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Actas de las XXXVI Jornadas de Automtica, 2 - 4 de septiembre de 2015.

Bilbao
ISBN 978-84-15914-12-9 2015 Comit Espaol de Automtica de la IFAC (CEA-IFAC) 473

Hover Flight Helicopter Modelling and Vibrations Analysis

Salvador Castillo-Rivera
The School of Engineering and Mathematical Sciences. The City University London. United Kingdom,
email: Salvador.Castillo-Rivera.1@city.ac.uk

M. Tomas-Rodriguez
The School of Engineering and Mathematical Sciences. The City University London. United Kingdom,
email: Maria.Tomas-Rodriguez.1@city.ac.uk

Abstract excessive vibration. Vibrations frequencies are either


equal to the rotors frequencies or multiple of them.
In this work, different modelling aspects of helicopter The rotors frequencies are a function of the angular
aerodynamics are discussed. The helicopter model is speeds at which they rotate [5].
on Sikorsky configuration, main rotor in
perpendicular combination with a tail rotor. The Vibrations affect ride comfort, adds to the fatigue of
rotors are articulated and their blades are rigid. The pilots, crew, and passengers and increases
main rotor implementation takes into account flap, maintenance time and cost. High vibration levels
lag and feather degrees of freedom for each of the experienced by a helicopter could in many cases pose
equispaced blades as well as their dynamic a limitation to the vehicles forward speed and
couplings. The model was built by using VehicleSim, manoeuvring capabilities. In addition to this,
software specialized in modelling mechanical vibrations affect the helicopter handling qualities,
systems composed by rigid bodies. Appearing contribute to the fatigue of structural components,
vibrations due to the rotating behaviour of the rotors reduce the reliability of on board electronic
are studied in here. This work presents an equipment, and influence the precision of equipment
aerodynamic model that allows to simulate hover such as cameras, measure devices, etc. [7], [11].
flight. The aerodynamic model has been built up
using blade element theory. The aerodynamic load The reduction of helicopter vibrations has
creates vibrations on the helicopter and these are traditionally been a difficult task to achieve.
analyzed on the fuselage by using short time Fourier Vibrations should be analysed and study in order to
transform processing to study the vibrations identify their main frequencies. This information can
spectrum. The results of the simulations are be used to design vibration control methods for
presented and compared to existing mechanical helicopters [8].
vibrations generated by a dynamic model developed
by the authors as well as existing theory in the The structure of the article is as follows: in sections 2
specialist literature. and 3, the aspects of the dynamic helicopter model
are considered. Section 4 describes VehicleSim
environment, used to implement the model of the
Keywords: Vibrations, helicopter, dynamics, helicopter. In section 5, a hover aerodynamic model
aerodynamics. is provided. Vibrations analysis on the fuselage, as a
consequence of the aerodynamic and dynamic loads
are given in Section 6. Section 7 contains the
1 INTRODUCTION conclusions of the article.

Helicopter vibration is common a problem which 2 DYNAMIC MODEL


involves complex interactions between the inertial,
structural loads and aerodynamic loads. The major The helicopter under study is on Sikorsky
source of vibrations in helicopters is the main rotor, configuration i.e., main rotor in perpendicular
whereas in fixed-wing aircraft, the vibrations are combination with a tail rotor. Both systems are
mostly originated by the engines or are caused by mounted on the fuselage. The helicopter model
atmospheric turbulences. In aircraft's design, consists of fuselage, main rotor and tail rotor, both
vibrations have remained one of the major problems articulated. The main rotor consists of four equally
affecting helicopter development for years. In fact, spaced blades joined to a central hub and the tail
the maximum speed and manoeuvring capabilities for rotor consists of two equally spaced blades joined to
most of the modern helicopters are limited by a secondary hub. The blades are rigid in both rotors.
Actas de las XXXVI Jornadas de Automtica, 2 - 4 de septiembre de 2015. Bilbao
ISBN 978-84-15914-12-9 2015 Comit Espaol de Automtica de la IFAC (CEA-IFAC) 474

