Beruflich Dokumente
Kultur Dokumente
SANGARY PERIYASAMY
REGISTRATION NO. : 60465050
This Training Report Submitted for the Course ECW 3290 - Specific Training 1
Nawala,
Nugegoda.
Approved by,
……………………… ……………………
Managing Director, Training Engineer,
The Office Shop (Pvt) Ltd. Faculty of Engineering Technology,
Kandy. The Open University of Sri Lanka,
Nawala, Nugegoda.
…………………… ……………………
Date Date
PREFACE
The following report describes an overview of the types and outcomes of work undertaken by
myself which formed the industrial training component of the Diploma in Technology
(Electronic and Communication Engineering) programme.
In particular, this report clearly indicates my experiences and observations regarding to the
training. And as well carried out tasks are related to servicing, troubleshooting and repairing
computer peripheralsCONTENTS
APPROVAL FOR THE INDUSTRIAL SPECIFIC TRAINING 1………………… (i)
PREFACE ………………………………………………………………………….. (ii)
ACKNOWLEDGEMENTS ……………………………………………………….. (iii)
CONTENTS ……………………………………………………………………….. (iv)
DETAILS OF THE ORGANIZATION…………………………………………….. (v)
1. COMMON SIMPLE PRECAUTIONS BEFORE STARTING WORK………… (1)
2. PERSONAL COMPUTER (PC)
2.1. PRECAUTIONS ………………………………………………………….. (2)
2.2. THINGS NEEDED FOR ASSEMBLE A PC …………………………….. (2)
2.3. ASSEMBLING PROCEDURES………………………………………….. (3)
2.4. PC TROUBLESHOOTING……………………………………………….. (6)
3. THERMAL FAX MACHINE
3.1. MAIN PARTS OF A FAX MACHINE, THEIR FUNCTIONS…………… (8)
3.2. FAX MACHINE TROUBLE SHOOTING………………………………… (9)
4. PRINTERS
4.1. INKJET PRINTERS
4.1.1. MAIN PARTS OF AN INKJET PRINTER ………………………… (11)
4.2. LASER PRINTER
4.2.1. MAIN PARTS OF A LASER PRINTER …………………………… (13)
4.2.2. WORKING MECHANISM ………………………………………… (13)
4.3. PRINTING A TEST PAGE………………………………………………... (14)
5. MOUSE
5.1. SERVICING A MOUSE…………………………………………………… (15)
6. UPS (UNINTERRUPTIBLE POWER SUPPLY)
6.1. WORKING MECHANISM………………………………………………. (17)
6.2. UPS BATTERY…………………………………………………………… (17)
6.3. COMMON UPS SPECIFICATIONS ……………………………………... (18)
7. ATX POWER SUPPLY ………………………………………………………… (20)
7.1. STANDARD OUTPUT ATX VOLTAGES ………………………………. (21)
7.2. INSIDE OF AN ATX POWER SUPPLY………………………………… (21)
7.3. ATX POWER SUPPLY TROUBLESHOOTING………………………… (22)
8. CONCLUSION …………………………………………………………………. (23)
9. REFERENCES ………………………………………………………………….. (24)
The required industrial training was completed at one company over a period of 15 weeks.
The details of the company where this work was performed are listed below:
This organization locates in the heart of the Kandy city. The Office Shop is John Keels Office
Automation (JKOA)’s authorized dealer and dealer for other office automation products such
as computers and accessories, printers, scanners, UPS, fax machines, etc.. And they provide
services/ repairs and spare parts as well.
The organization has about 15 staffs for a variety of functions according to its requirements.
And also it has several divisions such as accounts, management, technical etc.
All services/repairs were carried out in the Technical Division of the company.
1. COMMON SIMPLE PRECAUTIONS BEFORE STARTING WORK
At the training spot, I was advise to follow these steps for safety of myself, others and
electronic components.
2.1. PRECAUTIONS
Before Starting the actual assembly of the PC System, the following precautions helped me to
avoid any accident during the assembly process:
While the motherboard has to be fitted at a fixed place inside the PC cabinet, the
locations of add-on cards and the drivers within the drivers’ bay of the cabinet can be
changed within certain limits. But it is better to place them far away from each other.
The motherboard should remain in its original anti static cover until required for
installation. The person taking it out should wear an anti static wrist strap that is
properly grounded. Similar handling precaution is also required for cards.
Be sure to handle all the components with great care. If a small thing like a screw is
dropped on the MB, it can damage the delicate circuitry, representing the Main Board
useless.
