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DOCUMENT TITLE:

THIS DOCUMENT IS INTENDED FOR USE BY IRAQ MINISTRY OF OIL AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND
CRUDE OIL STORAGE TANK SIZING
CALCULATION FOR PS5A
PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE
617582-5000-49EB-0001-01
INFRASTRUCTURE PROJECT
PROJECT NO.: CLIENT NAME: REVISION: PAGE:

617582 Iraq Ministry of oil / Joint Management


Committee (MoO/JMC) Oil Project Company
0 1 OF 3
CALCULATION TITLE:
Crude Oil Storage Tank Sizing calculation for PS5A

OBJECTIVE:
To finalize the Size of Crude Oil Storage Tanks of PS5A (Tag No. 5000-01-TK-001 to 019)

REFERENCES:
1 "Maximum Liquid Height for Crude Oil Storage Tank" is considered as 10.5 m as per soil bearing
capacity at PS5A Pump Station (12 MT/m2).
2 Project Design Basis (Doc No. 617582-0000-40DB-0001)

DESIGN INPUTS / ASSUMPTIONS: CONFIRMATION REQUIRED


1 Crude Oil Storage Tanks TK-001 & 004 shall have provision ITEM YES NO
to accommodate surge volume of 7455 m3 in either of the
SUPPLIERS.

tank as reserve in case of unavailability of Surge Relief Tank.


2 No. of tanks under filling simultaneously = 1 no.
3 No. of tanks under transfer simultaneously = 2 nos., so that
one cluster/bay shall always be available for intertank
transfer.
4 Export pump configuration assumed as 3W+1S with capacity
5050 m3/hr each considering export flow rates required in
each export line.
HOLDS:

CONCLUSION: CONFIRMATION REQUIRED


Tank Diameter, mm = 122000 ITEM YES NO
Tank Height, mm = 12600
Tank Low Low (LL) level (mm) = 1840
Tank Low (L) level (mm) = 1960
Tank High (H) level (mm) = 10050
Tank High High (HH) level (mm) = 10250
Tank High High High (HHH) level (mm) = 10370

CASE-A with 19 no. of tanks is selected for design.

0 16.10.2014 ISSUE FOR CLIENT INFORMATION MKS DVK HJ


PREP. CHKD. APPD.
REV. DATE REVISION DESCRIPTION
BY BY BY
DOCUMENT TITLE:

CRUDE OIL STORAGE TANK SIZING CALCULATION FOR

PROJECT NAME:

IRAQ EXPORT PIPELINE INFRASTRUCTURE PROJEC

PROJECT NO.: CLIENT NAME:

617582 Iraq Ministry of oil / Joint Management Committee (MoO/JMC) Oil Pr

Case-A-1: PS5A - CRUDE OIL STORAGE TANK SIZING (1 Tank Filling at a Time)
(TANKS TK-002 to 003 & TK-005 to 019) (TK-001 & 004 shall have reserve volume for surge)

Crude Oil Inlet Capacity = 2.25 MMBOPD


= 14905 m3/hr

Crude Oil Export Capacity = 2.25 MMBOPD Export Pump Configuration


= 14905 m3/hr Pump Capacity (Each)

Overall Storage capacity based on export = 5 Days No. of Storage Tanks


= 1788603.8 m3 Working capacity of each Tank

Tank Working Capacity required = 94530 m3 Tank Level Summary


TTL/RSJ
Tank Diameter (Initial Assumption) = 122.00 m (Need to adjust dia HHLL
to restrict HHLL to 10.5) HLL
LLL
A] Liquid Inlet nozzle sizing calculation LLLL

No. of tanks filling simultaneously = 1 nos. Tank Dia


Tank Height
3726 m /h
3
Max inlet flow through the tank nozzle = (4 Inlet Nozzles)
Gross Liq. Vol. =
Selected Diameter = 42 inch

Velocity through nozzle = 1.16 m/s

Inlet nozzle submergence requirement

Min.Distance from bottom of tank to center of = 1075 mm API 650


inlet nozzle

The LLLL calculated based on minimum submergence requirement


from the top of the inlet nozzle = 225 mm (Belleli - Vendor)
(150 mm assumed)

Low Low Level requirement for Inlet Nozzle = 1833 mm

B] Liquid outlet nozzle sizing calculation

No. of tanks under transfer simultaneously = 2 nos.

