INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
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E-C61

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EC-C1
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR4112-01
July 2015

D6R2 Track-Type Tractor

Power Train System
PPP1-UP (LGP)
SSS1-UP (STD)
TTT1-UP (XL)

2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE

Component Locations
Part Schematic Machine
Description
Number Location Location
Accumulator 440-3465 C-7 1
Brake Gp - Left Drive 231-5969 F-6 2
Brake Gp - Right Drive 231-5990 A-6 3
Breather 9G-5127 D-4 4
Cooler Gp - Pt Oil 238-1116 B-1 5
Filter Gp - Pt Oil 332-8833 A-5 6
Manifold Gp - Lube Distribution / Tc Inlet Relief 461-5039 D-4 7
Pump Gp - Oil (3 Section) 420-0748 B-2 8
Screen - Pt Oil Pump Inlet 9P-0214 E-4 9
Torque Converter (Tier 2) 424-4550
E-3 10
Torque Converter (Tier 3) 424-4553
Transmission Ar (Tier 2) 417-8818
B-7 11
Transmission Ar (Tier 3) 417-8819
Valve Gp - Brake 389-1531 E-5 12
Valve Gp - Torque Converter Outlet Relief 220-1418 D-7 13
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
B1 Brake Oil Pressure D-5
L1 Transmission Lube Pressure C-7
LB1 LH Brake Lube Pressure F-6
LB2 RH Brake Lube Pressure B-5
M Torque Converter Supply Pressure C-4
N Torque Converter Relief Pressure D-3
P Transmission Main Relief Pressure C-7
SOS Oil Sampling Port A-4
 (2) BRAKE GP - LEFT DRIVE
231-5969

LUBE

BRAKE
LB1

XMSN SCAVENGE
SCREEN

(12) VALVE GP - BRAKE

389-1531

(9) SCREEN - PT OIL INLET (10) TORQUE CONVERTER

9P-0214 TIER 3: 424-4553
TIER 2: 424-4550 STEERING
PUMP

BEVEL & TRANSFER

PROPORTIONAL
CL5 1ST B1

GEAR LUBE
VALVE DIFF STEER

AL
E N
LV IO
PROPORTIONAL

VA RT
CL4 2ND

PO
VALVE

O
(4) BREATHER

PR
9G-5127

PROPORTIONAL
VALVE
CL3 3RD 25 LPM N
VENT LINE
PROPORTIONAL
CL2 FWD
VALVE ECPC
(13) VALVE GP XMSN
CLUTCH

FLYWHEEL HOUSING
TORQUE CONV MAIN RELIEF
220-1418 PROPORTIONAL VALVES
CL1 RVS
VALVE NOTE B
SCAVENGE OUTPUT/
(7) MANIFOLD GP - LUBE DIST / TC INLET RELIEF
ENGINE
DIFF STEER LUBE
231-5990 C9 (8.8 L)

P
M
L1
TORQUE
CONVERTER
ER1

TRANSMISSION

(1) ACCUMULATOR
440-3465 L2

IMPLEMENT
C B A PUMP
TORQUE
CONVERTER DRIVE RATIO POWER TRAIN
INLET RELIEF 1:1.0588 OIL COOLER

XMSN LUBE

(5) COOLER GP - PT OIL

238-1116
(8) PUMP GP - OIL (3 SECTION)
420-0748
(11) TRANSMISSION AR
TIER 3: 417-8819
TIER 2: 417-8818
BRAKE

LB2
LUBE

SOS
(3) BRAKE GP - RIGHT DRIVE
231-5990 NOTE: 3 SECTION PT OIL PUMP
SECTION A: CONVERTER CHARGE
SECTION B: XMSN CHARGE
SECTION C: XMSN & CONVERTER SCAVENGE

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

LINE PATTERNS
Brakes.
Pressure Line Supply Line.
(6) FILTER GP - PT OIL Drain / Return Line.
332-8833 Pilot / Load Sensing Pressure
Transmission Charge Pump.
Drain / Return Lines Transmission and Torqueconverter Scavenge Pump
Torque Converter Charge Pump and Powertrain Oil Cooler
Component Group
XMSN OIL
TEMP - ECM CALLOUTS THIS SCHEMATIC IS FOR THE D6R2 TRACK-TYPE TRACTOR POWER TRAIN SYSTEM
YY Taps (Pressure, Sampling, Sensor - by letter) MEDIA NUMBER: UENR4112-01
Callout Number Component
SCHEMATIC PART NUMBER: 398-4289, CHANGE: 02, VERSION: -
(Machine Location from (52) VALVE GP - CONTROL Name Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Component Locations Table)
138-1234 Part Number in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
MACHINE VIEWS
VIEW ALL CALLOUTS

10

B1
N

13
12
4

SOS

LB2

LB1

L1

2 P 11