Once the board is temporarily in place, observed which screw holes in the case line up with
the holes in the motherboard. These are where I need to place risers. And removed the
motherboard and insert the risers in the appropriate screw holes (pic 2).
Step 3: Installing the CPU
I then placed the motherboard flat on top of the anti-static bag it came in and ensured that the
lever on the CPU-socket is open. Holding the CPU gently on sides with thumb and fingers,
lower it into the socket, ensuring that the arrow on the CPU matches the arrow indented into
the socket (see pic 4). After correctly seated the CPU in the socket, lower the
lever until it locks.
Step 9: Connecting other peripherals, Power cables and Powering the System
Then I plugged the data cable of the monitor to the display card. It will be marked on the
back of the cabinet. Connect Keyboard, Speakers, and Mouse to the back of the cabinet in the
correct places.
After all these connections, I connected the power cable of the Monitor to its place. Then
plug in the power cable into its jack.
Finally plug in the power cord and switched the power supply switch to the on position and
pressed the power button. Everything is connected as it should be, all system fans started
spinning, I heard a single beep, and after about 2-5 seconds the computer started to boot.
2.4. PC TROUBLESHOOTING
On the training period, I have found many PCs with various types of troubles while I have
solved most of the hardware problems as well. Below given are the problems I faced and how
I overcome from them.
1. PC showed wrong date and time every time I started it. The changes I made in the
CMOS settings are not saved.
o The CMOS battery weakened/failed.
2. After pressing the power button, system turned on, heard long beep sounds but didn’t
boot up.
o Assumed trouble in the RAM, removed it from the slot and cleaned the slot
with a soft brush and erased the pins of the RAM as well.
3. When starting the PC, following message displayed on the black screen; ‘System
error, Replace and strike any key when ready’
o Problem was hard disk/ loose connection in the IDE/SATA cable of the hard
disk.
4. System turned on, gave a sequence of quick beeps, didn’t boot up:
o I checked that video card is correctly seated in its AGP or PCI slot. The AGP
slot especially can be unforgiving of a card that is a tiny bit out of position.
5. After turned on a PC, it made a loud noise
The power supply fan is failing and needs replacement. In most cases, the
o
entire power supply must be replaced.
6. Nothing happens when I turn on the PC but I do hear the fan running.
o The power supply may have failed and needs to be replaced.
o The power supply may not be properly connected to the motherboard.
o The RAM is not properly installed or has failed.
o The motherboard may have failed.
o The CPU is not properly installed or has failed.
7. The PC randomly shuts itself off
o The power supply could be overheating, check that the fan is working.
o The power supply could be failing.
8. The PC randomly shuts itself off
o The power supply could be overheating, check that the fan is working.
o The power supply could be failing.
o The CPU may be overheating, check the CPU fan.
THERMAL FAX MACHINE
On the training period I learned to use a fax machine and its mechanisms. I have sent and
received faxes. At the training place they have only repaired/service ‘BROTHER’ modeled
thermal fax machines. These faxes use thermal paper roll to fax documents.
Before repairing/servicing a fax machine, I took a test print. If the test print is clear then no
matter with the machine otherwise it need a service.
1. Test print had black vertical lines on it.
o Problem in scanner. I cleaned the scanner and the white bar with isopropyl alcohol
(surgical spirit) .
2. Test print was in poor quality.
o It sounds that the problem occurred in thermal unit i.e.the thermal paper didn’t heat
well. I cleaned the hermal unit and the black bar fine with surgical spirit and lint free
cloth (see pic 11)
And then I pulled up the tab on the left side of the print head unit to open the print head
cover(pic 13), removed the jammed paper if there is any left. Then closed the print head and
cut off the wrinkled portion of paper.
4. ‘Check document’ message displayed on the LCD display.
o I checked the ADF unit and folded the metal strips found on either sides a little and
wiped the unit with spirit and lint free cloth.
Note: if document stuck in the machine, pull the documents toward the front of the fax
machine, in the same direction they were feeding.(see pic 14)
If any errors regarding to LCD display,then should check the LCD circuit, control circuitry
of the NCU board and the cable connects both theLCD circuit and NCU board.
4.PRINTERS
I basically studied two types of printers; laser printer and inkjet printer.
1) Print head – The central part of an inkjet printer, the print head contains a series of nozzles
that are used to spray drops of ink. (see pic 15)
2) Ink cartridges – Ink cartridges come in various combinations, such as separate black and
color cartridges, color and black in a single cartridge or even a cartridge for each ink color.
