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2011

E www.vartools.com
How about You, professionals, who use
VAR tools in your workshop and
are satisfied with them, just offer them

selling VAR tools ? to your customers by selling VAR


blister-packed tools.
The item numbers of these products
are mentioned in dark in our price-list
and followed by a -C
Frame 2
Fork 9
Headset 12
Bottom bracket 15
Crankset and pedals 19
Freewheel and cassette 26
Chain 30
Wheels and tyres 33
Cables and brakes 39
Tool kits 43
Hex wrenches 46
Multi-tools 48
Miscellaneous 50
Care products 58
Repair stands 61
Wheel truing stands 64
Workshop equipment 65
Workshop aprons 68
Head tube reaming and facing set for integrated,
semi-integrated and OnePointFive headsets
Features a quick release compression ring for fast fitting and removal
of the tool and also for fine tuning of spring when used.

Available under the following specifications :

CD-03600 - tool set without cutter and pilot (only one conical pilot
CD-03605 is included)

CD-03600-41 - complete tool set for Cane Creek and compatible


integrated headsets. It reams, chamfers at 45 and faces the head tube.

CD-03600-41.80 - complete tool set for Campagnolo and compatible


integrated headsets. It reams, chamfers at 45 and faces the head tube. CD-03623-44
CD-03600-44 - complete tool set for Cane Creek and compatible
semi-integrated headsets. It reams and faces the head tube. Set of 1 1/8 Cane-Creek
semi-integrated headset
CD-03600-49.55 - complete tool set for OnePointFive standard
headsets. It reams and faces the head tube.

To be used with cutting oil CD-77000-00250

CD-03633-43.90

CD-03621-41.15 CD-03622-41.15

Set of 1 1/8 Cane-Creek


integrated headset

CD-03631-41.05 CD-03632-41.05

2 Frame
CD-03621-41.95 CD-03622-41.95 CD-03623-49.55

Set of 1 and 1 1/8 Campagnolo Set of One Point Five


integrated headsets standard headset

CD-03631-41.85 CD-03632-41.85 CD-03605

Angular
Type Brand Standard contact Item number Tool specification
bearing

Cane Creek and 1 lower cutter in 41,15 x 7,2 mm (CD-03621-41.15)


compatibles at 45 1 upper cutter in 41,15 x 3,2 mm (CD-03622-41.15)
1 1/8
(FSA, TH Industries, 45 CD-03600-41 1 lower pilot in 41,05 x 7,2 mm (CD-03631-41.05)
(28,6 mm)
Ritchey, Tange, 1 upper pilot in 41,05 x 3,2 mm (CD-03632-41.05)
TA JD-201289) 1 conical pilot (CD-03605)
Integrated
headset
Campagnolo Hiddenset 1 1 lower cutter in 41,95 x 6,9 mm (CD-03621-41.95)
and compatibles (25,4 mm) 1 upper cutter in 41,95 x 3 mm (CD-03622-41.95)
Campagnolo at 45 45 CD-03600-41.80 1 lower pilot in 41,85 x 6,9 mm (CD-03631-41.85)
Stronglight Lightin, 1 1/8 1 upper pilot in 41,85 x 3 mm (CD-03632-41.85)
Spcialits TA - JD-202289 (28,6 mm) 1 conical pilot (CD-03605)

Cane Creek and


Semi- 1 cutter in 44 x 8 mm (CD-03623-44)
44 mm compatibles 1 1/8
integrated CD-03600-44 1 conical pilot (CD-03605)
(FSA, TH Industries, (28,6 mm)
headset 1 special pilot in 43,90 mm (CD-03633-43.90)
Spcialits TA - JD-301289)

Cane Creek Double X


1 1/8
Double Xc and Xc Flush
One Point (28,6 mm)
FSA Big Fat Pig 1.5R 1 cutter in 49,55 x 26,5 mm (CD-03623-49.55)
Five CD-03600-49.55
Orbit Xtreme Pro 1.5R 1 conical pilot (CD-03605)
headset 1 1/2
Orbit Z 1.5R - Big Fat Pig 1.5
(38,1 mm)
Orbit Xtreme PRO 1.5

Frame 3
Bottom bracket tapping set

CD-38200 - bottom bracket tool set without tap


CD-38200-1.370 - complete bottom bracket tapping set - English
thread 1.370x24 TPI (left and right hands)
CD-38200-36 - complete bottom bracket tapping set - Italian thread
36 mm x24 TPI (right hand)

- to tap in line both sides of the bottom bracket shell


- CNC machined handles
- equipped with 2 taps either in English thread (1.370x24 TPI - left
and right hands) or Italian thread (36 mm x24 TPI - right hand)
- chrome plated steel

To be used with cutting oil CD-77000-00250

Bottom bracket hand tap

CD-38210-1.370 - 1.370x24 TPI right hand thread English tap


CD-38211-1.370 - 1.370x24 TPI left hand thread English tap
CD-38210-36 - 36 mm x24 TPI right hand Italian tap

- fits bottom bracket tapping set CD-38200 for hand application


- for cutting threads in steel and aluminum bottom bracket shell
- not suitable for intensive use in titanium bottom bracket shell
- skip thread
- top quality high speed steel, high precision machining and heat-treatment

Bottom bracket machine tap

CD-38410-1.370 - 1.370x24 TPI right hand thread English tap


CD-38411-1.370 - 1.370x24 TPI left hand thread English tap

- to fully tap the bottom bracket shell with a machine-tool


- helicoidal cut with skip thread
- available in English thread only (left and right hands)
- top quality high speed steel, high precision machining and heat-treatment

4 Frame
CD-38300-45

Bottom bracket facing set


Highly recommended when you have to cut a large amount of material
for example, to convert a bottom bracket shell from 73 mm to 68 mm
- to face both sides of the bottom bracket shell
- equipped with facing cutter CD-38310-45 in high quality HSS steel and
set of 2 English guides 1.370 x 24 TPI (L&R) CD-38320-1.370
- CNC machined tool set
- chrome plated steel

To be used with cutting oil CD-77000-00250

CD-38320-1.370 - set of 2 English guides 1.370 x 24 TPI (L&R)


CD-38320-36 - set of 2 Italian guides 36 x 24 (R&R)

CD-38330 - assembly tool for guides

CD-38310-45
Bottom bracket facing cutter
- fits bottom bracket facing set
- 45 mm outer diameter
- CNC machined and hardened high speed steel.

To be used with cutting oil CD-77000-00250

CD-77000-00250

High-quality cutting oil CD-77000-00250


- strongly recommended for any cutting, tapping, facing and reaming
operations on frame and fork
- extends tool life and makes frame prep operations better
- not dangerous for skin
- comply with European regulation
- 250ml aerosol

Frame 5
Head tube reaming and facing set for standard
headset

CD-03200-30/45 - complete tool set with 30 mm (1) reaming cutter and


45mm facing cutter
CD-03200-33.8/45 - complete tool set with 33,8 mm (1 1/8) reaming cutter and
45mm facing cutter

- reams inner diameter of head tube and faces both ends of head tube
- quick release compression ring for fast fitting and removal of the tool
and also for fine tuning of tension spring when used

It features :
- 1 body and handle assembly CD-03200
- 1 head tube reaming cutter
- 1 head tube facing cutter
- 1 reversible pilot for 1 and 1 1/8 head tubes
- 1 quick-release compression ring
- 1 compression spring

To be used with cutting oil CD-77000-00250

Head tube reaming cutter


CD-03210-30 - 30 mm cutter for 30,2 mm (1) cup
CD-03210-33.8 - 33,8 mm cutter for 34 mm (1 1/8) cup

- fits tool set CD-03200


- top quality high speed steel, high precision machining
and heat-treatment

CD-03220-45

Head tube facing cutter


- outer diameter : 45 mm
- fits tool set CD-03200
- top quality high speed steel, high precision machining and heat-treatment

Frame taps
- to cut small threads in the frame
- precision ground and hardened high speed steel CD-04100-03
- fit tap handle (page 57)

To be used with cutting oil CD-77000-00250

CD-04100-05
Item number Tool description

CD-04100-03 3 mm x 0,5 for rear wheel drop-out alignment screws


1 tap
CD-04100-06

CD-04100-05 5 mm x 0,8 for water bottle, toe clip,


set of 2 taps fender and rack bosses

CD-04100-06 CD-04100-10
6 mm x 1 for cantilever brakes and large fender bosses
set of 2 taps

CD-04100-10
10 mm x 1 for derailleur hangeur
set of 2 taps

6 Frame
Compatible
Item number Tool description
tap handle

CD-04510-23/26 for tube of inner 23-26 mm


DV-04330
for tube of inner 23-26 mm
CD-04520-23/26
equipped with an extension

CD-04510-26/29.5 for tube of inner 26-29,5 mm


Expanding seat tube reamer
for tube for inner 26-29,5 mm
- 6 hardened high speed steel blades CD-04520-26/29.5 DV-04340
equipped with an extension
To be used with cutting oil CD-77000-00250 for tube of inner 29,5-33,5 mm
CD-04520-29.5/33.5
equipped with an extension

Set of 6 HSS blades :


CD-04511-23/26 - for reamers 23-26 mm
CD-04521-26/29.5 - for reamers 26-29,5 mm
CD-04531-29.5/33.5 - for reamers 29,5-33,5 mm

CD-13000
Derailleur hanger repair kit
Drill into the old threading in gear hanger using 12mm drill, then fit
the nut into the gear hanger from the inside of the frame.
The nut to be installed must be of the same thickness as the gear
hanger.
Threads the derailleur axle into the hex nut and your gear hanger is
saved.

