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controlling :
1) Pressure :
a) Pressure Gauges For indication only
b) Pressure Transmitters Electronics, for indication as well as
transmission.
c) Pressure switches For alarming and on/off controlling
d) PID controllers For Indication, alarming and controlling.
2) Level :
a) Level Gauges For level indication only
b) Level transmitters Electronics, for indication as well as transmission
c) Level Switches - For alarming and on/off controlling
d) PID controllers For Indication, alarming and controlling.
3) Temperature :
a) RTDs Resistance temperature detectors, PT100
b) Thermocouples J & K types.
c) Temperature gauges For indication only
d) PID controllers For Indication, alarming and controlling
4) Flow :
a) Flow indicator Rotameter, magnetic
b) Flow Transmitter - Electronics, for indication as well as transmission
c) PID controllers For Indication, alarming and controlling
6) Conductivity :
a) Conductivity sensor Sensing purpose
b) Conductivity transmitter - For Indication, alarming and controlling
3) Temperature Calibrator :
By using this we can calibrate /check Temperature gauges, RTDs,
Thermocouples.
7) Manometer :
This is use for Differential pressure and low range pressure and vacuum
instruments.
8) Vacuum Pump :
To create the vacuum for calibration of vacuum gauges & transmitters.
Understanding Specifications
What does all it mean?
When you are looking at a spec sheet for mass flow meters and
mass flow controllers the amount of information presented can be
a little overwhelming. Especially, if you are not familiar with what
all of the terminology means or if you are not sure which of the
specs will have the most impact on what you are trying to
accomplish.
Listed below are some of the more important mass flow meter
and mass flow controller specs and what they mean in plain
english.
Accuracy
Accuracy is a mesurement of how accurately an instrument
performs at different flow ranges
Accuracy is generally measured in one of two ways: percentage of
full scale flow or percentage of reading.
Repeatability
Repeatability measures an instrument's ability to repeat flow
functions accurately.
A unit's repeatability is generally measured by monitoring a flow
instrument's reading at a given flow rate, turning off the flow
allowing instrument to return to zero for a given period of time,
and then resuming the same flow. The instrument's repeatability
is determined by examining the difference between the original
flow reading and the flow reading after the flow has been turned
off and resumed.
Simply, repeatability measures how repeatable an instrument's
reading will be at the same flow rate.
Turndown Ratio
The turndown ratio of a flow instrument, such as a mass flow
meter or MFC, is the ratio of minimum flow to full scale flow.
Simply put, it is the minimum amount of fluid that can be
measured by the device. For example, if a given flow meter or
MFC has a 100:1 turndown ratio the flow meter or MFC is capable
of measuring 1/100 of the full scale flow. So, suppose this flow
meter or MFC has a full scale rating of 100SLPM the flow meter or
MFC will measure down to 1SLPM of flow. It is very important to
remember that a mass flow meter or a mass flow controller has a
rated accuracy based in whole, or in part, on the full scale flow of
the unit. So, even though said flow meter or MFC can flow to
1/100 of it's full scale range you want to make absolutely certain
that the accuracy at those low flow rates meet your requirements.
Warm up time
Warm up time measures the amount of time it takes for an
instrument to become stable for use. Thermal units tend to
have the longest warm up times. Some units can take up to
30 minutes to become stable to within 2%FS. This is an
important specification if you turn your unit off at the end of the
day.
Pressure Drop
Pressure drop describes the loss of pressure as a fluid travels
through a pipe or channel. If you blew into a mile long pipe, it's
unlikely that anything would come out the other end. This is due
to pressure drop. As the fluid flows through the pipe, friction with
the pipe walls and between the fluid particles causes a loss of
pressure. Pressure drop is approximately proportional to the
distance the fluid travels. Every component that a gas comes in
contact with, every fitting, every pipe wall, every bend, etc. there
is pressure drop.
Since pressure drop is a flow killer, you most likely want to make
sure that every component in your system generates as little
pressure drop as possible.
Dead Band
Dead band is defined as an area of a signal range or band where
no action occurs. Put simply, the band where the system is dead.
Dead band as it relates to a pressure switch is the band in
between which the switch trips (the setpoint) and where the
switch resets.
Turndown ratio is often used to compare the span - the range - of flow measurement devices.
Turndown Ratio
where
TR = Turndown Ratio
Maximum and minimum flow is stated within a specified accuracy and repeatability for the
device.
Example - Turndown Ratio for an Orifice Meter
The turndown ratio - TR - for an orifice meter with maximum flow of 12 kg/s and a minimum flow
of 3 kg/s can be calculated as:
This is a typical turndown ratio for a orifice plate. In general a orifice plates has turndown ratio
between 3:1 and 5:1.
Turndown Ratio and Measured Signal
In a flow meter based on the orifice or venturi principle, the differential pressure upstream and
downstream of an obstruction in the flow is used to indicate the flow. According the Bernoulli
Equation the differential pressure increases with the square of flow velocity. A large turndown
ratio will cramp the measurement signal at low flow rate.