(see pic16)
3) Print head stepper motor – A stepper motor moves the print head assembly (print head and
ink cartridges) back and forward across the paper. (see pic 17)
4) Belt – A belt is used to attach the print head assembly to the stepper motor. (see pic 18)
Stabilizer bar
5) Stabilizer bar – The print head assembly uses a stabilizer bar to ensure that movement is
accurate and controlled. (see pic 18)6) Paper tray/feeder –Inkjet printers have a tray that you
load the paper into.
7) Rollers – A set of rollers pull the paper in from the tray or feeder and move forward the
paper when the print head assembly is ready for another pass. (see pic 19)
8) Paper feed stepper motor - This 19 stepper motor power the rollers to move the paper in
the exact increment needed to ensure a continuous image is printed.
10) Control circuitry - A small but complicated amount of circuitry is built into the printer to
control all the mechanical features of operation, as well as decode the information sent to the
printer from the computer. (see pic 20)
Every time installed/repaired a printer, I took a test page for most printers:
5.MOUSE
It may sounds crazy that my first experience with a mouse was held on this training period. I
got to know the mechanisms of mouse and what simple problems can be occurred and the
simplest cleaning methods. And I thought to include this topic also as well as the others.
5.1. SERVICING A MOUSE
The main goal of any mouse is to translate the motion of our hand into signals that the
computer can use. If a mouse fails to work properly/ stuck always it means that the particular
mouse need a service. I serviced a mouse while studying its working mechanisms.
1) Took the ball out by rotating the external plastic lock according to the direction shown in
the picture below
3) These rollers too covered with dirt frequently. And this results the mouse to stick. For that
reason I cleaned the rollers fine with surgical spirit.
4) And then I cleaned the disks well with a soft brush and cleaned the sensors with spirit as
well.
On either side of the disk there is an infrared LED and an infrared sensor. The holes in the
disk break the beam of light coming from the LED so that the infrared sensor sees pulses of
light. The rate of the pulsing is directly related to the speed of the mouse and the distance it
travels.
An on-board processor chip reads the pulses from the infrared sensors and turns them into
binary data that the computer can understand. The chip sends the binary data to the computer
through the mouse's cord. (see above pictures)
5) Finally, I reassembled the mouse and connected it to a PC. It worked better than earlier.
At the training spot, very few amounts of UPSs came for repair; most of them had warranty
and rest of the UPSs only needed to replace batteries and fuses. Therefore I hereby indicate
what I have studied at the training spot.
A UPS, also known as a battery back-up, provides emergency power and, line regulation as
well to connected equipment by supplying power from a separate source when utility power
is not available. A UPS can be used to provide uninterrupted power to equipment, typically
for 5–15 minutes until a secondary power supply can be turned on/utility power
restored/equipment safely shut down.
pic 28
Metal Frame
Nominal Voltage
Capacity 7.2 Ah
12V
Generally, a UPS will not discharge its battery 100%, because taking a battery down to the
fully-discharged state dramatically reduces its life.
When first plug in a new UPS, it will take several hours before the battery is charged. Until
the battery is full, the UPS will probably function fine on line power, but we will be subject
to problems if the power goes out.
Lead-acid batteries are potentially hazardous, even sealed ones. Respect these cautions when
handling batteries:
Never subject a battery to an avoidable physical shock. They should not be beat or
dropped, as damage and leakage may result.
Lead-acid batteries must be properly recycled due to the hazardous chemicals they
contain. Do not dispose of batteries in the household trash.
Never dispose of any battery in a fire; it could explode.
Short-circuiting a battery by connecting its two terminals directly together with no
load, can cause it to overheat and explode. Always use rubber-handled tools when
working with batteries.
1) Physical Specifications:
Dimensions: Height, width and depth. Check to make sure the unit will fit where you
want it to go.
Weight: Some larger units are very heavy and may require two people to move.
Number and Type of holders: How many and what kind of output holders are
provided to power loads.
Color
2) Environmental Specifications:
Operating Temperature Range: UPSs generate heat and cannot be run in a room with
insufficient cooling.
Storage Temperature Range: Pay attention especially to the bottom end of the range.
Batteries can freeze and be ruined if subjected to excessive cold.
Boost Charge Interval: How often the battery will need to be recharged if the unit is
put into storage.
3) Input Specifications:
Input Voltage: Nominal and actual allowable range specifications.
