Beruflich Dokumente
Kultur Dokumente
REMODELING
SHOW/DECK
EXPO PREVIEW
SOUNDPROOFING METHODS
PLUS:
40 74
F E ATU R E S
40 What's that Sound? 74 Double-Door Garage
Soundproofing Methods for Walls and Ceilings Conversion
Replace an overhead door with
58 Remodeling Show/Deck pre-hung double panels.
Expo Preview
EVERY ISSUE D E PA R T M E N T S
6 From the Editor 86 Project Next
Preserving Outdoor Wood
103 Advertisers Index
92 Everything Auto
Big Sound, Better Performance
COLUMNS
100 Hot Products
8 Q&A
12 Tool School
Caulk Check
24 Quick Fix
Upgrade your Faucet
34 Material Market
Stone Wool Sound Insulation
04 ExtremeHowTo.com
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I
Editor-In-Chief
get a sense of internal conflict when I read about the rise of the EDITOR-IN-CHIEF
Matt Weber
machines. The science-fiction geek inside me would like to see mweber@latitude3.com
a future where benevolent robots make the world a better place,
like R2D2 and C3PO. But that sunny outlook is tempered every A DV I S O RY B OA R D
Monte Burch
time I read one of those ominous articles about the risks that Rob Robillard
Larry Walton
artificial intelligence pose to the future of humanity. We're already Kathy Ziprik
living in a world of unmanned drones and driverless cars, and
Mark Clement
when reputable tech experts like Stephen Hawking and Elon Musk C R E AT I V E D I R E C T O R
continue to sound the warning bell, I pay attention. Wesley Glassco
With any luck, I'll be long gone before Skynet overthrows the C I R C U L AT I O N
earth and keeps us all as pets. Jennifer Pentecost
One thing is for sure: Robotics will impact the world around us in
ways most of us don't yet foresee. For example, I recently stumbled PUBLISHER
across an article about the world's first fully automated bricklaying
Jeremy Hollingsworth
jhollingsworth@latitude3.com
robot, dubbed Hadrian. The system first determines the location of
every brick to be laid based on a 3D CAD design, then individually S E N I O R AC C O U N T E X E C U T I V E
cuts and lays the bricks in sequence. Hadrian's 28-foot long boom
Jan Logan
jlogan@latitude3.com
manipulator sets the brick and slathers on the mortar, even leaving
space for pipes and wiring. A DV E R T I S I N G S A L E S
Jason Holsomback
The production advantage of the robot is fairly staggering. The jholsomback@latitude3.com
machine reportedly can set 1,000 bricks an hour, which roughly Nick Bishop
equates to completing an entire house every two days. nbishop@latitude3.com
House builders traditionally hire a crew to lay the bricks by Mallory Bates
hand, and have to work around weekends and holidays. The robot,
mbates@latitude3.com
however, can work much more quickly and doesnt need to take O N L I N E M E D I A A S S I S TA N T
breaks. Hadrian can feasibly work 24 hours a day, 365 days a Sonia Buchanan
year, and potentially build 150 houses annually. B U S I N E S S M A N AG E R
Again, I'm conflicted. This sounds like good news for undevel- Dusty Statham
oped countries but maybe doesn't bode so well for the bricklayers SUBSCRIPTIONS
Customer Service
of the world. I doubt the construction industry will see a major 888-587-8911
impact anytime soon, since the machines aren't yet being mass-
produced and they probably cost quite the pretty penny. But it's PRESIDENT
something to think about if you're grooming your child for a career Trent R. Boozer
06 ExtremeHowTo.com
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QA Q:
& Got
a
? Questions About Home Building, Remodeling? Have Your Own
How-To Tip? Visit our blog at blog.extremehowto.com
and click on Ask Our Experts.
Is there an easy way to remove old glazing from a window? I'm afraid I'll break the glass if I chip
away at the glazing with a putty knife.
The safest way to remove old glazing is to first apply heat to soften the material. Use a heat gun to
A: direct heat evenly over the glazing bead. Keep the heat source in motion, though, because if you
warm the glass too long in one spot, it could crack. As the glazing softens, use your putty knife to scrape
rather than chip the material to remove it.
Most wood floors installed over the last 30 years will have a either a polyurethane finish or a seal-
A: er/wax finish. You need to choose a product specifically designed for the finish in question to avoid
ugly, waxy buildup on your floor. To determine the existing finish of your floor, examine the surface closely in
a sparsely trafficked area. You should be able to feel the woodgrain texture of the floor if it's been finished
with a penetrating sealer/wax. A polyurethane finish will have a hard surface film and feel smooth. A thumb
print will show on a waxed floor, and a drop of ammonia will discolor it (unlike polyurethane). Once you
identify your type of floor finish, buy a matching product from a reputable manufacturer and follow the
application instructions on the package.
08 ExtremeHowTo.com
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QA Q:
& Got
a
? Questions About Home Building, Remodeling? Have Your Own
How-To Tip? Visit our blog at blog.extremehowto.com
and click on Ask Our Experts.
The top of my kitchen island doubles as a butcher-block cutting board. What is a sanitary way to clean
the cutting surface?
Scrub the board with lemon and kosher salt. The salt acts as an abrasive, and the acid in the lemon will
A: kill the bacteria. After the surface has been thoroughly cleaned, apply a coat of mineral oil to the cutting
board to prevent the woodgrain
from absorbing new stains.
10 ExtremeHowTo.com
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TOOL SCHOOL
Caulk Check
acrylic caulk is cosmetic and not
intended to serve as a sealant,
but it is also the least expensive
option.
Hybrid caulk/sealant products
come in formulations containing
some of the attributes of both sili-
cone and acrylic, meaning they
can be cleaned or tooled more
easily, remain flexible, can be
painted and still retain a water-
proof seal.
Pro-grade polyurethane-based
sealants are ideal for siding, win-
dows and doors, because they
stay flexible and dont shrink, have
better adhesion than silicone
plus, they're paintable. Lexel is a
high-quality sealant that utilizes
C
By Tom Matthews
12 ExtremeHowTo.com
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TOOL SCHOOL
liquefied rubber that even sticks to pay just a little extra for a gun when you pull the trigger. Smooth
to wet surfaces. These pro-grade with the right features. rods are driven by a spring-loaded
sealants cost more but deliver Spout Cutter. Every tube of pressure bar and generally have
excellent results. Water-based and caulk will need to have its spout twice the thrust for smoother bead
solvent-based caulk/sealants clipped, and theres no reason to control and less hand fatigue. The
complicate the selection even lug around an extra pair of snips. smooth-rod variety usually costs
further, offering similar hybrid Look for a gun with an integrated more, however, and some have a
properties, and many serve spout cutter typically located in tendency to wear out and slip
double-duty as adhesives. the handle. when the trigger is pulled.
