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PT.

OPTIMA TIRTA ENERGY

APPENDIX C DESIGN AND CONSTRUCTION MANUAL


Design Requirements
Ref: Trafficcontrol1 Date: 1 Apr, 2017
Issue: A

INSPECTION AND TEST PLAN (1) TRAFFIC CONTROL


(For Construction Works on Existing Roads)

Contractor:____________________ Stage: Consultant Company


R.P.E.U.Q / R.P.E.Q. No:

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Frequency Consultant

1. Traffic control plan MRS 11.02 Trafficable width as per Job Drawings D Review Job
(Sidetrack or existing road). Document

min 7.0m after hours


min 5.0m work hours

Min 2 traffic controllers if width <5m or


cause interference to traffic

2. Erect signs/devices Approved traffic control plan M.U.T.C.D. I Visual Job

3. Construct sidetracks MRS 11.02 Prevent disruption to traffic I Visual Job


incl. Locn of services,
waterway crossings etc

4. Remove sidetracks SS Restoration Site restored adequately I Visual Job

5. Remove signs/devices SS All signs removed I Visual Job

6. Final inspection N/A All works complete I Visual Job


All specified inspections and tests
complete

LEGEND:
T Test S Surveillance W Witness Point (Council Inspection) R Review MRS Main Roads Specification
I Inspection H Hold Point D Documentation SS Supplementary Specification
(Provided by Consultant)

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\Trafficcontrol1.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: Excavemb Date: 1 Sept, 1999
Issue: A

INSPECTION AND TEST PLAN (2) EXCAVATIONS/EMBANKMENTS & ALLOTMENT FILLING

Approved Subdivision Estate Name: Stage: Consultant Company


Developer: R.P.E.U.Q / R.P.E.Q. No:
Contractor:

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Min. Frequency Consultant
1. SET OUT WORKS Drawings I Visual Lot

2. EXCAVATION WORKS MRS 11.04 Geometrics to Table 3.4.C TD . Survey . As directed in


. horizontal +250mm, -50mm SS
. vertical see table W . Stinging at 20m
. crossfall see table W Subgrade
. 3m straight 40m (2 pts)
Edge
Compaction to Table 3.4.B TD . Table 3.4.D Subgrade to
pavements :
1/500m2
Vertical movement not visible WH Proof roll at all roads (&
subgrade allotments as per
SS)

3. SUPPLY, PLACE AND MRS 11.04


COMPACT MATERIAL Material Rock, OTR or mixture free of I Visual Lot
FOR ROAD Organic material
EMBANKMENTS Construction Geometrics to Table 3.4.C TD . Survey . As directed in
Use compacted layer method for . horizontal +250mm, -50mm SS
other than rock (OTR) . vertical see table W . Stringing at 20m
. crossfall see table subgrade
W . 3m straight 40m (2 pts)
edge
Compaction to Table 3.4.B TD . Table 3.4.D 2/1000m3
per lot

Vertical movement not visible WH Proof roll at all roads


subgrade

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\ Excavemb.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: Excavemb Date: 1 Sept, 1999
Issue: A

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Min. Frequency Consultant

4. SUPPLY, PLACE AND MRS 11.04


COMPACT MATERIAL Material Quality Rock, OTR or mixture free of I Visual Lot
FOR ALLOTMENTS organic material
Construction Geometrics to Table 3.4.C TD . Survey . As directed in
Use compacted layer method for . horizontal +250mm, -50mm SS
other than rock (OTR) .vertical see table
. crossfall see table
free draining surface I Visual Total Area

Compaction to Table 3.4.B TD . Table 3.4.D 2/1000m3


per lot or
1/200mm or
1 per allotment
(greater of
above)

