Design Calculation BCN-14 A & B R0

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TITLE KARNATAKA POWER CORPORATION LIMITED
SHEET NO.
BELLARY THERMAL POWER STATION STAGE II REVISION 0

PROJECT
CHP - CONV. BCN - 14A & B
THIS DOCUMENT IS MBE'S PROPERTY AND MUST NOT BE USED EXCEPT PREPARED BM
IN CONNECTION WITH MBE'S WORK. REPRODUCTION, USE OR
DISCLOSURE OF THE CONTENT OF THIS DOCUMENT TO THIRD
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MBE-BHEL-BTPS-CHP-2-SE-DC00-0017
STRICTLY PROHIBITED. DATE 10.01.11
TABLE OF CONTENTS
CHAPTER DESCRIPTION PAGE NO.
1) INTRODUCTION
1.01 Preamble : 2
1.02 Reference drawings & documents
1.03 Material Data
1.04 Structural Configuration
1.05 Reference Codes
2) LOAD CALCULATION
2.01 Dead Load
2.02 Live Load 30
2.03 Belt Friction Load
2.04 Wind Load
2.05 Load Combinations
3) ANALYSIS RESULTS 1
4) DESIGN OF SUPER STRUCTURE FR0M STAAD 1
5) DESIGN OF COLUMN BASE

5.01 Column Base for TR01,02,03,04&06
5.02 Column Base for TR05
5.04 Column Base for TR08 20
6) DESIGN OF GALLERY 1
DESIGN WALKWAY RUNNER -

7) 7.01 Design of Runner for 0.8m wide walkway 2
7.02 Design of Runner for 01.2m wide walkway 1
8) STAAD INPUT
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1.0 INTRODUCTION
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DATE 10.01.11
1 INTRODUCTION
1.01 Preamble :
Conveyor BCN - 14A & B is part of Coal Handling Plant in the Bellary Thermal Power Station
Stage II for M/S KPCL at Karnataka. Total length of conveyor BCN - 14A & B is around 250m
and is meant for conveying the coal. Conveyor runs from JNT-12 to Crusher House. This
document presents the analysis and design of this conveyor . This Gallery has a total ten
different spans .
1.02 Reference drawings & documents
w GA & LOAD DATA OF CONV.BCN-14A & 14B

1-B016-DS00-1-0031 .. SHT. 1 TO 4
w Design basis
2-B016-DC00-5-0001
2-B016-DC00-6-0001
w Soil report
1.03 Material Data
w 28 days Compressive strength of Concrete for Raft = 25 N/mm2

w 28 days Compressive strength of Concrete for Pedestals = 25 N/mm2
w Yield stress of reinforcement steel = 500 N/mm2
w Grade of structural steel = IS:2062
1.04 Structural Configuration
This Conveyor gallery comprises of 13 galleries viz GR01 to GR13 resting on top of
trestles/towers TR01 to TR09 respectively. Trestles TR01,TR03,TR04,TR06,TR07 & TR09 have
been modelled as two legged trestles. Trestles TR02,TR05 & TR08 are modelled as four legged
trestles . Trestles TR02 & TR05 are designed as four legged trestles for provision of cross-over
and staircase. Trestle TR02 is designed to take longitudinal wind drag force on galleries GR01&
GR02 and half of longitudinal wind force on trestle TR01, while trestle TR05 is designed to take
wind drag forces on galleries GR04, GR05 & GR06 and half of longitudinal wind load on
This Conveyor gallery comprises of 13 galleries viz GR01 to GR13 resting on top of
trestles/towers TR01 to TR09 respectively. Trestles TR01,TR03,TR04,TR06,TR07 & TR09 have
been modelled as two legged trestles. Trestles TR02,TR05 & TR08 are modelled as four legged
trestles . Trestles TR02 & TR05 are designed as four legged trestles for provision of cross-over
and staircase. Trestle TR02 is designed to take longitudinal wind drag force on galleries GR01&
GR02 and half of longitudinal wind force on trestle TR01, while trestle TR05 is designed to take
wind drag forces on galleries GR04, GR05 & GR06 and half of longitudinal wind load on
trestles TR03 & TR04. Expansion provision are made in these trestles with the help of sliding
support provided under the portal of the left hand side galleries. Trestle TR08 is designed as
fixed trestle to take the total longitudinal belt tension,wind drag forces on galleries GR08 to
GR13 and half of longitudinal wind forces on the trestles TR06, TR07 & TR09. Deflection of
trestles has been restricted to H/1000 in direction across the gallery. Design of analysis of
trestles & towers is presented in subsequent sections as below.
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GR08 to GR13 and half of longitudinal wind forces on the trestles TR06, TR07 & TR09. Deflection
of trestles has been restricted to H/1000 in direction across the gallery. Design & analysis of trestles
& towers is presented in subsequent sections as below.
w TR - 09
w TR - 08
w TR - 07
w TR - 06
w TR - 05
w TR - 04
w TR - 03
w TR - 02
w TR - 01
1.05 Reference Codes
All designs have been prepared in accordance with the Project Specifications,
Indian Standard Codes of practices as enlisted below:
IS 456-2000 Plain & Reinforced concrete
IS 800-1984 Code of practice for general construction in steel
IS 875-PART 1 Code of practice for design loads (Other than earthquake)
for Building & Structure - Dead loads
for Building & Structure - Imposed loads
for Building & Structure - Wind loads
for Building & Structure - Snow loads
for Building & Structure - special loads & Combinations
IS 1893-2002 Criteria for Earthquake resistant design of structure
Part 1 - General provisions & buildings.
IS 2062 Steel for general structural purposes specifications
IS 4000 High strength bolts in steel structures - Code of practice
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2.0 LOAD CALCULATION

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1.0 INTRODUCTION
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ngitudinal wind forces on the trestles TR06, TR07 & TR09. Deflection
to H/1000 in direction across the gallery. Design & analysis of trestles
equent sections as below.
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LOAD CALCULATION
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REVISION
BELLARY THERMAL POWER STATION STAGE II CHP -
PROJECT
CONV. BCN - 14A & B
THIS DOCUMENT IS MBE'S PROPERTY AND MUST NOT BE USED PREPARED
EXCEPT IN CONNECTION WITH MBE'S WORK. REPRODUCTION, USE OR
DISCLOSURE OF THE CONTENT OF THIS DOCUMENT TO THIRD DOCUMEN APPROVED
PARTY/IES WITHOUT EXPRESS/WRITTEN PERMISSION OF MBE IS T MBE-BHEL-BTPS-CHP-2-SE-DC00-0017
STRICTLY PROHIBITED.
NO. DATE
2.0 LOADS CALCULATIONS
These loads have been applied to superstructure model to arrive at foundation level forces. Details
are provided here for quick reference.
2.01 DEAD LOAD :
A.) Self weight of the members are automatically generated by STAAD.Pro.
B.) Dead Load on Tower:
=
Weight of Chequered plate 0.73 kN/m2
=
Staircase load 2.00 kN/m2
C.) Dead Load on Conveyor Gallery:
PARAMETERS FOR LOADINGS :

1 Live load: Gallery walkway 300 kg/m2
2 Dust/ spillage load Gallery walkway 100 kg/m2
Roof 50 kg/m2
3 Cable tray 100 kg/m/per cable tray
4 Water pipe 50 kg/m
GEOMETRY :
Nos Width
1 Side Walkways 2 0.86 m
2 Walkway at center 1 1.26 m
3 Coal belts 2 1.41 m
4 Height up to eaves level 2.7 m
5 C/C distance between 2 0.165 m
supporting channel
2 0.135
2 0.35
6 Width of Gallery 7.1 m
7 Roof Angle 18.43
8 contributory width 2.5 m
9 Purlin Spacing 1.3 m
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CONV. BCN - 14A & B PREPARED
THIS DOCUMENT IS MBE'S PROPERTY AND MUST NOT BE USED
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NO.
Unit width/
Sl. Load length/ Loading Loading per no. per
Description Nos.
No. kg/m or Kg/m support, Kg
m
kg/m2
A Walk Way 0.8m wide - 2 Nos.