The easiest way to parse the Seal Punch. This super-simple
many options is to pay close atten- feature should come on every gun, PRO TIPS FOR CAULKING
tion to the indications on the pack- but it doesnt. Its a small metal SUCCESS
aging, making sure they match the rod that flips out from beneath the Remove Old Sealant. To remove
job at hand. Whether the product gun to puncture the caulk tube's a grungy bead of silicone for
is flexible, waterproof, paintable, interior seal, so you dont have to replacement, cut through each
or contains a mildewcide additive, monkey around with a wire coat- side of the bead with a utility knife
all features should be listed promi- hanger or other makeshift imple- and pull it away by hand. If youre
nently on the label. ment. lucky, most of the bead will stay
Plunger Type. Caulk guns use intact as a strip. To remove any
CRUCIAL FEATURES one of two drive mechanisms: remaining sealant, scrape it with
OF A CAULK GUN ratchet rod or smooth rod. Ratchet a paint scraper held at a shallow
Caulk guns are relatively inex- rods have visible teeth that are
pensive tools, so it makes sense ratcheted forward by a drive arm
14 ExtremeHowTo.com
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TOOL SCHOOL
16 ExtremeHowTo.com
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TOOL SCHOOL
NEW CAULKING
SOLUTIONS
TYTAN ALL-PURPOSE
SILICONE
Tytan All-Purpose Silicone is
an innovative, versatile and cost-
effective silicone designed for
interior and
exterior use. It
is perfect for
high-humidity
environments
since it offers a
long-term water-
tight seal that
wont mold,
mildew, discolor,
slump or shrink.
It may also be
used for sealing
trim in both interi-
or and exterior
installations with
18 ExtremeHowTo.com
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TOOL SCHOOL
BIG STRETCH
Big Stretch by Sashco wont
crack, it just stretches. The origi-
nal, high-performance elastic
sealant, Big Stretch is
great for windows, doors,
siding and molding. It can
span a gap up to 2 inches
and stretch up to 500
percent to withstand
joint movement. Big
Stretch eliminates
cracked caulking and
returns to shape with
memory recovery. Visit saying goodbye to plain old white,
sashco.com. with endless possibilities. The pro-
prietary caulk blend bonds with
MOR-FLEXX ordinary latex paint rather than
Mor-Flexx repelling it like standard caulks.
looks like mortar The kit includes a Standard Caulk
but stretches Mixer; two tubes of specially for-
like rubber. Its mulated Create-A-Color Caulk, a
textured to syringe for injecting the paint and
match mortar, an easy-to-follow instruction
concrete or guide. The system works in min-
stucco, and utes to create the perfect color
paintable and easy to and can then be applied with a
cleanup with water. Use standard caulk gun. (Note: the
it in-between bricks and mixer is not a caulk gun and is for
stone to replace cracked mixing only). Pros can also pur-
or missing mortar. Mor- chase a heavy-duty metal caulk
Flexx is available in beige mixer separately for daily use on
or gray. It's a time-tested the job. The mixers are very easy
product that spans gaps to clean and re-use. The Create-A-
up to 3 inches and Color Caulk is a quality formula-
now comes with a new tion that has excellent adhesion,
label. Visit sashco.com. mildew-resistance, interior and
exterior performance, low odor
and water cleanup. Visit
CREATE-A-COLOR www.reddevil.com.
CAULK KIT
Red Devil's Create-A-Color
Caulk Kit makes it easy for DIY'ers
ETERNA-KOTE
For roofing work and more,
or contractors to create a caulk Eterna-Kote Silicone+ S-1 Roof
color to match just about any inte- Sealant is a white rubber sealant
rior or exterior design element that provides the "ultimate"
20 ExtremeHowTo.com
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TOOL SCHOOL
22 www.extremehowto.com
FinPanFP_Layout 1 7/13/15 6:42 PM Page 23
QuickFixFaucetEDIT_Layout 1 7/13/15 6:20 PM Page 24
QUICK FIX
I
By Danny Lipford
24 ExtremeHowTo.com
MyMoldDetectiveV2FP_Layout 1 7/14/15 11:54 AM Page 25
MOLD:
THE INVISIBLE THREAT
Out of sight, but not out of mind.
Test for MOLD in your AIR and protect your family today!
My Mold DetectiveTM is finally here. Until now DIY solutions for Mold and
Allergen Testing have been unreliable, non-quantifiable and expensive.
Understanding the types of mold as well as the concentration levels of mold
we breathe into our respiratory system is important. MMD uses the same
quantifiable mold sampling technology (spore trap cassettes) used by IAQ
Professionals, but at a fraction of the cost. When time is of the essence,
MMDs Easy-to-Read, accredited Lab analysis is available in as little as 48
hours. Its the only DIY Mold Testing System of its kind in the United States
and a cost-saving dream come true for remodelers.
855-MOLD123 MyMoldDetective.com
QuickFixFaucetEDIT_Layout 1 7/13/15 6:20 PM Page 26
QUICK FIX
At this point, its a good idea to sprayer hose (if applicable) and off any old putty from the sink with
turn on the faucet handles to the nuts that hold the existing a putty knife, being careful not to
release any remaining pressure. faucet in place. Remove the old scratch the sink.
The next steps involve discon- faucet and clean the surrounding The steps for installing the new
necting the water supply lines, area to remove any debris. Scrape faucet may vary depending on
your model, so be sure to consult
the manufacturers instructions
that came with it. Most faucets
include a rubber gasket to seal it
to the sink. If this is not the case,
apply plumbers putty to the sink
26 ExtremeHowTo.com
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QUICK FIX
beneath the faucet. Feed the fix- valves. Be sure to wrap the tape
ture through the existing holes in around the threads in the same
the sink then tighten lock nuts direction that you will use to tight-
from underneath to secure it. en the nuts.
Apply Teflon tape to the male Attach the hot and cold water
threads on the hot and cold cut-off supply lines to each cut-off valve.
Today's Homeowner
Danny Lipford is a leading home-
improvement expert, friend of
Extreme How-To and fellow
Alabama resident. He hosts an
Emmy-nominated, nationally
syndicated TV show, Todays
Homeowner with Danny Lipford,
which is now
in its 17th
season on
over 200
stations
nationwide.
