.12

We are reserving the right to make changes and improvements to the products and/or the process
which may result in benefit and/or changes to physical/mechanical characteristics.

The data contained herein is considered representative of current production and is believed to be
reliable and to represent the best available characterization of the product as of June 2007.

HIGHTENSILEBARS
Status: June 2007 -7-