Cheq. plate 8mm thick 73 0.80 2 116.8
Walkway Runner 9.2 1.00 4 36.8 121
Walk way Railing 10 1.00 4 40
B Walk Way 1.2 m wide - 1 No.
Cheq. plate 8mm thick 73 1.20 1 87.6
Walkway Runner 13.4 1.00 2 26.8 168
Walk way Railing 10 1.00 2 20
C Conveyor
Conveyor-MC150 channel 16.4 1.00 4 65.6
Belt supp. Structure 46 1.00 2 92
Idler 90 1.00 2 180
Weight of belt 34.4 1.00 4 220.16 396.46
D Deck Plate
Deck plate 3.15mm thk. 24.7 1.55 2 76.57
E Seal plates 3.15 mm thick 24.7 1.47 2 72.7 45.44

at selected place over
road
F Loads on vertical post

Side cladding sheet 10 2.20 2 44
Girt MC 75 6.8 1.00 4 27.2 44.5
G Loads on Roof
Roof truss with purlin 25 7.10 1 177.5
Roof Sheeting
For a purlin spacing of 10 4.30 2 86
1.3 m 32.50
1.025 m 25.63
0.65 m 16.25
h Selfweight of 650 1.00 1 650

Conveyor Gallery
Total Dead Load With out Seal Plate = 1947 kg/m

With Seal Plate = 2020 kg/m
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PROJECT
NO.
2.02 LIVE LOAD:
A.) Live Load on Tower:
Live load on Floor = 5.00 kN/m2

Staircase load
Live load considered = 5.00 kN/m2
B.) Live Load on Conveyor Gallery:
Unit width/
Sl. Load length/ Loading Loading per no. per
Description Nos.
No. kg/m or Kg/m support, Kg
m
kg/m2
A COAL LOAD
Capacity of Belt conv. 1718.75 TPH
477.431 Kg/S
Belt Speed 3.1 m/S
Weight of material on belt 154.01 Kg/m
1.6 times weight of 246.416 Kg/m

material
246.416 1.0 2 492.84 308.03
B Live load /Dust load

(walkway)
Live load Gallery walk way 300 0.80 2 480
0.8m wide 400
Dust/ spillage on Gallery 100 0.80 2 160
walk way 0.8m wide
Live load Gallery walk way 300 1.20 1 360
1.2m wide 600
Dust/ spillage on Gallery 100 1.20 1 120
walk way 1.2 m wide
dust load on seal plates 100 1.47 2 294 183.75
C Dust load Roof 50.00 4.08 2 407.946

For a purlin spacing of
1.3 m 162.5
1.025 m 128.13
0.65 m 81.25
D Water Pipe on bottom 50 1.00 2 100 125

chord of truss
E Cable Tray 100 1.00 4 400
250
F Service Load 100 1.00 2 200
Total Live Load

With out spillage load on seal plate = 2721 kg/m
With spillage load on seal plate = 3015 kg/m
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2.03 Calculation of Belt Friction
Belt friction load is considered as 15% of Material Load
Contributory Length = 41.25 m

Material Load = 4.93 kg/m
No. of Bays = 17 nos.
Total Belt friction = contributory Length X 15% of material load

= Err:511
= 30.51 kN
Belt friction at bottom = Total Belt friction / ( 2 X No. of Bays )

chord level
= Err:511
= 0.9 kN
Contributory Length = 268 m

Material Load = 4.93 kg/m
Total Belt friction = contributory Length X 15% of material load

= Err:511
= 198.19 kN
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BELLARY THERMAL POWER STATION STAGE II CHP

PROJECT
- CONV. BCN - 14A & B
THIS DOCUMENT IS MBE'S PROPERTY AND MUST NOT BE USED EXCEPT IN CONNECTION
WITH MBE'S WORK. REPRODUCTION, USE OR DISCLOSURE OF THE CONTENT OF THIS
DOCUMENT TO THIRD PARTY/IES WITHOUT EXPRESS/WRITTEN PERMISSION OF MBE IS
DOCUMEN
STRICTLY PROHIBITED. T MBE-BHEL-BTPS-CHP-2-SE-DC00-0017
NO.
2.04 Wind Load Calculation :
Wind load is calculated as per IS-875 part-3.
Hourly mean wind speed Vz = Vb*K1*K2*K3
Basic wind speed Vb = 39 m/s

K1 = 1.06
K3 = 1.00
Design wind pressure Pz = 0.6*Vz2/1000
Vz ,
Pz,
Height, m K2
kN/m2
m/s
Up to 10 0.99 40.9266 1.005
15 1.03 42.5802 1.088
20 1.06 43.8204 1.153
30 1.09 45.0606 1.219
50 1.14 47.1276 1.333
100 1.2 49.608 1.477
Wind Load calculation for TR-01 :

Trestle Dimensions :
Height h = 6.7 m
Length or breadth L = 7.1 m
Width w = 0.0 m
Terrain category = 1
Class = C
Wind loads in Z dir:

Calculation of Force Coefficient & Shielding Factor :
Total Area :
4
D or
Sl. No. L, m Nos Area, m2
B, m
1 6.7 0.18 2 2.41
2 4.88 0.21 4 4.10
2 2
3 3.55 0.09 2 0.64
4 7.1 0.09 1 0.64
3 3
1 7.79
1
1 1
Gross Area:
2 2
Length = 7.1 m
Width = 0.0 m
Height = 6.7 m
Y
Z X
Gross Area = Err:511 =
Solidity Ratio = Total Area

Gross Area
= Err:511
Force Coefficient = 1.8 Refer table 28 of IS:875

PROJECT
DOCUMEN
NO.
Calculation of wind load on each Column :
Wind Pressure, Pz = 1.005 kN/m2

Height = 6.700 m
Length = 7.1 m
Area, A = Err:511 47.57 m2

Effective Area, Ae = Area x Solidity Ratio
= Err:511 7.802 m2
Wind load = Pz x Ae x force coefficient

= Err:511
= 14.12 kN
Wind load on each column = Err:511

= 1.06 kN/m
Wind loads in X dir:
Wind on column has been evaluated considering a force coefficient of 2 & wind
has been applied on windward & leeward column
Column Width = 0.50 m

1 Force Coefficient = 2
Wind load = Pz x Column Width x Force Coefficient

= Err:511
= 1.005 kN/m

PROJECT
DOCUMEN
NO.

Height h = 8.1 m
Width w = 0.0 m
Class = C
Wind loads in Z dir: `

Total Area :
2 2
D or
B, m
3 3 1 8.1 0.18 2 2.92
2 5.39 0.23 4 4.96
3 3.55 0.09 2 0.64
1 2 1 4 7.1 0.09 1 0.64
2
9.16
Gross Area:
Y
Z X
Length = 7.1 m
Width = 0.0 m
Height = 8.1 m

Gross Area
= Err:511

PROJECT
DOCUMEN
NO.

Height = 8.1 m
Length = 7.1 m
Area, A = Err:511 57.51 m2

= Err:511 9.202 m2

= Err:511
= 16.65 kN

= 1.03 kN/m

Force Coefficient = 2

1
= Err:511
= 1.005 kN/m

PROJECT
DOCUMEN
NO.

Height h = 13.1 m
Width w = 0.0 m
Class = C

3
Total Area :
2 2
D or
4 4 Sl. No. L, m Nos Area, m2
B, m
1 13.1 0.18 2 4.72
2 2 2 4.83 0.21 8 8.12
3 7.1 0.09 2 1.28
3 4 3.55 0.09 4 1.28
2 2
1 1 15.39
Gross Area:
4 4
Height = 13.1 m
2 2 Width = 0.0 m
Length = 7.10 m

Gross Area
= Err:511

PROJECT
DOCUMEN
NO.

Height = 13.1 m
Length = 7.1 m
Area, A = Err:511 93.01 m2

= Err:511 15.44 m2

= Err:511
= 30.24 kN

= 1.16 kN/m


1
= Err:511
= 1.088 kN/m

PROJECT
DOCUMEN
NO.