Vertical movement not visible W Proof roll at allotments as per


finished level SS
5. SUPPLY, PLACE AND MRS 11.04
COMPACT MATERIAL Material Quality Rock, OTR or mixture free of I Visual Lot
FOR SPOIL AREAS organic material
Construction Compaction to Table 3.4.B TD Table 3.4.C 2/1000m3
Use compacted layer method for (90% min RDD) per lot
other than rock (OTR)
6. SUPPLY, PLACE AND MRS 11.04 MRS 11.05
COMPACT SUBGRADE Material Quality Type 2.5 material and free of ITD Visual and . Lot
REPLACEMENT Organics Table 3.4.D
MATERIAL Construction Geometrics to Table 3.4.C TD . Survey . As directed in
Use compacted layer method for . horizontal +250mm, -50mm SS
other than rock (OTR) . vertical see table W . Stringing at 20m
. crossfall see table subgrade
W . 3m straight 40m (2 pts)
edge
Compaction to Table 3.4.B TD . Table 3.4.D 2/1000m3
per lot
Vertical movement not visible W Proof roll at all roads
subgrade
7. FINISH BATTERS TO MRS 11.04 Free of loose material and neatly I Visual All batters
ALL EARTHWORKS trimmed, continue in regular lines
around curves. No projections
>300mm or 1/3 of ht (lesser)
LEGEND:
T Test S Surveillance W Witness Point (Council Inspection) R Review MRS Main Roads Specification
I Inspection H Hold Point D Documentation SS Supplementary Specification
(Provided by Consultant)

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\ Excavemb.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: rdpavements Date: 1 Sept, 1999
Issue: A

INSPECTION AND TEST PLAN (3) ROAD PAVEMENTS


Refer Also (2) EXCAVATIONS/EMBANKMENTS & ALLOTMENT FILLING

Approved Subdivision Estate Name: Stage: Consultant Company


Developer: R.P.E.U.Q / R.P.E.Q. No:
Contractor:

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Frequency Consultant

1. Subgrade Assessment Sample and test at subgrade level as Documented test results lodged T,D Table 3.4.D As per
per Clause 3.3.2 with pavement design. Cl.3.3.2
2. Pavement Design Consultant to lodge in accordance Council Approval WH
with Section 3.3 of Manual.
3. Assess material source MRS 11.05
and material quality of Quarry source to be varified. Quarry Quarry to be approved by Council. H As per MRS To be
subbase and base production test results to be reviewed (Rock quality testing may be 11.05 advised
course layers. prior to delivery to site. required by Council.)

Total Rd length for constrn >1000m Tests to satisfy grading, Soaked T,D As per MRS 2/1000m3or
Sample from delivery stockpile CBR and Atterberg limits 11.05 part thereof.
All testing within specified limits
Total Rd length for constrn <1000m T,D As per MRS
Quarry QA testing only. 11.05
4. Spreading, compacting MRS 11.05 Geometrics to tolerances in Table T,D Survey Refer SS
and trimming of subbase 3.4.C W String 20m
layer Crossfall W 3m straight 40m (2 pts)
edge
Compaction to Table 3.4.B T,D Table 3.4.D 1/100m or
All matl min100% RDD 1/200m3 or
1/200mmlay
er/1000m2
(greater of)
No visible movement from proof roll W Proof roll all roads
5. Spreading, compacting MRS 11.05 Geometrics to tolerances in Table T,D Survey Refer SS
and trimming of base 3.4.C W String 20m
layer Crossfall W 3m straight 40m (2 pts)
edge
Compaction to Table 3.4.B T,D Table 3.4.D 1/100m or
All matl min100% RDD 1/200m3 or
1/200mmlay
er/1000m2
(greater of)
(Preseal inspection) No visible movement from proof roll W Proof roll all roads
Surface to be tight, free of loose
matl, uniform texture and no W Visual all roads
laminations.

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\rdpavements.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: rdpavements Date: 1 Sept, 1999
Issue: A

LEGEND:
T Test S Surveillance W Witness Point (Council Inspection) R Review MRS Main Roads Specification
I Inspection H Hold Point D Documentation SS Supplementary Specification
(Provided by Consultant)

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\rdpavements.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: SUBSOIL Date: 1 Sept, 1999
Issue: A

INSPECTION AND TEST PLAN (4) SUBSOIL DRAINAGE

Approved Subdivision Estate Name: Stage: Consultant Company


Developer: R.P.E.U.Q / R.P.E.Q. No:
Contractor:

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Frequency Consultant
1. Select appropriate Standard Drawing 50411 Subsoil geotextile not to clog with
subsoil type to suit (ref ARRB Subsurface drainage of fines.
adjoining ground road structures ) Fines not able to pass into pipe
2. Set out, excavate for and Standard Drawing 50411 and Correct horizontal and vertical
dispose of excavated drawings position with respect to kerb
matl
3. Install subsoil Standard Drawing 50411 . Filter material meets grading
Manufacturers dirns for 10 to 20mm screenings in Type1 I Visual Stockpile
geocomposite fin drain sand in types 2 and 3 T,D Table 3.4.4 Stockpile
. pipe/drain bedded properly and I Visual Each line
evenly graded
. Geotextile satisfies Table 1 D Matl test Manufacturer
details to supply
. Outlets at max 200m and I Visual Each pit
correct joining to outlet pits I Visual Each line
. Flushing points at max 60m ctrs,
and with correct access fittings
4. Flush and test subsoil Flush all subsoil drains Subsoil drain is free draining W Visual Each line
Flush from d/s FPt and work up
stream checking outlet.

