Controller and Electronic Interface

Jan 23, 2015

Fluid Management Strategic Business Unit

ELECTRONIC INTERFACE
PUMPS

2
1 EXP PUMP

3
 1 INTELLIGENT EXP PUMP

Solenoid End of Stroke

Actuation Sensor

Diaphragm
Leakage Sensor

4
SOLENOID ACTUATION

The Solenoid
actuation acts on
the unbalanced
major valve. The
solenoid is
actuated with its
rated voltage.

5
 One Cycle

24

Voltage
0
0 5 10 15
Seconds

Each solenoid type has a rated switching voltage

12/24/60/120 VDC
22/24/44/48/110/120/220/240 VAC

Switching the solenoid with +24 V makes the pump beat,

switching it back with 0V makes it beat again.
Accomplishing one cycle

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Exercise 1
Binding agent should be pumped between 10 and 70
Liters/min into a tank. Pump Size Max Flow rate (L/min) Displacement per
(inches) Metallic Plastic Cycle (L)
Air pressure available : 6 bar 1/4" - 20 0.072
3/8" - 40 0.083
Back pressure requirement : 2 bar 1/2" 45 54 0.15
3/4" - 55 0.12
Fluid viscosity : 1 cP 1" 200 200 0.87
1 1/2" 465 465 2.34
2" 650 696 5.3
3" 1000 - 10.6

How to accomplish this with an intelligent diaphragm

pump?
What pump size?
At what cycle rate?
How precise is the metering at 10 liters/min? 70 liters/min?
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Pump Size Max Flow rate (L/min) Displacement per
(inches) Metallic Plastic Cycle (L)
1/4" - 20 0.072
3/8" - 40 0.083
1/2" 45 54 0.15
3/4" - 55 0.12
1" 200 200 0.87
1 1/2" 465 465 2.34
2" 650 696 5.3
3" 1000 - 10.6
Flow needed: 10 to 70 L/min
Always oversize pump!
1 EXP Pump:
Displacement rate / cycle = 0.88 liters/cycle

To have 10 liters / min :

10 / 0.88 = 11.3 cycles / min ~ 11 cycles /min
To have 70 liters / min:
70/ 0.88 = 79.5 cycles / min ~ 79 cycles /min

The solenoid should be run at 11 to 79 cycles / min.

8
Exercise 2
Binding agent should be pumped between 2 and 10
Liters/min into a tank.
Air pressure available : 6 bar
Back pressure requirement : 1 bar
Fluid viscosity : 1 cP

How to accomplish this with an intelligent diaphragm

pump?
What pump size?
At what cycle rate?
How precise is the metering at 2 liters/min? 10 liters/min?

9
Pump Size Max Flow rate (L/min) Displacement per
(inches) Metallic Plastic Cycle (L)
1/4" - 20 0.072
3/8" - 40 0.083
1/2" 45 54 0.15
3/4" - 55 0.12
1"
1 1/2"
200
465
200
465
0.87
2.34
Flow needed: 2 to 10 L/min
2"
3"
650
1000
696
-
5.3
10.6
Always oversize pump!

3/8 EXP Pump:

Displacement rate / cycle = 0.083 liters/cycle

To have 2 liters / min :

2 / 0.083 = 24.09 cycles / min ~ 24 cycles /min
To have 12 liters / min:
10/ 0.083 = 120.48 cycles / min ~ 120 cycles /min

The solenoid should be run at 24 to 120 cycles / min.

10
CYCLE SENSING
To keep track of
the pump cycles:

Cycle sensing
10 electric switch on
major valve.

10
4 Pressure sensor
for cycle validation
signal.

11
Exercise 3
For safety reasons a plant manager needs to monitor the
operation of the 10 working 2 EXP pumps at the site.

Under normal conditions all the pumps should be pumping

at a rate between 20 to 30 cycles /min.

How to accomplish this with an intelligent pump?

12
 Exercise 3
Use PE20X-XXX-XXX-BS0 with cycle sensor.
Cycle rate should be between 20 to 30 cycles/min
Acquire cycle rate signal
24 24
Voltage Signal

Voltage Signal
Pump running too fast!
ALARM!
0
0 5 10 15 0
Seconds 0 5 10 15
Normal Operation Seconds

24

Voltage Signal
24
Voltage Signal

0 0
0 10 20 30 0 5 10 15
Seconds Pump not working! Seconds
Pump running too slow!
ALARM!
ALARM

13
Exercise 4

A pump is used to add 12 liters of a chemical agent into

a mixing tank.