In 2009, he
became the
host of the
nationally
syndicated Todays Homeowner
with Danny Lipford radio show.
And, on top of all these activities,
Danny has contributed this cool
plumbing project to the latest
issue of EHT. Keep up with all of
Danny Lipford's home-improve-
ment tips and techniques at
www.todayshomeowner.com.
ExtremeHowTo.com 29
MadeUSAEDIT_Layout 1 7/13/15 6:15 PM Page 30
A
recent survey of consumers an American worker. And, if each plier, in Meadville, Pennsylvania.
in the United States, China, consumer spent just $64 on By manufacturing our pliers
Germany and France found American-made goods this year, in Meadville, were able to fully
that more than 65 percent of it would help create more than control the quality of every plier
Europeans prefer products made 200,000 new domestic jobs. we producefrom design to
in their home countries. However, Buying American-made products production to inspection and
more than 80% of those surveyed just makes good sense. And with even to shipping, said Jon
in the U.S. and 61 percent in American-made products, buyers DeArment, president and C.O.O.
China said they would pay a pre- can feel good about purchasing of Channellock Inc. In addition
mium for American-made goods something that was made by to the high-quality product
over products made in China. American workers. In a competi- Channellock customers receive,
Why is that? The survey tive world economy, production American manufactur-
revealed that quality was the costs and price matter, but for ing also employs workers and
primary influencing factor. Eighty- many American companies, quality supports families from local com-
five percent of consumers in the matters just as much, if not more. munities, and thats something we
U.S. and 82 percent in China Channellock Inc. is one of those are very proud of and believe our
believe American-made products companies. A family- owned customers appreciate as well.
are higher in quality. and -operated plier and hand Channellock pliers and tools can
If that is not reason enough to tool manufacturer, Channellock be found in hardware stores,
buy American-made products, con- Inc. manufactures many of its retailers, toolboxes and workshops
sider this: Every American product products, including the iconic around the world. But before their
bought helps to pay the salary of Channellock tongue-and-groove tools can get into the hands of
30 ExtremeHowTo.com
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www.extremehowto.com 31
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MaterialMarketStoneWoolEDIT_Layout 1 7/13/15 6:16 PM Page 34
MATERIAL MARKET
W
sound travel between rooms.
The material is also chemically
inert, so it it will not promote
e live in a louder world habits and quality of life. Most
today. Modern life is noisi- people cherish a quiet environ-
er, due in part to ment to think, work and rest.
increased traffic congestion, elec- Noise reduction is now a growing
tronic technology and other intru- trend in today's homes.
sions of unwanted sound into the Ceilings and walls acoustically
home environment. Think high- perform better when fitted with
tech entertainment rooms, pinging stone wool insulation. Stone wool
computers, blaring stereos, ringing is a rock-based mineral fiber insu-
phones, washer/dryer rumblings. lation comprised of basalt rock
And lets not forget about your and recycled slag. Basalt is a vol-
sons band practice in the garage. canic rock, which is abundant in
This cacophony of noise con- the earth, and slag is a by-product
tributes to a form of sonic pollu- of the steel and copper industry. Safe 'n' Sound insulation from
tion, a growing problem that can The minerals are melted and spun Roxul is sold in batts to fit into the
rattle nerves and affect sleeping into fibers that are made into batts. stud bays of walls and ceilings.
34 ExtremeHowTo.com
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SPIRAL STAIRS
AND MODULAR
STAIR CASE KITS
AVAILABLE THROUGHOUT THE USA, ARKE SPIRAL AND
MODULAR STAIRCASE KITS CAN BE BUILT IN A DAY BY
THE AVERAGE DO-IT-YOURSELF HOME ENTHUSIAST.
ARKE MAKES BUYING AND INSTALLING A SPIRAL STAIR CASE EASY WITH THE FOLLOWING KEY FEATURES:
ALL-IN-ONE COMPLETE UNITS: TREADS, LANDING, BALUSTERS, HANDRAILS, HARDWARE AND ACCESSORIES INCLUDED
www.arkestairs.com
NOTHING TO PAINT, WELD, STAIN OR SEAL
MATERIAL MARKET
corrosion, plus it's resistant to blade and trimmed for the best
water, rot, mold, mildew and bac- possible fit around electrical and
terial growth. plumbing.
The Safe 'n' Sound insulation is
denser than standard stone wool CONTROL THE NOISE
thermal insulation, and the batts All sounds come from energy
are manufactured to an approxi- made by vibrations travelling
mate 3-inch thickness. Stone wool through air, water or solids. When
is ideal for sound-deadening in a sound source (e.g. a crying
bedrooms, home offices, bath- baby) vibrates its vocal chords,
rooms, entertainment rooms and it causes air particles to radiate
laundry rooms. The material has a out in all directions. These radiat-
unique flexible edge that is ing air particles continue to exert
designed to compress as the batt force on other air particles, caus-
is inserted into walls, attics, ceil- ing more vibrations, which in
ings and floor frames, requiring no turn, collide with more air parti-
fasteners for installation. The cles. The density of stone wool
spring-back aspect of this insula- material helps block this airborne
tion expands the batt against the noise.
frame studs to completely fill the Properly insulating your walls The batts compress to friction-fit
wall cavity and prevent the insula- and ceilings with stone wool will between framing members for
tion from sagging. The batts can make your home more peaceful easy installation that requires
be cut precisely with a serrated and quiet because it will help no fasteners.
36 ExtremeHowTo.com
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MATERIAL MARKET
ensure that sounds wont travel the problem airborne noise, impact ances) from the above floor, or
from the outsideor to and from noise, or both? from adjacent rooms. In this sce-
other rooms. Airborne noise refers to the nario, reduce the transmission
Before soundproofing a ceiling sound travelling from outside of airborne noise by adding sound-
or wall, consider the kind of noise (aircraft, cars, lawnmowers) or deadening elements such as Roxul
problem youre trying to solve. Is inside (voices, music and appli- Safe 'n' Sound insulation and an
air space in the wall or ceiling
assembly.
Impact noise, on the other hand,
refers to the sound made when
one object strikes another object
on a hard surface. In the home,
impact noise can come from the
sound of footsteps, the slamming
of doors, furniture dragging or
items dropped onto the tile or
hardwood floor above. These low
frequency sounds can be a major
source of annoyance. Adding extra
sound-dampening mass such as
carpeting can help alleviate the
problem.
38 ExtremeHowTo.com
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degrees to the first layer and transfer of impact noises from one
screwing the top layer into the room to another. EHT
resilient channels. Caulk all
seams with acoustical sealant. For more information on stone
De-coupling methods such as wool sound insulation, visit
this can help to diminish the www.roxul.com.