The kit features :


- 1 HSS steel ground flute twist drill of 12mm with shank 6x22 mm
- 3 hex nuts of 4,95 mm
- 3 hex nuts of 5,85 mm
- delivered in a compartmented plastic box

CD-13002-4.95 - bag of 5 hex nuts of 4,95 mm


CD-13002-5.85 - bag of 5 hex nuts of 5,85 mm

CD-13900

Derailleur hanger alignment gauge


Designed to control the alignment of rear derailleur hanger and solve
most derailleur shifting problems specially those with index shifting
systems
Threads the tool into the derailleur hanger
The tool arm holds a gauge which marks the distance to the rim
Rotates the gauge with the wheel from 90 to 90 to check potential
differences in measurements
If any, apply pressure to the tool arm to realign the derailleur hanger

- head and body of the tool are CNC machined


- threaded spindle in hardened alloy tool steel
- chrome plated steel
CD-13908 - replacement threaded spindle

Frame 7
CD-14000
Disc brake mount facing tool for IS and Postmount
- to precisely face frame and fork disc brake mounts by removing paint and material to
get a clean and flat surface
- disc brake mounts must be perfectly aligned with brake pads and rotor to ensure
proper disc brake performance
- tool compatible with International Standard (IS) and Postmount (PM)
delivered with 2 HSS-CO steel cutters equipped with pilots (one cutter for IS and the
other for Postmount)
- delivered with a 100 mm front axle and a 135mm rear axle to work on forks and
frames
- to be used with cutting oil CD-77000-00250

Option : kit of adaptors for forks using 20mm through axles CD-14020-2

CD-14020-2
Adapters for 20mm hubs
Option : not included in CD-14000

CD-36700

Frame and fork straightener


- to straighten frames, forks, cranks and handlebars
- long handle for powerful leverage
- vinyl coated hooks give perfect enamel protection
- hook adjustment on 20 cm

CD-47500

Frame and fork end alignment gauge set


- checks whether frame and fork drop-outs are parallel to avoid bent axles or
skewers, tracking and index shifting problems
- can also be used to straighten frame and fork drop-outs with tool arm
- CNC machined alloy tool steel
- chrome plated steel CD-71400

Frame alignment gauge


- checks frame alignment quickly and accurately at the
drop-out
- retractable pointer fits all sizes and kinds of bikes

8 Frame
FH-92700

Universal fork clamp


- holds tight the fork to cut threads, mill and face the forks crown race seat, make
many maintenances on suspension forks...
- fits any types of forks (MTB, downhill, road forks)
- quick-release system for easy fitting and removal of fork
- vinyl coating gives a perfect protection of enamel

FH-92720 - Adapter kit to work on forks with 20 mm through axles

FH-92720

FH-93000

Professional fork oil level gauge


- for clean and easy oil level checks
- graduated stainless steel tube from 0 to 300mm to reach correct oil level and
avoid any overflow that can cause suspension disfunction
- 50 ml shop quality syringe
- excellent DOT brake fluid and mineral oil resistance
- hose clamp prevents any unintentional oil addition

Fork 9
RP-42400

Valve core extractor for Schrader


valves
- for removal and replacement of valve cores on
pneumatic suspension systems as well as inner
tubes with Schrader valves
- 40mm long shaft and 4,45mm diameter
- heavy-duty steel, exceptional durability
- comfortable and ergonomic dual density handle
provides excellent grip
- doesnt fit Presta valves

FH-92900
Fork column cutting guide
- for a clean cut perfectly square with the axis of
the threaded or threadless fork column
- delivered with a set of 1 (25,4mm) and 1 1/8
(28,6mm) rings
- hardened alloy tool steel
- chrome plated steel

FH-92902-1 - 25,4 mm replacement ring


FH-92902-1.1/8 -28,6 mm replacement ring

FH-04000

Fork column die stock


- to cut new threads or chase existing threads on fork columns that are not chromed
- delivered without die but with 1 (FH-04003-1) and 1 1/8 (FH-04003-1.1/8) guides
- CNC machined
- chrome plated steel
- compatible with any VAR headset die

Caution : you must remove the chrome before using any die
Otherwise the die will dull very quickly and compromise performance

FH-04000 - body / handle assembly with 1 and 1 1/8 guides


FH-04000-1 - complete die stock with 1 guide and die
FH-04000-1.1/8 - complete die stock with 1 1/8 guide and die
FH-04003-1 - 25,4mm replacement guide
FH-04003-1.1/8 - 28,6mm replacement guide

To be used with cutting oil CD-77000-00250

Headset die
FH-04020-1 - 1x24 TPI die (25,4mm)
FH-04020-1.1/8 - 1 1/8x26 TPI die (28,6mm)

- hardened high speed steel die


- CNC machined
- Our handle assembly FH-04000 fits any VAR headset dies

Caution :
- remove chrome before using the die not to dull it
- always apply cutting oil CD-77000-00250 before and during any cutting operation

10 Fork
FH-96300-26.5/30.1

Fork crown race cutting set


- to accurately mill both the outer edge and lower surfaces of the forks crown
race seat
- CNC machined alloy tool steel

The tool includes :


- 1 body handle assembly FH-96300 with 1 and 1 1/8 guides
- 1 cutter FH-03810-26.5 to machine 26,5 mm crown race seats on 1 forks
- 1 cutter FH-03810-30.1 to machine 30,1mm crown race seats on 1 1/8 forks
- 1 tension nut of 1
- 1 tension nut of 1 1/8
- 1 tension spring

To be used with cutting oil CD-77000-00250

Item number Tool description Compatible fork cutting set

FH-03810-26.4 26,4 mm single cutter


FH-03810-26.5 26,5 mm single cutter
FH-96300-26.5/30.1
FH-03810-30.1 30,1 mm single cutter
FH-03810-30.2 30,2 mm single cutter

FH-03310-26.4/26.5 26,4-26,5 mm double cutter


FH-03310-26.5/27.2 26,5-27,2 mm double cutter
Milling cutter
FH-03310-26.6/27.1 26,6-27,1 mm double cutter 33 AC
- high speed steel cutter
- CNC machined and hardened FH-03310-27.1/27.1 27,1-27,1 mm double cutter
FH-03310-27.2/27.2 27,2-27,2 mm double cutter

FH-93800

Expanding reamer for fork column


- useful for proper stem assembly
- for fork columns of inner from 21 to 24mm
- 6 hardened high speed steel blades

To be used with cutting oil CD-77000-00250

Fork 11
DR-03400

Headset cup press


- aligns and presses quickly and accurately both upper and lower headset cups
into the head tube
- stepped bushings accurately fit 1 and 1 1/8 headset cups
- quick-release press ring for instant fitting and removal
- CNC machined tool quality steel
- chrome plated steel

DR-03410 - set of two 1 and 1 1/8 stepped bushings

Crown race setting tool


DR-14600-1 - 25,4 mm (1")
DR-14600-1.1/8 - 28,6 mm (1 1/8")
DR-14600-1.1/2 - 38,1 mm (1 1/2")

- to set the race into its seat safely and accurately DR-03410
- equipped with a profiled nylon ring
- CNC machined alloy tool steel
- chrome plated steel set of 1 & 1 1/8 press inserts

DR-14603-1 - 1 replacement nylon ring


DR-14603-1.1/8 - 1 1/8 replacement
nylon ring
DR-14603-1.1/2 - 1 1/2 replacement
nylon ring

Professional headset wrench


DR-16200-30 - 30 mm opening
DR-16200-32 - 32 mm opening
DR-16200-34 - 34 mm opening
DR-16200-36 - 36 mm opening
DR-16200-40 - 40 mm opening
DR-16200-42 - 42 mm opening
- to hold the upper headset cup
- high-precision laser cut
- 4mm thickness
- eye-catching aluminum oval shaped handle
only available in 30, 32, 34, 36, 40 and 42 mm
- 35mm wrench is not laser cut and is available
with a steel tube only
- hardened alloy tool steel
- chrome plated steel

12 Headset
Headset cup remover
DR-37200-1 - 1 headset cup remover (25,4mm)
DR-37200-1.1/8 - 1 1/8 headset cup remover (28,6mm)

- to easily remove headset cup from head tube


- removable expanding grip is made from hardened alloy tool steel

DR-37203-1 - 1 replacement grip only (25,4mm)


DR-37203-1.1/8 - 1 1/8 replacement grip only (28,6mm)

DR-37300

Headset Cup Remover


- makes headset cup removal easy
- fits 1, 1-1/8, 1-1/4 headset cups
- hardened tool quality steel
- tool head is made of hardened alloy steel
for extended durability Available
January 2011

DR-95500

1 & 1 1/8 star nut installation


tool set
- quickly and accurately installs star nuts in
threadless steerers at the correct depth and
alignment
- delivered with 2 guide tubes
- hardened double-ended stud (removable)

DR-95602 - replacement bolt

DR-98200

30x32x36x40mm headset wrench


- to adjust, fit and remove headsets
- jaws are precision cut for proper fitting
- hardened alloy tool steel
- chrome plated steel

Headset 13
DR-10100

Fork crown race extractor


- precision tool to quickly and cleanly remove the headset
crown race from the crown race seat of the fork
- works great with 1 and 1 1/8 suspension and rigid forks
(specially carbon fiber and aluminum racing forks)
- delivered with an extension tube to work on longer
steering columns
- CNC machining
- jaw is made of hardened alloy tool steel
- chrome plated steel

Fork crown race remover


There are 2 types of fork crown race removers :
DR-98310 - for old types of standard headsets
DR-98320 - for 1'', 1 1/8" and 1 1/4" Shimano cartridge headsets excepted some suspension
forks of new generation

- to quickly remove the headset crown race from the crown race seat of 1, 1 1/8 and 1 1/4 old generation forks
- drop-forged and hardened chrome-molybden steel
- chrome plated steel

DR-10100 is recommended to easily remove headset crown races that are smaller than the fork seat

14 Headset
BP-01300

Adjustable peg spanner


- to adjust the bottom bracket adjusting cup and some old
type freewheels featuring 2 holes
- high-precision laser cut
- pins are made of hardened Nickel Chrome steel

BP-01303-2 - bag of 2 replacement pins

BP-01600

Bottom bracket lock ring pliers


- to adjust the locknut on old type
bottom brackets
- 2 setting positions
- pins are made of hardened alloy tool steel

BP-01604-2 - bag of 2 pins for old type BP-01600

BP-92600

Adjustable peg spanner


- to easily adjust the adjusting cup on
most old type bottom brackets
- hardened alloy tool steel
- vinyl coated for comfort

BP-30200

Bottom bracket lock ring spanner


- to adjust the locknut on bottom bracket
- fully vinyl coated for an excellent protection of painting on
bottom bracket shell and for comfort
- hardened alloy tool steel

Bottom bracket 15
BP-03000-35.1/36.1

Bottom bracket fixed cup tool


- to tighten and loosen the fixed cup on
old type bottom brackets without slipping out
- equipped with jaw BP-03005-35.1/36.1
- hardened alloy tool steel
- BP-03000 - tool set without jaw

Available as accessories :

BP-03005-35.1/36.1 - 35,1x36,1 mm jaw for Campagnolo,


T.A., Shimano,
BP-03005-35.5/36.8 - 35,5x36,8 mm jaw for Maillard
BP-03005-37.8/38.1 - 37,8x38,1 mm jaw for Stronglight,
BP-03005-16.1 - 16,1 mm jaw for Raleigh

BP-41400

Bottom bracket tool for Campagnolo


- to fit and remove Campagnolo Record, Chorus, Athena,
Miche and Stronglight JP SBB sealed cartridge bottom brackets
- precisely CNC machined
- hardened alloy tool steel
- industrial phosphate finish

BP-95200

Professional bottom bracket tool for Campagnolo


- to fit and remove the star shaped cartridge cups on Shimano BBUN 10, Sachs,
Campagnolo Veloce, Mirage, Xenon, Centaur, Daytona, Avanti, Ofmega, BP-95206
Thun, SKF, and FAG sealed cartridge bottom brackets
- high precision laser cut for accurate fit
- adaptor with threaded axle and 3 alignment tabs to hold the wrench against the cup
to prevent from slippIng out
- hardened alloy tool steel