When the chemical is needed, how to make the pump

deliver 12 liters and stop?

Pump Size Max Flow rate (L/min) Displacement per

(inches) Metallic Plastic Cycle (L)
1/4" - 20 0.072
3/8" - 40 0.083
1/2" 45 54 0.15
3/4" - 55 0.12
1" 200 200 0.87
1 1/2" 465 465 2.34
2" 650 696 5.3
3" 1000 - 10.6

14
Exercise 4
12 Liters needed

Pump Size
(inches)
Max Flow rate (L/min) Displacement per
Metallic Plastic Cycle (L)
Displacement per cycle = 0.15
1/4" - 20 0.072 Liter
3/8" - 40 0.083
1/2" 45 54 0.15
3/4" - 55 0.12 12/0.15 = 80 cycles to go!
1" 200 200 0.87
1 1/2" 465 465 2.34
2" 650 696 5.3
3" 1000 - 10.6

Cut air supply to the pump

with a simple switch

Count 80 Cycles

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LEAK DETECTION

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17
Fluid Management Strategic Business Unit

ARO DOSE CONTROLLER

18
 WHATS IN THE BOX

Controller
Up to two cables depending
on model
Power Supply 220/110 AC
3 Power cables for EMEA
Documentation

19
 3 power plugs included in the box
Interface languages :
1. English
2. German
3. Spain
4. French
5. Italian
6. Portuguese
International and Imperial units
Cable
- 4.8 meters long
- 2 x Leak detector cables +
connectors
- End of stroke sensor cable +
connector
- Solenoid cable + plug
- A bundle of 4 cables

20
 Item Description
1 Power
2 Start / Pause
3 Stop
4 Left / Decrease
5 Enter
6 Next / Down
7 Right / Increase
8 Previous / Up
9 Navigate to Home
10 Navigate to Previous
11 Numerical Keypad
12 Back Space
13 Buzzer Mute
14 Pump Selection
15 Quick Start

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 CAPABILITIES

Pump flow / cycle rate control

- Manual Mode
- Proportional Mode
- Batch Mode
Auto fill functionality
Preventive maintenance schedule
Proportional Signal Output
External alarm interface

22
CONNECTIVITY

Up to two pumps
Electronic Interface pump with :
- Solenoid
- End of stroke feedback
- Leak detection (optional)
- PEXXX-XXX-XXX-XDF/E
Universal voltage input 220/110 AC
VDC power supply +24VDC
Two direct batch controller start buttons
Emergency stop button
On/Off liquid level sensor

23
MANUAL MODE

Allows the user to run the pump continuously at a specified speed

Enter the flow rate and click on start

Use right and left button to change speed during operation

24
 BATCH MODE

Allows the dispensing of a

specified amount of fluid at a
specified flow rate, 2
programs per pump.
As the program executes, the
screen will show the progress
of the batch in %
The user can pause the pump,
without the pump losing tally
of the amount dispensed

25
PROPORTIONAL MODE
Allows for an analog current 4 20 mA to control pump cycle
rate linearly.
As the program executes, the screen will show the input mA
value and cycle rate

26
AUTO FILL FUNCTIONALITY
The ARO controller is preprogrammed for filling
applications.

Should be used with at least one level sensor

The system automatically starts/stops a pump to

keep the fluid level between a min/max range.

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 AUTO FILL FUNCTIONALITY
When a tank full signal is received, the pump will pause, and a warning
sign will appear
The pump will remain paused until
- Full tank signal disappears
And
- Start button is pushed
- The tank empty input signal is received

28
ALARMS

The built in alarm capabilities monitor the

pumps for:

Leak Detection
Lost Prime
Max Rate of pump achieved
Service needed
Proportional Input signal is out of range

29
ALARMS

Select the alarms that will stop

the pump when triggered
Alarms are displayed in a window
Should be deactivated manually
+24 VDC output signal port
available for external alarm units

30
SOFTWARE
Controller settings are password protected :
- Pump Setup menu
- Batch settings
- Proportional settings
- One fixed password : 27632
The controller software can be updated :
- New and improved versions will be downloadable on
ARO website
- Controller can be linked to your PC with a B2 USB cable

31
PRICING

3 Models available :
EMEA Euro
Part Number Item Description
Price
651763-EM-2 CONTROLLER KIT - 2 CABLES - EMEIA 1,748.00
651763-EM-1 CONTROLLER KIT - 1 CABLE - EMEIA 1,494.00
651763-EM-0 CONTROLLER KIT - NO CABLES - EMEIA 1,240.00