Height h = 23.9 m
Width w = 0.0 m
Class = C

3
Total Area :
2 2
4 4 D or
B, m
1 23.9 0.18 2 8.60
2 2
2 4.64 0.21 16 15.59
3 7.1 0.09 4
3 2.56
4 3.55 0.09 8 2.56
2 2
4 4 29.31
1 2 2 1 Gross Area:
3 Height = 23.9 m
Width = 0.0 m
2 2
Length = 7.10 m
4 4
2 2
3 Solidity Ratio = Total Area
Gross Area
2 = Err:511
2
4 4
2 2

PROJECT
DOCUMEN
NO.

Height = 23.9 m
Length = 7.1 m
Area, A = Err:511 169.69 m2

= Err:511 29.357 m2

= Err:511
= 64.42 kN

= 1.35 kN/m


1
= Err:511
= 1.219 kN/m

PROJECT
DOCUMEN
NO.

Height h = 28.9 m
Width w = 0.0 m
Class = C

3 Total Area :
2 2
4 4 D or
B, m
2 2 1 28.9 0.21 2 12.14
3 2 5.06 0.21 16 17.00
3 7.1 0.09 4 2.56
2 2 3.55 0.09 8
4 2.56
4 4
2 2 34.26
3
Gross Area:
2 2
Height = 28.9 m
4 4
Width = 0.0 m
1 2 2 1 Length = 7.10 m
3
2 2
4 4 Solidity Ratio = Total Area
Gross Area
2 2 = Err:511

PROJECT
DOCUMEN
NO.

Height = 28.9 m
Length = 7.1 m
Area, A = Err:511 205.19 m2

= Err:511 34.267 m2

= Err:511
= 75.19 kN

= 1.31 kN/m


1
= Err:511
= 1.4628 kN/m

PROJECT
DOCUMEN
NO.

Height h = 36.7 m
Length or breadth at top L1 = 7.1 m
Length or breadth at bottom L2 = 10.940 m
Average length or breadth L = 9.02 m
Width w = 0.0 m
Class = C

Total Area :
D or
17 Sl. No. L, m Nos Area, m2
B, m
1 36.7 0.25 2 18.35
9 9 2 7.14 0.31 2 4.43
3 6.78 0.31 2 4.20
16 4 6.78 0.27 2 3.66
5 6.43 0.27 2 3.47
8 8 6 6.43 0.27 2 3.47
7 6.11 0.27 2 3.30
15
8 6.11 0.27 2 3.30
9 5.8 0.27 2 3.13
7 7 10 10.46 0.41 1 4.29
11 9.98 0.41 1 4.09
14
12 9.5 0.41 1 3.90
13 9.02 0.41 1 3.70
6 6 14 8.54 0.41 1 3.50
15 8.06 0.41 1 3.31
13 7.58 0.41 1
16 3.11
17 7.1 0.41 1 2.91
1 5 5 1
76.13
12
4 4 Gross Area:
11
11
Height = 36.7 m
Width = 0.0 m
3 3 Length = 9.02 m
10
2 2 Solidity Ratio = Total Area

Gross Area
= Err:511

PROJECT
DOCUMEN
NO.

Height = 36.7 m
Length = 9.02 m
Area, A = Err:511 331.04 m2

= Err:511 76.14 m2

= Err:511
= 182.7 kN

= 2.49 kN/m


1
= Err:511
= 1.9995 kN/m

PROJECT
DOCUMEN
NO.
Tower Dimensions :
Height h = 6.70 m
Width w = 3.0 m
Class = C

Total Area :
3
D or B,
4 4 4 4 m
1 6.7 0.5 2 6.70
3 2 4.4 0.21 4 3.70
3 7.1 0.09 3 1.92
4 2.32 0.19 4 1.76
2 2
14.08
1
1
Gross Area:
3
Length = 7.10 m
Height = 6.7 m
2 2 Gross Area = Err:511
= 47.57 m2

Y
X Z
Gross Area
= Err:511
= 0.3
Space Frame Ratio = c/c distance b/w frames in
least lateral dimension perpen
Wind Pressure, Pz = 1.005 kN/m2 = 3.00 =

Height = 6.700 m 7.10
Length = 7.10 m
Force Coefficient = 1.7 Refer table 28 o
Area, A = Err:511 47.57 m 2
Shielding Factor = 0.6 Refer table 29 o
= Err:511 14.271 m2
Wind load = Pz x Ae x [ force coeffi.+ ( force coeffi. x shielding factor ) ]

= Err:511
= 39.02 kN

= 1.46 kN/m

PROJECT
DOCUMEN
NO.
Total Area :
2
D or B,
m
4 4 1 6.7 0.18 2 2.41
2 2 3 0.19 5 2.85
3 1.98 0.19 8 3.01
4 2.12 0.19 2 0.81
3 3
2 9.08
3 3
Gross Area:
2 Width = 3.0 m
Length 7.10 m
Height = 6.700 m
3 3 1
1 Gross Area = Err:511
2 = 20.1 m2
3 3
Gross Area
= Err:511 =
Load 3
Space Frame Ratio = c/c distance b/w frames in wind

least lateral dimension perpendicu
= 7.10 = 2.37
3
Shielding Factor = 1 Refer table 29 o

Height = 6.700 m
Width = 3.0 m
Area, A = Err:511 20.1 m2

= Err:511 9.246 m2

= Err:511
= 31.6 kN

= 1.18 kN/m

PROJECT
DOCUMEN
NO.
Tower Dimensions :
Height h = 18.03 m
Width w = 4.0 m
Class = C

2 Total Area :
4 4
2 D or B,
m
3 3
1 18.03 0.5 2 18.03
2 2 7.1 0.31 6 13.21
3 4.81 0.23 10 11.06
3 3 3.97 0.19 2
4 1.51
1 1
2
43.81
3 3
Gross Area:
2
Length = 7.10 m
3 3
Height = 18.03 m
2 Gross Area = Err:511
= 128 m2
3 3
Gross Area
Z
= Err:511
= 0.35
Space Frame Ratio = c/c distance b/w frames in
least lateral dimension perpen
Wind Pressure, Pz = 1.153 kN/m2 = 4.00 =

Height = 18.030 m 7.10
Length = 7.10 m
Area, A = Err:511 128.013 m 2
= Err:511 44.805 m2

= Err:511
= 132.26 kN

= 1.84 kN/m

PROJECT
DOCUMEN
NO.

2
Total Area :
4 4
2 D or B,
m
3 3
2 1 18.03 0.18 2 6.49
3 2 4 0.19 6 4.56
3
3 2.58 0.19 10 4.90
2
4 2.68 0.19 2 1.02
3 3
2 16.97
1 1
3 3
2 Gross Area:
Width = 4.0 m
3 3 Length 7.10 m
2
Height = 18.03 m
3 3 Gross Area = Err:511
2 = 72.12 m2
3 3
2 Solidity Ratio = Total Area
Gross Area
3 3
2 = Err:511 =
3 3
2 Space Frame Ratio = c/c distance b/w frames in wind
3 3 least lateral dimension perpendicu
= 7.10 = 1.78
4
Shielding Factor = 1 Refer table 29 o

Height = 18.03 m
Width = 4.0 m
Area, A = Err:511 72.12 m2

= Err:511 17.309 m2

= Err:511
= 69.86 kN

= 0.97 kN/m

PROJECT
DOCUMEN
NO.