The helicopter has six degrees of freedom: three decreased. Because all blades are acting
translations along the (X, Y, Z) axes and three simultaneously in this case, or collectively, this is
rotations around the same axes. The model presented known as collective feather and allows the rotorcraft
in this paper is based in previous works developed by to rise/fall vertically. Additionally to this control, for
the authors (see [2], [3], [4], [10], [14]). achieving forward, backward and sideways flight, a
different additional change of feather is required. The
2.1 FUSELAGE feather on each individual blade is increased at the
same selected point on its circular pathway. This is
The fuselage is the rotorcraft's main body section that known as cyclic feather or cyclic control. Blade
holds crew and passengers, amongst other. Its feather control is achieved through linkage of the
degrees of freedom are the lateral and longitudinal blade to a swashplate.
translation in the horizontal plane X-Y axis, vertical
translation (Z axis) and rotation about these same 2.3 TAIL ROTOR
axes corresponding to yaw, pitch and roll.
The tail rotor is mounted in perpendicular to the main
2.2 MAIN ROTOR rotor. It counteracts the torque and the yaw motion
that the main rotor disc naturally produces. In
The role of the main rotor is to support the aircraft's accordance to Newton's third law of action and
weight, as it generates the lift force. It allows to keep reaction, the fuselage tends to rotate on the opposite
the helicopter suspended in the air and provides the direction to the main rotor's blades as a reaction of
control that allows to follow a prescribed trajectory the torque that appears (see Figure 1).
in the various spatial directions by changing altitude
and executing turns. It transfers prevailingly
aerodynamic forces and moments from the rotating
blades to the non-rotating frame (fuselage). The
blades are kept in uniform rotational motion
(rotational speed ), by a shaft torque from the
engine. A common design solution adopted in the
development of the helicopter is to use hinges at the
blades roots that allow free motion of the blade
normal to and in the plane of the disc. The most
common of these hinges is the flap hinge which
allows the blade to flap, this is, to move in a plane
containing the blade and the shaft, of the disc plane,
about either the actual flap hinge or in some other
cases, the flap hinge is substituted by a region of
structural flexibility at the root of the blade. The flap
hinge is more frequently designed to be a short
distance from the centre line. This is termed an
"offset" (eR), and it offers the designer a number of Figure 1: Tail rotor counteracting the torque induced
important advantages. by the main rotor rotation.
A blade which is free to flap, experiences large This torque must be counteracted and/or controlled
Coriolis moments in the plane of rotation and a before any type of flight is possible. Two anti-torque
further hinge (called lag) is provided to relieve these pedals allow the pilot to compensate for torque
moments. This degree of freedom produces blade variance by providing a means of changing pitch
motion on the same plane as the disc. In presence of (angle of attack) of the tail rotor blades. This
aerodynamic loads this degree of freedom generates provides heading and directional control in hover and
the blades drag force. at low airspeeds. Driven by the main rotor at a
constant ratio, the tail rotor produces thrust in a
A blade can also feather around an axis parallel to the horizontal plane opposite to torque reaction
blade span. Blade feather motions are necessary to developed by the main rotor. Since the main rotor
control the aerodynamic lift developed and, in torque varies during flight when power changes are
forward motion of the helicopter, to allow the made, it is necessary to vary the thrust of the tail
advancing blade to have a lower angle of incidence rotor. A significant part of the engine power is
than the retreating blade and thereby to balance the required to drive the tail rotor, especially during
lift across the craft. In order to be able to climb up, operations when maximum power is used. Any
the feather angle needs to be increased. On the other change in engine power output produces a change in
hand, in order to descend, the blade's feather angle is the torque effect.
Actas de las XXXVI Jornadas de Automtica, 2 - 4 de septiembre de 2015. Bilbao
ISBN 978-84-15914-12-9 2015 Comit Espaol de Automtica de la IFAC (CEA-IFAC) 475