16 Bottom bracket
BP-96100

Professional wrench for Shimano Hollowtech II bottom brackets

- for fitting and removal of Shimano (XTR, Saint, Deore XT, Hone, LX, Dura Ace 10 speed,
Ultegra), Campagnolo Ultra Torque, Truvativ, Giga X-Pipe, Race Face X-type, FSA
Megaexo cartridge bearing bottom brackets
- new design with aluminum oval shaped handle
- laser cut and hardened CR-VA steel

- use our roller PE-60220 to remove crank arm adjustment cap

BP-60000

15x17 mm pedal and bottom bracket


wrench
- to fit and remove the "star shaped" cartridge cups
on Shimano BBUN 10, Sachs, Campagnolo Veloce,
Mirage, Xenon, Centaur, Daytona, Avanti, Ofmega,
Thun SKF and FAG sealed cartridge bottom brackets
- 15x17 mm pedal wrench
- hardened alloy tool steel

BP-60200

15x17 mm pedal and bottom bracket


wrench
- for fitting and removal of Shimano Hollowtech II (XTR,
Saint, Deore XT, Hone, LX, Dura Ace 10 speed, Ultegra),
Truvativ Giga X-Pipe, RaceFace X-type,
FSA Megaexo and Campagnolo Ultra-Torque and Stronglight
Pulsion Activ Link bearing bottom brackets
- 15x17mm pedal wrench
- hardened alloy tool steel

BP-60300

15x17 mm pedal and bottom bracket


wrench
- for fitting and removal of Shimano XTR
and Dura Ace bottom brackets (19962002)
- 15x17mm pedal wrench
- high-precision laser cut
- hardened tool quality steel

Bottom bracket 17
BP-99500

Bottom bracket tool for Shimano XTR

- to fit and remove the cups on Shimano XTR, Ultegra (from 1998 to
2003) and Truvativ ISIS Drive sealed cartridge bottom brackets
- also to fit and remove the chainring lockring on Shimano XTR , XT,
LX, and STX-RC with guide PE-99501 (not included)
- hardened industrial quality chrome vanadium steel
- industrial phosphate finish

BP-99600

Bottom bracket tool for Shimano and


ISIS Drive

BP-99600 - bottom bracket tool only


To be used with torque wrench DV-10500 (20-100 Nm)
and adaptor DV-10800
BP-99620 - bottom bracket tool with a spring loaded
threaded axle to hold the tool against the cup
BP-99625 - replacement tool for BP-99630
BP-99630 - professional bottom bracket tool

- to fit and remove all models of Shimanos sealed cartridge


bottom brackets including those with Octalink pipe billet
BP-99630
spindles
- compatible with ISIS Drive for example FSA, Race Face,
Stronglight (JP MX, JP 400, Twister and JP MX dh) bottom
brackets
- drop-forged and hardened industrial quality chrome
vanadium steel

BP-99620

BP-99900

Bottom bracket tool for Hollowtech II and Ultra Torque

- for fitting and removal of Shimano XTR, Saint, Deore XT, Hone, Deore LX, Dura Ace 10 speed, Ultegra
and 105 (2006 serie) bottom bracket cups
- compatible with Campagnolo Ultra Torque, Truvativ GXP, Race Face X-type, FSA Megaexo and Stronglight
Pulsion Activ Link bottom brackets
- to be used with torque wrench DV-10500 (20-100Nm) and adapter DV-10800
- cold forged and hardened cromoly steel
- use tool PE-60220 to remove crank arm adjustment cap (page 24)

18 Bottom bracket
PE-01000

Crank extractor with M8/M14/M15 rotating tip

- to remove 22 mm splined Shimano Octalink and ISIS Drive crank arms as


well as square-holed crank arms
- 8mm hex wrench to remove crank bolts
- CNC machined
- hardened tool quality steel

PE-39300

22 and 23 mm crank extractor

- to remove any 22mm crank arm (Shimano, Campagnolo,


Sram, TA,) and 23 mm (old type TA)
- CNC machined
- rotating tip is made from hardened alloy tool steel

PE-39500

M8/M15 crank extractor adapter for billet spindles for Shimano

- to fit Shimano Octalink and ISIS Drive splined, oversized Pipe Billet bottom bracket
spindles for crank arm removal
- hardened alloy tool steel
- to be used with crank extractor PE-39300
Both crank extractors are not delivered with adapter PE-39500

PE-95000

Professional ratcheting crank bolt wrench

- reversible ratcheting wrench for fast and easy use


- 14 and 15 mm sockets
- drop-forged and hardened tool quality steel

PE-99500

Chainring tool for Shimano

- to fit and remove Shimano XTR, XT, LX,


and STX-RC chainrings with guide PE-99501
(included)
- also designed to fit and remove Shimano XTR
M950 and Ultegra (from 1998) and Truvativ ISIS
Drive sealed cartridge bottom brackets
- hardened industrial quality chrome vanadium steel
- industrial phosphate finish

Crankset and pedals 21


PE-13300

Bottom bracket cup extractor for Campagnolo OS


Fit and Shimano Press Fit
- to remove Campagnolo OS Fit 86,5x41, Campagnolo OS Fit 68x42
and Shimano Press Fit cups with a rubber mallet
- equipped with a guide to work perfectly in line
- knurled knob prevents any risks of misalignment or tool slippage into
the cups when extracting
- hardened tool steel body and stepped thrust for increased durability

PE-13400

Bottom bracket cup press tool for Campagnolo


OS Fit and Shimano Press Fit
- to fit Campagnolo OS Fit 86,5x41, Campagnolo OS Fit 68x42 and
Shimano Press Fit cups
- simultaneous fitting of left and right cups
- both Campagnolo (grey) and Shimano (white) bushings are
equipped with a ball thrust bearing

PE-13800-PF

Set of 2 rings for Shimano Press Fit


bearing assembly
- to be used with headset cup press DR-03400
- for pressing Shimano Press Fit cups into the BB shell
- rings are made from Delrin that wont damage any cups or bearings
- pressing areas on the cups or bearings comply with manufacturers
requirements
- precise CNC machining to ensure a quality assembly

20 Crankset and pedals


PE-13500

Bearing press and extractor for BB30 cranksets


- for smooth and quick fitting and removal of BB30 cartridge bearings
- wont damage the cartridge bearing seat into the BB shell
- pressing ring with bearing seat is made from Delrin and protects frame painting
- CNC machined and chrome plated
- hardened ball thrust bearing

PE-13800-BB30

Set of 2 rings for BB30 bearing


assembly
- to be used with headset cup press DR-03400
- for pressing BB30 bearings into the BB shell
- rings are made from Delrin that wont damage any
bearings
- pressing areas on the bearings comply with
manufacturers requirements
- precise CNC machining to ensure a quality assembly

Standard Press Fit / BB86, BB92, ... BB 30 OS Fit 86,5x41 / OS Fit 68x42 / BB30
Press Fit

Designed by Cannondale Designed by Campagnolo Designed by Campagnolo


Designed by Shimano
42mm bearings directly to fit an Ultra Torque to fit an Ultra Torque
Description fits 41mm cups into a
pressed into the frame crankset into a Press Fit crankset into a BB30 frame
threadless frame shell
shell frame shell shell

PE-13400 PE-13500
Fitting or PE-13800-PF and or PE-13800-BB30 and PE-13400 PE-13400
DR-03400 DR-03400

Removal PE-13300 PE-13500 PE-13300 PE-13300

Crankset and pedals 23


PE-10800-10

10 mm hex bit socket for Campagnolo


Ultra Torque cranksets

- the 62 mm length makes removal of Campagnolo Ultra Torque semi-axle easier


- super heavy-duty steel designed for high torque applications
- 3/8 drive
- to be used with torque wrench DV-10500 (20-100 Nm)

PE-13600

Bottom bracket bearing press tool for Campagnolo Ultra Torque

- to fit external bearings on the semi-axles of both cranks


- designed to press on the inner part of the bearing preventing any side pressure that could damage the bearing
- quick and easy to use
- stepped thrust ball bearing insures a perfect fit into the cranks and makes you press perfectly in line with the
mounting axis
- hardened thrust ball bearing
- chrome plated

PE-13700

Bottom bracket bearing extractor for Campagnolo Ultra Torque

- to remove Campagnolo external bearings after removing the split thrust washer from the spindle
- expanding grip made from high quality hardened spring steel
- smooth removal prevents damage to the bearings
- hardened thrust ball bearing provides excellent wear resistance
- CNC machined and chrome plated parts
- designed for excellent grip and comfortable use

22 Crankset and pedals


PE-94000

Chainring straightener

- narrow slot for straightening chainrings and wide slot


for spider arms, dropouts,
1
- hardened alloy tool steel
T30 - chrome plated steel

5 mm

PE-35500

Combined tool for chainring bolts


- to securely hold the slotted nut to prevent
spinning while tightening or loosening the bolt
at the same time
- unique design with a 5mm hex and T30
reversible socket
Available - ergonomic handle for an efficient tightening
February 2011
PE-35202 - replacement blade

PE-35400

Tool for chainring bolts

- screwdriver type tool to tighten chainring bolts


- aluminum oval shaped handle
- hardened Industrial quality chrome vanadium steel PE-35300

Chainring bolt wrench for Campagnolo


Ultra Torque

- double-ended to fit both standard (Shimano,


Campagnolo, Truvativ, FSA, TA, Stronglight)
and Campagnolo Ultra Torque bolts
- hardened tool quality steel

Crankset and pedals 25


PE-11000

Crank arm repair kit

Designed to repair and remove a crank arm whose pulling


threads are damaged.

Thread a pilot into the bottom bracket spindle, slide onto it the small
tap and cut new 24 mm x1,5 threads.
Then thread special 24 mm x 1,5 extractor to remove the crank arm.
Finally, fit one of those special 24 mm dust caps into new threads.

The kit includes :


- 3 tapping pilots (bolt, nut and splined Pipe Billet types)
- 1 tap in 24 mm x 1,5 made from hardened high speed steel
- 1 special crank extractor in 24 mm x 1,5
- 4 aluminum dust caps
- 4 hex fixing bolts of 8mm
- 1 M8/M15 crank extractor adapter for pipe billet spindles PE-39500

PE-11108 - bag of 4 dust caps and 4 hex bolts of 8 mm

To be used with cutting oil CD-77000-00250

PE-09600-08

Hex wrenches for crankset

PE-09600-08 - 8mm wrench for Shimano and standard cranksets

- to fit and remove cranks equipped with hex screws


- ergonomic handle for excellent comfort
- hardened chrome vanadium steel

PE-60220

Roller for Shimano Hollowtech II


crank arm adjustment cap

- engages the 8 internal splines of the


Shimano Hollowtech II crank arm
adjustment cap
- nylon reinforced with fiberglass

24 Crankset and pedals


Set of 2 crank taps

PE-04100-9/16 - set of 2 taps 9/16x20 TPI (L&R)


PE-04100-1/2 - set of 2 taps 1/2x20 TPI (L&R)

- to clean out or restore damaged threads in crank arms


- fits tap handle DV-04320
- precision ground
- hardened alloy tool steel

To be used with cutting oil CD-77000-00250

PE-04700

Crank repair kit

Ideal for repairing damaged threads in cranks and saving high-end cranks.
First, you have to cut new 5/8x24 TPI oversized threads in crank arms.
Apply some thread lock to the outside of the threaded insert and then
thread it into the new threading in the crank.
Finally, fit pedal spindle into the insert.
Both taps fit conventional tap handle DV-04330.