Tower Dimensions :
Height h = 33.86 m
Length or breadth at top L1 = 7.10 m
Length or breadth at bottom L2 = 10.65 m
Average Length or breadth L = 8.88 m
Width w = 6.0 m
Class = C

Calculation of Force Coefficient & Shielding Factor : Total Area :
D or B,
m
23 1 33.91 0.5 2 33.91

2 6.04 0.27 2 3.2616
12 12
22 3 5.78 0.27 2 3.1212
4 6.82 0.27 2 3.6828
11 11 5 5.83 0.27 2 3.1482
21 6 5.61 0.23 2 2.5806
7 5.34 0.23 2 2.4564
10 10 8 5.34 0.23 2 2.4564
20 9 5.08 0.23 2 2.3368
10 5.22 0.23 2 2.4012
9 9 4.96 0.23 2
11 2.2816
19 12 4.14 0.19 2 1.5732
8 13 10.35 0.5 1 5.175
8
14 10.05 0.5 1 5.025
18
15 9.69 0.5 1 4.845
7 7 16 9.32 0.5 1 4.66
17 17 8.99 0.5 1 4.495
18 8.66 0.5 1 4.33
1 6 6 1 19 8.34 0.5 1 4.17
16 20 8.01 0.5 1 4.005
21 7.66 0.5 1 3.83
5 5 22 7.31 0.5 1 3.655
15 23 7.1 0.31 1 2.201
95.91
4 4
14
3 3
3 3
13
2 2

PROJECT
DOCUMEN
NO.
Gross Area:
Length = 8.88 m
Height = 33.9 m
Gross Area = Err:511
= 300.5075 m2

Gross Area
= Err:511
= 0.32
Space Frame Ratio = c/c distance b/w frames in wind direction

least lateral dimension perpendicular to wind dir.
= 6.00 = 0.68
8.88

Height = 33.860 m
Length = 8.88 m
Area, A = Err:511 300.5075 m 2

= Err:511 96.163 m2

= Err:511
= 381.36 kN

= 2.82 kN/m

PROJECT
DOCUMEN
NO.
Total Area :
9
D or B,
7 7 Sl. No. L, m Nos Area, m2
m
8 1 33.86 0.25 2 16.930
2 4.14 0.23 4 3.809
6 6 3 4.61 0.23 4 4.242
4 4.33 0.23 4 3.984
8 5 4.33 0.23 4 3.984
6 4.5 0.23 4 4.140
6 6 7 3.58 0.16 2 1.146
8 6 0.3 9 16.200
8 9 6 0.27 1 1.620
56.055
5 5
1 1
8
5 5
4 4
4 4
3 3
3 3
2 2
8
8
2 2

PROJECT
DOCUMEN
NO.
Gross Area:
Width = 6.0 m
Length = 8.88 m
Height = 33.86 m
Gross Area = Err:511
= 203.16 m2

Gross Area
= Err:511 = 0.28
Space Frame Ratio = c/c distance b/w frames in wind direction

= 8.88 = 1.48
6
Force Coefficient = 1.75 Refer table 28 of IS:875 Part-3
Shielding Factor = 0.95 Refer table 29 of IS:875 Part-3

Height = 33.86 m
Width = 6.0 m
Area, A = Err:511 203.16 m2

= Err:511 56.885 m2

= Err:511
= 258.77 kN

= 1.92 kN/m

PROJECT
DOCUMEN
NO.
Wind Load calculation for Galleries :
Gallery Dimensions :
Height unto Eaves h = 2.70 m

Length L = 41.25 m
Width w = 7.10 m
Height at which gallery located H = 15.00 m
Wind load at Height of 15 m = 1.088 kN/m2
Class = C
Wind load on side walls :
External pressure coefficient for wall of rectangular Clad building.

h/w 0.3803 & l/w 5.80986
C
x
Wind Direction A B C D
Wind Z Dir. -0.5 -0.5 0.7 -0.1 A B
Wind X Dir. 0.7 -0.25 -0.6 -0.6 z
D
Internal coefficient = 0.5
Wind in Z dir. + IP
Frictional Drag, F' = Side walls

= [ Cf' x L x 2h x Pd ]
= [ 0.04 x 41.25 x 2 x 2.7 x 1.088 ) ]
= 9.695 kN
No. of Posts = 18 Nos.
Load on Each node = 9.695 / 18 / 2

= 0.27 kN
For load application in STAAD refer at end of this drag calc.
Wind in Z dir. + IS
Frictional Drag, F' = Side walls

= [ Cf' x L x 2h x Pd ]
= [ 0.04 x 41.25 x 2 x 2.7 x 1.088 ]
= 9.695 kN
Load on Each node = 9.695 / 18 / 2

= 0.27 kN
For load application in STAAD refer at end of this drag calc.


PROJECT
DOCUMEN
NO.
Wind in X dir. + IP
0.7 -0.25 = 0.2 -0.75

0.5
Loads applied on vertical legs, KN/m
Coefficients
Height, Pz ,
0.2 -0.75
m kN/m2
2.50 2.50
15.00 1.09 0.27 -1.02
Wind in -X dir. + IP
-0.25 0.7 = -0.75 0.2

0.5
Coefficients
Height, Pz ,
-0.75 0.2
m kN/m2
2.50 2.50
15.00 1.09 -1.02 0.27
Wind in X dir. + IS
0.7 -0.25 = 1.2 0.25

-0.5
Coefficients
Height, Pz ,
1.2 0.25
m kN/m2
2.50 2.50
15.00 1.09 1.63 0.34

PROJECT
DOCUMEN
NO.
Wind in -X dir. + IS
-0.25 0.7 = 0.25 1.2

-0.5
Coefficients
Height, Pz ,
0.25 1.2
m kN/m2
2.50 2.50
15.00 1.09 0.34 1.63
External pressure coefficient for roof.

h/w = 0.3803
Wind Direction Windward Leeward

Wind X Dir. -0.53 -0.4
Wind Z Dir. -0.72 -0.6
Wind in X dir. + IP
-0.53 -0.4 -1.03 -0.9 -2.80 -2.45
x =
Wind Press.
= 1.09
0.5
Wind in -X dir. + IP
-0.4 -0.53 -0.9 -1.03 -2.45 -2.80
x =
Wind Press.
= 1.09
0.5
Wind in X dir. + IS
-0.53 -0.4 -0.03 0.1 -0.08 0.27
x =
Wind Press.
= 1.09
-0.5

PROJECT
DOCUMEN
NO.
Wind in -X dir. + IS
-0.4 -0.53 0.1 -0.03 0.27 -0.08
x =
Wind Press.
= 1.09
-0.5
When wind in Z dir. + IP
Frictional Drag, F' = Roof

= [ Cf' x L x w x Pd ]
= [ 0.04 x 41.25 x 7.1 x 1.088 ]
= Err:511 kN
No. of Posts = 18 Nos.
Load on eaves level = ( 12.901 / 18 ) / 2

= 0.36 kN
When wind in Z dir. + IS
Frictional Drag, F' = Roof

= [ Cf' x L x w x Pd ]
= [ 0.04 x 41.25 x 7.1 x 1.088 ]
= Err:511 kN
No. of Bays = 18 Nos.
Load on eaves level = ( 12.901 / 18 ) / 2

= 0.36 kN

PROJECT
DOCUMEN
NO.
Application of Drag Force in STAAD :
Frictional Drag at Eaves Point = Frictional drag from Roof + Frictional Drag from Wall
= Err:511
= 0.63 kN ( Say 0.7 kN)
Frictional Drag at Bottom Chord level = Frictional Drag from Wall

= 0.27 kN ( Say 0.3 kN)
Frictional Drag of Gallery on Trestle TR-02 = [ Cf' x L x 2h x Pd ] + [ Cf' x L x w x Pd ]

= [ 0.04 x 61.8 x 2 x 2.7 x 1.088 ] + [0.04 x 61.8 x 7.1 x 1.088 ]
= 33.6192 kN ( Say 34 kN)
Frictional Drag of Gallery on Trestle TR-05 = [ Cf' x L x 2h x Pd ] + [ Cf' x L x w x Pd ]
= [ 0.04 x 77.3 x 2 x 2.7 x 1.088 ] + [0.04 x 77.3 x 7.1 x 1.088 ]
= 42.0512 kN ( Say 43 kN)
Frictional Drag of Gallery on Trestle TR-08= [ Cf' x L x 2h x Pd ] + [ Cf' x L x w x Pd ]
= [ 0.04 x 103.6 x 2 x 2.7 x 1.088 ] + [0.04 x 103.6 x 7.1 x 1.088 ]
= 56.3584 kN ( Say 57 kN)
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
47.57 m2
= 0.164
Refer table 28 of IS:875 Part-3
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
evaluated considering a force coefficient of 2 & wind

PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
57.51 m2
= 0.160
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11

PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
93.01 m2
= 0.166
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11

PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
169.69 m2
= 0.173
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11

PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
205.19 m2
= 0.167
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11

PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
331.04 m2
= 0.230
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11

PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
Area, m2
6.70
3.70
1.92
1.76
14.08
c/c distance b/w frames in wind direction

0.43

PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
0.46


PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
Area, m2
18.03
13.21
11.06
1.51
43.81

0.57

PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
0.24


PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
Area, m2
33.91
3.2616
3.1212
3.6828
3.1482
2.5806
2.4564
2.4564
2.3368
2.4012
2.2816
1.5732
5.175
5.025
4.845
4.66
4.495
4.33
4.17
4.005
3.83
3.655
2.201
95.91
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11

PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
Cf'= 0.04
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
Contributory
width
End span = 2.5
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
Contributory
width
Mid span = 2.5

PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
61.8 x 2 x 2.7 x 1.088 ] + [0.04 x 61.8 x 7.1 x 1.088 ]
77.3 x 2 x 2.7 x 1.088 ] + [0.04 x 77.3 x 7.1 x 1.088 ]
103.6 x 2 x 2.7 x 1.088 ] + [0.04 x 103.6 x 7.1 x 1.088 ]

R1 R2 R3
BELLARY THERMAL POWER STATION STAGE II CHP - CONV.

PROJECT
THIS DOCUMENT IS MBE'S PROPERTY AND MUST NOT BE USED EXCEPT IN BCN - 14A & B
CONNECTION WITH MBE'S WORK. REPRODUCTION, USE OR DISCLOSURE OF THE
CONTENT OF THIS DOCUMENT TO THIRD PARTY/IES WITHOUT EXPRESS/WRITTEN DOCUMENT

PERMISSION OF MBE IS STRICTLY PROHIBITED.
2.05 Load combinations
Load combinations used for deflection check & design of steel structure.
For Four Legged Trestles
FOR DESIGN
13 DL + LL
14 DL + LL + WIND IN Z + IP
15 DL + LL + WIND IN -Z + IP
16 DL + LL + WIND IN Z + IS
17 DL + LL + WIND IN -Z + IS
18 DL + LL + WIND IN X + IP
19 DL + LL + WIND IN -X + IP
20 DL + LL + WIND IN X + IS
21 DL + LL + WIND IN -X + IS
22 0.9DL + WIND IN Z + IP
23 0.9DL + WIND IN -Z + IP
24 0.9DL + WIND IN Z + IS
25 0.9DL + WIND IN -Z + IS
26 0.9DL + WIND IN X + IP
27 0.9DL + WIND IN -X + IP
28 0.9DL + WIND IN X + IS
29 0.9DL + WIND IN -X + IS
FOR DEFLECTION
30 DL + LL
31 DL + LL + WIND IN Z + IP
32 DL + LL + WIND IN -Z + IP
33 DL + LL + WIND IN Z + IS
34 DL + LL + WIND IN -Z + IS
35 DL + LL + WIND IN X + IP
36 DL + LL + WIND IN -X + IP
37 DL + LL + WIND IN X + IS
38 DL + LL + WIND IN -X + IS
For Two Legged Trestles
FOR DESIGN
7 DL + LL
8 DL + LL + WIND +X IP
9 DL + LL + WIND -X IP
10 DL + LL + WIND +X IS
11 DL + LL + WIND -X IS
12 0.9DL + WIND +X IP
13 0.9DL + WIND -X IP
14 0.9DL + WIND +X IS
15 0.9DL + WIND -X IS
FOR DEFLECTION
16 DL + LL + WIND +X IP
17 DL + LL + WIND -X IP
18 DL + LL + WIND +X IS
19 DL + LL + WIND -X IS

PROJECT

3.0 ANALYSIS RESULT


PROJECT

3.1 Analysis results
Dimensions of Trestle TR-09 (H=36.7m) call for analysis. All structural members have been checked for
stress resulting from application of wind loads. Horizontal deflection is checked for height /1000.
Deflection check has been performed for load combination 7,16 to 19.
Hori. Vertical
Node L/C
X mm Y mm
7 0 -2.444
16 6.768 -1.623
3 17 -6.77 -2.562
18 6.567 -2.006
19 -6.569 -2.907
7 0 -2.444
16 6.77 -2.562
4 17 -6.768 -1.623
18 6.569 -2.907
19 -6.567 -2.006
Horizontal Deflection (Across the conveyor)

From above table max horizontal deflection is 6.8 mm which is less than H/1000 =36.7 mm, henc
Dimensions of this tower TR-08 (H=33.86m, B=10.65m & W=6m) call for analysis.
Hori. Vertical Hori.

Node L/C
X mm Y mm Z mm
Max X 3 39 71.334 2.317 0.002
Min X 4 40 -65.786 -10.516 -0.028
Max Y 3 41 71.334 2.317 0.002
Min Y 33 41 71.335 -11.523 -0.002
Max Z 33 35 2.303 -4.266 5.935
Min Z 34 36 2.236 -4.232 -6.021
Horizontal Deflection (Across the conveyor)

From above table max horizontal deflection is 6 mm which is less than H/1000 = 33.8 mm, hence
Horizontal Deflections (Across conveyor) for other trestles are checked and found O.K.

PROJECT

4.0 DESIGN OF STRUCTURE FR0M STAAD


PROJECT

4.1 Design of Structure
Design of structural steel members is performed in STAAD. The members are designed for load
combination 13 to 29(for Four legged trestles) & 7 to 15(for Two leggedtrestles). For design of structural
steel members refer STAAD Output file.
PROJ. NO
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
NALYSIS RESULT
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
or analysis. All structural members have been checked for

Horizontal deflection is checked for height /1000.
combination 7,16 to 19.
deflection is 6.8 mm which is less than H/1000 =36.7 mm, hence ok.
deflection is 6 mm which is less than H/1000 = 33.8 mm, hence ok.

PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
F STRUCTURE FR0M STAAD

PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED AM
DATE 10.01.11
d in STAAD. The members are designed for load

& 7 to 15(for Two leggedtrestles). For design of structural
PROJECT BELLARY THERMAL POWER STATION STAGE II CHP - CONV.

THIS DOCUMENT IS MBE'S PROPERTY AND MUST NOT BE USED EXCEPT IN CONNECTION WITH MBE'S
WORK. REPRODUCTION, USE OR DISCLOSURE OF THE CONTENT OF THIS DOCUMENT TO THIRD DOCUMENT
PARTY/IES WITHOUT EXPRESS/WRITTEN PERMISSION OF MBE IS STRICTLY PROHIBITED.
Design of Trestle base - TR-01,02,03,04&06 :
Design Force : Max. forces are taken from output of TR-06
Uplift = 8t (Node no.2 LC-13)

Compression = 65 t (Node no.1 LC-11)
Shear (X) = 3t (From long.wind)
Shear (Z) = 9t (Node no.2 LC-18) Case-1

7t (Node no.1 LC-11) Case-2
Design of bolt :
Nos of H.D. Bolt = 4

Capacity of 24mm dia H.D. Bolt = 4.32 t
Use 4 nos. 24 dia H.D. Bolt
Total cap of bolt = 4x 4.32 = 17.28 t Safe
Checking of base pl. thk. from tension criteria :
Tension per bolt = 4.32 t
Moment = (4.32/2) x 0.1= 0.22 t-m

Required base plate thickness = t cm
Assumed pl thk. = 25 mm
Yield stress of plate,fy = 240 Mpa
200
Allowable bending stress of plate = 0.66fy = 1616 Kg/cm2
100 t( req) = 0.22 x 10^5 x 6/[(20)x (1616)] = 2.03 cm

Safe
Use 25 mm thk base pl


Checking of slab base :
Colum depth = 500 mm
50 10
73.4 73.4 73.4
400 12
16
600
Compressive force = 65 t
Min length of base plate = 600 mm