The Vortex Flowmeter
f = SV/L
where,
f = the frequency of the vortices
L = the characteristic length of the bluff body
V = the velocity of the flow over the bluff body
S = Strouhal Number and is a constant for a given body shape
In the case of the Tacoma bridge, a wind speed of approximately 40 mph caused
the formation of vortices around the 8-ft.-deep, steel plate girders of the bridge.
This established vortices which were shed, according to the above equation, at
approximately 1 Hz. As the structural oscillations constructively reinforced, the
bridge began oscillating, building up amplitude, until it could no longer hold itself
together.
Another less tragic example of the vortex principle can be seen in the waving
motion of a flag. The flag pole, acting as a bluff body, creates swirling vortices
behind it that give the flag its "flapping" quality in
strong winds.
Generally speaking, in-line vortex meters are available in line sizes ranging from
1/2 to 16". Insertion vortex meters that are installed in the top or sides of a pipe
can be used for even larger pipe sizes. This makes them versatile in a wide variety
of applications (Figure 6).
Applications: Vortex meters have become extremely popular in recent years and
are used in a variety of applications and industries. Below is a summary of some of
the main uses of a vortex meter.
Vortex meters are also used widely in the oil, gas, petrochemical, and pulp & paper
industries.
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E = kBdV
where,
E = the induced voltage between the sensing electrodes
k = a constant
B = the magnetic flux density
d = the distance between electrodes (equivalent to the pipe diameter)
V = the velocity of the fluid
Linear flow through a pipe can be expressed as the volumetric flowrate Q, divided
by the cross-sectional area of the pipe A; therefore one can write
V = Q/A = 4Q/d2
E = (4k/d)BQ
This can be solved for the volumetric flow rate Q, and leads to
Q = (d/4k)E/B
This final equation shows that the volumetric flowrate Q is directly proportional to
the induced voltage, E, between the electrodes.
There are two main methods of producing the magnetic flux density, B, across the
pipe; alternating-current (a.c.) excitation, or pulsed, direct-current (d.c.)
excitation.
However, the development of some induction voltages across both the transformer
coils and the electrodes is undesirable. For induction voltages that are 90 degrees
out of phase with the signal voltage (called quadrature voltages), a phase-sensitive
filtering circuit eliminates the unwanted voltage. Induction voltages that are in
phase with the signal voltage can be eliminated with special zeroing procedures but
this usually requires the fluid flow in the pipe to be fully stopped before zeroing;
this may not be feasible in some applications.
Response time is quicker with a.c. excitation than with d.c. pulse-type units. This
can be an advantage if the process flow changes quickly or contains hard
particulate matter, like sludge, pulp-and-paper stock, mining slurries and polymers.
Hard particulates impinging on the electrodes can generate signals that can be
mistaken for noise as opposed to the actual flow signal. The 60-HZ sampling of the
AC design will work very well in distinguishing between noise and actual flow
signals in these types of applications. Outside of these more specialized cases
however, the d.c.-pulse design is more widely used since it eliminates many of the
above-mentioned induction-voltages altogether.
Obstructionless flow
Virtually no pressure drop
Insensitivity to viscosity, specific gravity, temperature and
pressure (within certain limitations)
Will work with laminar, turbulent, and transitional flows
Can respond well to fast changing flows (for high-frequency d.c.
pulse and a.c.excitation designs only)
Good accuracy (0.5 to 1%)
No moving parts
Can handle slurries and heavy particulates
Lining protectors available for harsh, chemically corrosive, and
abrasive fluids
Inline and insertion designs available to handle pipe sizes from
approximately 1/10" to 96"
Available in a wide variety of communication protocols
Disadvantages: The only main disadvantage of the magmeter is that the fluid
needs to be conductive. Therefore, liquids such as hydrocarbons and de-ionized
water are not viable applications. The minimum required conductivity is normally in
the range of 1-5 microSiemans/cm (mS/cm) but will vary from design to design.
One manufacturer claims a minimum conductivity of 0.008 mS/cm while another
recommends 20 mS/cm. Again, it is advisable to check with particular
manufacturer's requirements.
The only other item to point out is that because this technology utilizes magnetic
and electric fields, the pipe must normally be grounded. There are special
grounding procedures that need to be followed for conductive piping; and for plastic
pipes, special grounding rings must be used. Although this is technically not a
disadvantage, it does add another step to the installation process and failure to
properly ground the pipe can result in fluctuating flow signals.
Water
A variety of industrial effluents
Paper pulp
Mining slurries
Brine
Sludge
Liquid food products
Detergents
Sewage
Corrosive acids
Solid bearing fluids
Electrolytes
Process chemicals
Problem liquids include petroleum products, crude oil, deionized water, and
vegetable/animal fats.