3 VEHICLESIM AS MODELLING Table 1: Parameters values.


TOOL
Parameters Symbol Value
Helicopter Mass mh 2064 (kg)
VehicleSim is a multibody modelling software. It has
Blade one mass mbl1 31.06 (kg)
been used over a wide range of mechanical dynamic
studies, mainly in connection to vehicle dynamics Blade two mass mbl2 31.26 (kg)
[13] and it has provided the basis for commercial Blade three mass mbl3 29.96 (kg)
simulation codes such as TruckSim, CarSim and Blade four mass mbl4 31.16 (kg)
BikeSim [6]. The syntactic rules of VehicleSim are Spring flap hinge kfj 46772 (Nm/rad)
straightforward. The output from VehicleSim can Spring lag hinge klj 314938(Nm/rad)
take one of several forms: (a) a rich text format file Damping lag hinge dlj 349.58(Nms/rad)
containing the symbolic equations of motion of the Main Rotor Speed 44.4 (rad/s)
system described; (b) a C language simulation
program with appropriate data files containing
parameter values and simulation run control 5 AERODYNAMIC MODEL IN
parameters or (c) linear state space equations in a
HOVER
MATLAB Mfile format that contains symbolic
statespace A, B, C, D matrices that can be used for
linear analysis. Once the model has been built, it 5.1 AIR DENSITY
becomes independent of VehicleSim and can be
executed at any time. For every flight condition, the air density changes
with the height (h), for the lower atmosphere where
helicopters fly below 6000 m, the standard value of
4 PROGRAM STRUCTURE air density can be approximated as:
VehicleSim Lisp is used to develop the multibody
system code that represents a helicopter system. The
multibody system is subdivided into its constituent
bodies for the purpose of writing the VehicleSim
where h is expressed in meters and o is 1.225 kg/m3
code. The bodies are arranged as a parent-child
relationship. The first body is the inertial frame and it (air density at sea level) [9].
has the fuselage as its only child. The fuselage is
located at the origin of the inertial coordinates system 5.2 INDUCED HOVER SPEED
and it is the parent of both the main and tail rotors.
The main rotor rotates around its vertical axis, Z axis. In hovering flight, the induced velocity can be
The main rotor is the parent of the flap hinge that obtained as vi = vio, vio is the hover induced velocity,
rotates around the corresponding X axis, the lag which can be considered constant in hover, the
hinge is the child of the flap hinge. The lag hinge traction force, T, becomes equal to the disc loading
rotates around the Z axis. The feather hinge is the (weight of the helicopter), see Figure 2 [9]:
child of the lag hinge. The feather hinge rotates
around the Y axis. Finally, the blade is added to the
program structure as the child of the feather hinge.
The tail rotor is built up following this same parent-
child structure.

4.1 DYNAMIC MODEL DESCRIPTION

The parameters used for the dynamic simulation


carried out in this work are shown in table 1 ([14]).
For the purpose of dynamical modelling only, the
action of external forces not considered, for example:
gravity. The system can be considered in the vacuum.
An unbalance of masses is considered on the main
and the tail rotors blades in order to simulate a source
of vibrations in the helicopter with an amplitude to be
detected in the spectrum. On the other hand, in order
to simulate the engine effects on each rotor, the main
and tail rotors angular speeds are modelled using PID Figure 2: Main forces acting on a helicopter in hover
controllers. flight.
Actas de las XXXVI Jornadas de Automtica, 2 - 4 de septiembre de 2015. Bilbao
ISBN 978-84-15914-12-9 2015 Comit Espaol de Automtica de la IFAC (CEA-IFAC) 476

5.3 BLADE ELEMENT ANALYSIS IN HOVER


FLIGHT

Blade element theory forms the basis of most modern


analyses in helicopter rotor aerodynamics as it
estimates the radial and azimuthal distributions of
blade aerodynamic forces (and moments). In addition
to this, the rotor performance can be obtained by
integrating the sectional airloads at each blade's
elements over the length of the blade and averaging
the result over a rotor revolution [9].
Figure 4: Velocity components UT and Up.
Figure 3 is a plan view of the rotor disc, viewed from
above. The blade radius is R and the tip speed is
If the feather angle at the blade element is , then the
given by R. An elementary blade section is
aerodynamic or effective angle of attack is:
considered at radius y, of chord length c and
spanwise width dy.

The resultant incremental lift, dL, and drag dD per


unit span on a blade element are:

where is the air density, Cl and Cd are the lift and


drag coefficients, c is the local blade chord. The lift
dL and drag dD act perpendicular and parallel
respectively to the resultant flow velocity.

Figure 3: Main rotor disc viewed from above.


5.4 THRUST COEFFICIENT
The velocity components on the blade's section are
shown in Figure 4. The flow seen by the section has The thrust coefficient approximation for hover flight
velocity components y in the disc plane and (vi + can be written as:
Vc) (vi is the induced velocity and Vc is the upward
velocity) perpendicular to it [12].