Nominal Frequency: Generally either 50 or 60 Hz. Some models will automatically
handle either.
Input Connection: The type of plug the power cord uses; very important for larger
units.
4) Output Specifications:
Output Voltage: Nominal and actual range specifications will be provided.
Output Waveform Type: Whether the unit produces a sine, square, or modified square
output waveform.
Transfer Time: An important specification: the typical and/or maximum values for the
time required for the UPS to switch from line to battery power. For a true online UPS
this will be zero. For standby units it will normally be a few milliseconds.
Filtering, Suppression and Regulation Specifications: Details on the hardware within
the UPS used to clean up the power line when the unit is running on AC power.
5) Battery Specifications:
Battery Type: The type of battery and whether it is user-replaceable.
Battery Capacity: Battery capacity in Ah.
Typical Battery Life: Number of years the battery is expected to last, on average, in
average use.
Typical Run Time at Full Load: If the unit powers a load with a VA rating equal to its
maximum load, the expected number of minutes of run time.
Typical Run Time at Half Load: If the unit powers a load with a VA rating of half its
maximum load, the expected number of minutes of run time.
Typical Recharge Time: How many hours it takes to fully charge a discharged battery
from line power.
Battery Expansion: What sort of expansion features the UPS has, and if so, how they
work.
The ATX power supply is responsible for converting standard household AC power to DC
within the power supply that a computer can use. The power supply is responsible for
powering every device in the computer.
The power supply plays an important role in the following areas of the system:
Stability: A high quality power supply will provide years of stable power for the PC.
A poor quality or overloaded power supply will cause all sorts of malfunctions like
system crashes, hard disks develop bad sectors, or software bugs to appear, problems
which can be very difficult to trace back to the power supply.
Cooling: The power supply contains the main fan that controls the flow of air through
the PC case.
Energy Efficiency: Newer PC power supplies work with the computer's components
and software to reduce the amount of power they consume when at rest.
Expandability: The capacity of the power supply is one factor that will determine the
ability to add new drives to the system, or upgrade to a more powerful motherboard or
processor.
PCs use switching power supplies. It uses a transistor switch and a closed feedback loop to
produce DC output that is properly regulated regardless of the load on it, with only the
amount of AC power required to draw the DC load being taken from the utility.
DC
AC Input Output
Here are the details on the various voltages provided by today's power supplies:
-12 V: This voltage is used on some types of serial port circuits, whose amplifier
circuits require both -12V and +12V.
0 V: The ground of the PC's electrical system. The ground signals provided by the
power supply are used to complete circuits with the other voltages.
+3.3 V: The newest voltage level provided by modern power supplies, it was
introduced with the ATX form factor. Originally, the lowest regular voltage provided
by the power supply was +5 V, which was used to provide power to the CPU,
memory, and everything else on the motherboard. So now the power supply provides
+3.3 V directly. It is used to run most new CPUs, as well as some types of system
memory, AGP video cards, and other circuits.
+5 V: On older form factor systems, this is the voltage used to run the motherboard,
the CPU and the vast majority of other components in the system.
+12 V: This voltage is used primarily to power disk drive motors. It is also used by
fans and other types of cooling devices. It is in most cases not used by the
motherboard in a modern PC but is passed on to the system bus slots for any cards
that might need it.
1) The simplest way of testing a power supply. I learned this technique while repairing a PC.
-Removed all components connected to the power supply.
- Gave power to it.
- Short circuited 14th and 15th pins of its main ATX power socket (see pic 33).
- Heard the power supply’s fan rotating i.e. the power supply is in good condition.
pic 33
2) Before repairing an ATX power supply, it is safe discharging the large filter capacitors by
shorting the capacitors ends with a screw driver. The reason is, in a working power supply,
the main filter capacitors have resistors to drain their charge relatively quickly but in a failed
power supply, resistors can be also failing and the capacitors won’t discharge quickly.
3) Sometimes only the fuse is blown. Check its connectivity and replace.
4) Check the voltage between pin 3 and pin 9 of the main connector (see pic 33). This should
be +5V. Otherwise, check the voltage on the mains side.
5) AC pins of the mains rectifier should show the mains AC voltage (230v). If not, check the
main rectifier components.
6) If the voltage is jumping around, the large filter capacitors are also suspected.
7) Filter capacitors are in series. Therefore the midpoint should be at half of primary voltage.
If not, the mains rectifier/ filter capacitors/ parallel resistors may be defective.