Base pl. length = 600 mm Safe
Base pl width = 400 mm
Base plate thickness = 25 mm
Yield stress, fy = 240 Mpa
25 mm
Grade of Concrete used = M25
Allowable base pressure without wind = 62.5 kg/cm2


Allowable base pressure with wind = 83.125 kg/cm2

M= (62.5 x p2)/2 = 31.25 x2
p= (1616 x (2.5)^2 / (6x 31.25))^0.5 = 7.34 cm

= 73.4 mm
Effective area = (600*(73.4+12+73.4)+2*(400-(73.4+12+73.4))*(50+16+73.4)+(400-(73.4+12+73.4))*(73.4+10+73.4))

= 200346.72 mm2
= 2003.47 cm2
Calculated comp. axial stress = 65 x 1000 /2003.47 = 33 Kg/cm2
Use 600 mm x 400 mm x 25 mm thk base pl


Design of shear key :
Pl. A
PL B
z 200
200
x
Design of shear key PL. (A)
BASE PL
50
100 150
40
Grout thickness = 50 mm
Length of shear key = 200 mm
Thickness of shear key = 40 mm
Yield stress, fy = = 240 Mpa
Depth of shear key = 150 mm
Eff. Depth of shear key = 150 - 50 = 100 mm
CASE-1
Allowable pressure on shear key without wind = 62.5 kg/cm2
Allowable pressure on shear key with wind = 83.125 kg/cm2
Dev. pressure on shear key = 9x1000/(10x20) = 45 kg/cm2 Safe

Checking against bending moment:
Moment = 9 x 10 = 90 t-cm
Z= 20 x 4^2 / 6 = 53.34 cm3
Dev bending stress = 90x1000/53.34 = 1687.2891 kg/cm2
Allowable bending stress without wind = = 1615.68 kg/cm2

Allowable bending stress with wind = = 2148.86 kg/cm2 Safe

CASE-2
Z= 20 x 4^2 / 6 = 53.34 cm3
Allowable bending stress without wind = = 1615.68 kg/cm2 Safe
Use 200 mm x 150 mm x40 mm thk shear key
Design of shear key PL. (B)

BASE PL
50
100 150
40
CASE-1

Z= 20 x 4^2 / 6 = 53.34 cm3

Use 200 mm x 150 mm x 40mm thk shear key


Design of Trestle base - TR-01,02,03,04&06 :
Design Force : Max. forces are taken from output of TR-06
Uplift = 8t (Node no.2 LC-13)


Design of bolt :

Moment = (4.32/2) x 0.1= 0.22 t-m

200
100 t( req) = 0.22 x 10^5 x 6/[(20)x (1616)] = 2.03 cm

Safe


50 10
73.4 73.4 73.4
400 12
16
600

25 mm



M= (62.5 x p2)/2 = 31.25 x2
p= (1616 x (2.5)^2 / (6x 31.25))^0.5 = 7.34 cm

= 73.4 mm
Effective area = (600*(73.4+12+73.4)+2*(400-(73.4+12+73.4))*(50+16+73.4)+(400-(73.4+12+73.4))*(73.4+10+73.4))

= 200346.72 mm2
= 2003.47 cm2
Calculated comp. axial stress = 65 x 1000 /2003.47 = 33 Kg/cm2 Safe


Pl. A
PL B
z 200
200
x
BASE PL
50
100 150
40
CASE-1

Z= 20 x 4^2 / 6 = 53.34 cm3


CASE-2
Z= 20 x 4^2 / 6 = 53.34 cm3

BASE PL
50
100 150
40
CASE-1

Z= 20 x 4^2 / 6 = 53.34 cm3



NO.
Design of Trestle base - TR-05 :
Design Force :
Uplift = 38 t (Node no.2 LC-22)

Shear (X) = 9.0 t (Node no.25 LC-36) Case-1
7.0 t (Node no.1 LC-29) Case-2
Shear (Z) = 23 t (Node no.1 LC-34) Case-1
21 t (Node no.2 LC-25) Case-2
Design of bolt :

Moment = (11.4/2) x 0.125= 0.72 t-m

250
125 t( req) = 0.72 x 10^5 x 6/[(25)x (1548)] = 3.35 cm

Safe


NO.
Column depth = 500 mm
50 10
114.9 114.9 114.9
500 12
16
600

40 mm


NO.

M= (62.5 x p2)/2 = 31.25 x2
p= (1548 x (4)^2 / (6x 31.25))^0.5 = 11.49 cm

= 114.9 mm
Effective area = (600*(114.9+12+114.9)+2*(500-(114.9+12+114.9))*(50+16+114.9)+(500-(114.9+12+114.9))*(500/2-16-11

= 300000 mm2
= 3000 cm2
Calculated comp. axial stress = 75 x 1000 /3000 = 25 Kg/cm2


NO.
Pl. A
PL B
z 400
400
x
BASE PL
50
100 150
50
CASE-1
Dev. pressure on shear key = 23x1000/(10x40) = 57.5 kg/cm2 Safe

NO.
Moment = 23 x 10 = 230 t-cm
Z= 40 x 5^2 / 6 = 166.67 cm3


NO.
CASE-2
Moment = 21 x 10 = 210 t-cm
Z= 40 x 5^2 / 6 = 166.67 cm3

BASE PL
50
100 150
50
CASE-1


NO.
Z= 40 x 5^2 / 6 = 166.67 cm3

CASE-2
Z= 40 x 5^2 / 6 = 166.67 cm3
Dev bending stress = 70x1000/166.67 = 420 kg/cm2


NO.
Design Force :

Design of bolt :

Moment = (11.4/2) x 0.125= 0.72 t-m

250
125 t( req) = 0.72 x 10^5 x 6/[(25)x (1548)] = 3.35 cm

Safe


NO.
50 10
114.9 114.9 114.9
500 12
16
600

40 mm


NO.

M= (62.5 x p2)/2 = 31.25 x2
p= (1548 x (4)^2 / (6x 31.25))^0.5 = 11.49 cm

= 114.9 mm
Effective area = (600*(114.9+12+114.9)+2*(500-(114.9+12+114.9))*(50+16+114.9)+(500-(114.9+12+114.9))*(500/2-16-11

= 300000 mm2
= 3000 cm2
Calculated comp. axial stress = 75 x 1000 /3000 = 25 Kg/cm2 Safe


NO.
Pl. A
PL B
z 400
400
x
BASE PL
50
100 150
50
CASE-1

NO.
Moment = 23 x 10 = 230 t-cm
Z= 40 x 5^2 / 6 = 166.67 cm3


NO.
CASE-2
Moment = 21 x 10 = 210 t-cm
Z= 40 x 5^2 / 6 = 166.67 cm3

BASE PL
50
100 150
50
CASE-1


NO.
Z= 40 x 5^2 / 6 = 166.67 cm3

CASE-2
Z= 40 x 5^2 / 6 = 166.67 cm3
Dev bending stress = 70x1000/166.67 = 420 kg/cm2


Design Force :


Design of bolt :

Moment = (6.8/2) x 0.125= 0.43 t-m

250
125 t( req) = 0.43 x 10^5 x 6/[(25)x (1616)] = 2.53 cm

Safe


50 10
117.4 117.4 117.4
500 12
20
800

40 mm



M= (62.5 x p2)/2 = 31.25 x2
p= (1616 x (4)^2 / (6x 31.25))^0.5 = 11.74 cm

= 117.4 mm
Effective area = (800*(117.4+12+117.4)+2*(500-(117.4+12+117.4))*(50+20+117.4)+(500-(117.4+12+117.4))*(117.4+10+1

= 354322.72 mm2
= 3543.23 cm2


Pl. A
PL B
z 200
200
x
BASE PL
50
100 150
40
CASE-1

Z= 20 x 4^2 / 6 = 53.34 cm3


CASE-2
Z= 20 x 4^2 / 6 = 53.34 cm3

BASE PL
50
100 150
40
CASE-1

Z= 20 x 4^2 / 6 = 53.34 cm3



Design Force :


Design of bolt :