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Table 1: A Comparison of Flowmeter Parameters
Transit-
Attribute Bubble Doppler Vortex Magnetic
Time
Gases Yes Yes1 Yes1 Yes No
1 1
Steam No Yes Yes Yes No
Liquids Yes Yes Yes Yes Yes
Viscous
Yes Yes Yes Yes Yes
liquids2
Corrosive Not
Yes Yes Yes Yes
liquids recommended
Typical 0.75-
2%3 2%4 0.5%4 0.5-1%5
Accuracy 1.5%5
Typical
1%3 0.5%4 0.2%4 0.2%5 0.2%5
Repeatability
Max Vent6 N/A7 N/A7 300 to 600-800
pressure, psi 400
Max temp., 400 to
212 N/A7 N/A7 250-300
F 500
Max pressure 15 to
negligible negligible negligible negligible
drop, psi 20
Typical
turndown 300 to 1 50 to 1 N/A9 20 to 1 20 to 1
ratio8
Average $2,000 to $5,000 to $800 to $2,000 to
$600
cost10 $5,000 $8,000 $2,000 $3,000
1. While specialized Doppler and transit-time meters will work for
gases and steam, they represent a small percentage of all
Doppler and transit-time applications.
2. Upper viscosity limit will vary per manufacturer.
3. % of full-scale.
4. % of velocity.
5. % of flowrate.
6. Outlet must be vented to atmosphere
7. Non-contact device.
8. The turndown ratio is the ratio of maximum flow to minimum
flow, also known as rangeability.
9. Transit-time technology can measure down to zero flow.
10. Cost values vary depending on process temperature and
pressure, accuracy required and approvals needed.
3. What must a community do to have an EMS that meets the ISO 14001
standard?
The ISO 14001 standard requires that a community or organization put in place and
implement a series of practices and procedures that, when taken together, result in
an environmental management system. ISO 14001 is not a technical standard and
as such does not in any way replace technical requirements embodied in statutes or
regulations. It also does not set prescribed standards of performance for
organizations. The major requirements of an EMS under ISO 14001 include:
Identification of all aspects of the community organization's activities, products, and services that
could have a significant impact on the enviromment, including those that are not regulated
Setting peformance objectives and targets for the management system which link back to the three
comitments established in the community or organization's policy (i.e. prevention of pollution,
continual impovement, and compliance)
Implementing the EMS to meet these objectives. This includes activities like training of
employees, establishing work instructions and practices, and establishing the actual metrics by
which the objectives and targets will be measured.
Establishing a program to periodically audit the operation of the EMS
Checking and taking corrective and preventive actions when deviations from the EMS occur,
including periodically evaluating the organization's compliance with applicable regulatory
requirements.
Undertaking periodic reviews of the EMS by top management to ensure its continuing
performance and making adjustements to it, as necessary.
Yes. Because ISO 14001 is essentially a system designed to help communities and
other types of organizations meet their environmental obligations and reduce the
impact of their operations on the environment, it is relevant to all types of
organizations. Counties, municipalities, towns, and townships typically oversee a
number of separate facilities and operations. EMSs can be used as a framework to
help these operations improve their environmental performance and make greater
use of pollution prevention approaches. Use of the standard by counties is not well
established at this point, but some are beginning to use it . For example,
Washtenaw County, Michigan is implementing an EMS based on 14001 for its
Sheriff's Department and participated in an earlier series of demonstration projects
funded by EPA. EPA now wants to expand this approach and work with additional
counties and municipalities.
5. What are some of the potential benefits of an EMS based on ISO 14001?
Yes. The standard is flexible and does not require organizations to necessarily
"retool" their existing activities. The standard establishes a management framework
by which an organizations' impacts on the environment can be systematically
identified and reduced. For example, many organizations, including counties and
municipalities, have active and effective pollution prevention activities underway.
These could be incorporated into the overall EMS under ISO 14001.
7. Why is the U.S. EPA interested in promoting and testing EMSs under ISO
14001?
Like a number of States, EPA believes EMSs, if implemented properly, could serve
as a valuable tool to help organizations improve their environmental peformance,
increase the use of pollution prevention, and improve compliance. However, this
premise needs to be evaluated closely, working with a variey of organizations,
including those in the public sector. EMSs could, in the future, serve as the basis for
providing regulatory flexibility to organizations that successfully implement them.
EPA's Office of Water and Office of Compliance are working with a non-profit
organization with expertise in EMSs and ISO 14001, to provide training and ongoing
technical assistance to counties and municipalities selected to participate in the
demostration projects. Participating organizations are also receiving a variety of
written and electronic materials to assist them as they put place their EMSs, using
ISO 14001 as a baseline. Periodic meetings of the participants will be held to
compare progress, share and discuss problems and issues, and gain greater
understanding of specific parts of the 14001 standard. Between meetings,
participants will receive assistance and advice on-line, through additional written
materials, and through other means as they put their EMS in place.