8. CONCLUSION
The opportunity to work with The Office Shop provided the chance to experience a variety of
types of maintenance activities inside the office, as well as the opportunity to work my way
up from being an assistant to having a larger role as a technician. Many thanks are extended
to the Office Shop (Pvt) Ltd for allowing me to undertake my industrial training with them,
and to then use the details of the procedures I was involved in for inclusion in this report.
Training 1 was the ideal job for an undergraduate to be assigned. It allowed me to take a
larger role in terms of the execution of the process, as well as basic correspondence and, of
course, client communications. This training was accomplished very smoothly and provided
great experience to me as an apprentice technician. Furthermore, as far as my career goes,
this type of instruction is fundamental to continue within a business. It is a common type of
task that opens the doors for progress into the next stage, as I was sure.
The most significant part of my industrial training is that I was able to experience a variety of
work, all of which are typical of the jobs I will be undertaking in my career. The fact that I
was able to take part in the office, without simply being an office assistant, was extremely
advantageous in terms of my professional development.
9. REFERENCES
WEB SITES
http://www.fonerbooks.com/pcrepair.htm
http://www.howstuffworks.com
http://www.PCGuide.com
http://www.en.wikipedia.org
http://www.acmehowto.com
http://www.geocities.com
http://www.computerhopes.com
BOOKS
APPENDIX- A (SPECIFICATIONS)
1) THERMAL FAX MACHINE
(BROTHER -236)
Type Desktop facsimile transceiver
Compatibility ITU-T Group 3
Coding System Modified Huffman (MH)
Modem Speed 9600/7200/4800/2400; Automatic Fallback
Original Input Width 5.8 inches to 8.5 inches (148 mm to 216 mm)
Scan/Printi Width 8.2 inches (208 mm)
Paper Roll Size: Width8.5 inches (216 mm)
Length 164 feet (50 m) with standard thermal paper 98 feet (30 m) with Therma PLUS paper
Diameter Limited to 2.76 inches (70 mm)
Printer type Line Thermal
Gray Scale 64 levels (Dithered)
Display LCD, 16 characters
Polling Types Standard, Delayed, Secure
Contrast Control Automatic/Light/Dark (manual setting)
Resolution • Horizontal 203 dot/inch (8 dot/mm)
• Vertical Standard—98 line/inch (3.85 line/mm) Fine, Photo—196 line/inch
(7.7 line/mm) Superfine, Photo (copy)—392 line/inch (15.4 line/mm)
Memory Capacity 512 KB (up to 20 pages)
One Touch Dial 4
Speed Dial 100 stations (FAX-236)
Automatic Redial 3 times at 5 minute intervals
Speaker Type Monitor (FAX-235, FAX-236)
Communication Source Public switched telephone network
Operating Environment 41 - 95° F (5° - 35°C)
Power Source 220~240V AC 50/60Hz
Power Consumption Standby: Fewer than 3.5 watts — Peak: fewer than 110 watts
Dimensions 11.8 x 9.4 x 5.4 (inches)/ 299 x 240 x 137 (mm)
Weight 6.4 lb / 2.9 kg
3) PRINTER
A. LASER
Characteristic Description
Print speed Up to 10 pages-per-minute
Paper input bin capacity Tray 1: 100 sheets of 20 lb Bond (80 g/m2) paper, or 10 envelopes Tray
2/3: 250 sheets of 20 lb Bond (80 g/m2) paper
Media Sizes Tray 1: minimum (custom) 76 by 127 mm (3 by 5 inches) maximum
(custom) 216 by 356 mm (8.5 by 14 inches)
HP LaserJet 2100m and 2100tn printers: Two DIMM slots are available
for 4, 8, or 16 MB RAM DIMMs (for a maximum of 40 MB).
Print resolution 1200 dpi for the best print quality 600 dpi for complex graphics or faster
output
Duty cycle Up to 15,000 pages per month
B. INKJET
Printer
Inkjet Technology HP Thermal Inkjet
Ink Palette (Colors) 4-ink - Cyan, magenta, yellow, black
Media Handling
Media Type Cards, Labels, Envelopes, Photo paper, Plain paper, Transparencies,
Iron-on transfers
Min Media Size (Custom) 3 in x 5 in
Duty Cycle
Monthly Duty Cycle 750 pages
Power
Power Device Power adapter - External
Voltage Required AC 120/230 V
Power Consumption Operational 16 Watt
Power Consumption Stand by / Sleep 3 Watt
4)UPS
APPENDIX –B (FLOWCHARTS)
1)
2)