Moment = (6.8/2) x 0.125= 0.43 t-m

250
125 t( req) = 0.43 x 10^5 x 6/[(25)x (1616)] = 2.53 cm

Safe


50 10
117.4 117.4 117.4
500 12
20
800

40 mm



M= (62.5 x p2)/2 = 31.25 x2
p= (1616 x (4)^2 / (6x 31.25))^0.5 = 11.74 cm

= 117.4 mm
Effective area = (800*(117.4+12+117.4)+2*(500-(117.4+12+117.4))*(50+20+117.4)+(500-(117.4+12+117.4))*(117.4+10+1

= 354322.72 mm2
= 3543.23 cm2


Pl. A
PL B
z 200
200
x
BASE PL
50
100 150
40
CASE-1

Z= 20 x 4^2 / 6 = 53.34 cm3


CASE-2
Z= 20 x 4^2 / 6 = 53.34 cm3

BASE PL
50
100 150
40
CASE-1

Z= 20 x 4^2 / 6 = 53.34 cm3



NO.
Design Force :

Design of bolt :

Capacity of 63mm dia H.D. Bolt = 31 t
Total cap of bolt = 4x 31 = 124 t Safe
Tension per bolt = 31 t
Moment = (31/2) x 0.125= 1.94 t-m

250
125 t( req) = 1.94 x 10^5 x 6/[(25)x (1548)] = 5.49 cm

Safe


NO.

NO.
50 10
181 181 181
600 16
25
600

63 mm


NO.

M= (62.5 x p2)/2 = 31.25 x2
p= (1548 x (6.3)^2 / (6x 31.25))^0.5 = 18.1 cm

= 181 mm
Effective area = (600*(181+16+181)+2*(600-(181+16+181))*(50+25+181)+(600-(181+16+181))*(500/2-25-181)*2)

= 360000 mm2
= 3600 cm2
Calculated comp. axial stress = 206 x 1000 /3600 = 58 Kg/cm2


NO.
Pl. A
PL B
z 400
400
x
BASE PL
50
100 150
50
CASE-1

NO.
Moment = 28 x 10 = 280 t-cm
Z= 40 x 5^2 / 6 = 166.67 cm3


NO.
CASE-2
Moment = 21 x 10 = 210 t-cm
Z= 40 x 5^2 / 6 = 166.67 cm3

BASE PL
50
100 150
50
CASE-1

NO.
Moment = 26 x 10 = 260 t-cm
Z= 40 x 5^2 / 6 = 166.67 cm3

CASE-2
Moment = 20 x 10 = 200 t-cm
Z= 40 x 5^2 / 6 = 166.67 cm3


NO.
Design Force :

Design of bolt :

Capacity of 63mm dia H.D. Bolt = 31 t
Total cap of bolt = 4x 31 = 124 t Safe
Tension per bolt = 31 t
Moment = (31/2) x 0.125= 1.94 t-m

250
125 t( req) = 1.94 x 10^5 x 6/[(25)x (1548)] = 5.49 cm

Safe


NO.

NO.
50 10
181 181 181
600 16
25
600

63 mm


NO.

M= (62.5 x p2)/2 = 31.25 x2
p= (1548 x (6.3)^2 / (6x 31.25))^0.5 = 18.1 cm

= 181 mm
Effective area = (600*(181+16+181)+2*(600-(181+16+181))*(50+25+181)+(600-(181+16+181))*(500/2-25-181)*2)

= 360000 mm2
= 3600 cm2
Calculated comp. axial stress = 206 x 1000 /3600 = 58 Kg/cm2 Safe


NO.
Pl. A
PL B
z 400
400
x
BASE PL
50
100 150
50
CASE-1

NO.
Moment = 28 x 10 = 280 t-cm
Z= 40 x 5^2 / 6 = 166.67 cm3


NO.
CASE-2
Moment = 21 x 10 = 210 t-cm
Z= 40 x 5^2 / 6 = 166.67 cm3

BASE PL
50
100 150
50
CASE-1

NO.
Moment = 26 x 10 = 260 t-cm
Z= 40 x 5^2 / 6 = 166.67 cm3

CASE-2
Moment = 20 x 10 = 200 t-cm
Z= 40 x 5^2 / 6 = 166.67 cm3


NO.
Design Force :


Design of bolt :

Moment = (6.8/2) x 0.125= 0.43 t-m

250
125 t( req) = 0.43 x 10^5 x 6/[(25)x (1616)] = 2.53 cm

Safe


NO.
50 10
117.4 117.4 117.4
500 16
36
850

40 mm


NO.

M= (62.5 x p2)/2 = 31.25 x2
p= (1616 x (4)^2 / (6x 31.25))^0.5 = 11.74 cm

= 117.4 mm
Effective area = (850*(117.4+16+117.4)+2*(500-(117.4+16+117.4))*(50+36+117.4)+(500-(117.4+16+117.4))*(117.4+10+1

= 375558.72 mm2
= 3755.59 cm2


NO.
Pl. A
PL B
z 300
300
x
BASE PL
50
100 150
50
CASE-1

NO.
Moment = 16 x 10 = 160 t-cm
Z= 30 x 5^2 / 6 = 125 cm3
Dev bending stress = 160x1000/125 = 1280 kg/cm2


NO.
CASE-2
Moment = 13 x 10 = 130 t-cm
Z= 30 x 5^2 / 6 = 125 cm3

BASE PL
50
100 150
50
CASE-1

NO.
Z= 30 x 5^2 / 6 = 125 cm3



NO.
Design Force :


Design of bolt :

Moment = (6.8/2) x 0.125= 0.43 t-m

250
125 t( req) = 0.43 x 10^5 x 6/[(25)x (1616)] = 2.53 cm

Safe


NO.
50 10
117.4 117.4 117.4
500 16
36
850

40 mm


NO.

M= (62.5 x p2)/2 = 31.25 x2
p= (1616 x (4)^2 / (6x 31.25))^0.5 = 11.74 cm

= 117.4 mm
Effective area = (850*(117.4+16+117.4)+2*(500-(117.4+16+117.4))*(50+36+117.4)+(500-(117.4+16+117.4))*(117.4+10+1

= 375558.72 mm2
= 3755.59 cm2


NO.
Pl. A
PL B
z 300
300
x
BASE PL
50
100 150
50
CASE-1

NO.
Moment = 16 x 10 = 160 t-cm
Z= 30 x 5^2 / 6 = 125 cm3


NO.
CASE-2
Moment = 13 x 10 = 130 t-cm
Z= 30 x 5^2 / 6 = 125 cm3

BASE PL
50
100 150
50
CASE-1

NO.
Z= 30 x 5^2 / 6 = 125 cm3


PROJ. NO
SHEET NO.
REVISION
BELLARY THERMAL POWER STATION STAGE II CHP - BCN -
PROJECT
THIS DOCUMENT IS MBE'S PROPERTY AND MUST NOT BE USED EXCEPT IN 14A & B
PREPARED
CONNECTION WITH MBE'S WORK.REPRODUCTION, USE OR DISCLOSURE OF
APPROVED
THE CONTENT OFTHIS DOCUMENT TO THIRD PARTY/IES WITHOUT DOCUMENT
NO.
MBE-BHEL-BTPS-CHP-2-SE-DC-00-0017
EXPRESS/WRITTEN PERMISSION OF MBE IS STRICTLY PROHIBITED. DATE
6.01 Design of Gallery
Design of galleries similar to gallery girders (which are already approved) detailed elsewere
in BCN 22A/B have been utilised by checking the similarity. Following is the extent.
Gallary Span Loadings Similar Gallary

DL = 2020 Kg/m
GR-02 20m GR25 (Zone I)
LL = 3015 Kg/m
DL = 2020 Kg/m
GR-04 19m GR04 (Zone III)
LL = 3015 Kg/m
DL = 2020 Kg/m
GR-06,08,09 & 10 23.5m GR12 (Zone II)
LL = 3015 Kg/m
DL = 2020 Kg/m
GR-12 & 13 13m GR13 (Zone II)
LL = 3015 Kg/m
Design & analysis of gallery girders GR-01 & GR- 05 is done by Staad.
PROJ. NO -
SHEET NO.
REVISION 0
PREPARED BM
APPROVED MR
DATE 10.01.11
PROJ. NO -
SHEET NO.
BELLARY THERMAL POWER STATION STAGE II CHP - REVISION 0

PROJECT
THIS DOCUMENT IS MBE'S PROPERTY AND MUST NOT BE CONV. BCN - 14A & B
USED EXCEPT IN CONNECTION WITH MBE'S WORK.
PREPARED BM
REPRODUCTION, USE OR DISCLOSURE OF THE CONTENT OF
THIS DOCUMENT TO THIRD PARTY/IES WITHOUT DOCUMENT
APPROVED AM
EXPRESS/WRITTEN PERMISSION OF MBE IS STRICTLY NO. MBE-BHEL-BTPS-CHP-2-SE-DC00-0017
PROHIBITED.
DATE 10.01.11
6.0 DESIGN WALKWAY RUNNER

PROJ. NO -
SHEET NO.