The kit includes :


- 1 set of 2 reaming taps in 5/8x24 tpi (L&R)
- 5 threaded bushings for right crank arms
- 5 threaded bushings for left crank arms
- delivered in a compartmented plastic box

PE-04703-5 - bag of 5 bushings 9/16x20 TPI Right thread


PE-04704-5 - bag of 5 bushings 9/16x20 TPI Left thread

To be used with cutting oil CD-77000-00250

PE-65000

15mm professional pedal wrench


- precision laser cut
- long handle for an excellent leverage
- hardened chrome vanadium steel
- chrome plated

Crankset and pedals 27


RL-00900

Consumer sprocket remover

- to remove and fit threaded cogs on freewheels and to hold a cassette


for lockring removal on a freehub
- vinyl coating for comfort
- removing some old type freewheels may require two sprocket removers

RL-96200

Gear and chain cleaning brush

- to clean chains, brakes, derailleurs and spaces between the


cogs thanks to his curved and toothed end
- brush made of sturdy nylon fiberglass reinforced
- saves wear and tear on chain and cassette

Hex wrench for freehub bolt

RL-09600-10 - 10mm hex wrench


RL-09600-11 - 11mm hex wrench
RL-09600-12 - 12mm hex wrench

- to remove most freewheels and cassette bodies including Shimano


(RL-09600-10).
- for SRAM, Mavic, Sun Race, Sovos, please use either
RL-09600-11 or RL-09600-12
- ergonomic composite handle for an excellent comfort
- hardened industrial quality chrome vanadium steel
- 10 and 12 mm wrenches are chrome plated, 11 mm wrench is black
finished

26 Freewheel and cassette


RL-27000

Professional sprocket remover

- to fit and remove a freewheel on a threaded hub and to hold a cassette


when removing it
- excellent grip on cogs thanks to its curved head
- compatible with new 9 and 10 speed cassettes
- high precision laser cut and hardened tool steel
- equipped with narrow chain

Freewheel remover wrench

RL-40000-401 - for Atom, Regina and Zeus


RL-40000-414 - for Shimano UG, Sachs Aris and Campagnolo
RL-40000-979 - for Shimano HG, SRAM and Mavic

- design with aluminum oval shaped handle


- removable pilot to prevent from slipping out of the splines of the cassette
lockring
- high precision laser cut and hardened tool steel
- to be used with professional sprocket remover RL-27000
- RL-40000-979 can also be used for fitting and removing Shimanos
XTR M965 and Deore XT disc brake lockrings

RL-97910

Special remover wrench


for RL-40000-979

Freewheel and cassette 29


Cassette and freewheel removers
- CNC machined
- hardened alloy tool steel

RL-18600

for old type Shimano, Suntour, Atom and Regina


2 notch freewheels

RL-18710

for old type 1 speed 2 notch freewheels

RL-18720
for old type 1, 2 and 3 speed 2 notch freewheels

RL-18800

for old type Cyclo and 4, 5 and 6 speed Regina 2 notch


freewheels

RL-40100

for Atom, Regina and splined Zeus freewheels


to be used with freewheel remover wrench RL-40000

RL-40200

for 4 notch ACS BMX freewheels 14/15 teeth


Compatible with 14 mm oversized axles

RL-40300
for 4 notch BMX freewheels such as ACS Fat 16/22 teeth
Compatible with 14mm oversized axles

RL-40400

for Campagnolo 2 helicoidal notch aluminum freewheels

RL-40500
for splined Maillard Normandy freewheels

RL-40700

for old type splined Atom freewheels

28 Freewheel and cassette


RL-41100
for splined Tiger, Falcon and old type Shimano
freewheels

RL-41300
for old type Suntour and Maillard course 2 notch
freewheels

RL-41400
for Shimano UG, Sachs Aris and Campagnolo
freewheels
To be used with freewheel remover wrench RL-40000

RL-41500
for splined Falcon freewheels type FW-L804,
FW-L80, FW-L704, FW-L70, FW-L604 and FW-L60

RL-41600
for Shimano UG, Sachs Aris and Campagnolo freewheels
Features a guide pin and a 1/2 square to be used, with torque
wrench DV-10500

RL-41700
for Maillard Hlicomatic and Super Plus freewheels

RL-95100
for splined Maillard Aris MTB freewheels

RL-96400
for Suntour 4 notch freewheels since 1986

RL-97900
for Shimano Hyperglide, SRAM and Mavic cassette lockrings
RL-97910 is to be used with freewheel remover wrench RL-40000
Also fits Shimano disc brake lockrings

RL-98000
for Shimano Hyperglide, SRAM
and Mavic cassette lockrings
Features a guide pin and a 1/2
square to be used with torque wrench
DV-10500
Also fits Shimano disc brake lockrings

Freewheel and cassette 29


CH-04000

Compact chain rivet tool

- compatible with Shimano chains including HG and IG


SRAM and Campagnolo
- made from investment cast steel
- heavy-duty construction but light and compact to fit a saddle bag
- pin is made from hardened chrome vanadium steel

CH-04001 - replacement pin

CH-05000

Expert chain rivet tool

- fits any 7, 8, 9 and 10 speed road and MTB chains


including Shimano HG and IG SRAM Campagnolo
- chain support to hold the chain perfectly
- comfortable grip provided by its ergonomic design
- made from investment cast steel
- pin is made from hardened chrome vanadium steel

CH-05001 - replacement pin

CH-06200
Professional chain tool
CH-05800 for most chain types

Professional chain tool for - compatible with 7, 8, 9 and 10 speed chains (road,
Shimano Hyperglide MTB and BMX)
- reversible CNC machined matrix holds the
link securely
- design with aluminum oval shaped handle - oval shaped aluminium handle gives excellent grip
- long chain support shelf for perfect chain fitting - removable pin made from hardened alloy
- investment cast tool steel and chromed plated tool
tool steel (available early 2009)
- threaded axle is made from hardened alloy tool
steel
CH-05802-5 - bag of 5 pins
CH-05802-5 - bag of 5 pins CH-06220 - adaptor for Campagnolo 11 speed chain
fitting chain tool CH-60200

30 Chain
CH-06211

Professional chain rivet tool for 11 speed chains


- same design as CH-06200
- specially design for CAMPAGNOLO 11 speed chains that require the
rivet pin to be pressed
- removable hardened tool steel pin

CH-05802-5 - bag of 5 pins

CH-30310

Professional plier type chain tool

- for fast and easy removal, fitting and repair of wider 3/32 chains
- the travel adjusts to return the rivet back the proper distance in the built-in recess
- drop-forged and chrome plated steel
- pin is made from hardened alloy tool steel
- vinyl coating for excellent comfort

CH-30313-5 bag of 5 replacement pins

CH-30320

Professional chain plier for Shimano HG and Sram narrow


chains
- for fast and easy removal, fitting and repair of most chains including Shimano HG, IG and Sram
- the travel adjusts to return the rivet back the proper distance in the built-in recess
- drop-forged and chrome plated steel
- pin is made from hardened alloy tool steel
- vinyl coating for excellent comfort

CH-30313-5
bag of 5
replacement pins

CH-30327

Adapter

Chain 31
CH-04900

Chain wear indicator

- a worn chain makes poor shifting and will slip over the cog teeth
Premature wear of chainrings and sprockets may happen
- features two gauges for checking chain stretch
a/ +0,075 per link : chain to be replaced quickly in order
to avoid sprocket replacement
b/ +0,10 per link : chain and sprockets to be replaced at once,
chainrings may be worn
- stainless steel
- high precision cut

CH-90700

Chain rest

- to hold chain tension when rear wheel is removed


during repair or transport
- simple, easy to install device for protecting
chains and frames
- very handy to carry a bike without rear wheel in
the trunk, in a frame bag or on a bike carrier
- fiberglass reinforced nylon

CH-90800

Chain rest and rear dropout axle 130/135 mm

- to fit between dropouts for holding chain tension when rear wheel is removed
- recommended for bike transport when wheel is removed
- avoid accidental frame compression
- compatible with road frames (130mm) and mountain bike frames (135mm)
- quick fitting and locking without any key
- fiberglass reinforced nylon body and CNC machined axle

32 Chain
RP-01200

Professional axle and pedal vise


- to insert into a bench vise for easy hub and pedal adjustments
- to hold 9, 10, 12mm hub axles and 9/16 pedal spindles without
damaging spindle threads
- removable aluminum jaws
- tool body made from hardened spring steel

RP-01202-2 - set of 2 aluminium jaws for axle vise RP-01200

RP-01400
Axle vise
- to be clamped in a bench vise
- holds the axle while working on the hub, fits front (9mm) and rear axles (10mm)
- made from spring steel and aluminum

RP-01402-2 - set of 2 aluminum jaws

RP-02400
RP-02500
Spoke wrench for Mavic wheels Triple spoke wrench
- unique three-sided design fits any Mavic wheels - to adjust spoke tension, compatible with
equipped with M7, M7oversized nipples and M9 3,2/3,3/3,5mm nipples
threaded eyelets - hardened tool quality steel
- 127mm length for comfortable use - high precision manufacturing process to prevent
- hardened tool quality steel for exceptional durability damaging nipples when tensioning spokes
- nickel plated

RP-02600-3.2

Available
RP-02600-3.3
March 2011

Professional spoke wrenches


RP-02600-3.2 - 3,2 mm opening, grey wrench
RP-02600-3.3 - 3,3 mm opening, black wrench
RP-02600-3.5 - 3,5 mm opening, blue wrench
RP-02600-3.5
- available in 3 sizes, one single size per key : 3,2/3,3 or 3,5 mm
- hardened metal insert, very high hardness level
- precise openings prevent aluminium nipples from rounding out
- ergonomic composite body provides excellent grip and comfort even when
high spoke tensions are needed.

