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Dis Edition 2015

MINISTRY OF EDUCATION MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

COURSE INFORMATION

PROGRAM : MECHATRONIC TECHNOLOGY (ROBOTIC)

COURSE NAME : PNEUMATIC SYSTEM (SISTEM PNEUMATIK)

COURSE CODE : MMR3033

YEAR / SEMESTER : 2 SEMESTER 3

CREDIT UNIT : 3.0

CONTACT HOUR : FACE TO FACE : 5.0 HOURS / WEEK

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

PREREQUISITE : -

CORE REQUISITE : -

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COURSE OUTCOMES:

At the end of the course, the students should be able to:-

Identify the pneumatic components according to ISO 1219-2 (Pneumatic). (C1) (C4) (A1) (P1)
Construct pneumatic circuit diagramaccording to the specification.(C3) (C6) (P3) (P5) (P7)
Comply pneumaticsystemsbased on according to ISO 1219-2 (Pneumatic).(A2)
Compose pneumaticpower supply systemsaccording to ISO 1219-2 (Pneumatic).(C6) (P7)

COURSE DESCRIPTION :

This course provides the student with knowledge and skills of pneumatic circuit diagram, relay, sensor, fuse, solenoid valve , system leakage
and assemble components by using mechanical tools and measurement tools & equipment so that the components is function as specification
requirements according standard operating procedure. Its also covers verify pneumatic system, set up pneumatic system and trouble shoot
pneumatic failure in accordance to Standard Operating Procedure.

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CONTENT AND LEARNING STANDARDS

PROGRAM : MECHATRONIC TECHNOLOGY (ROBOTIC)

COURSE NAME : PNEUMATIC SYSTEM (SISTEM PNEUMATIK)

COURSE CODE : MMR3033

CONTACT HOURS CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

25 HOURS 1. PERFORM 1.1 Descripe of 1.1.1 Define the difference between pneumatic and
(5 WEEKS) PNEUMATIC pneumatic and hydraulic system according to ISO 1219-2
SYSTEM system (Pneumatic),ISO 9461 (Hydaulics).
(C2) (A2) (A5)
1.1.2 Identify the symbol according to ISO 1219-2
(Pneumatic).

1.1.3 Identify the type of pneumatic components according


to ISO 1219-2 (Pneumatic).

1.1.4 State the usage of components according to ISO


1219-2 (Pneumatic).
1.2 Interpret pneumatic
circuit diagram
1.2.1 Interpret pneumatic circuit diagram according to the
specification.

1.2.2 Identify pneumatic components and its use according


to the specification.

1.2.3 Build pneumaticcircuit according to the specification.

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1.3 Construct pneumatic


systems
1.3.1 Demonstrate the functions between pneumatic
components according to ISO 1219-2 (Pneumatic)..

1.3.2 Determine layout for pneumatic systems according to


ISO 1219-2 (Pneumatic)..

1.3.3 Assamble pneumatic system according to ISO 1219-2


(Pneumatic)..

1.3.4 Create standard operating procedure for pneumatic


systems according to ISO 1219-2 (Pneumatic)..

1.3.5 Comply standard operating procedure according to


ISO 1219-2 (Pneumatic)..

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CONTENT AND LEARNING STANDARDS

PROGRAM : MECHATRONIC TECHNOLOGY (ROBOTIC)

COURSE NAME : PNEUMATIC SYSTEM (SISTEM PNEUMATIK)

COURSE CODE : MMR3033

CONTACT HOURS CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA

25 HOURS 2. MAINTAIN 2.1 Change pneumatic 2.1.1 Explain type of pneumatic components according to
(5 WEEKS) PNEUMATIC components basic pneumaticprinciple.
SYSTEM
(A5)
2.1.2 Identify the construction and functions of its
components according to manual.

2.1.3 Identify type of pneumatic components according to


its applications.

2.1.4 Testpneumatic components by using tools, checklist


according to ISO 1219-2 (Pneumatic).

2.1.5 Replace pneumatic components according to manual


instructions and SOPs.
2.1.6 Assembling new components correctly according to
manual instructions.
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2.1.7 Apply safety procedures according to safety


requirement.

