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Service Information

Document Title: Function Group: Information Type: Date:


Alarms 380 Service Information 28.09.2012
Profile:

Alarms
Brake pressure missing

Type of event: Pressure monitor for brake pressure B66 open.


Time delay: 5s
Buzzer. Sounds periodically for 10 seconds.
Logged: Yes
Error code: 1
Priority: 1
Notes:
Symbol on instrument panel flashes 2 times/sec during alarm, at least for 10
seconds.
Action: Check the brake pressure, see Section 5. If the measured value is
correct, check and replace the pressure monitor.

Servo pressure for steering

Type of event: Pressure monitor for servo pressure B10 open when diesel engine is running.
Time delay: 5s
Buzzer. Sounds periodically for 10 seconds.
Logged: Yes
Error code: 2
Priority: 1
Notes:
Symbol on the instrument panel lights during alarm, at least for 10 seconds.
Action: Check the steering pressure, see Section 6. If the measured pressure is correct, check
and replace the pressure monitor.

Overload

Type of event: Overload pressure monitor, B23, closed when diesel engine is running
Time delay: None
Buzzer. Sounds periodically for 10 seconds.
Logged: Yes
Error code: 7
Priority: 1
Notes:
The symbol on the instrument panel is illuminated during the alarm, however, at
least for 10 seconds.
Action: Stop lift in progress and reduce the load. If no heavy lift is in progress, check that the
overload monitor is correctly adjusted, see Sensors and monitors, pressure monitor for
overload.

Preheater
Type of event: Input signal for preheating is OFF when the output signal from the coolant
temperature sensor B4 is ON.
Time delay: 5s
Message: ERROR 12
WARNING PREHEATER ON
Buzzer. Sounds periodically until message is confirmed.
Logged: Yes
Error code: 12
Priority: 1
Notes: Message must be confirmed to disappear.
Action: Check the fuses, Check preheating coil.

Engine oil pressure

Type of event: Pressure monitor for engine oil, B3 is OFF when diesel engine is running.
Time delay: 5s
Buzzer. Sounds periodically for 10 seconds.
Logged: Yes
Error code: 13
Priority: 1
Notes:
The symbol is illuminated during alarm, however, at least 10 seconds.
Action: Turn off the diesel engine immediately. Check the engine for leaks and other damage.

Preheater

Type of event: Input signal for preheating is ON when output signal from coolant temperature sensor
B4 is OFF.
Time delay: 5s
Message: ERROR 17
PREHEATER
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 17
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Turn off the diesel engine. Check the temperature sensor.

Coolant temperature

Type of event: Temperature sensor B4 indicates temperature between >103 degrees C and >98
degrees C.
Time delay: 15 s
Message: ERROR 19
COOLANT
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 19
Priority: 2
Notes:
Message must be confirmed to disappear.
Action: Turn off the diesel engine. Check the coolant and that cooling fan and other parts of
the cooling system function correctly. Check the sensor.
Hydraulic oil temperature

Type of event: Temperature sensor B8 indicates temperature between >105 degrees C and >102
degrees C.
Time delay: 15 s
Message: ERROR 20
HYDRAULIC OIL
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 20
Priority: 2
Notes: Message must be confirmed to disappear.
Action: Turn off the diesel engine. Check that oil cooling functions correctly. Check the sensor.

High battery voltage

Type of event: Charging voltage is >30V and the diesel engine is running.
Time delay: 15 s
Message: ERROR 00
XXXXXXX
Buzzer. Sounds periodically during alarm, however, at least 10 seconds.
Logged: Yes
Error code: 24
Priority: 1
Notes:
The symbol is illuminated during alarm, however, at least 10 seconds.
Action: Check the cables between the alternator and the battery. If the cables are not
damaged, the alternator or regulator must be changed.
See also Charging system, checking the charging voltage.

Malfunction of pressure monitor for engine oil pressure

Type of event: Pressure monitor B3 is open when diesel engine is turned off, that is, no engine speed
and voltage is <24V
Time delay: 5s
Message: ERROR 26
PRESSURE MONITOR ENGINE
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 26
Priority: 1
Notes: Message must be confirmed to disappear.
Action: Check the cabling and connection to the pressure monitor. If these are not damaged,
change the monitor.