Wheels and tyres 33


RP-05100-13

Professional spoke wrench 13 gauge

- to adjust spoke tension on gauge 13 nipple (3,30mm)


- semi-box design to prevent from slipping off from nipple
- hardened industrial quality chrome vanadium steel

RP-05400
Universal spoke wrench

- to adjust tension spoke on gauge


13, 15, 16, 17, 18 and 19 nipples RP-25510
- hardened alloy tool steel
Professional combined spoke wrench
- 13 and 15 gauges (3,30 and 3,50mm)
- to adjust spoke tension on nipples
- also great for holding flat spokes while truing a wheel
- hardened alloy tool steel
- nickel plated steel

RP-05700

Set of 2 consumer cone wrenches

- to adjust 13, 14, 15, 16, 17 and 18mm hub cones


- 2 mm ultra thin heads and precise openings
- hardened alloy tool steel
- industrial phosphate finish

RP-06000-13/20

Set of 8 professional cone wrenches

- to adjust hub cones from 13 up to 20mm


- 2 mm ultra thin heads and precise openings
- hardened alloy tool steel
- vinyl coating for an excellent comfort
- chrome plated

RP-06000-13 - 13 mm opening
RP-06000-14 - 14 mm opening
RP-06000-15 - 15 mm opening
RP-06000-16 - 16 mm opening
RP-06000-17 - 17 mm opening
RP-06000-18 - 18 mm opening
RP-06000-19 - 19 mm opening
RP-06000-20 - 20 mm opening

34 Wheels and tyres


RP-26800

Spoke and nipple gauge

- metric and english markings


- to quickly measure ball bearing and nipple sizes and spoke lengths and thickness
- stainless steel
- conversion table in both mm and inch (at the backside of the ruler)
- engraved, to 350mm

RP-26300

Automatic screwdriver for spoke nipples

- ideal for rapid deep rim wheel assembly


- works on helicoidal rail
- removable blade with locking system

RP-26301 - replacement blade

Hex socket spoke wrench

RP-26400-05 - 5mm wrench


RP-26400-05.5 - 5,5mm wrench

- to adjust deep recessed nipples in deep aero rims such as


Mavic, Campagnolo,
- hardened alloy tool steel
- T-shaped handle for an excellent comfort

RP-26500 RP-26600

Spoke nipple driver Spoke nipple driver

- quickly thread nipples to the point - quickly thread nipples to the point where
where tensioning begins tensioning begins
- to be used with electric drill - to adjust deep recessed nipples in deep
- CNC machined and hardened nickel aero rims such as Mavic, Campagnolo,
chrome steel Gipiemme, Rigida, ...
- pins are made from hardened alloy - 6 mm hexagonal body to be used with
tool steel electric drill
- CNC machined and hardened nickel
chrome steel
- pins are made from hardened alloy too steel
RP-26502 - replacement pin

RP-26502 - replacement pin

Wheels and tyres 35


RP-42500

Nylon tyre lever system

- specially designed for road narrow tyres


- removable lever works as a second tyre lever
- nylon reinforced with fiberglass not to damage rim and tube
- to be taken along for a ride

RP-42900-C

Set of 3 Nylon tyre removers


- Nylon reinforced with fiberglass for
long life
- excellent stiffness, ideal for hard to
remove tyres
- ergonomic shape
Available
- features a scuff pad
- slide into each other for easy storage February 2011
- 28 g

RP-42900-B

Retail counter display box of 25 sets

RP-43000

Professional tyre lever


- designed to remove the toughest tyres (downhill, freestyle, )
- long handle (8,26 - 21cm) gives excellent leverage
- ergonomic and anti-slip dual density handle for great comfort
- forged and hardened tool quality steel

RP-43100-C

Set of 2 Nylon tyre removers


- nylon reinforced with fiberglass for long life
- wide, flat and very stiff to remove even the toughest tyres including
most tubeless tyres
- compact size to take along for a ride in a bag
- features a scuff pad
- slide into each other for easy storage Available
- 24 g February 2011

RP-43100-B

Retail counter display box of 25 pairs

36 Wheels and tyres


Adhesive high pressure rim tapes
RP-44000 - reinforced and suitable for high pressure
- 10 or 45 m rolls
- colour : grey
Inner tube repair kit
RP-44700-16 : 10 m x 16 mm RP-44800-16 : 45 m x 16 mm
The kit includes : RP-44700-18 : 10 m x 18 mm RP-44800-18 : 45 m x 18 mm
- 3 round 15mm patches RP-44700-20 : 10 m x 20 mm RP-44800-20 : 45 m x 20 mm
- 3 round 25mm patches
- 1 tube of cold vulcanizing
fluid (glue)
- 1 sand paper
Available
January 2011

RP-14300

Wheel alignment gauge

- deep capacity sliding gauge to fit all hub widths


- fits any rim from 20 to 27
- cast aluminum tool
- durable powder coat finish

RP-42400

Valve core extractor for Schrader valves


- for removal and replacement of valve cores on pneumatic
suspension systems as well as inner tubes with Schrader valves
- 40mm long shaft and 4,45mm diameter
- heavy-duty steel, exceptional durability
- comfortable and ergonomic dual density handle provides
excellent grip
- doesnt fit Presta valves

Wheels and tyres 39


RP-43300

Tool for removing city bike tyre and


inner tube
- avoid removal of rear wheel with internal-gear hub
- provides substantial time-saving as it doesnt
modify the index shifting
- fits steel frame city bikes, not suitable for aluminium
frames
- heavy-duty construction with wide forks
- laser cut and hardened parts for durability
- long ergonomic handles provides excellent grip and
leverage

RP-43600

Hub bearing press


- compatible with 12, 15 or 17mm inner diameter bearings and 24, 26, 28 and 30mm outer diameter bearings
- to also fit Campagnolo conical hub bearings
- shaft and tool body made of quality hardened steel for long life

RP-80400

Air inflator with gauge

- special for compressor


- universal hose for bicycle, moped and motorcycle tyres

38 Wheels and tyres


FR-07900

Consumer cable cutter

- triangular clean cut


- hardened alloy tool steel
- not convenient for cutting spokes and SIS type
gear housings
- vinyl coating for excellent comfort

FR-99000

Professional cable and housing cutter

- very strong and sharp long-lasting jaws for cutting cables and SIS
housings without squashing
- features a center forming hole to reshape the outer housing end
- high grade hardened alloy tool steel
- sturdy rubber handles for excellent comfort

FR-23300
Professional cable stretcher

- pulls cables tight while adjusting brakes or


index shifting
- thumb lock system holds the cable tight
while your hand is removed to tighten
pull-up bolts and nuts
- hardened and chrome plated alloy tool steel
- vinyl coating for excellent comfort

Brake and derailleur wrenches


- 2,5mm ultra thin wrenches
- hardened tool quality steel
- chrome plated steel

FR-93600-08/09 - 8x9mm wrench (1 piece)


FR-93600-10/11 - 10x11mm wrench (1 piece)

Cables and brakes 41


Professional hydraulic disc brake bleeding kit

FR-30000-N - black syringes


FR-30000-O - orange syringes

- to bleed most hydraulic disc brakes


Never mix mineral oil and DOT fluid to save brake seals. We - includes 2 shop quality 50ml syringes
recommend the use of one bleeding kit for mineral oil and another - much longer life than conventional syringes
one for DOT brake fluid. - 4, 5 and 6mm threaded adapters
We strongly recommend the use of gloves such as NL-78000 for any - 3 hoses equipped with clamps on each hose to prevent fluid
hydraulic brake, fork and rear shock services due to the corrosiveness from getting back in unintentionally
of mineral oil and DOT fluid. - kit compatible with mineral oil and DOT brake fluid
- comes in plastic storage case

FR-30000-N

Suggested for mineral oil,


black syringes

FR-30000-O

Suggested for DOT brake fluid,


orange syringes

FR-30011 - replacement seal-O-ring for syringes FR-30000 and FH-93000


FR-30014-2 - set of 2 hoses and M4 fittings
FR-30015-2 - set of 2 hoses and M5 fittings
FR-30016-2 - set of 2 hoses and M6 fittings
FR-30050 - set of 2 hoses and Hayes fittings - blue

40 Cables and brakes


FR-29800

Lever for hydraulic brake pads

- to compress hydraulic pistons before brake pad replacement or bleeding


- to be used when brake pads are installed
- specially shaped to prevent major damages to the pads when compressing
- hardened tool quality steel
- ergonomic handle

FR-29900
Disc brake rotor straightener

- to gently straighten mountain bike disc brake rotors


- 2 slots depths: one long for bent brake rotors at rotor arm and one short for
those bent at the braking area
- high-precision laser cut
- hardened tool quality steel
- comfortable handle

As bent or damaged disc brake rotors are often due to misaligned disc brake calipers to
Wheel hubs, we advise you to use tool CD-14000 (page 8)

CR-07200

Disc rotor
truing gauge
- to accurately check the straightness of a disc brake rotor while the
wheel is mounted in a professional truing stand CR-07500
- compatible with disc brake rotors from 140 to 203mm

Cables and brakes 41


FR-01730 FR-01740

for derailleur cable from 1,2 to 1,5mm for brake cable from 1,8 to 2mm

Bottle of 200 cable end


caps

- fit on both derailleur and brake


cables
- made of aluminium alloy

FR-01750 FR-01760

for 4 mm cable housing for 5 mm cable housing

Bottle of 200 steel cable


housing ferrules

- for perfectly holding housings into


frame housing stops
- ferrules are made of chrome
plated steel

FR-01850 FR-01860

for 4 mm cable housing for 5 mm cable housing

Bottle of 100 plastic


cable housing ferrules
- for perfectly holding housings into
frame housing stops
- ferrules are made of black plastic

FR-01770 FR-01870

black O rings translucent O rings

Bottle of 600 O-ring


rubber seals
- to fit over cable to protect frame
finishes
- suitable for brake and derailleur
cables

42 Cables and brakes


KO-91000
Home mechanic tool kit
The home mechanic tool kit KO-91000 includes all the major bike tools needed to repair and maintain most current model bikes
Sturdy Cordura carrying case features 17 assorted nylon and mesh storage pockets
Durable buckle to hold it all together
Features two grommets for hanging open on wall
Ideal for bringing to the races or to rides for last minute repairs

Shimano composition includes 16 shop quality tools :


- 1 pedal wrench 15x17mm and bottom bracket wrench for Shimano Hollowtech II and Campagnolo Ultra Torque BP-60200
- 1 bottom bracket tool for Shimano and ISIS Drive BP-99600
- 1 Expert chain rivet tool for 7, 8, 9 and 10 speed chains CH-05000
- 2 brake and derailleur wrenches 8x9mm FR-93600-08/09 and 10x11mm FR-93600-10/11
- 1 professional cable and SIS housing cutter FR-99000
- 1 folding hex wrench and Phillips n1 screwdriver set MF-94400
- 1 crank extractor 22 mm with M8 / M14 / M15 rotating tip PE-01000
- 1 sprocket remover RL-00900
- 2 hub cone wrenches of 13/14/15/16/17/18 mm RP-05700
- 1 cassette lock ring remover for Shimano Hyperglide RL-97900
- 1 patch kit featuring 6 round patches (3x15mm and 3x25mm) RP-44000
- 1 universal spoke wrench with 13, 15, 16, 17, 18 and 19 gauges RP-05400
- 1 set of 3 nylon tyre levers RP-42800
- 1 nylon brush for cleaning cassette, chain, derailleur, brakes RL-96200

KO-91100 KO-91001

Campagnolo tool kit Cordura carrying case only (no tool)