ExtremeHowTo.com 39
SoundproofFeatureEDIT_Layout 1 7/13/15 6:27 PM Page 40
WHAT'S
THAT
SOUND?
W
By Rob Robillard
40 www.extremehowto.com
SoundproofFeatureEDIT_Layout 1 7/13/15 6:27 PM Page 41
www.extremehowto.com 41
SoundproofFeatureEDIT_Layout 1 7/13/15 6:28 PM Page 42
WHAT'S
THAT
SOUND?
Shown here is the exposed
framing of the room that
needed soundproofing.
42 www.extremehowto.com
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WHAT'S
THAT
SOUND?
brick, thick glass, concrete and layers of 5/8-in. thick drywall, to SOUND ABSORPTION
metal all havehigh-density disrupt- the walls and ceiling. A simple rule Adding insulation helps absorb
ing properties. of thumb says that doubling the the transmission of noise (rever-
We followed the mass principle drywall layers will yield a 4-5dB beration) and lowers the resonant
by increasing the thicknesses of reduction in the transmission of frequency of decoupled walls by
our wallboard, adding mass, double sound. providing a mass barrier to soak
up and disrupt the noise. Sound
that transmits through the drywall
on one side of a wall can be
reduced by insulation absorbing
some of its energy before reaching
the opposite side. The insulation
acts as a sound absorber, not a
sound blocker.
44 www.extremehowto.com
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VIBRATION DAMPENING
Vibration dampening refers to vibrating surfaces.
A common material is sound-deadened steel or
Mass Loaded Vinyl, which works great as a sound-
transmission blockeron ductwork and plumbing
pipes located in ceilings and walls.
Mass Loaded Vinyl is a dense PVC sheet,loaded
with Barium Sulfate or Calcium Silicate to add
weight. It's a heavy product and weighs one pound
per square foot, which it is effective at reducing air-
borne noise.
We used it to enclose all of the drainpipes in the
ceiling and wall cavities.
MECHANICAL DECOUPLING
Mechanical decoupling prevents transmission
of vibration energy from a source to a receiver by
introducing a flexible element or a physical break.
www.extremehowto.com 45
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WHAT'S
THAT
SOUND?
Common mechanical decouplers The 16-gauge steel carrying channel
are staggered wall studs, doubled mounts into the ceiling hangers.
wall studs, resilient channel,
springs, cork etc. We often see
these items on AC units and other
types of HVAC mounted to rafters Use the adjustment screw to tighten
in residential buildings.Mechanical the clamp over the carrying channel.
decouplers are also used in many
types of household items on
pumps, motors, HVAC systems,
washing machinesand high-end
audio equipment.
USING VIBRATION
ISOLATION SYSTEMS
On this project the owner speci-
fied that we use a commercially
available noise control system. We
used resilient channels mounted
with Kinetics wood-framed ceiling
hangers [Model ICW] and IsoMax
resilient sound isolation clips. This
system separates the drywall from
the studs, which helps eliminate
46 www.extremehowto.com
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WHAT'S
THAT
SOUND?
vibrational noise and further reduces the sound
For walls, think paint. transmitted through the walls.
For everything else, think RECLAIM!
CEILING SYSTEM
The Kinetics ICW wood-frame ceiling hangers
secureto wood-frame construction (e.g., joists,
trusses), and have a one-inch deflection spring in
series with a neoprene cup to resiliently support
one or more layers of gypsum board. The bracket
design allows the isolator to be installed on the
joists to optimize ceiling height.
A channel clip and threaded leveling-rod assem-
bly are designed to carry a single piece of 1-1/2-
by-1/2-in. 16-gauge steel carrying channel.Drywall
furring channel is then attached to the carrying
channel 16 inches on center to take the place of
ceiling board strapping.
The end result is a ceiling that is isolated from
the house frame, providing vibration isolation.On
this installation several factors necessitated us to
install the brackets and run our carrying channel
perpendicular to the joists. Either direction will
work with this ceiling system.
According to the manufacturer, the ICW ceiling
withtwo layers of drywall plus 3-1/2-in. fiberglass
batt allows a maximumnatural
RECLAIM is engineered
specifically to help you
transform and customize
ANY indoor/outdoor
surface in less time,
with less effort, for less
money with NO sanding, stripping
or priming. From furniture, cabinets,
and accessories to countertops,vanities,
The ICW hangers can be installed 48 inches apart
backsplashes and moreJust open the
jar and roll on these all in-one products.
frequency of 4.4 Hz under light- one or more layers of drywall can carry a resilient furring channel,
est typical load conditions.the be hung from the furring channels commonly referred to
reason for the 3-1/2 inch insula- using common as Hat track, with one or more
tion is to create an air cavity. construction practices. layers of drywall attached.
the air cavity helpsincrease the installation of the isomax
sound isolation. WALL SYSTEM sound isolation Clips is easy and
the iCW hangers can be For soundproofing the walls, requires two screws each.they
installed 48 inches apart and the isomax clips are designed to can be spaced a maximum of 48
no more than 16 inches from
the perimeters of theroom.
WHAT'S
THAT
SOUND?
On the walls, the resilient
channels were held in place
by isolation clips.
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WHAT'S
THAT
SOUND?
soundproofing they will need Align the IsoMax in a level layout
to close both sets of doors and along the wall and screw them to
add weather-stripping and the face of the studs.
sweeps.
The hat-shaped profile of the
IMPROVEMENT SOUNDS resilient channel fits into the clips.
LIKE A PLAN
Soundproofing products often
come with a Sound Transmission
Class (STC) rating. STC is a meas-
ure of how many decibels of sound
reduction a product provides. The
higher the STC rating, the better.
A change of just 10 STC will result
in a massive improvement.
Whatever you decide, attack
noise using all four principles to
reduce the transmission from
inside and outside your home.