LEGEND:
T Test S Surveillance W Witness Point (Council Inspection) R Review MRS Main Roads Specification
I Inspection H Hold Point D Documentation SS Supplementary Specification
(Provided by Consultant)

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\SUBSOIL.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: Stormwat Date: 1 Sept, 1999
Issue: A

INSPECTION AND TEST PLAN (5) STORMWATER DRAINAGE


(Refer Miscellaneous)

Approved Subdivision Estate Name: Stage: Consultant Company


Developer: R.P.E.U.Q / R.P.E.Q. No:
Contractor:

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Frequency Consultant
1. EXCAVATION FOR
DRAINAGE LINES
/CULVERTS
a. Set out works Drawings I Visual Each line or
structure
b. Excavate and dispose Clause 3.5.4 and Standard Dwgs for Geometrics Clause 3.5.12 I Visual Each line or
Material trench widths . Horizontal structure
. Vertical
Sound Base to trench I Visual Each line or
structure
2. PIPE BEDDING Clause 3.5.5 and Standard Dwg Bedding material quality to Std I Visual Each line or
50510 Dwg 50510 structure
Compaction adequate Clause I Visual Each line or
3.5.5.4 structure
3. PIPE SUPPLY, LAYING Clause 3.5.6 to 3.5.13 . Pipes in sound condn, free of I Visual All pipes
AND JOINTING Drawings any prodn or delivery defects
. Pipe class correct I Visual All pipes
. Pipes layed to line and level T,D Survey All lines
Within tolerances in clause
3.5.12 I Visual All pipes
. External bands in place RC fl
jt only I Visual All pipes
. External jts of box culverts I Visual All pipes
bandaged I Visual All pipes
. Lifting holes RC units filled I Visual All pipes
. Joint recesses of RC pipes
mortared
(NB All pipe jts to be
Inspected and approved by
Consultant prior to
Backfilling)

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\Stormwat.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: Stormwat Date: 1 Sept, 1999
Issue: A

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Frequency Consultant

4. BACKFILLING Clause 3.5.15 and Standard Backfill material quality I Visual Lot
Drawings. Backfill and compact in (CBR 15 material) T,D Table 3.4.D As directed by
Layers <200mm Consultant
Compaction adequate
(a) Roads/footpaths
i) min 95% RDD to 1m T,D Table 3.4.D 1/30m of
Below subgrade trench or
1/rd xing
(greater of)
ii) min 100% RDD within T,D Table 3.4.D 1/30m of
trench or
1/rd xing
(greater of)
(b) Other areas 95% RDD T,D Table 3.4.D 1/150m
5. RESTORATION Clause 3.5.15
Finish to subgrade level as I Visual Lot
applicable.
Trim to match adjoining ground I Visual Lot
profiles.
Top dressed and grassed Topsoil 100mm thk and 80% I Visual All areas other
(park/footpaths) Clause 3.8.3 grass coverage than roads
6. KERB AND CHANNEL Clause 3.5.17
. Minimum pavement beneath Confirm depth of pavement W,D Visual 40m intervals
75mm Type 2.4 + S/grade
Replacement as applic.
. Concrete Grade Ordered Delivery dockets reqd D Each delivery
. Alignment and level Check S,D Survey SS for
requirements
. Joints at prescribed intervals I Visual All
. Water test kerb less than 1% W,D Visual All
7. GULLIES, MANHOLES Clause 3.5.16 and Standard Concrete to comply with I, D, T Visual, Test 1/15m3
AND OTHER Drawings minimum compressive strength cylinders
STRUCTURES requirements 25 Mpa
Interior to be plastered and I Visual Each pit
sealed
Base to benched and rendered I Visual Each pit
Smooth
Side drain connections fitted I Visual Each pit
with caps and frog-flaps