The resultant local flow velocity at any blade element


at a radial distance y from the rotational axis has an
is the feather angle, a is the lift slope, = vih/R,
out of plane component Up = (vi +Vc) normal to the
vih is the induced hover velocity, R is the rotor radius
rotor plane as a result of climb and induced inflow
and is the solidity factor which for a constant blade
and an in plane component UT = y parallel to the
chord is given by:
rotor due to blade rotation, relative to the disc plane.
The resultant velocity at the blade element is
therefore the composition of both [9]:

N is the number of main rotor blades and c is the


blade chord [12].
The blades feather angle , is imposed by the pilot's
collective control input. The angle between the flow
direction and the plane of rotation, known as the 6 VIBRATIONS ANALYSIS
inflow angle , is therefore [12]:
The analysis of the vibration modes on a helicopter is
a difficult task due to the complexity of the structure,
Actas de las XXXVI Jornadas de Automtica, 2 - 4 de septiembre de 2015. Bilbao
ISBN 978-84-15914-12-9 2015 Comit Espaol de Automtica de la IFAC (CEA-IFAC) 477

but reasonable accuracy is achievable with modern


techniques.

This work is carried out by estimating the vibrations


appearing in hover flight when the aerodynamical
model has been implemented as well as a comparison
to dynamic vibrations generated under the excitation
conditions described previously. In order to develop
the proposed analysis, it is necessary to follow the
next steps: a) detection of vibration signals on the
fuselage as a consequence of the hover aerodynamic
load and with unbalance of masses, separately b)
analysis of the spectrogram for identification of the
detected vibrations.
Figure 5: Vibrations on the fuselage's X axis for
6.1 VIBRATIONS IN HOVER FLIGHT hover flight.

In here, the vibrations appearing on the fuselage's


axes X (roll) and Y (pitch) during hover flight are
studied. Only two axes are analysed as these are
enough to validate the expected behaviour. It is
known that vibrations are generally low in hover
flight [7]. The aerodynamic model satisfies the
following structural characteristics: the flap and lag
degrees of freedom do not have springs fitted
although the lag maintains a damper. In addition to
this, it does not exist an unbalance of masses on the
main and tail rotors.

There is a consequence of the use of a rotating frame Figure 6: Fuselage's X axis spectrogram in hover
of reference that affects vibration frequencies created flight conditions.
in the rotor and transmitted to the fuselage. The
frequencies generated in the rotor may contain the Similar analysis is carried out for the oscillations
rotational frequency of the rotor and the external appearing on the fuselage's Y axis (see Figure 7).
perturbation frequency [15]. The three predominant frequencies of these
vibrations appear in the spectrogram in Figure 8.
In order to analyze the vibrations appearing on the These are approximately 7.6 Hz which are caused by
fuselage, the Short Time Fourier Transform (STFT) the main rotor blades flap, the second frequency is
is used. approximately 15.2 Hz, this value is twice the main
rotor flap frequency and the third frequency is around
A hover flight simulation is done; the simulations are 37.1 Hz, it is associated to the tail rotor flap motion.
carried out for 50 seconds, although the results
plotted in figures 5, 7, 9 and 11 show the first 5
seconds only, for clarity of the view. The height is h
= 250 m and the main rotor's collective feather angle
is 0.175 rad and tail rotor's collective feather angle is
also 0.175 rad. Figure 5, shows the fuselage's
oscillations (vibrations) on the X axis during hover
flight for 5 seconds. Figure 6, shows the
corresponding spectrogram obtained for this
simulation. Various predominant frequencies which
come from the main rotor loads (approximately 7.6
Hz) can be seen, this is the flap frequency. There is a
second predominant frequency (approximately 15.2
Hz) this is twice the flap frequency and a third
predominant frequency is found at around 37.1 Hz,
this frequency coincides with the tail rotor blades
flap frequency. Figure 7: Vibrations on the fuselage's Y axis for
hover flight.
Actas de las XXXVI Jornadas de Automtica, 2 - 4 de septiembre de 2015. Bilbao
ISBN 978-84-15914-12-9 2015 Comit Espaol de Automtica de la IFAC (CEA-IFAC) 478

presented in this case), the oscillation on the


fuselage's X axis shows two predominant frequencies
which are originated at the main rotor (7 Hz
approximately) and at the tail rotor, in this case, the
value is around of 37 Hz.