After limiting or eliminating noise
makers, utilize sound-absorbing
materials and decoupling systems
to lessen the effect of noise. EHT
REMOVABLE
Steel Mounting
Frame
Existing
Window
Add a simple
soundproof Magnetic
Tape
Strips
removable
window pane. Acrylic
Window
Steel Mounting
Frame
54 www.extremehowto.com
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REMODELING
SHOW/DECK
EXPO PREVIEW
E
ach year the EHT staff in a protected outdoor activity
attends the Remodeling area beneath the deck that can
SCREENEZE
Installing screen panels just got
Show/Deck Expo to learn be enjoyed even during times of easier for do-it-yourselfers, thanks
about the latest design trends and rainy weather. There is no need for to ScreenEZE. This innovative cap
tool technology available to the an underdeck drainage system as system works great for installing
home-improvement industry. We're the decking forms its own water- fiberglass or specialty screen, and
heading to Chicago, Illinois, this shedding system. The decking's its available in two styles. The
September 30-October 2, and unique brushed finish provides a Base Channel Kit includes a stan-
here's a sneak peek at some of surface that has the look and feel dard extruded channel for straight,
the exhibits that will be on display. of quarter-sawn lumber with natu- flat applications. The Flat Bar Kit
ral color variation in the grain that is designed for arched openings or
DUXXBAK WATER looks like real wood. Superior other custom openings. ScreenEZE
SHEDDING DECKING color retention, strength and dura- can be used for screen panels as
DuxxBak water-shedding deck- bility combine to ensure many large as 10-by-15 feet, and it is
ing by Green Bay Decking is years of outdoor enjoyment.
designed for raised decks and Available in six colors, DuxxBak is
offers everything that you expect ideal for use over walkout base-
in a deck and more. The simple ments or for second-story decks.
but effective interlocking installa- This makes your deck only the
tion method creates its own hid- beginning, as an additional out-
den fastener system that is door living area can be created
secured with trim-head screws. under any raised DuxxBak deck.
The system's ability to shed water Visit GreenBayDecking.com or
from the edge of the deck results booth 2519.
58 www.extremehowto.com
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REMODELING
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EXPO PREVIEW
Deck Fasteners for the concealed
fastener appearance that has
WINBAG SPLITSTOP HIGH
The WinBag is truly a new kind
become so popular among home-
PERFORMANCE SCREWS
of tool. It may look like a doctor's Titan Metal Werks offers the
instrument for checking blood SplitStop High Performance owners. Visit www.splitstop.com
pressure, but it's actually a power- Screws. Titans patented wood or booth 2507.
ful hand-operated inflatable air screw design eliminates splits
cushion made of fiber-reinforced and the need to pre-drill, even in C80 VERTICABLE RAILING
material. It is designed to provide dense hardwoods like ipe. It also Digger Specialties, Inc., also
a maximum pressure of up to 220 diminishes drive-torque, resulting known as DSI, is a manufacturer
lbs. and can be used to replace in less screw breakage, reduced of low-maintenance vinyl and alu-
shims and wedges in a wide vari- user fatigue and longer cordless- minum railing and fencing sys-
ety of applications. It gives the drill battery life. Similar patent- tems.The company has released
user infinite adjusting possibilities pending features enhance the the latest line of Westbury
performance of the non-mush- Aluminum Railingthe C80
rooming Titan III man-made deck- VertiCable. New to the industry,
ing screws, making them excellent the 1/8-in. vertical 316 SS cables
offer virtually unobstructed views,
accompanied by 9/16-in. round
balusters for durability. Cable
tensioners are gone, and no
unsightly fasteners are required.
The VertiCable sections are facto-
ry-assembled and shipped on pal-
lets ready for quick installation.
Level sections are offered in 3-in.
and 42-in. heights, including 4-,
5-, 6- and 8-ft. lengths. The full
for use in dense composite or line of Westbury C Series stan-
capped-stock-cellular deck boards. dard posts, crossover posts, caps,
SplitStop TIII screws are available flairs, and time-saving brackets
in three sizes and five ACQ-rated complement C80 VertiCable.All
colors: Cedar, Grey, Hickory, 12 standard AAMA 2604/PCI A2
Redwood, Dark Brown and architectural-grade colors are
Stainless, too. Collated TIII screws offered with VertiCable. Visit
are also available. Titan also www.diggerspecialties.comor
offers the DeckEase Hidden booth 1125.
60 www.extremehowto.com
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REMODELING
SHOW/DECK
EXPO PREVIEW
SKILSAW 10-1/4"
WORM-DRIVE SAW
The new Skilsaw 10-1/4-in.
worm-drive saw (SPT70WM-22 )
offers the same powerful per-
formance and hardworking
character that has made worm-
drives a jobsite standard. Dubbed
"Sawsquatch", this is the only 10-
1/4-in. worm drive saw designed
to cut 4-by material smoothly and
cleanly in one pass. From fence
posts to framing to ripping or
cross-cutting, the new 10-1/4-in.
and recommended by several version will get the job done with
leading decking manufacturers. fewer and faster cuts. The new
SURE DRIVE DECK
Sure Drive USA has also just model has the largest Dual-Field
FASTENERS
Sure Drive USA manufacturers
a wide variety of deck-fastening introduced a new Fascia Board
solutions. The hidden deck fasten- fastener that requires no pre-
er line includes the Mantis Clip for drilling. Multiple colors are avail-
grooved boards, a favorite with able to match most decking proj-
decking contractors and DIY ects. Stop by booth 2125 right
homeowners that's been voted the next the Deck Clinic or visit
easiest hidden deck fastener to www.suredrive.com.
install. The Eliminator RCS with
Slide attachment is a pneumatic MAZE NAILS
Maze Genuine Double Hot-
dipped galvanized ring-shank
coil roofing nails are 100-percent
made in the USA. The nails are
also approved by Miami-Dade
County to withstand the strong motor, which uses a unique cop-
winds associated with hurricanes. per winding pattern resulting
Both plastic- and wire-collated in increased surface area that
15-deg. nails are designed to fit keeps the motor cooler. A cooler
a wide range of roofing nailers, motor increases the durability
including Bostitch, Hitachi, Senco, of the saw. Its magnesium com-
Max, Fasco, Porter-Cable and ponents decrease the weight
more. Visit www.mazenails.com while increasing durability, and
or Booth 1229. the well-balanced design makes
it easy to handle. The saw
installation tool for installing the
includes a Freud Diablo 40T
Mantis Clips using pneumatically
carbide blade and the Stay True
driven screws to fasten grooved
Guarantee, in which pro users
decking up to 70 percent faster
have 180 days to test out the
than conventional methods.
saw and receive a full refund
The Hidden Link for solid-edge
if not satisfied. Visit
decking is available in two vari-
www.skiltools.com
eties. One offers 1/8-in. deck
or booth 2001.