LEGEND:
T Test S Surveillance W Witness Point (Council Inspection) R Review MRS Main Roads Specification
I Inspection H Hold Point D Documentation SS Supplementary Specification
(Provided by Consultant)

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\Stormwat.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: sewerage Date: 1 Sept, 1999
Issue: A

INSPECTION AND TEST PLAN (6) SEWERAGE

Approved Subdivision Estate Name: Stage: Consultant Company


Developer: R.P.E.U.Q / R.P.E.Q. No:
Contractor:

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Frequency Consultant
1. EXCAVATION FOR
SEWERAGE LINES
a. Set out of works Drawings I Visual Each line
b. Excavate and dispose Clause 3.7.16 & 3.7.17, and Geometrics I Visual Each line
of material Standard Drawings for trench . Horizontal (compliance with
widths alignment on drawings.
. Vertical (compliance with design
grade)
Sound Base of trench. I Visual Each line
2. PIPE BEDDING Clause 3.7.18 & 3.7.19 and Bedding material to comply with I Visual Each line
Standard Drawings 3.7.18 with type of construction to
be as directed in accordance with
3.7.19
Adequate compaction I Visual Each line
3. NON-PRESSURE PIPES Clause 3.7.20 and Drawings . Pipes in sound condition, free of I Visual Each line
SUPPLY, LAYING AND any defects.
JOINTING . Pipe class correct I Visual Each line
. Pipe laid within 150mm of line I Visual Each line
. Pipe laid at greater than I Visual Each line
minimum grades and must carry
design flows.
Pipes retain circular cross- W, T Ovality Test Each line
section. Clause
3.7.30.4
Pipes resist infiltration. W, T, D Pressure Each line
Test Clause
3.7.30
Pipes are laid straight and free of W,T Mirror Test Each line
Debris

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\sewerage.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: sewerage Date: 1 Sept, 1999
Issue: A

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Frequency Consultant

4. PRESSURE PIPES Clause 3.7.21 and Drawings Pipes in sound condition, free of I Visual Each line
SUPPLY, LAYING AND any defects.
JOINTING Pipe class correct I Visual Each line
Pipe laid within 150mm of line I Visual Each line
Pipe laid with minimum cover I Visual Each line
Clause 3.7.6.6
Pipes and fittings carry design W, T, D Pressure Each line
loads without loss Test,
Clause
3.7.32
5. PRESSURE PIPE Clause 3.7.7, 3.7.8, 3.7.9, 3.7.10, Fittings in sound condition, free of I Visual Each fitting
FITTINGS 3.7.11 & 3.7.12 any defects.
Fittings installed in accordance I Visual Each fitting
with manufacturers requirements.
Fittings installed in correct I Visual Each fitting
location, within 150mm of design.
Thrust Blocks installed in all I Visual Each fitting
required locations
6. BACKFILLING Clause 3.7.22 Backfill material is suitable. I, T, D Visual Lot
Compaction is adequate: Table 3.7D
(a) Under roads min 100% RDD T, D Table 3.7D 1/50m of
line
(b) Elsewhere min 95% RDD for T, D Table 3.7D 1/100m of
cohesive material or line
65% RDD for non-cohesive
Material
7. MANHOLE-CAST Clause 3.7.24, 3.7.26 & 3.7.27 and Concrete to comply with I, T Visual, Test 1 test/five
INSITU Standard Drawings minimum compressive strength cylinders manholes
requirements.32 Mpa.
Interior to be plastered and W Visual Each
sealed. manhole
Base to be benched and W Visual Each
rendered smooth manhole
Concrete surround to placed and W Visual Each
sealed 50mm proud of manhole
surrounding surface. W, T, D
Manhole sealed against Visual, Table 3.7H
infiltration Clause
3.7.31

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\sewerage.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: sewerage Date: 1 Sept, 1999
Issue: A

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Frequency Consultant

8. MANHOLE PRECAST Clause 3.7.25, 3.7.26 & 3.7.27 and All components to be placed and I Visual Each
Standard Drawings joined in accordance with manhole
manufacturers requirements.
Base to be benched and W Visual Each
rendered smooth manhole
Concrete surround to placed and W Visual Each
sealed 50mm proud of manhole
surrounding surface.
Manhole sealed against W, T, D Visual, Table 3.7H
infiltration Clause
3.7.31
9. PUMP STATIONS Clause 3.7.28 & 3.7.29 and Concrete to comply with the I, T, D Visual, Test Two
Drawings minimum compressive strength cylinders. tests/well
requirements 40 Mpa.
Interior of the well to be plastered W, T, D Visual, Each well
and sealed. Manufacture
rs tests.
Base to be benched and W Each well
rendered smooth.
Pump rates to match design, W, T, D Commission Each well
functioning alarms, telemetry, ing test.
switching. Clause
3.9.10,
3.10.3
(Checklist)

