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Product Overview

Dryer Mixer Filter Dryer System Components


Pharma Industry/ Food

Filterdryer Filterdryer with


Agitated Nutsche Filter Containment
Comber Pressofiltro Comber Pressofiltro
PF 100 PF 6000 PF 50 PF 2000
0.2 6.0 m2 filter area 0.1 2.0 m2 filter area
100 6000 l usable slurry volume 50 2000 l usable slurry volume

Customer benefits: Customer benefits:


cGMP and FDA compliant design cGMP and FDA compliant design
versatile for multipurpose production facilities active or passive isolators
openable filter base isolators with one, two or more chambers
interchangeable filter plates, with fully level surface containment to 50 ng/m TWA
free of dead areas, transitions with large radii s ampling, product discharge, heel removal and filter cloth
optimized product discharge, heel removal systems disposal in one system
automatic CIP cleaning with easy validation d  ischarge using docking devices (split butterfly valves),
all product wetted surfaces heated RTPs (Rapid Transfer Ports), continuous liner systems, etc.

Sterilizable Units Pilot Units


Comber Pressofiltro Comber Pressofiltro
PF 50 PF 6000 PF 5 PF 500
0.1 6.0 m2 filter area 0.03 0.7 m2 filter area
50 6000 l usable slurry volume 8 640 l usable slurry volume

Customer benefits: Customer benefits:


cGMP and FDA compliant design cGMP and FDA compliant design
steam sterilization with easy validation small units installed on mobile skid
integrated CIP / SIP systems larger units in single column design with swiveling
a ll surfaces and piping free of dead areas and self draining, filter base for excellent accessibility
all installed components and flanges in aseptic design fully electric version without hydraulics available
a dditional sensors and controls for sterilization design and construction identical to production units
endpoint determination

Laboratory Units Vacuum Pan Dryer


Comber Labo Comber Turbodry
PF/TD 5 PF/TD 100 TD 0.8/1.1 TD 40/60
0.03 0.2 m2 filter area 1.4 22.5 m2 heated surface
6 80 l usable slurry volume 100 6000 l usable volume

Customer benefits: Customer benefits:


economic test units cGMP and FDA compliant design
suitable for use as agitated Nutsche filter, filter dryer or extremely versatile vacuum pan dryer
vacuum dryer machined vessel, to minimize crust formation on walls
interchangeable filter plates lowerable dryer bottom
product wetted surfaces heated slowly rotating agitator to prevent the formation of lumps
tiltable vessel for emptying and cleaning heated agitator with large surface, vertically displaceable
units installed on wheeled trolley free of dead areas, transitions with large radii
compact design automatic CIP cleaning with easy validation
all product wetted surfaces heated

Product Overview Dryer Mixer Filter Dryer System Components


2
Pharma Industry/ Food

Vertical Vacuum Dryer Vertical Vacuum Dryer


Comber Condry Bolz-Summix
TDC 100 TDC 7000 Cone-Screw-Dryer
1.4 25 m2 heated surface
MF010 MF600
100 7000 l usable volume 100 6000 l working capacity
Cantilevered mixing screw

Customer benefits: Customer benefits:


cGMP and FDA compliant design Multi-Purpose-Processes
versatile multipurpose dryer Process fexibility
conical bottom for full discharge drying, mixing, homogenising
slowly rotating agitator to prevent the formation of lumps 10 100% working volume
o ptional heated agitator, lowerable dryer bottom, low electrical power consumption
machined vessel gentle product handling
free of dead areas, transitions with large radii complete discharge, easy cleaning
automatic CIP cleaning with easy validation seals in compliance with ATEX
product wetted vessel surfaces heated no lump breaker or mill required
clean room installation (discharge)

Horizontal Vacuum Dryer Pilot Dryer and Mixer


Comber Pharmadry Bolz-Summix
PH 50 PH 4000 BS-pilotDRY
1.116.1 m2 heated surface ML 001 ML005
50 3200 l usable volume
10 50 l working capacity

Customer benefits: Customer benefits:


cGMP and FDA compliant design flexible working volume from 10% to 100% of nominal volume
versatile multipurpose dryer mobile and compact design
machined vessel, to minimize crust formation on walls easy plug and use installation
front door opening over full diameter ideal for Scale-Up
slowly rotating agitator to prevent the formation of lumps easy to operate
heated agitator with large surface, supported at rear only CIP cleaning
free of dead areas, transitions with large radii
automatic CIP cleaning with easy validation
all product wetted surfaces heated

Lab Dryer and Mixer


Bolz-Summix
BS-miniDRY
DKL015
0.15 1.5 l working capacity

Customer benefits:
flexible working volume from 10% to 100% of nominal volume
mobile and compact design
easy plug and use installation
excellent for Scale-Up
easy to operate
CIP Cleaning
installation in ventilation booth

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3
Chemical Industry / Others