board spacing while the other
provides a 1/4-in. spacing. The
Hidden Link has been approved
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REMODELING
SHOW/DECK
EXPO PREVIEW
highlights new White Cabinet
Screws for new and remodeled
GRK FASTENERS TYTAN PROFESSIONAL
GRK Fasteners designs its prod-
kitchens. The screws have a
SEALANTS & ADHESIVES
uct line for speed, quality and con- Selena USA offers Tytan
fidence. In terms of speed, the durable white coating that blends Professional foam, sealant and
GRK Zip-Tip and W-Cut threads in with white cabinets, allowing adhesive products for a wide vari-
are specifically designed to bite them to hide in plain sight. They ety of building and remodeling
instantly with less torque for can also be used for other interior applications. The
effortless fastening and no applications such as closet and line includes tradi-
predrilling. This allows for almost shelving systems. Visit grkfasten- tional sealants and
twice as many driven ers.com or booth 2321. adhesives and
screws per battery life, polyurethane foam
especially with larger NYLODECK sealants and adhe-
diameter screws. Lightweight and easy-to-use, sives featuring
Quality products elimi- NyloDeck contains no wood or Smart Foam
nate wasted time, and PVC, giving it strength and dura- Technology. A new
GRKs recessed star- bility superior to that of other line of Tytan High
drive screws prevent decking composites. Made using Yield Adhesives
stripping when used 100 percent recycled carpet fiber, feature specially
with GRK bits. GRK NyloDeck is impervious to mois- formulated collaps-
Fasteners also provide ture, mold, mildew and termites, ing gel (for horizon-
contractors confi- making it the ideal decking prod- tal applications) or
dence, with screws uct. A builders dream, the product semi-collapsing gel
that have been evalu- spans up to 24 inches O.C. and is (for vertical appli-
ated for structural val- available in lengths up to 24 feet. cations) adhesive
ues in compliance with Its patented three-dimensional technology for
IBC and IRC specifica- embossing process creates a high-performance
tions, and Climatek-coated screws beautiful and unique finish to air and moisture
are approved for use in treated each of the available six colors. sealing. The Tytan
lumber. At this years Remodeling Visit www.nylodeck.com or Professional prod-
and Deck Expo, GRK Fasteners booth 1511. ucts save time
and money while creating more
energy-efficient residential and
commercial buildings. Visit
tytan.com or booth 426.
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REMODELING
SHOW/DECK
EXPO PREVIEW
MURO AUTO FEED
SCREW-DRIVING
TECHNOLOGY
Muro, the originators of Auto
Feed screw-driving technology,
have been building tools and
collating screws for 25 years.
Muro tools professionally drive
collated screws in lengths from
air sealing/insulating projects.Use appearance, environmental and 3/4 to 4 inches long and have
three sizes to air-seal touchups to construction benefits of real wood. been designed to simplify most
rim joists, wall cavities and crawl- It's backed by a limited warranty, fastening applications while also
spaces. It dries in 60 seconds to the Good Housekeeping Seal, improving job quality. Users work
reduce energy loss.The company's is certified by the NAHB Home while standing up, so there's no
all-weather gel-foam construction Innovation Research Lab, and has
adhesives yield 10 times the cov- recieved the Ecospecifier Global
erage of caulk adhesives for use Environmental Verified Product
with drywall, wood assemblies certification. BARamine is an
and glued floor systems.Visit ingredient added to Wolmanized
touch-n-foam.com or booth 329. wood treatment. This new high-
powered copper azole improves
WOLMANIZED protection against common fungi,
OUTDOOR WOOD resists certain aggressive copper-
Now with BARamine, tolerant fungi, and penetrates
Wolmanized Residential Outdoor better for added protection. Visit
Wood is real wood with all of the wolmanized.com or booth 2405.
66 www.extremehowto.com
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REMODELING
SHOW/DECK
EXPO PREVIEW
products and PermaBase cement-
board products. These products
are all made in the USA, naturally
fire-resistant, GreenGuard-certi-
fied for indoor air quality, and
are as easy to install and finish
as standard drywall. Visit
AskForPurple.com or
booth 713.
NAILBOSS
Celebrating more than 150
years of quality manufacturing,
Mayhew Tools will exhibit the
NailBoss deconstruction tool
for all restoration and recycling
projects. It makes quick, safe
work of removing nails, screws or
staples up to 1/4 inch in diameter
while minimizing damage to the
wood. Lightweight,
powerful and easy to
season, your family may come use, the NailBoss is
home toting cross-country skis, ideal for professionals
TIMBERTECH IN
throw off wet raincoats, or bang and DIY'ers alike,
ASHWOOD COLOR
TimberTech offers a new, warm
gray color called Ashwood for its football gear against the wall. The and is
Legacy Collection of deck boards. average buyer stays in a home for available
The subtle, earthy and aged look 13 years, which is long enough in pneumatic and
of Ashwood mimics the look of for kids, pets and the rough-and- handheld versions.
hand-hewn lumber with a richness tumble of everyday life to scuff, Visit mayhew.com
that makes it nearly indistinguish- scratch and dent even the best of or booth 2129.
able from tropical hardwoods. walls. National Gypsum's Purple
New Ashwood joins the ageless high-performance products provide
options of Mocha, Pecan, and
Tigerwood. The Legacy Collection
is the only line of capped com-
posite decking to offer a hand-
scraped interior flooring look for
outdoor living spaces. The Legacy
Collection delivers strong aesthet-
ics, along with scratch, stain and
fade resistance, and the product
line is backed by a 25-year fade
and stain warranty. Visit
www.timbertech.com or
booth 1411. unparalleled resistance to mois-
ture, mold, mildew, scratches and
FASTER, THINNER FLOOR-
dents, and can even reduce the
WARMING INSTALLATION
Floor warming systems have
noise heard between rooms. The
NATIONAL GYPSUM
become a popular way to make
Purple family of products includes
PURPLE PRODUCTS
No matter how careful you are, tiled floors even more desirable.
an active family can take its toll on XP, Hi-Abuse XP, Hi-Impact XP, The frequent fluctuations in tem-
the interior of a house, especially SoundBreak XP drywall products, perature, however, create greater
on the walls. Depending on the select ProForm drywall finishing movement stresses in the floor
68 www.extremehowto.com
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REMODELING
SHOW/DECK
EXPO PREVIEW
on top of the uncoupling mat
with no clips or fasteners. The
installer has complete flexibility
on where the cables are placed
so every installation is customized
to suit the exact requirements of
the room. Because they are held
securely within the DITRA-Heat
mat, there is no need to use
self-leveling compounds to encap-
sulate the heating cables. Once
the cables are in place, the floor
is ready for tiling. The end result
is a faster, flatter, thinner installa-
tion. The system is available in
and increase the need for an is the first electric floor-warming 120V and 240V versions with
effective uncoupling system. Most system that directly incorporates a programmable or non-pro-
existing installation methods essential uncoupling technology to grammable digital thermostat.
require two separate systems provide heated floors that are not Visit www.schluter.com or
a floor-warming system and an susceptible to cracking. The heat- booth 701.
uncoupling system. DITRA-Heat ing cables easily snap into place EHT
1. RENEWABILITY.
Wood is a naturally renewable building product. In maintaining managed forests, the forest industry plants more
trees than are harvested each year. This means that wood, as a renewable resource, will be around for generation
after generation.