LEGEND:
T Test S Surveillance W Witness Point (Council Inspection) R Review MRS Main Roads Specification
I Inspection H Hold Point D Documentation SS Supplementary Specification
(Provided by Consultant)

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\sewerage.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: Water Date: 1 Sept, 1999
Issue: A

INSPECTION AND TEST PLAN (7) WATER RETICULATION

Approved Subdivision Estate Name: Stage: Consultant Company


Developer: R.P.E.U.Q / R.P.E.Q. No:
Contractor:

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Frequency Consultant
1. EXCAVATION FOR
DRAINAGE LINES
/CULVERTS
a. Set out works Drawings I Visual Each line
b. Excavate and dispose Clause 3.6.16 and 3.6.17 and Geometrics I Visual Each line
material Standard Dwgs for trench widths . Horizontal (must remain within
service allocn)
. Vertical min grade and cover
Sound Base to trench I Visual Each line
2. PIPE BEDDING Clause 3.6.18, 3.6.19 and Standard Bedding material quality to Table I Visual Each line
Dwgs 3.6B
Compaction adequate I Visual Each line
3. PIPE SUPPLY, LAYING Clause 3.6.20 . Pipes in sound condn, free of any I Visual Each line
AND JOINTING Drawings prodn or delivery defects
. Pipe class correct I Visual Each line
. Pipes layed to line and level I Visual Each line
4. BACKFILLING Clause 3.6.21 and Standard Backfill material quality
Drawings. Backfill and compact in (a) Road crossings CBR 15 Type T, D Table 3.4.D 1/Lot
layers <200mm 2.5 Matl (Soaked CBR)
(b) Other areas I Visual All

Compaction adequate Table 3.6.C


(a) Roads/footpaths
min 100% RDD T, D Table 3.4.D 1/50m

(b) Other areas min 95% RDD T, D Table 3.4.D 1/100m


5. RESTORATION Standard Drawings
Finish to subgrade level as
applicable (new roads)
Finish to match exist road level as
applicable.
Trim to match adjoining ground Topsoil 100mm thk and 80% grass I Visual All
profiles. coverage
Top dressed and grassed
(park/footpaths) Clause 3.8.3

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\Water.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: Water Date: 1 Sept, 1999
Issue: A

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Frequency Consultant

6. FITTINGS Clause 3.6.6, to 3.6.3.6.13 and Fittings in sound condition, free of I Visual Each fitting
Drawings any defects.
Fittings installed in accordance with I Visual Each fitting
manufacturers requirements.
Fittings installed in the correct I Visual Each fitting
location, within 150mm of design.
Thrust Blocks installed in all I Visual Each fitting
required locations.
7. SURFACE LOCATION Clause 3.6.23 and Standard Location markers are in place and W Visual Each valve
MARKERS Drawings comply with the drawings & Hydrant
8. PRESSURE TESTING Clause 3.6.28, 3.6.29 All mains shall carry the design W, T, D Pressure Test Each line
pressure without loss 1300 Kpa for 1
hour
9. STERILISATION OF Clause 3.6.30, 3.6.31 & 3.6.32 All mains are to sterilised before W, T, D Water samples Each line
MAINS connection to Councils mains to comply with
Table 3.6E

LEGEND:
T Test S Surveillance W Witness Point (Council Inspection) R Review MRS Main Roads Specification
I Inspection H Hold Point D Documentation SS Supplementary Specification
(Provided by Consultant)

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\Water.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: BITUMEN Date: 1 Sept, 1999
Issue: A

INSPECTION AND TEST PLAN (8) BITUMEN SEALING

Approved Subdivision Estate Name: Stage: Consultant Company


Developer: R.P.E.U.Q / R.P.E.Q. No:
Contractor:

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Frequency Consultant
1. PRESEAL INSPECTION Refer Road Pavements H
2. SEAL DESIGN Design bitumen seal to Austroads Council approval of design H
Procedure
3. SETTING OUT MRS 11.11 I Visual All
Sufficient marks for control
4. PRIMING MRS 11.11 Surface cleaned and lightly S,D Visual All
Apply asap after preseal and watered.
design approval Temperature within limits
Broom surface and lightly water Not Raining
Temperature and weather checks
Application of prime coat.
Traffic to be kept off where
practical.
5. BINDER APPLICATION MRS 11.11 and SS for period Temperature within limits S,D Visual All
between prime and seal (otherwise Not Raining
5 days)
6. AGGREGATE MRS 11.11 and MRS 11.22 for Aggregate meets quality T,D MRS 11.22 1/Lot
APPLICATIONS material quality. requirements
SS for precoating details Applied not greater than 15mins S,D Visual All
16mm nominal size initial applivn after spraying seal
10mm nominal size Small gaps left after initial
application. Roll 4 times.
7. REMOVAL OF EXCESS MRS 11.11 Excess aggregate broomed off I Visual All
COVER AGGREGATE and removed
8. ASPHALT MRS 11.30 & 11.33 & Clause 2.4.7 Asphalt thickness shall be in I Visual All
accordance with Clause 2.4.7
Asphalt material shall be comply T, D MRS 11.30 1/lot
with specification & 33
Asphalt density to comply with T, D MRS 11.30 1/lot
specification & 33

LEGEND:
T Test S Surveillance W Witness Point (Council Inspection) R Review MRS Main Roads Specification
I Inspection H Hold Point D Documentation SS Supplementary Specification

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\BITUMEN.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: BITUMEN Date: 1 Sept, 1999
Issue: A

(Provided by Consultant)

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\BITUMEN.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: MISCELL Date: 1 Sept, 1999
Issue: Draft

INSPECTION AND TEST PLAN (9) MISCELLANEOUS


Dams, Table Drains, Culvert Inlet/Outlet Channels, Road Crossing Conduits

Approved Subdivision Estate Name: Stage: Consultant Company


Developer: R.P.E.U.Q / R.P.E.Q. No:
Contractor:

Construction Activity Inspection and Test Requirements Sign & Date for
Specified Requirements Acceptance Criteria Record Identification
Item Description Type Method Frequency Consultant
1. FILLING EXISTING Drawings Drained and cleaned I Visual Each dam
DAMS Clause 3.4.5.1 Compaction as per allotment fill T,D Table 3.4.D Refer SS
Earthworks as per allotment fill Table 3.4.B
MRS 11.04 Geometrics as per allotment fill I Visual Each dam
2. TABLE DRAIN
CONSTN
a. Set out works Drawings I Visual Lot
b. Excavate and dispose MRS 11.04 Geometrics Table 3.4.C T,D Survey Refer SS
material . Horizontal +40mm
.Grade Continuous and free I Visual Lot
draining.
c. Neatly trim batters MRS 11.04 Free of loose material, suitable I Visual Lot
for topdressing and grassing
3. CULVERT
INLET/OUTLET
CHANNELS
a. Set out works Drawings I Visual Lot
b. Excavate and dispose MRS 11.04 Geometrics Table 3.4.C T,D Survey Refer SS
material . Horizontal +40mm
.Grade Continuous and free I Visual Lot
draining.
c. Neatly trim batters MRS 11.04 Free of loose material, suitable I Visual Lot
for topdressing and grassing
4. ROAD CROSSING Clause 3.4.12 and Standard . Correct conduit matl and dia. I Visual All
CONDUITS Drawings 50605 and 50606 . Correct horizontal and vertical I Visual All
alignment before backfilling.
. Conduits clean internally W,D Rodding/mir 2 out of 10.
ror test
.Backfill matl suitable (sand or Visual All
approved), CBR 15 plug I Visual
. Backfill compacted to min T,D Table 3.4.D 1/50m/matl
density index 70 or 100% std type
. Kerb markers installed W,D Visual All

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\ MISCELL.DOC
Beaudesert Shire Council

APPENDIX H
DESIGN AND CONSTRUCTION MANUAL
Design Requirements
Ref: MISCELL Date: 1 Sept, 1999
Issue: Draft

LEGEND:
T Test S Surveillance W Witness Point (Council Inspection) R Review MRS Main Roads Specification
I Inspection H Hold Point D Documentation SS Supplementary Specification
(Provided by Consultant)

J:WORD\DESIGN\MANUAL\APPENDIX\APPENDH\ MISCELL.DOC

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