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VISIT DATE INSPECTION AQ2015003_12


Job :
VISIT REPORT
May / 12-16 / 2015 Page 1 of 16
CLIENT : PFF ME P.O. N : 411021651
: Erro
r:
Ref
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Panyu Chu Kong Steel Pipe ce 020 84558888
SUPPLIER Co., Ltd (PCK) CONTACT : Jimmy Zou
sour ext.2872
ce
not
fou
nd :
: Qinghe Road, Shiji Town, Panyu
LOCATION District, Guangzhou City, Ref. N :
Guangdong Province
: Erro
r:
Ref
eren
ce
SUB - SUPPLIER CONTACT :
sour
ce
not
fou
nd :
LOCATION : Ref. N :
PURPOSE OF VISIT: INSPECTION EXPEDITING
MATERIEL DESCRIPTION : Welded pipe BE DRL 10,0mm API 5L Grade X65, submerged-arc longitudinal
welded ,,multi-types

CONCLUSIONS OF THE VISIT : 1. Visual and marking inspection.


2. Dimensional inspection.
3. Documentation review.
The result was acceptable in general. (See below inspection details)

STATUS OF THE ORDER : COMPLETED NOT COMPLETED NEXT VISIT DATE :


PROBLEMS RAISED : NO YES Ref. VISIT DETAILS :
CONFIRMED DELIVERY DATE : YES NO NEXT DELIVERY DATE :
NON-CONFORMANCE : NO YES IMPROVEMENT YES
DETECTED REPORT

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
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VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 2 of 16
IF YES CORRECTIVE ACTION : NO YES NO

MATERIAL ACCEPTANCE NOTE PUNCH LIST


MINUTES OF MEETING
F
INSPECTION
P
IT1 Reference documents IT4 Dimensional IT7 Tests
0
IT2 Material / Identification IT5 Welding IT8 Certification / Documentation
2
IT3 Visual IT6 Non destructive testing IT9 Remarks
0
EXPEDITING
1
SR1 Engineering doc. Status SR3 Fabrication / Planning SR5 Certification / Data Book
0
SR2 Procurement SR4 Tests / Planning SR6 Remarks
0
ENCLOSURES
Inspection Documents Packing list Insp.& Examination Check List
Tests and Inspection reports Manufacturing Inspection Plan
REPORT DATE : May 17, 2015 THE INSPECTOR : Zhu Jie
SHEET : 1 / 16 CHECKED BY : Lorraine Huang
VISIT DETAILS
Attendees:

Name Company Title


Mr Zhang PCK Inspector
Mr Fang PCK QC
Zhu Jie AQASIA Inspector

SCOPE OF INSPECTION:

1. visual/dimensional inspection on the pipes


2. marking check
3. 100% reviewed relevant documentations and MTCs.

IT1 - REFERENCE DOCUMENTS/ STATUS OF DOCUMENTATION:

a. Documents received from the coordinator along with assignment.


Document Used Doc Number Rev Contractor approval code
Purchase order AE/411021651/AS
MPS PCK-MPS-RY-15002 00
ITP PCK-ITP-RY-15002 00

Note: Revisions of documents used by supplier shall be checked and indicated if different.

b. Documents received from supplier.


Document Used Doc Number Rev Contractor approval code
Calibration certificates
AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited
Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 3 of 16

Note: Revisions of documents used by supplier shall be checked and indicated if different.

c. Status of NCR/CR (Non-conformance report / Concession request)


N/A

IT2 - MATERIAL / IDENTIFICATION:

As per product list from the supplier for purchase order . AE/411021651/AS during this visit:

Item Description QTY Delivery QTY


Welded pipe BE DRL 32" 10,0mm API 5L Grade
082 600 m 650.51m/55pcs
X65, submerged-arc longitudinal welded ,
Welded pipe BE DRL 26" 10,0mm API 5L Grade
083 120 m Not issued
X65, submerged-arc longitudinal welded ,
085 Welded pipe BE DRL 22" 10,0mm API 5L Grade
500 m 545.95m/46pcs
X65, submerged-arc longitudinal welded ,
087 Welded pipe BE DRL 18" 10,0mm API 5L Grade
500m Not issued
X65, submerged-arc longitudinal welded ,
088 Welded pipe BE DRL 16" 10,0mm API 5L Grade
2000m 2041.16m/172pcs
X65, submerged-arc longitudinal welded ,

Note : for items 083,087, please see IT 9 REMARKS.

IT3. VISUAL INSPECTION


The inspector performed visual inspection by 10%. As pipes are stored in the open, rusts
were found on the inside walls and bevels.
The inspector checked marking o by 10%, marking on inside wall are clean, but additional
markings as per P.O. requests, were not found, PCK have printed water proof stickers to
correct this situation, but the stickers were not attached to pipes during this visit.

IT4. DIMENSIONAL INSPECTION


All gauges used were verified to be valid prior to dimensional inspection.
The inspector performed dimensional inspection as by 10%for items 083, 087, there pipes
length less than 11.5m, but those shorter pipes were stored bottom layer, the inspector can
check those pipes.
Length check of item 082, 085,088 are acceptable.
Wall thickness, OD, out of roundness, these check of item 082,083, 085,087 are acceptable.
AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited
Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 4 of 16

IT5 WELDING INSPECTION:

N/A

IT6 - NON DESTRUCTIVE TESTING:

N/A

IT7. TESTS

N/A

IT8 - CERTIFICATION / DOCUMENTATION:


3.1 certificates, and relevant documents were reviewed and signed during this visit, related content is
in accordance with the requirements of standard and client, please see attachments for details.
Note : PCK did not issued 3.1 cert of item 083, 087.
IT9 - REMARKS:

1,PCK informed the inspector, for item 083,087 , 3 pcs and 4pcs, length less than 11.50m,
PCK is waiting for clients confirmation, and didt issue 3.1 cert.
2,PCK printed water-proof stickers according to P.O. request, but the stickers were not
attached to pipes during this visit,they confirmed this work will be completed ASAP.

10. ATTACHED PHOTOGRAPHS

Pipe end protector

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 5 of 16

Pipe end protector

Marking check

Marking check

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 6 of 16

Marking check

Visual inspection and Marking check

Marking check

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 7 of 16

Visual inspection

Visual inspection

Visual inspection

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 8 of 16

Visual inspection

Visual inspection

Visual inspection

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 9 of 16

Visual inspection

Visual inspection

Dimensional check

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 10 of 16

Dimensional check

Dimensional check

Dimensional check

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 11 of 16

Dimensional check

Dimensional check

Dimensional check

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 12 of 16

Dimensional check

Dimensional check

Bevel check

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 13 of 16

Bevel check

Wall thickness

Wall thickness

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 14 of 16

Wall thickness

Dimensional check

Dimensional check

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 15 of 16

Dimensional check

Dimensional check

Marking sticker

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823
/ /
VISIT DATE INSPECTION AQ2015003_12
Job :
VISIT REPORT
May / 12-16 / 2015 Page 16 of 16

Marking sticker

The Inspector: Zhu Jie Checked and endorsed by: Lorraine Huang

AQASIA (Shanghai) Mechanical Engineering Consulting Company Limited


Add.: Room 2805, Jiahui International Plaza, No. 325, Tian Yue Qiao Road, Shanghai 200030, PRC.
Tel: +86-21-33632813 Fax: +86-21-33632823