Figure 8: Fuselage's Y axis spectrogram in hover


flight.

6.2 DYNAMIC VIBRATIONS

In this section, the vibrations when both flap and lag


modes are coupled will be studied when the main and Figure 10: Fuselage vibrations spectrogram on the X
tail rotor have a constant angular speed. In this case, axis for mbl1 = 31.06 kg, mbl2 = 31.26 kg, mbl3 =
the vibrations are introduced in the model by 29.96 kg and mbl4 = 31.16 kg and on the tail rotor
unbalance of masses in both rotors; the mass of the they are; mbltl1 = 6.212 kg and mbltl2 = 6.222 kg.
blades on the main rotor are mbl1 = 31.06 kg, mbl2 =
31.26 kg, mbl3 = 29.96 kg and mbl4 = 31.16 kg and Similar analysis can be carried out for the
on the tail rotor they are; mbltl1 = 6.212 kg and spectrogram of frequencies in fuselages Y axis (see
mbltl2 = 6.222 kg. The collective and cyclic feather figures 11 and 12). Two predominant frequencies
angles are zero in the main rotor. appear, these vibrations are originated at the main
and tail rotors', similarly to the X axis.
The tail rotor flap dynamics are modelled as a
Fourier series: tl=ao - a1 cos(t) -b1 sin(t) where ao
= 0.01 rad, a1 = 0.01 rad and b1 = 0.01 rad are the
corresponding coefficients, and the collective angle is
0.01 rad. The main rotor angular speed is constant at
44.4 rad/s. Figure 9, shows the fuselage's oscillations
(vibrations) around the X axis under the previous
conditions.

Figure 11: Y axis fuselage vibrations for mbl1 =


31.06 kg, mbl2 = 31.26 kg, mbl3 = 29.96 kg and mbl4
= 31.16 kg and on the tail rotor they are; mbltl1 =
6.212 kg and mbltl2 = 6.222 kg.

A comparison can be carried out for the vibrations


presented in these sections. Clearly, the aerodynamic
Figure 9: X axis fuselage vibrations for mbl1 = 31.06 load is a source of vibrations on the helicopter's
kg, mbl2 = 31.26 kg, mbl3 = 29.96 kg and mbl4 = fuselage. The obtained spectrograms for hover flight
31.16 kg and on the tail rotor they are; mbltl1 = 6.212 agree with theoretical predictions: a) there is an
kg and mbltl2 = 6.222 kg. important source of helicopter vibrations, the
aerodynamics forces [7], b) the aerodynamic loads on
From the spectrogram of frequencies shown in Figure a helicopter rotor blade vary considerably as it moves
10 (the window length is reduced in order to check around the rotor disc. These loads arise from the
the noise and other additional frequencies are not aerodynamic forces on the rotor blades, together with
Actas de las XXXVI Jornadas de Automtica, 2 - 4 de septiembre de 2015. Bilbao
ISBN 978-84-15914-12-9 2015 Comit Espaol de Automtica de la IFAC (CEA-IFAC) 479

the inertial forces produced by the flap and lag early stage and the authors expect to develop further
motions of the blade [1]. analogies with experimental results in future work.

In summary, a full helicopter model has been


modelled using VehicleSim. Spectrograms analysis
on the fuselages roll and pitch axes captured the
appearing vibrations as a consequence of the
aerodynamic load in hover flight, these results have
been compared to dynamic vibrations obtained with
identical helicopter model under the action of
unbalance of masses on the rotors. As a result of this,
the vibrations in hover have been shown to satisfy the
predicted behaviour.

References

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29.96 kg and mbl4 = 31.16 kg and on the tail rotor Butterworth-Heinemann.
they are; mbltl1 = 6.212 kg and mbltl2 = 6.222 kg.
[2] Castillo-Rivera, S. (2014) Advanced Modelling
of Helicopter Nonlinear Dynamics and
7 CONCLUSIONS Aerodynamics. PhD Thesis. School of Engineering
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Actas de las XXXVI Jornadas de Automtica, 2 - 4 de septiembre de 2015. Bilbao
ISBN 978-84-15914-12-9 2015 Comit Espaol de Automtica de la IFAC (CEA-IFAC) 480

[10] Marichal, G.,N., Tomas-Rodriguez, M., Lopez,


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