2. TRUE GREEN.
The USDA recently recognized wood as a true "green" material in green building design, because of its environmen-
tal benefits. Ecolife Stabilized Weather-Resistant Wood was also the first decking product of any kind to receive Green
Certified Product recognition by the NAHB Home Innovation Research Labs as a NGBS Green Certified Product for
Resource Efficiency.
3. BEAUTY.
Many composite decking products have embossed surfaces to look like real wood. But guess what? Its not real
wood. Theres only one product that offers those pretty whirls, grains and knotsreal wood. Whether it be stained,
painted or left natural, the beauty of real wood is hard to mimic.
4. APPEARANCE.
Composite decking may fade and scratch. Treated wood on the other hand, can be refinished and look new again.
Wood decking can regain its original look with effective refinishingeven after years of frequent useprovided there is
the right attention to detail and care.
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REMODELING
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EXPO PREVIEW
10 REASONS TO CHOOSE REAL WOOD DECKING
5. Easy to usE.
treated wood requires no special tools, no special skills
or special safety requirements. It's also easy to cut and easy
to installcant get much simpler than that. Replacing sur-
face-mounted deck boards is easy, compared to replacing
interlocked pieces or deck boards with hidden fastener sys-
tems. If one of those boards needs replacing; you may have
to remove many. additionally, wood decking can span longer
spaces than composites, and if you're going to resurface your
deck, check to make sure you don't need to spend more and
install additional joists to support composite decking.
6. affoRdablE.
Composite decking will cost three to five times more than
treated wood decking. Remodeling magazine's annual Cost
vs. Value report for projects states that wood decking retains
more value than composite decking, and a leading consumer
product evaluation report lists wood decking as a best buy.
7. EaRth fRIEndly.
Most composite decking products use finite resources
oil, gas, petroleumin their production cycles, and when
these elements are gone, theyre gone. trees, however, are
planted and grow every year, creating healthier forests than
we had 100 years ago. so which product is better for the
environment?
8. PERfoRManCE.
simple maintenance is all thats required to preserve treated wood, but also note that all treated wood is not the
same. Ecolife stabilized Weather-Resistant Woodis an innovative wood-stabilizing preservative system that protects
the natural beauty of above-ground exterior wood from the harmful effects of weathering, termite attack and decay.
Ecolifes built-in water repellency is pressure-treated throughout the wood, making the structural framing of every deck
or wooden deck surface more stable. Ecolife has up to 50 percent less surface cracking and checking as compared to
ordinary treated wood.
For more information about treated wood, visit www.treatedwood.com or stop by booth 1928.
72 www.extremehowto.com
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DOUBLE-
DOOR Replace an
overhead
door with
GARAGE pre-hung
double panels.
CONVERSION
T
By Matt Weber
NON-LOAD-BEARING FRAMING
It's important to note that we framed this door as a nonload-bearing wall.
Most exterior doors require a load-bearing header installed directly above
the jamb. Headers are structural framing members made from doubled 2x
lumber that bridge the rough opening of a door or window to distribute the
overhead weight that would otherwise fall on the missing studs. The size of
the header depends on the span of the opening and whether or not it is a
load-bearing wall.
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DOUBLE-
DOOR
GARAGE
CONVERSION
The goal of this project: Replace the overhead garage door with a double
door so the interior can be remodeled as a family room.
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DOUBLE-
DOOR
GARAGE
CONVERSION
to easily make accurate measure- requiring shims or trim-boards for the door into the rough opening.
ments and layout marks to build adjustment. When framing around Building around the door also
the surrounding frame. a door, though, you can construct enables you to eliminate the out-
Sometimes when installing a the frame with as tight a surround of-square framing errors associat-
replacement door the jamb is as you wantjust leave enough ed with the house settling (or poor
a little too small for the opening, fudge room to allow maneuvering carpentry). Always make sure to
build the rough opening plumb,
square and true for doors and
windows, ensuring no studs are
bowed.
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DOUBLE-
DOOR
GARAGE
CONVERSION
it into position and then make
adjustments.
Refer to the manufacturer's
instructions for specific steps to
install your door, because meth-
ods may vary among models. In
general you should center the
jamb in the door frame, then
drive one 10d finish nail or 3-
inch screw through the mid-
point of each hinge jamb into
the framing studs. The nails or
screws are used to hold the
door in place while you plumb
and square the jamb, using
shims if necessary. Place the
shims at the hinge locations
between the jamb and the
studs. Use shims in other loca-
tions as needed to square the
opening. Check for square by
measuring the diagonals of the Install studs cut to fit between the Make sure the studs are installed
jamb in an X pattern (corner to sill and top plate, framing the square, plumb and true and that the
corner) to confirm they match. sides of the rough opening. boards are straight and not bowed.
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DOUBLE-
DOOR
GARAGE
CONVERSION
On double doors, it's important sure not to bow the sides of the
to make sure the door panels are door jamb.
even across the top and bottom After checking to make sure the
and that the reveal between them door opens and closes properly,
is even. continue fastening the jamb to
Pre-hung doors often include the frame with 10d finish nails or
long screws that insert into the predrilled 3-inch screws.
open holes of the door's hinge(s)
once the door is in final position. FINISHING TOUCHES
When driving the screws, make As with any new door installa-
tion, the edges and air gaps
should be insulated and sealed
with spray foam and caulk.
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DOUBLE-
DOOR
GARAGE
CONVERSION
sealant line around the door matching paint. Two decorative
that is capable of expanding outdoor wall fixtures wired into
and contracting. the new wall gave the new double
For this project, we finished the doors a finishing touch that great-
exterior wall with cement siding, ly added to the curb appeal of
trim boards and a new coat of the home. EHT
Short cripple studs fit between the header and top plate. Doubled wall
studs frame each side of the door jamb. The wall is then insulated with
fiberglass batts.