Campagnolo tool kit is KO-91100, same as KO-91000 except :
- BP-99600 replaced by BP-41400 bottom bracket tool for Campagnolo
- RL-97900 replaced by RL-41400 cassette lock ring remover for Campagnolo

Tool kits 45
KO-91200

Starter tool kit


The kit includes :
- 22"/55 cm professional tool box with removable tool tray KO-91201
- 15x17 mm pedal wrench & Shimano Hollowtech II & Campagnolo Ultra Torque bottom bracket wrench BP-60200
- bottom bracket tool for Shimano & ISIS drive compatible BP-99600
- chain wear indicator CH-04900
- professional chain tool for Shimano Hyperglide CH-05800
- set of 6 professional screwdrivers - 3,2/4/6 flat blades and n0/1/2 Phillips DV-71000
- 8x9 mm brake & derailleur wrench FR-93600-08/09
- 10x11 mm brake & derailleur wrench FR-93600-10/11
- professional cable & housing cutter for Shimano's SIS FR-99000
- 1,5/2/2,5/3/4/5/6mm hex wrench set MF-94300
- biodegradable lubricant for drivetrain - 300ml aerosol NL-76200-00300
- biodegradable PTFE grease for ball-bearing - 100g box NL-76400-00100
- 22 mm crank extractor with 8mm hex wrench PE-01000
- 8 mm hex wrench with plastic handle PE-09600-08
- 15x17 mm professional pedal wrench - laser cut PE-65000
- 10 mm hex wrench with plastic handle for freehub body removal RL-09600-10
- professional sprocket remover 8/9/10 speed - laser cut RL-27000
- cassette remover for Campagnolo, Shimano UG, Sachs Aris RL-41400
- gear cleaning brush RL-96200
- cassette remover for Shimano Hyperglide RL-97900
- universal spoke wrench 13/15/16/17/18/19 gauges RP-05400
- set 8 professional hub cone wrenches - 13/14/15/16/17/18/19/20mm RP-06000-13/20
- set 3 nylon tire levers reinforced with fiberglass RP-42800
- patch kit RP-44000

44 Tool kits
KO-91300

Professional tool kit - set of 6 professional screwdrivers - 3,2/4/6mm flat blades and n0/1/2 Phillips
- 22"/55 cm professional tool box with removable organizer KO-91301 DV-71000
- professional workshop apron AP-94800 - fork saw guide set for 1" and 1 1/8" threaded and threadless forks FH-92900
- professional pin spanner for most adjusting BB cups BP-01300 - cable stretcher with thumb lock FR-23300
- professional peg spanner for bottom bracket lockring BP-01600 - 8x9 mm brake & derailleur wrench FR-93600-08/09
- sealed cartridge bottom bracket tool for Campagnolo BP-41400 - 10x11 mm brake & derailleur wrench FR-93600-10/11
- professional wrench for Shimano Hollowtech II and Campagnolo Ultra Torque bottom - professional cable & housing cutter for Shimano's SIS FR-99000
brackets BP-96100 - T6/T7/T8/T9/T10/T15T/T20/T25 Torx wrench set MF-94500
- bottom bracket tool for Shimano XTR & Ultegra & ISIS Drive BP-99500 - biodegradable lubricant for drivetrain - 300ml aerosol NL-76200-00300
- bottom bracket tool for Shimano & ISIS drive compatible BP-99600 - biodegradable P.T.F.E. grease for ball-bearing - 500g box NL-76400-00500
- set 2 HSS taps 5mmx0.8 for water-bottle, toe-clip, fender CD-04100-05 - 22mm crank extractor with 8mm hex wrench PE-01000
- set 2 HSS taps 6mmx1 for cantilever brakes & large fender bosses CD-04100-06 - 8mm hex wrench with plastic handle PE-09600-08
- set 2 HSS taps 10mmx1 for gear hanger CD-04100-10 - wrench for standard & Campagnolo Ultra Torque chainring nuts PE-35300
- derailleur hanger alignment gauge CD-13900 - 15x17mm professional pedal wrench - laser cut PE-65000
- chain wear indicator CH-04900 - 10mm hex wrench with plastic handle for freehub body removal RL-09600-10
- professionnal chain tool for Shimano Hyperglide CH-05800 - professional sprocket remover 8/9/10 speed - laser cut RL-27000
- set 7 P-handled hex wrenches from 2 to 8 mm CL-09700-02/08 - cassette remover with pilot for Campagnolo, Shimano UG, Sachs Aris RL-41600
- headset cup press tool for 1" and 1 1/8" headsets DR-03400 - gear cleaning brush RL-96200
- 1" crown race setting tool DR-14600-1 - cassette remover with pilot for Shimano Hyperglide RL-98000
- 1 1/8" crown race setting tool DR-14600-1.1/8 - professional axle and pedal vise RP-01200
- 1" headset cup remover DR-37200-1 - universal spoke wrench 13/15/16/17/18/19 gauges RP-05400
- 1 1/8" replacement grip for headset cup remover DR-37203-1.1/8 - set 8 professional hub cone wrenches - 13/14/15/16/17/18/19/20 mm RP-06000-13/20
- star nut installation tool set DR-95500 - spoke and bearing gauge RP-26800
- 30x32x36x40mm headset wrench DR-98200 - set 3 nylon tire levers reinforced with fiberglass RP-42800
- tap handle for square from 3 to 9 mm DV-04320 - patch kit RP-44000

Tool kits 45
CL-09001

3-way hex wrench

- 4 / 5 / 6mm wench
- ergonomic shape provides comfort and tremendous leverage
- chamfered tips for a perfect fit
- hardened high grade industrial steel

Hex wrenches

- CL-09500-02 - 2 mm wrench
- CL-09500-02.5 - 2,5 mm wrench
- CL-09500-03 - 3 mm wrench
- CL-09500-04 - 4 mm wrench
- CL-09500-06 - 6 mm wrench
- CL-09500-08 - 8 mm wrench

- hardened industrial quality chrome vanadium steel

CL-09700-02/08

Set of 7 hex wrenches

- shop quality wrenches of 2/2,5/3/4/5/6 and 8mm


- magnetic tips for keeping track of hex screws
- comfortable dual density molded handle
- hardened industrial quality chrome vanadium steel

46 Hex wrenches
CL-09800-02/08

Set of 7 hex ball-end wrenches

- shop quality wrenches of 2/2,5/3/4/5/6 and 8mm


- magnetic tips for keeping track of hex screws
- comfortable dual density molded handle
- hardened industrial quality chrome vanadium steel

CL-09900-07/40

Set of 7 Torx wrenches

- T7 / T10 / T15 / T20 / T25 / T30 / T40 wrenches


- magnetized tips
- dual density handle for excellent comfort
- hardened industrial quality chrome vanadium steel

Hex wrenches 49
47
MF-93700-C

Multi-tool

- fiberglass reinforced nylon body


- lightweight tool, compact (80mm length) and
ergonomic design
- 3/4/5/6mm hex wrenches, flat blade screwdriver
and T25 Torx wrench
- hardened chrome vanadium steel
- nickel plated

MF-93900-C

Multi-tool

- fiberglass reinforced nylon body


- lightweight tool, compact (80mm length) and ergonomic design
- 2/2,5/3/4/5/6mm hex wrenches, 8mm hex bit socket, flat blade
and n1 Phillips screwdrivers and T25 Torx wrench
- hardened chrome vanadium steel
- nickel plated

MF-94300

Folding hex wrench set

- includes 7 hex wrenches of 1,5/2/2,5/3/4/5/6mm


- features a composite grip handle shaped for superior ergonomics
- soft cushion grips provide comfort and slip resistance
- hard shell provides years of service
- hardened 8650 industrial quality chrome vanadium steel
- industrial phosphate finish

48 Multi-tools
MF-94400

Folding hex wrench set

- includes 3 hex wrenches of 4/5/6mm and one flat and one


Phillips n1 screwdrivers
- features a composite grip handle shaped for
superior ergonomics
- soft cushion grips provide comfort and slip resistance
- hard shell provides years of service
- hardened 8650 industrial quality chrome vanadium steel
- industrial phosphate finish

MF-94500

Folding Torx wrench set

- includes 8 Torx wrenches


T6/T7/T8/T9/T10/T15/T20/T25
- features a composite grip handle shaped for
superior ergonomics
- soft cushion grips provide comfort and slip
resistance
- hard shell provides years of service
- hardened 8650 industrial quality chrome
vanadium steel
- industrial phosphate finish

MF-95900

Multifunction tool 15 in 1

- includes 7 hex wrenches of 2/2,5/3/4/5/6/8mm


- includes 8/9/10mm sockets
- hex wrenches and sockets are made from hardened
chrome vanadium steel
- flat and Phillips n1 screwdrivers
- 13 gauge spoke wrench
- tyre lever
- saw-knife

Very handy and versatile multi tool to be taken along


for a ride.

Multi-tools 51
Professional bench vise

DV-09000-100 - 100mm jaw width


DV-09000-125 - 125mm jaw width
DV-09000-150 - 150mm jaw width

- heavy duty construction for intensive professional use


- special guiding spindle ensures durability, stiffness and
precision (no looseness)
- both jaws are fully replaceable, accurately machined
and hardened
- large swivel base and vise mass provide excellent stability
- 90 rotation swivel base with 2 locking nuts
- long steel slide bar for maximum leverage
- large anvil work surface (hardened)

Set of 2 nylon jaws for bench vise

DV-09100-100 - for bench vise with 100mm jaws


DV-09100-125 - for bench vise with 125mm jaws
DV-09100-150 - for bench vise with 150mm jaws
Set of 2 aluminum jaws for bench vise
- made from nylon reinforced with fiberglass
- properly positioned on bench vise by magnetic
DV-09400-100 - for bench vise with 100mm jaws
strip on each jaw
DV-09400-125 - for bench vise with 125mm jaws
DV-09400-150 - for bench vise with 150mm jaws

DV-12700

Professional hacksaw for 300 mm


blade

- heavy-duty steel frame


- comfortable elastomer handles
- blade easily removable and easy tension adjustment
- 2 blade positions : standard and 45
- delivered with a bi-metal blade, 10 teeth per cm

DV-12710 - set of 2 HSS replacement blades 10 teeth

DV-12720 - special blade for cutting carbon fiber components, super HSS 10 teeth

50 Miscellaneous
DV-11400

Metric caliper
- capacity up to 150mm
- 0,05mm accuracy
- measures external, internal and depth dimensions
- hardened stainless steel
- delivered in a protective case

DV-11500

Dial caliper
- 150mm measuring capacity
- 0,01mm precision, large dial for an easy and accurate
reading
- outside, inside and depth measurements
- hardened stainless steel construction and shock
resistant dial
- delivered in its aluminum box