Filter Dryers/ Horizontal Vacuum


Agitated Nutsche Filters Dryer/ Reactor
Comber Pressofiltro Comber Termomix
PF 2000 PF 14000 TM 1500 TM 15000
2.0 14.0 m2 filter area 9.0 54.7 m2 heated surface
2000 14000 l usable slurry volume 1100 14300 l usable volume

Customer benefits: Customer benefits:


chemical version chemical version
versatile production unit versatile multipurpose dryer and reactor
versions with heating, openable filter base slowly rotating agitator to prevent the formation of lumps
heated agitator with large surface
all product wetted surfaces heated

Heating and Cooling


Conical Mixer/
Dryer Skids
Bolz-Summix for heating or cooling the jackets
of agitated vacuum dryers, agi-
MF010 MB3000 tated Nutsche filters and filter
dryers with heat transfer fluid
100 30000 l working capacity
15 300 kW heat transfer capacity
4 150 m/h flow rate

Customer benefits: Customer benefits:


Multi-Purpose-Processes supplied skid mounted as fully functional unit
Process fexibility
drying, mixing, homogenising units with several independent heating-/cooling circuits
10 100% working volume
low electrical power consumption
gentle product handling
complete discharge, easy cleaning
seals in compliance with ATEX
no lump breaker or mill required
clean room installation (discharge)

Condenser Vacuum Systems Ball Segment


with Conden- Dry running vacuum pump Valve
sate Vessel with booster pump or liquid Heinkel
ring pump with ejector
For vapor condensation and BSV 150
to collect the condensate 68 1750 m/h s uction BSV 400
2.5 50 m cooling area capacity
40 0.6 mbar final vacuum 150 400 mm (6 16")
50 2500 l c ondensate nominal sizes
vessel volume

Customer benefits: Customer benefits: Customer benefits:


s upplied skid mounted as fully supplied skid mounted as fully cGMP and FDA compliant design
functional unit functional unit inflatable seal with large sealing area,
optional post condensation seal available in different materials
full, unrestricted bore
free of dead areas, aseptic design
automatic CIP cleaning with easy
validation

4
Services

Used Rebuilds /
equipment Retrofits

Customer benefits: Customer benefits:


procurement on the international market complete mechanical reconditioning
equipment of all manufacturers > Customer first upgrades to system electronics
regularly updated offers observing the latest explosion prevention
short term availability regulations
with new machine warranty updating of documentation

Drive Filter materials/ After sales services:


systems Multilayer technical support
online support
installation and commissioning
preventive maintenance
maintenance contracts
spare parts logistics
rebuilds and upgrades
consulting
We quickly supply interchange- These are supplied in materials and poro-
training
able modules such as gear sities as per the customers requirements
reducers and orbit arms in - fabrics (cotton, polyester etc.) rental equipment
conformity with current regu- - single layer metallic filters
lations such as ATEX, UL, CE, - sintered plates product testing
SIL and cGMP as replacements - multilayer filter plates, sintered
or retrofits for your equipment - s terile versions, fixation of filter elements
(including other manufacturers from below
equipment)

The HEINKEL Drying and Separation Group equipment range


is used in the manufacture of the products listed below:
agrochemicals fine chemicals pesticides
APIs herbicides plant extracts
flavorings catalysts active pharmaceutical ingredients
biocides corrosion inhibitants pharmaceutical base chemicals
cellulose derivates cosmetics pharmaceutical intermediates
fragrances food additives and food photochemicals
precious metals ingredients polymers
pigments metal powder vitamins
electrochemicals nitrocellulose
diepigments optical brighteners

www.heinkel.com
5
www.heinkel.com

BOLZ COMBER
Process Technology GmbH Process Technology S.r.l.
Sigmannser Weg 2 Via Garibaldi, 67
88239 Wangen 20061 Carugate (MI)
GERMANY ITALY
Phone +49 7522 9162-0 Phone +39 02 99990146
Telefax +49 7522 9162-105 Telefax +39 02 99990148
E-Mail info@bolz-pt.de E-Mail info@comber.it
Internet www.heinkel.de Internet www.heinkel.com

HEINKEL HEINKEL
Process Technology GmbH Filtering Systems, Inc.
Ferdinand-Porsche-Str. 8 520 Sharptown Road
74354 Besigheim Swedesboro, NJ 08085-1731
GERMANY USA
Phone +49 7143 9692-0 Phone +1 856 467-3399
Telefax +49 7143 9692-269 Telefax +1 856 467-1010
E-Mail info@heinkel.de E-Mail info@heinkelusa.com
Internet www.heinkel.de Internet www.heinkelusa.com Heinkel 03.2015 Technical data are subject to change

HEINKEL HEINKEL s.r.o.


Process Technology Pte Ltd. Machkova 587
25 International Business Park 500 11 Hradec Krlov
4-59A German Centre, Singapore 609916 CZECH REPUBLIC
Phone +65 6562-8048 Phone +420 495 406250
Telefax +65 6562-8049 Telefax +420 495 406251
E-Mail info@heinkel.com.sg E-Mail info@heinkel.cz
Internet www.heinkel.com Internet www.heinkel.com

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