PROJECT
PREPARED BM
THIS DOCUMENT TO THIRD PARTY/IES WITHOUT DOCUMENT APPROVED AM
PROHIBITED. DATE 10.01.11
6.01 DESIGN OF RUNNER FOR 0.80 M WIDE WALKWAY
LOADS ON WALK WAY

Width/ No. Unit wt. Load/m.
DL of BEAM (MC 100) = 9.2 kg/m2 9.2

Wt. of cheq. plt. 0.8 m 73 kg/m2 29.2
Wt. of hand railing 2 Nos 20 kg/m 10
Live load 0.8 m 300 kg/m2 120
Dust load 0.8 m 100 kg/m2 40
Dead load = 9.2 + 29.2 + 10 = 48 Kg/m

Live load = 120 + 40 = 160 Kg/m
0.21 T/m
B.M. = 0.21 * 2.5 * 2.5 / 8
B.M. = 0.16 T-m.
0.21 T/m.
2.5 m.
Try with L 90X90X6, Zxx = 12.2 cm3 Eff. lx = 2.5 m.

ryy = 1.75 cm Eff. ly = 2.5 m.
d/tf = 15 Eff. l/ry = 142.9
Ixx = 80.1 cm4
bc,cal = 1334.53 kg/cm2
bc = 1400 kg/cm2 > 1334.53, Ok.
For bc refer Table 6.1 B on page 58 of IS 800
Deflection, d =(5/384)*(W*L4)/EI = 6.30 mm.
Allowable d = l/325 = 7.7 mm. > 6.30 mm., Ok.
Reactions
Dead load = 1.25 * ( 9.2 + 29.2 + 10 ) = 61 kg

Live load = 1.25 * ( 120 + 40 ) = 200 kg
Check for shear
Shear force = 261 kg
Shear stress = 261 / ( 8.54 * 0.47 ) =65.03 kg/cm2
< 1000 kg/cm2, OK

-
0
BM
AM
10.01.11
-
0
BM
AM
10.01.11
PROJ. NO -
SHEET NO.

PROJECT
PREPARED BM
THIS DOCUMENT TO THIRD PARTY/IES WITHOUT DOCUMENT APPROVED AM
PROHIBITED. DATE 10.01.11
6.02 DESIGN OF RUNNER FOR 1.2 M WIDE WALKWAY.
LOADS ON WALK WAY

Width/
No. Unit wt. Load/m.
DL of BEAM (MC 100) = 9.2 kg/m2 9.2

Wt. of cheq. plt. 1.2 m 73 kg/m 2
43.8
Wt. of hand railing 2 Nos 20 kg/m 10
Live load 1.2 m 300 kg/m2 180
Dust load 1.2 m 100 kg/m2 60
Dead load = 9.2 + 43.8 + 10 = 63 Kg/m

Live load = 180 + 60 = 240 Kg/m
0.31 T/m
B.M. = 0.31 * 2.5 * 2.5 / 8
B.M. = 0.24 T-m.
0.31 T/m.
2.5 m.
Try with L110X110X8, Zxx = 24.4 cm3 Eff. lx = 2.5 m.

ryy = 2.14 cm Eff. ly = 2.5 m.
d/tf = 13.75 Eff. l/ry = 116.8
Ixx = 195 cm4
bc,cal = 992.58 kg/cm2
bc = 1330 kg/cm2 > 992.58, Ok.
For bc refer Table 6.1 B on page 58 of IS 800
Deflection, d =(5/384)*(W*L4)/EI = 3.85 mm.
Allowable d = l/325 = 7.7 mm. > 3.85 mm., Ok.
Reactions
Dead load = 1.25 * ( 9.2 + 43.8 + 10 ) = 79 kg

Live load = 1.25 * ( 180 + 60 ) = 300 kg
Check for shear
Shear force = 379 kg
Shear stress = 379 / ( 8.54 * 0.47 ) =94.42 kg/cm2
< 1000 kg/cm2, OK

-
0
BM
AM
10.01.11

Design Calculation BCN-14 A & B R0

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Design Calculation BCN-14 A & B R0

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PROJ.

BELLARY THERMAL POWER STATION STAGE II REVISION 0

CHAPTER DESCRIPTION PAGE NO.

4) DESIGN OF SUPER STRUCTURE FR0M STAAD 1

5) DESIGN OF COLUMN BASE

DESIGN WALKWAY RUNNER -

BELLARY THERMAL POWER STATION STAGE II REVISION 0

BELLARY THERMAL POWER STATION STAGE II REVISION 0

1.02 Reference drawings & documents

w GA & LOAD DATA OF CONV.BCN-14A & 14B

1.03 Material Data

w 28 days Compressive strength of Concrete for Raft = 25 N/mm2

1.04 Structural Configuration

BELLARY THERMAL POWER STATION STAGE II REVISION 0

1.05 Reference Codes

BELLARY THERMAL POWER STATION STAGE II REVISION 0

2.0 LOAD CALCULATION

2.0 LOADS CALCULATIONS

2.01 DEAD LOAD :

A.) Self weight of the members are automatically generated by STAAD.Pro.

B.) Dead Load on Tower:

C.) Dead Load on Conveyor Gallery:

PARAMETERS FOR LOADINGS :

BELLARY THERMAL POWER STATION STAGE II CHP - REVISION

A Walk Way 0.8m wide - 2 Nos.

E Seal plates 3.15 mm thick 24.7 1.47 2 72.7 45.44

F Loads on vertical post

h Selfweight of 650 1.00 1 650

Total Dead Load With out Seal Plate = 1947 kg/m

BELLARY THERMAL POWER STATION STAGE II CHP - REVISION

2.02 LIVE LOAD:

A.) Live Load on Tower:

Live load on Floor = 5.00 kN/m2

B.) Live Load on Conveyor Gallery:

1.6 times weight of 246.416 Kg/m

B Live load /Dust load

dust load on seal plates 100 1.47 2 294 183.75

C Dust load Roof 50.00 4.08 2 407.946

D Water Pipe on bottom 50 1.00 2 100 125

Total Live Load

BELLARY THERMAL POWER STATION STAGE II CHP - REVISION

2.03 Calculation of Belt Friction

Belt friction load is considered as 15% of Material Load

Contributory Length = 41.25 m

Total Belt friction = contributory Length X 15% of material load

Belt friction at bottom = Total Belt friction / ( 2 X No. of Bays )

Contributory Length = 268 m

Total Belt friction = contributory Length X 15% of material load

BELLARY THERMAL POWER STATION STAGE II CHP

2.04 Wind Load Calculation :

Wind load is calculated as per IS-875 part-3.

Hourly mean wind speed Vz = Vb*K1*K2*K3

Basic wind speed Vb = 39 m/s

Design wind pressure Pz = 0.6*Vz2/1000

Wind Load calculation for TR-01 :

Wind loads in Z dir:

Solidity Ratio = Total Area

BELLARY THERMAL POWER STATION STAGE II CHP

Calculation of wind load on each Column :

Wind Pressure, Pz = 1.005 kN/m2

Area, A = Err:511 47.57 m2

Wind load = Pz x Ae x force coefficient

Hourly mean wind speed Vz = VbK1K2*K3