DV-11600

Electronic digital caliper


- measuring range from 0 to 6 (from 0 to 150mm)
- resolution of 0.0005 inch / 0.01 mm
- choice between inch and mm
- external, internal and depth measurements
- tightening screw of the sliding gauge
- large LCD display for an easy reading
- zero setting
- on/off switch and automatic power off
- warning of battery wear
- hardened stainless steel, metal case
- delivered in its box

DV-17300

Swivel head hand riveter

- handy for instant setting of bottle cage


- 360 swivel head to be used in any angle
- easy to operate and fit attachments such as rivets, nuts and anchors
- delivered with draw bars for M3, M4, M5 and M6
- delivered in a plastic box with a bag of 10 nuts M5

DV-17305-50 - bag of 50 nuts in M5

Miscellaneous 51
Available
January 2011

DV-10200

Digital torque wrench 1.5~30Nm


- top accuracy when selecting recommended torque
- high performance even under intensive use: accurate from 1%
(clockwise) to 2% (counterclockwise)
- audible (buzzer) and visible (LED display) torque confirmation
- torque values from 1,5 to 30 Nm
- resolution : 0.1/0.01 Nm
- ISO 6789 certified
- 1/4" square drive
- measuring mode : peak or tracking
- measuring units Nm, ft.lb, in.lb, kg.cm
- comfortable dual density handle
- numbered and supplied in a plastic case with a ISO 6789 calibration
certificate and 2 AA batteries
- supplied with socket set (adaptator 1/4" x 3/8" / hex bit sockets : 2 / 3 / 4 /
5 / 6 / 8mm / Torx bit sockets : T7 / T25 / T30 / Sockets 1/4" : 8 / 9 / 10 /
14 / 15mm)
- automatic power off

Length : 15,16 (385mm)


Weight of torque wrench only : 752 gr

52 Miscellaneous
Professional torque wrenches

DV-10400 - torque wrench ranges from 4 to 20 Nm (no bit included)


DV-10500 - torque wrench ranges from 20 to 100 Nm (no bit included)

- to comply with torque specifications given by component and


accessory manufacturers
- a click can be heard when the requested torque is reached Reversible head of DV-10500
- equipped with a 3/8 drive
- equipped with a torque locking nut
- delivered in a plastic case

to be used with hex socket and hex bit kit DV-10700

Item number Tool description DV-10700

DV-10800 drive adaptor 3/8 (Female) x 1/2 (Male)


Hex socket and hex bit kit
DV-10800-02 2mm hex bit - 3/8 drive
- 7 hex bits of 2/3/4/5/6/8 and 10mm
DV-10800-03 3mm hex bit - 3/8 drive - 3 Torx bits (T7, T25 and T30)
- 5 hex sockets of 8/9/10/14 and 15mm
DV-10800-04 4mm hex bit - 3/8 drive - 1 drive adaptor 3/8(F) x 1/2 (M)
- hardened chrome vanadium steel
- fits both torque wrenches DV-10400 and DV-10500
DV-10800-05 5mm hex bit - 3/8 drive

DV-10800-06 6mm hex bit - 3/8 drive

DV-10800-08 8mm hex bit - 3/8 drive

DV-10800-10 10mm hex bit - 3/8 drive

DV-10800-T7 T7 Torx bit - 3/8 drive

DV-10800-T25 T25 Torx bit - 3/8 drive

DV-10800-T30 T30 Torx bit - 3/8 drive

DV-10900-08 8mm hex socket - 3/8 drive

DV-10900-09 9mm hex socket - 3/8 drive

DV-10900-10 10mm hex socket - 3/8 drive

DV-10900-14 14mm hex socket - 3/8 drive

DV-10900-15 15mm hex socket - 3/8 drive

DV-12000

1/2 drive ratchet wrench

- reversible ratchet
- angle of resumption of 5 to work in narrow spaces
- comfortable dual density handle, 235mm long
- hardened chrome-vanadium steel
- features a quick socket release
- chrome plated body

Miscellaneous 55
DV-20000
Professional tube cutter for steel and aluminium

- for clean and straight cuts on handlebars, headset tubes, seatposts


- from 1/4 to 1 1/2 OD (from 6 to 38 mm)
- delivered with a replacement cutting wheel (inside knob)
- removable rotating deburrer

DV-20001 - replacement cutting wheel

DV-55400

Adjustable wrench

- forged alloy tool steel


- 12 wrench for a powerful leverage
- maximum opening up to 35mm
- jaw-opening measuring scale for easy reading

DV-55500-06/17

Set of 11 combination wrenches

- box/open end wrenches from 6 to 17mm


- hardened chrome vanadium steel
- chrome plated for long life

Each wrench can be sold separately.


DV-55500-06 - 6mm combination wrench
DV-55500-07 - 7mm combination wrench
DV-55500-08 - 8mm combination wrench
DV-55500-09 - 9mm combination wrench
DV-55500-10 - 10mm combination wrench
DV-55500-11 - 11mm combination wrench
DV-55500-12 - 12mm combination wrench
DV-55500-13 - 13mm combination wrench
DV-55500-14 14mm combination wrench
DV-55500-15 - 15mm combination wrench
DV-55500-17 - 17mm combination wrench

54 Miscellaneous
DV-55600

Magnetic parts bowl

- polished stainless steel with rubber covered magnetic


base (6/15cm in diameter)
- strong magnet keeps track of small parts such as balls,
chain links, bolts, nuts, washers...

DV-56000

DV-56100

DV-56200

Circlip pliers

DV-56000 - circlip pliers, external straight nose


DV-56100 - circlip pliers, external bent nose
DV-56200 - circlip pliers, internal straight nose
DV-56300 - circlip pliers, internal bent nose DV-56300

- 5,5 circlip pliers


- long tips to prevent snap ring ejection
- ergonomic, comfortable and anti-slip handles
- nickel plated and laser marked

Miscellaneous 55
DV-56400

Universal pliers
- hardened high carbon steel for excellent
durability
- chrome plated
- ergonomic and comfortable handles

DV-56500
Twin slip-joint multigrip pliers
- inter-slotted jaws for increased stiffness
- 7 settings
- 240mm length, maximum opening of 32mm
- anti-slip grips
- hardened chrome-vanadium steel

DV-56600 Files
DV-56600 250mm flate file
DV-56700 250mm round file

- hardened high carbon steel for excellent durability


- high level of hardeness
- anti-corrosion protection
- ergonomic and comfortable dual density handle
DV-56700

DV-57000-19
DV-57000-18

DV-57000-15

DV-57000-14

DV-57000-13

Open socket wrenches

DV-57000-13 - 13 mm wrench
DV-57000-14 - 14 mm wrench
DV-57000-15 - 15 mm wrench
DV-57000-18 - 18 mm wrench
DV-57000-19 - 19 mm wrench

- hardened chrome vanadium steel


- chrome plated for durablity

56 Miscellaneous
Item number Size of square Product compatibility

DV-04310 from 2 to 6,3 mm CD-04100-03


Tap handle CD-04100-05
CD-04100-05x75
CD-04100-06
CD-04100-08.5x100
CD-04100-10x150
CD-04100-10

DV-04320 from 3 to 9 mm CD-04100-11x100


PE-04100-1/2
PE-04100-9/16

DV-04330 from 4 to 12,5 mm CD-04510-23/26


CD-04520-23/26
FH-93800
PE-04700

DV-04340 from 5 to 16 mm CD-04510-26/29.5


CD-04520-26/29.5
CD-04520-29.5/33.5

DV-58100

Ratcheting tap handle


- sliding handle and reversible ratcheting design
permit tapping in tight places
- compatible with frame taps such as CD-04100

DV-71000
Set of 6 professional screwdrivers

DV-71101 - 3,2mm flat blade


DV-71102 - 4mm flat blade
DV-71103 - 6mm flat blade
DV-71201 - n0 Phillips blade
DV-71202 - n1 Phillips blade
DV-71203 - n2 Phillips blade

Each screwdriver can be sold separately.

- 3 flat blades of 3,2/4/6mm and 3 Phillips blades n0, n1 and n2


- higher quality blades than standard chrome vanadium or chrome
molybdenum blades
- magnetized tip makes work easier on hard-to-reach screws
- ergonomic and anti-slip dual density grip provides maximum tip
torque and great user comfort
- identification symbol moulded on top of grip makes tip
identification easy

Miscellaneous 57
NL-75200-00400

Cleaning foam for frames and forks

- cleans and degreases frames and forks


- economical use (doesnt run)
- leaves a protective shiny film
NL-76000-00400
- makes future cleaning easy
- no need for rinsing Releasing oil
- 400ml aerosol
- to release and lubricate parts in contact
- to ease disassembly of corroded parts
- high penetrating properties
- leaves a thin oily and protecting film that is
water resistant
- prevents corrosion and repels moisture
- 400ml aerosol

NL-76100-00400

Biodegradable degreaser
NL-76100-00400 - 500ml aerosol
NL-76100-05000 - 5 liter jug

- to clean chain and drive train


- dissolves oil and grease
- contains anti-rust additives
- made from orange peels distillation
- more than 90% biodegradable

NL-76100-05000

NL-76200-00300

Biodegradable lubricant

- to lube chain and derailleur


- water repellent
- excellent adhesiveness
- contains anti-rust additives
- more than 90% biodegradable
- 300ml aerosol

58 Care products
P.T.F.E. grease
NL-76400-00100 - 100 g box
NL-76400-00500 - 500 g box

- to grease headsets, bottom brackets, hubs, seat stays, elastomers in forks, stems and handlebars
- synthetic grease with micronized P.T.F.E. particles (Teflon)
- water repellent
- excellent friction coefficient that increases ball-bearing lifetime
- contains anti-rust additives
- white colour eases contamination analysis and potential ball-bearing wear and tear
- no oil and grease separation

NL-76600-00100

Anti-seize copper grease

- solves problems of cracking, corrosion, rust, cold-welding


on threaded parts aluminum and titanium components
- to be used for any assembly of parts of different metals against titanium
- to be used with parts exposed to moisture and extreme conditions

NL-76800

Bucket of 60 high performance hand cleansing wipes

- remove lubricants, heavy greases, dirt, tar, soils, grime, adhesives, graphite, wax
- can also be used for cleaning tools, workshop equipment, bike components,
- high performance citrus hand cleaning formula combined with a heavy-duty,
non stratching, abrasive cleaning wipe
- tested under dermatological control
- offer quick, efficient and convenient hand cleaning
- perfect when soap and water are not readily available

NL-77300

Thread locker - medium strength

- disassembly can still be made with conventional tools


- prevents accidental loosening of fasteners in case of shocks and vibrations
- highly recommended for safety parts
- 60ml squeeze bottle
- equipped with a dropper
- colour : blue

NL-77400

Thread locker - high strength


- for parts that don't require regular disassembly
- to be used for threaded inserts such as PE-04703-5 and PE-04704-5,
loose fitting bearing cups and pressed-in bottom bracket bearings
- 60ml squeeze bottle
- equipped with a dropper
- colour : red