3726 m /h
3
Max outlet flow through the tank nozzle = (2 Outlet Nozzles)

Selected Diameter = 42 inch

Velocity through nozzle at maximum outlet flow = 1.16 m/s

Outlet nozzle submergence requirement API-650, Table-5-8,


Nozzle Size
Tank outllet nozzle size = 42 inch (")
1
Min.Distance from bottom of tank to center of = 1075 mm API 650 2
outlet nozzle outlet nozzle 3
4
The LLLL calculated based on minimum submergence requirement 6
from the top of the outlet nozzle = 225 mm (Belleli - Vendor) 8
(150 mm assumed) 10
12
Low Low Level requirement for Outlet Nozzle = 1833 mm 14
16
1 Low Low Liquid Level (LLLL) 18
20
Low Low Liquid Level requirement = 1840 mm 22
(Which ever is more conservative - inlet / outlet) 24
26
2 Low Liquid Level (LLL) Calculation 28
30
Maximum pump out rate = 7453 m3/hr 32
34
Operator intervention time = 10 mins (Assumption) 36
38
Volume between LLLL and LLL = 1242 m3 40
42
Height between LLL and LLLL Calculated = 106 mm 44
(Rounded up nearest 10) = 110 mm (Calculated) 46
As the the value is very low, asuume height as = 120 mm (Assumption) 48
50
Low Liquid Level of the tank fixed at = 1960 mm 52
54
3 High Liquid Level (HLL) Calculation 56
60
Working Volume = 94530 m3

Height between LLL and HLL = 8086 mm

Height between LLL and HLL selected = 8090 mm

High Liquid Level of the tank = 10050 mm

4 High High Liquid Level (HHLL) Calculation

Maximum filling rate of the tank = 14905 m3/hr

Operator intervention time = 15 mins (API 2350, Page 13, Fig 2)

Volume between HLL and HHLL = 3726 m3


Outlet Nozzle Size
Height between HLL and HHLL Calculated = 319 mm Top of the Nozzle to LLLL
(Rounded up nearest 10) = 320 mm LLL to HLL

High High Liquid Level of the tank fixed at = 10370 mm

5 TTL Calculation

Height of TTL/RSJ considered from HHLL = 2230 mm (As Per Static)

Hence Overall Tank Height = 12600 mm


AGE TANK SIZING CALCULATION FOR PS5A

DOCUMENT NO.:

PIPELINE INFRASTRUCTURE PROJECT 617582-5000-49EB-0001-01

REVISION: PAGE:

nagement Committee (MoO/JMC) Oil Project Company 0 2 OF 3

Export Pump Configuration = 3W + 1S nos.


Pump Capacity (Each) = 4968.3 m3/hr

No. of Storage Tanks = 19 Nos. Surge Volume (15 min.) 7455 m3


Working capacity of each Tank = 94529 m3 (Reserve vol. in 1 tank) 7455 m3
94530 m3
Tank Level Summary
12600 mm
10370 mm
10050 mm
1960 mm
1840 mm

122.00 m
12.60 m

121223.9 m3

TANK TOP TAN LINE 12600

2230
10370 HHLL

320
10050 HLL

8090

1960 LLL

1840 LLLL 120

232

1067
1075

TANK BOTTOM TAN LINE

API-650, Table-5-8, Page-5-37


Nozzle Size h1
mm mm
150
175
239
259
306
349
399
449
481
531
581
634
684
734
776
826
879
929
979
1031
1081
1131
1184 1075 (As per Mechanical - Low Type Nozzle)
1234
1284
1334
1387
1437
1488
1565 (Interpolated)
1641

1067 mm
Top of the Nozzle to LLLL 232 mm
8090 mm
DOCUMENT TITLE:

CRUDE OIL STORAGE TANK SIZING CALCULATION FOR PS5A

PROJECT NAME:

IRAQ EXPORT PIPELINE INFRASTRUCTURE PROJECT

PROJECT NO.: CLIENT NAME:

617582 Iraq Ministry of oil / Joint Management Committee (MoO/JMC) Oil Project C

Case-A-2: PS5A - CRUDE OIL STORAGE TANK SIZING (1 Tank Filling at a Time)
(TANKS TK-001 to 004) (TK-001 & 004 shall have reserve volume for surge)

Crude Oil Inlet Capacity = 2.25 MMBOPD


= 14905 m3/hr

Crude Oil Export Capacity = 2.25 MMBOPD Export Pump Configuration


= 14905 m3/hr Pump Capacity (Each)

Overall Storage capacity based on export = 5 Days No. of Storage Tanks


= 1788604 m3 Working capacity of each Tank

Tank Working Capacity required = 87075 m3 (Excluding surge Tank Level Summary
volume of 7455 m ) 3