84 www.extremehowto.com
ReclaimFP_Layout 1 7/13/15 6:48 PM Page 85
www.reclaimbeyondpaint.com
BEFORE
AFTER
ProjectNextoutdoorWoodEDIT_Layout 1 7/13/15 6:18 PM Page 86
PROJECT NEXT
W
er chemically into one large sheet-
like substance, which achieves a
By Matt Weber
harder finish and is less likely to
hether its pressure-treat- penetrating stain. These water- develop an amber color tone.
ed, cedar, cypress, red- repellent preservatives include a Examine the products label for
wood or even a high-end mildewcide, and some products clues to the coatings quality,
exotic hardwood, the right care contain ultraviolet light absorbers looking for any reference to non-
and maintenance will protect exte- that protect from sun exposure. yellowing properties.
rior wood and keep it in good Available in both oil- and water- Water-based finishes are gener-
shape for years. Staining and seal- based formulations, the resins ally heralded for their ease of use.
ing outdoor wood is among the penetrate wood pores to provide Compared to oil-based formulas,
best ways to protect it from the pigment and block out the damag- theyre easier to clean up, have a
elements. ing effect of weather while allow- lower odor and are often less
ing the natural woodgrain and expensive. However, most water-
texture to shine through. based coatings require more coats
and still dont last as long as their
KNOW YOUR COATINGS
The most common outdoor The second category is a film-
wood coating is an exterior-grade forming sealant that bonds to the oil-based or alkyd counterparts,
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PROJECT NEXT
WEATHERED WOOD
When wood is exposed to the
sunlight the ultraviolet rays can
damage the wood fibers over
time, causing the surface to turn
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gray. The most direct way to renew ly show through the new stain,
the appearance is to sand or pres- leaving blotchy spots in the finish.
sure-wash the surface. However, Film-forming stains must be
sanding can be very difficult and completely removed before apply-
time-consuming, and pressure- ing a penetrating stain. However, if
washing can remove the gray but you plan to stick with the same
cause the surface to fuzz or splin- color and type of stain (and your
ter, posing a touch hazard for deck is in decent condition) then
areas such as deck surfaces you can probably get by with a
where people may walk barefoot. thorough cleaning and a fresh
When using a power-washer, limit maintenance coat. As always, refer
your pressure to no more than to the manufacturers recommen-
1,000 or 1,200 PSI. dations for best practices.
Some individual board may be If there is a buildup of old stains
heavily weathered. Replace them on the deck, then you
completely, clean the existing may need to remove it with some-
boards, then stain them all to thing stronger than an oxygen
match. bleach cleaner. Stain strippers
are more caustic, but they remove
WOOD WITH OLD STAIN most weathered stains in a single
In general its best to remove application. Small, stubborn spots
old stain before applying new of stain can then be removed with
stain, especially if changing prod- a hand sander once the deck has
ucts or colors. Old stain will usual- dried.
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PROJECT NEXT
APPLICATION
Always thoroughly mix the stain
to evenly blend the solids and
ensure a consistent color tone
throughout the project.
For both horizontal and vertical
structures, brushing is the best
method for stain/sealer applica-
tion because the bristles push the
product evenly into the woodgrain
to increase absorption. Using a
sprayer or roller can apply the
stain more quickly, but both of
these methods leave much of the
stain on the surface without ade-
quate penetration into the pores.
This superficial product can wear
away unevenly, so you should still
back-brush it into the woodgrain
for the most consistent appear-
ance and best protection. EHT
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EverythingAuto_Layout 1 7/13/15 6:12 PM Page 92
EVERYTHING AUTO
M
By Larry Walton
ention Subarus STI to Whats missing is that classic expect this Subie version to live
auto enthusiasts and the "Subaru rumble," because the up to the Corsa standard for
reaction is often the same: stock exhaust is a bit too tame. sound engineering and quality
Thats a fun car to drive. Iconic This calls for an aftermarket build.
rally images of this car tearing up exhaust to improve performance The numbers this stock STI
stages in international competi- and to get that classic Subie produced on a dynometer were
tions fuel the imagination of Subie exhaust note. Enter Corsas definitely in line with other stock
enthusiasts, but owning one is not excellent cat-back upgrade for STIs from this generation tested
just a dream for many, because a the STI. on the same dyno.
reasonable price makes the WRX I noticed from the comments
STI one of the best values in a per- PERFORMANCE I heard at the garage that the
formance car. EXHAUST SYSTEM exhaust arrived in better-than-
The turbo-charged STI features Every Corsa Performance usual packing materials. Some
solid low-end torque and plenty of Exhaust System weve tested exhaust systems are simply thrown
top-end kick with the turbo has provided a solid blend of into a box and arrive pretty beat
spooled up. It also has upgraded performance, great exhaust up. The Corsa system was well
brakes and good quality suspen- note under acceleration, and protected, and components were
sion right off the showroom floor. droneless cruising sound. We kept separate in foam.
92 ExtremeHowTo.com
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EVERYTHING AUTO
Tim got an extra set of hands to With the rear end of the res-
Before doing any wrenching, we help support the mufflers as he onator section supported, Tim
strapped the STI on the AWD removed the last exhaust hanger. lifted the front end into place
Dynojet at Garage 808 for some while inserting the flange gasket
baseline numbers. This is the best that came with the Corsa kit.
way to find out if a performance
upgrade produces results. Under
these controlled conditions, its
pretty easy to see the numbers,
especially for clients viewing the
read-outs of the flat screen in
808s comfy dyno observation
room.
Removal of the old system was You can really see the differ-
straightforward. After supporting ence in exhaust size with the stock
the pipe, my son Tim removed the exhaust up next to the Corsa
nuts and bolts at the connection System.
between the catalytic converter We had to remove this stock
and the resonator. donut-shaped gasket, which He put the supplied bolts and
He used this specialty tool to did not get used in the Corsa nuts in the flange connection and
disconnect the exhaust hangers installation. hand-tightened them.
94 ExtremeHowTo.com
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EVERYTHING AUTO
We shot some silicone spray Next on was the Y-pipe with the
into the hanger holes before longer section to the passenger
installing each section of exhaust. side.
Tim put the clamp on the axle Tim took the rubber exhaust
pipe (aka S-pipe) before sliding it hangers off the car and installed
onto the resonator outlet and them on the rear muffler assem-
rolling it up into position to align blies before lifting them into
the hanger components. place.
We left the clamps somewhat After getting all of the com-
loose to be tightened and torqued ponents in place and checking
to spec after final alignment and clearances and alignments
clearance checks. (including how much exhaust
96 ExtremeHowTo.com
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EVERYTHING AUTO
98 ExtremeHowTo.com
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