Spare cables available soon:

EMEA Euro
Part Number Item Description
Price
47517818001 Assembly, Cable 254.00

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ATEX OPTIONS

33
 ATEX

ATEX II 2 GDX Intelligent pumps are

Available:

3/8 : Acetal wet end with solenoid actuation

PE0XX-XDS-DXX-AG0 AH0 AK0
1/2 : Acetal and metallic wet ends with solenoid actuation
PE05P-XDX-XXX-BG0 BH0 BK0
PE05P-XEX-XXX-BG0 BH0 BK0
PE05R-XXX-XXX-BG0 BH0 BK0
1 1 2 : Conductive polypropylene and metallic wet ends with solenoid actuation
PEXXE-XES-XXX-XG0 XH0 XK0
PEXXA-XXX-XXX-XG0 XH0 XK0
PEXXS-XXX-XXX-XG0 XH0 XK0
PEXXR-XXX-XXX-XG0 XH0 XK0
3 : Metallic wet ends with solenoid actuation
PE30X-XXX-XXX-CG0 CH0 CK0

34
HOW TO ADAPT THE
CONTROLLER + PUMP IN AN
ATEX ENVIRONMENT?

35

Inventory Org Name
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG 46750568005 PE03P-BRS-PAA-AD0
GENK 3PL DISTRIBUTION ORG 46750584005 PE05P-BRS-PAA-BD0
GENK 3PL DISTRIBUTION ORG 46750584009 PE05P-BRS-PTT-BD0
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
GENK 3PL DISTRIBUTION ORG
Available
CCN Cross Reference CCN Description Qty
24123721 PE01P-HPS-PAA-AD0 PE01P-HPS-PAA-AD0 ASM, 1/4" AODP 15
3/8" PUMP ASM 2
1/2" PUMP ASSEMBLY 2
1/2" PUMP ASM 10
46752440 PE03P-BPS-PAA-AD0 PE03P-BPS-PAA-AD0 3/8" PUMP ASSEMBLY 16
46752879 PE05P-BDS-DTT-BH0 1/2" PUMP ASSEMBLY 2
46752903 PE05P-BPS-PTT-BD0 1/2" PUMP ASSEMBLY 2
46754651 PE10A-BAP-AAA-AD0 1" ELECTRONIC INTERFACEPUMP 11
46754701 PE10A-BSP-STT-AC0 1" ELECTRONIC INTERFACEPUMP 1
46754719 PE10A-BSP-STT-AD0 1" ELECTRONIC INTERFACEPUMP 1
46755468 PE20P-FPS-PAA-AD0 2" PUMP ASM 1
46755492 PE20P-FPS-PTT-AD0 2" PUMP ASM 1
46755534 PE20P-FKS-KTT-AD0 2" PUMP ASM- RESTRICTED 1
46759320 PE10P-FPS-PTT-AD0 1" ELECTRONIC INTERFACEPUMP 5
46759304 PE10P-FPS-PAA-AD0 1" ELECTRONIC INTERFACEPUMP 2
46760195 PE15P-FPS-PTT-AD0 1.5" ELECTRONICINTERFACE PUMP 1
46760237 PE15P-FKS-KTT-AD0 1.5" ELECTRONICINTERFACE PUMP 1
46761391 PE15A-BSP-STT-AD0 1.5" ELECTRONICINTERFACE PUMP 1
46761532 PE15S-YSS-SVV-AD0 1.5" ELECTRONICINTERFACE PUMP 1
46763314 PE20A-BAP-FTT-BH0 2" DIAPHRAGM PUMP 4
46763355 PE20A-BSS-STT-BD0 2" DIAPHRAGM PUMP 1
46763371 PE20A-BSS-STT-BH0 2" DIAPHRAGM PUMP 1
46763405 PE20A-FSS-AAA-BD0 2" DIAPHRAGM PUMP 1
46764627 PE30A-FSS-STT-CD0 3" ELECTRONIC INTERFACEPUMP 1
46764643 PE30A-BAP-FTT-CH0 3" ELECTRONIC INTERFACEPUMP 4
46764676 PE30A-BSS-STT-CD0 3" ELECTRONIC INTERFACEPUMP 1
46764692 PE30A-BSS-STT-CH0 3" ELECTRONIC INTERFACEPUMP 1
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Fluid Intelligence

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