Care products 59
NL-77900

Orange hand cleaner


- easily removes grease, lubricants, paintings and grime without drying out skin
- pumice formula cream
- leaves an orange fragrance
- environmentally friendly
- biodegradable
- 5 liter pump dispenser

NL-78000

Box of 100 nitrile gloves

- to protect hands from grime and potentially harmful chemicals


- made from nitrile (latex free) to avoid allergies
- thin gloves to give good finger dexterity
- tough enough to resist snags
- size L

NL-78100

Bike cleaning brush set

- includes 5 brushes and a sponge


- double-ended gear cleaning brush, a tyre cleaning brush, a frame cleaning brush, a thin tapered brush and
a large tapered brush for hard-to-reach places
- comfortable dual density handle for excellent grip even with wet hands
Available
January 2011

60 Care products
PR-89000

Semi-professional repair stand

- additional stand in a workshop


- clamp rotates 360 for the bike to be positioned at any angle
- adjustable opening of clamp up to 50mm
- quick locking and unlocking of the jaw
- cable relief both in upper and lower jaws
- steel tubes and base are powder coated
- delivered with a compartmented tool tray
- protection of frame by 4 rubber stripes

PR-89002

Set of 2 nylon jaws with


cable relief

PR-89015-4

set of 4 replacement rubber stripes for jaws

PR-71300
Handlebar holder

- to hold the handlebar stationary, keeping the front wheel


from turning while working on the bike
- fully thick vinyl coated for painting protection

PR-07000

Set of 2 double hooks

- to hang up bicycles and wheels for


saving-space storage
- rim protection with a thick vinyl coating PR-70300

Set of two hooks

- ideal to hang up bicycles and wheels


- vinyl coating to protect frame enamel
and rims

Repair stands 61
PR-90000

Single clamp repair stand

- excellent stability by steel square base of 30 kg


- adjustable working height from 130cm to 152cm
- the clamp rotates 360 for the bike to be positioned at any angle
- adjustable opening of clamp up to 40mm
- steel tubes and base are powder coated
- delivered with one handlebar holder PR-71300 and a composite compartmented
tool tray PR-89950
- protection of frame by rubber clamp covers
- cable relief in the upper jaw

1x
PR-70010

Set of 2 replacement rubber clamp


covers
- fits PR-89900, PR-90000 and PR-99700
- cable relief for cable housing in the upper jaw
- delivered with 4 circlips to hold the rubber clamp
covers into the aluminium jaws

2x

PR-71300 included

PR-89900

Double clamp repair stand


- excellent stability by steel square base of 44 kg
- same features as the stand PR-90000 but with 2 working positions
- delivered with two handlebar holders PR-71300 and a composite
compartmented tool tray PR-89950

62 Repair stands
PR-99700

Work bench repair stand

- heavy-duty steel construction and powder coated


- adjustable opening of clamp up to 40mm
- the clamp rotates 360 for the bike to be positioned at any angle
- equipped with professional clamp PR-70000 (360 rotation)
- can be bench-mounted or vise-held

PR-70000

Replacement clamp

- fits professional repair stands PR-89900, PR-90000 and PR-99700


- clamp with adjustable opening to fit any size tubing up to 40mm
- frame protection by 2 rubber clamp covers
- cable relief in the upper half-jaw
- clamp made from investment cast aluminum, hardened and powder coated

N Item number Description

1 PR-70001 upper jaw for clamp PR-70000

aluminium handle with rubber


2 PR-70002 handlegrip for clamp PR-70000

lower jaw with steel rotating shaft for


3 PR-70003 clamp PR-70000

complete adjusting screw with 2 cap


4 PR-70004 screws for clamp PR-70000

set 2 cap screws to fix complete


4.1 PR-70006 adjusting screw on clamp PR-70000
set 3 axles with 6 circlips for clamp PR-
5 PR-70005 70000

set 2 replacement rubber clamp covers


6 PR-70010 with 4 circlips

set 4 circlips for rubber jaws on repair


6.1 PR-70019 stand clamp PR-70000

Repair stands 63
CR-07400

Professional truing stand

- compatible with bicycle, moped and motorcycle wheels


- heavy-duty steel construction and precision ground parts
- chrome plated steel

CR-07409-2 - set of 2 replacement cone


CR-07431-2 - set of 2 replacement nylon caliper tips

CR-07500

Professional truing stand

- accepts wheels from 16 to 28 with or without tyre mounted


- both uprights move simultaneously always centering hub with calipers,
regardless of hub width
- heavy-duty construction and high precision laser cut parts
- caliper tips are made from nylon not to scratch the rim
- can be bench-mounted or vise-held
- chrome plated steel

CR-07431-2 - set of 2 replacement nylon caliper tips

CR-07200

Disc rotor truing gauge


- to accurately check the straightness of a disc brake rotor while the wheel is
mounted in a professional truing stand CR-07500
- compatible with disc brake rotors from 140 to 203mm

CR-48600
Professional truing stand for wheel
CR-07300 builders

- for cycles, mopeds and motorcycles


Adapters for truing stand - to check and correct lateral and radial run-outs within
- fits professional wheel truing stand CR-07500 a few seconds even by a beginner
- to be used on wheels equipped with 20mm through axle hubs - direct reading of the gap by two needles (one for
reading radial rim run-out, the other one for reading
later rim run-out) magnified by a system of nylon rollers
- precisely shows which nipples to work on to correct the
gap
- accepts wheels of any diameter and any width of rims
and hubs
- high precision ground parts

64 Wheel truing stands


MO-49800

Professional workshop bench


- 40mm thickness wooden top, sanded and treated with oil
- heavy-duty steel construction providing a sturdy and stable work surface
- epoxy painted (light grey RAL 7035)
- measurements : 150 cm width / 75 cm depth / 84 cm height

MO-49900

Professional workshop bench with 3 drawers


- 40mm thickness wooden top, sanded and treated with oil
- heavy-duty steel construction providing a sturdy and stable work surface
- 50, 100 and 150mm drawers (height)
- drawer capacity 75 kg per drawer
- possibility to label each drawer handle
- keyed central locking system
- epoxy painted (light grey RAL 7035)
- measurements : 150 cm width / 75 cm depth / 84 cm height

Workshop equipment 65
Tool cabinet Item number MO-50100-150 MO-50100-175
- rolling doors with lock
- heavy-duty construction and powder coated Width 150 cm 175 cm
- delivered without tool but with tool racks and a full set of hooks to hang
up tools Height 75 cm 75 cm
- 3 sets of hooks (short, long and extra-long) included in 150 and 175 cm
Depth 19 cm 19 cm
cabinets
- can be wall-mounted or bench-mounted Weight 45 kg 50 kg

Tool panel

- powder coat finish


- delivered without tool but with tool racks and a full set
of hooks to hang up tools
- 3 sets of hooks (short, long and extra-long) included in
150 and 175 cm panels
- can be wall-mounted or bench-mounted

Item number MO-50200-150 MO-50200-175

Width 150 cm 175 cm


Height 75 cm 75 cm
Depth 2 cm 2 cm
Hooks for tool panels and cabinets :
Weight 16 kg 17 kg
MO-50101-15 - set of 15 short hooks - useful length : 21mm
MO-50102-15 - set of 15 long hooks - useful length : 32mm
MO-50103-15 - set of 15 extra-long hooks - useful length : 75mm

66 Workshop equipment
MO-50800 cm MO-50800 MO-50900

7 drawer workshop tool cabinet Dimensions 76 x 46 x 102 66 x 44 x 49


56,5 x 39 x 6 (x5) 56,5 x 39 x 4 (x5)
- heavy-duty construction for professional use Drawers
- over 500 kg total load capacity 56,5 x 39 x 13 (x2) 56,5 x 39 x 6 (x1)
- over 40 kg load capacity for each drawer
- smooth-action ball-bearing slides Weight 64 kg 38,5 kg
- internal keyed locking system (2 tubular keys supplied)
- quick-lock system drawer to prevent unit from accidentally opening
- drawer liners for protection to drawer bottom
- heavy-duty rubber casters with 2 brakes for silent moves
- possibility to install tool chest MO-50900 on top of the tool cabinet to
increase storage capacity

MO-50900

6 drawer workshop tool chest

- heavy-duty construction for


professional use
- smooth-action ball-bearing slides
- internal keyed locking system
(2 tubular keys supplied)
- quick-lock system drawer to
prevent unit from accidentally
opening
- drawer liners for protection to
drawer bottom

MO-51100

Rubber anti-fatigue mat


- specially designed for alleviating foot, leg and lower back pressure when standing for
long periods
- rubber diamond-plate anti-slip surface on a sturdy waffle support system on the
underside for maximum comfort
- mat includes 2 deck plates with bevelled edges
- total measurements : 155 cm (width) x 71 cm (depth) x 1,27 cm (thickness)
- easy to mop or sweep clean
- thermal insulation for cold floors
- shock and perforation resistant
- can be used in welding areas
- resistant to lubricants, greases and standard chemicals
- Caution : in case of DOT or mineral oil drop fall, mop the mat immediately
- protects your tools specially cutting tools in case of unexpected fall
- additional deck plates available to adapt your working space to your needs

MO-51101 : end mat with interlocking teeth on one end only


MO-51102 : center mat with interlocking teeth on both ends

Workshop equipment 67
AP-94800

Professional workshop apron

- high quality cotton canvas


- cross-back fastening system that removes
pressure from the neck
- ideal protection for your clothes
- magnetized pocket for fasteners and washers
- 3 different lengths and many pockets

AP-94900

Workshop apron with VAR logo

- to protect your clothes whenever you work on your bike


- many reinforced pockets for stashing pens, parts, tools
- 100% high quality pre-shrunk cotton
- black with 2 white VAR logo

68 Workshop aprons
New products

DR-37300 (P.13)

CD-14000 (P.8)

DV-10200 (P.52)
FR-93600-08/09 (P.39)

FR-01850 (P.42)
DV-56500 (P.56)

FR-93600-10/11 (P.39)
FR-01860 (P.42)

FR-01870 (P.42)

MO-49800 (P.65)

MO-51100 (P.67)

MO-49900 (P.65)

69
New products (next)

PE-13300 (P.20)

NL-78100 (P.60)

PE-13400 (P.20)

PE-35500 (P.23)

TheSupe87 - Fotolia.com
RP-42900-C (P.36)

RP-43100-C (P.36)

Image de fond/background image


RP-43000 (P.36)

Var.
Images
RP-42900-B (P.36)
Impression/Printing - La Fertoise +33 (0) 2 43 93 00 05
RP-43100-B (P.36)

RP-44700 (P.37)
Design - Robert Brown +33 (0) 6 43 13 87 52

RP-43600 (P.38) RP-44800 (P.37)

Espace Eiffel - Lot D6, 19-21 Avenue Gustave Eiffel, Z.I. Chartres - Gellainville, 28630 GELLAINVILLE, France
Tel : +33 (0) 2 37 33 37 10 Fax : +33 (0) 2 37 33 37 17
email : contact@vartools.com www.vartools.com