TTL/RSJ 11960
Tank Diameter (Initial Assumption) = 122.00 m (Need to adjust dia HHLL 9730
to restrict HHLL to 10.5) HLL 9410
LLL 1960
A] Liquid Inlet nozzle sizing calculation LLLL 1840

No. of tanks filling simultaneously = 1 nos. Tank Dia 122.00


Tank Height 12.00
3726 m /h
3
Max inlet flow through the tank nozzle = (4 Inlet Nozzles)
Gross Liq. Vol. = 113742.4
Selected Diameter = 42 inch

Velocity through nozzle = 1.16 m/s TANK TOP

Inlet nozzle submergence requirement

Min.Distance from bottom of tank to center of = 1075 mm API 650


inlet nozzle

The LLLL calculated based on minimum submergence requirement


from the top of the inlet nozzle = 225 mm (Belleli - Vendor)
(150 mm assumed)

Low Low Level requirement for Inlet Nozzle = 1833 mm

B] Liquid outlet nozzle sizing calculation

No. of tanks under transfer simultaneously = 2 nos.

3726 m /h
3
Max outlet flow through the tank nozzle = (2 Outlet Nozzles)

Selected Diameter = 42 inch


TANK BOTTOM TA
Velocity through nozzle at maximum outlet flow = 1.16 m/s

Outlet nozzle submergence requirement API-650, Table-5-8, Page-5-3


Nozzle Size Nozzle Size
Tank outllet nozzle size = 42 inch (") mm
1
Min.Distance from bottom of tank to center of = 1075 mm API 650 2
outlet nozzle outlet nozzle 3
4
The LLLL calculated based on minimum submergence requirement 6
from the top of the outlet nozzle = 150 mm (Belleli - Vendor) 8
(150 mm assumed) 10
12
Low Low Level requirement for Outlet Nozzle = 1758 mm 14
16
1 Low Low Liquid Level (LLLL) 18
20
Low Low Liquid Level requirement = 1840 mm 22
(Which ever is more conservative - inlet / outlet) 24
26
2 Low Liquid Level (LLL) Calculation 28
30
Maximum pump out rate = 7453 m3/hr 32
34
Operator intervention time = 10 mins (Assumption) 36
38
Volume between LLLL and LLL = 1242 m3 40
42
Height between LLL and LLLL Calculated = 106 mm 44
(Rounded up nearest 10) = 110 mm (Calculated) 46
As the the value is very low, asuume height as = 120 mm (Assumption) 48
50
Low Liquid Level of the tank fixed at = 1960 mm 52
54
3 High Liquid Level (HLL) Calculation 56
60
Working Volume = 87075 m3

Height between LLL and HLL = 7449 mm

Height between LLL and HLL selected = 7450 mm

High Liquid Level of the tank = 9410 mm

4 High High Liquid Level (HHLL) Calculation

Maximum filling rate of the tank = 14905 m3/hr

Operator intervention time = 15 mins (API 2350, Page 13, Fig 2)

Volume between HLL and HHLL = 3726 m3


Outlet Nozzle Size
Height between HLL and HHLL Calculated = 319 mm Top of the Nozzle to LLLL
(Rounded up nearest 10) = 320 mm LLL to HLL

High High Liquid Level of the tank fixed at = 9730 mm

5 TTL Calculation

Height of TTL/RSJ considered from HHLL = 2230 mm (As Per Static)

Hence Overall Tank Height = 11960 mm


ANK SIZING CALCULATION FOR PS5A

DOCUMENT NO.:

LINE INFRASTRUCTURE PROJECT 617582-5000-49EB-0001-01

REVISION: PAGE:

ment Committee (MoO/JMC) Oil Project Company 0 3 OF 3

= 3W + 1S nos.
= 4968.3 m3/hr

= 19 Nos. Surge Volume (15 min.) 7455 m3


= 94529 m3 (Reserve vol. in 1 tank) 7455 m3
94530 m3

mm
mm
mm
mm
mm

m
m

m3

TANK TOP TAN LINE 11960

2230
9730 HHLL

320
9410 HLL

7450

1960 LLL

1840 LLLL 120

232

1067
1075

TANK BOTTOM TAN LINE

API-650, Table-5-8, Page-5-37


h1
mm
150
175
239
259
306
349
399
449
481
531
581
634
684
734
776
826
879
929
979
1031
1081
1131
1184 1075 (As per Mechanical - Low Type Nozzle)
1234
1284
1334
1387
1437
1488
1565 (Interpolated)
1641

1067 mm
232 mm
7450 mm