2.2 Test pneumatic


system

2.2.1 Interpret pneumatic circuit diagram according to the


specification.

2.2.2 Identify pneumatic system components according to


ISO 1219-2 (Pneumatic).

2.2.3 Interpret pneumatic circuit diagram according to


standard specification.

2.2.4 Identify the symbols used in a pneumatic according to


circuit diagram.

2.2.5 Construct layout for pneumatic systems according to


specfication

2.2.6 Plan pneumatic system assembling according to ISO


1219-2 (pneumatic)

2.2.7 Create standard operating procedure for pneumatic


systems according to ISO 1219-2 (Pneumatic).

2.2.8 Apply standard operating procedure according to ISO


1219-2 (pneumatic).

2.2.9 Check the condition of each components in the


pneumatic system operation according to ISO 1219-2
(Pneumatic).
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2.3 Test function of


actuator

2.3.1 Explain thetype of actuator according to basic


principle.

2.3.2 Identify the construction and functions of actuator


according to operation manual.

2.3.3 Identify type of actuator according to its application.

2.3.4 Apply safety procedures according to safety


requirement.

2.3.5 State measuring instrument to use according to


standard specification.

2.3.6 Apply measuring instrument according to standard


specification.

2.3.7 Explain result according to manufacturer testing


manual.

2.3.8 Evaluatethe condition of the actuator according to


standard specifications.
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2.4 Examine pneumatic


system failure.

2.4.1 Identify pneumatic system failure according to


operation manual.

2.4.2 Identify tools for troubleshooting according to


operation manual.

2.4.3 Identify maintenance requirement according to


operation manual.

2.4.4 Determine troubleshooting result and finding into


maintenance check list according to requirement.

2.4.5 Usepersonal protective equipment according to


safetyprocedure.

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CONTENT AND LEARNING STANDARDS

PROGRAM : MECHATRONIC TECHNOLOGY (ROBOTIC)

COURSE NAME : PNEUMATIC SYSTEM (SISTEM PNEUMATIK)

COURSE CODE : MMR3033

CONTACT
CONTENT STANDARD LEARNING STANDARD PERFORMANCE CRITERIA
HOURS

20 HOURS 3. TESTAIRCOMPRESSOR 3.1 Explain the 3.1.1 Test component malfunction according to
(4 WEEKS) ANDMAINTENANCE operation of air standard manual list.
SERVICE compressor.
(A3) 3.1.2 Maintain air compressor using preventive
maintenance schedule and check list
according to manufacturing recommendation.

3.2.1 Identify types of pressure gauges according to


3.2 Test pressure on manual.
pneumatic.
3.2.2 Apply pressure gauges to check pressure
according to operating manual.

3.2.3 State the reading of the pressure and record


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according to measurement.

3.2.4 State the application that use pneumatic


system according to standard.

3.3 Perform Pneumatic 3.3.1 Explain the operation and setting of relief
system service. valve according to pneumatic principle.

3.3.2 Identify dry and dampness pressure


according to manual.

3.3.3 Generate pressure and trace leakage


according to standard testing procedure.

3.3.4 Testcomponent malfunction according to


standard manual list.

3.3.5 Test of pressure and limit setting are to


comply with valve setting manual according to
manual book.

3.3.6 Change filter for air preesure system


according technical manual

3.3.7 Perform emergency shutdown according to


safety procedure.

3.3.8 Define pressure distribution according to


pneumatic circuit diagram.

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3.3.9 Maintain air compressor using preventive


maintenance schedule and check list
according to manufacturing recommendation.

3.4.1 Identify pneumatic components according to


3.4 Examine external ISO 1219-2 (Pneumatic).
leakage on pneumatic.
3.4.2 Explain the function of pneumatic components
according to ISO 1219-2 (Pneumatic).

3.4.3 State the types of pneumatic components


according to ISO 1219-2 (Pneumatic).

3.4.4 Identify the impact of leaks in the pneumatic


system according to manual standard.

3.4.5 Examine the impact of leaking according to


manual standard.

3.4.6 Fix the leaking on the pneumatic system


according to manual standard.

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