Malfunction of hydraulic oil filter pressure monitor

Type of event: Pressure monitor B50 is closed when the diesel engine is turned off.
Time delay: 5s
Message: ERROR 27
HYDR. FILTER
MONITOR
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 27
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check the cabling and connection to the pressure monitor. If these are not damaged,
change the monitor.

Clogged hydraulic oil filter

Type of event: Pressure monitor B50 is closed when the diesel engine is running and the temperature
sensor for hydraulic oil B8 indicates >30 degrees C.
Time delay: 15 s
Buzzer. Sounds periodically for 10 seconds.
Logged: Yes
Error code: 28
Priority: 1
Notes:
The symbol is illuminated during alarm, however, at least 10 seconds.
Action: Check the hydraulic oil filter.

Clogged engine oil filter

Type of event: Pressure monitor B38 is closed when the diesel engine is running.
Time delay: 15 s
Buzzer. Sounds periodically for 10 seconds.
Logged: Yes
Error code: 31
Priority: 1
Notes:
The symbol is illuminated during alarm, however, at least 10 seconds.
Action: Check the engine oil filter.

Malfunction of air filter pressure monitor

Type of event: Pressure monitor B38 is closed when the diesel engine is turned off.
Time delay: 5s
Message: ERROR 32
AIR FILTER MONITOR
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 32
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check the cabling and connection to the pressure monitor. If these are not damaged,
change the monitor.

Low battery voltage

Type of event: Voltage feed <24V when diesel engine is running.


Time delay: 15 s
Buzzer. Sounds periodically for 10 seconds.
Logged: Yes
Error code: 33
Priority: 1
Notes:
The symbol is illuminated during alarm, however, at least 10 seconds.
Action: See Charging system, checking the charging voltage.

Malfunction of speed sensor for diesel engine

Type of event: Diagnostic bit on CAN bus (A10) bit 0 = 1


Time delay: In case of info from control unit A10.
Message: ERROR 34
SPEED SENSOR
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 34
Priority: 3
Notes: -
Action: Check cabling and connection to the sensor. If these are undamaged, change the
sensor.

Malfunction of temperature sensor for hydraulic oil

Type of event: Temperature sensor for hydraulic oil B8 open or short-circuited.


Time delay: 5s
Message: ERROR 35
HYDR. TEMP. SENSOR
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 35
Priority: 3
Notes: Coolant fan (via Y80) must be running during alarm.
Action: Check cabling and connection to the sensor. If these are undamaged, change the
sensor.

Malfunction of temperature sensor for coolant

Type of event: Temperature sensor for coolant B4 open or short-circuited.


Time delay: 5s
Message: ERROR 36
COOLANT TEMP. SENSOR
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 36
Priority: 3
Notes: The coolant fan (via Y80) must be running during alarm. The preheater must be ON
with message PREHEATING ON if the diesel engine is running.
Action: Check cabling and connection to the sensor. If these are undamaged, change the
sensor.

Malfunction of fuel level sensor

Type of event: Fuel level sensor B9 is open or short-circuited.


Time delay: 5s
Message: ERROR 37
FUEL LEVEL SENSOR
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 37
Priority: 3
Notes: Fuel bar flashes as if out of fuel during alarm.
Action: Check cabling and connection to the sensor. If these are undamaged, change the
sensor.

Malfunction of proportional valve for LS, Y79

Type of event: Diagnostic bit on CAN bus (A10) bit 1 = 1


Time delay: In case of info from control unit A10.
Message: ERROR 101
LS VALVE
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 101
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connection to proportional valve. If these are undamaged, change
the valve.

Malfunction of actuator for injection pump, Y78

Type of event: Diagnostic bit on CAN bus (A10) bit 2 = 1


Time delay: In case of info from control unit A10.
Message: ERROR 102
ENGINE ACTUATOR
Buzzer. Sounds periodically until message has been confirmed.
Logged: Yes
Error code: 102
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connection to actuator. If these are undamaged, change the
actuator.

Malfunction of optional equipment 1

Type of event: Optional equipment 1 not connected or short-circuited.


Time delay: 5s
Message: ERROR 105
OPTION 1
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 105
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connections to the equipment. Check the solenoid valve and change
if needed.
Malfunction of quickfit

Type of event: Solenoid valves for quickfit not connected or signals short-circuited.
Time delay: 5s
Message: ERROR 107
QUICKFIT
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 106
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connections to the equipment. Check the solenoid valve and change
if needed.

Malfunction of proportional valve for LS

Type of event: Proportional valve for LS, Y79, not connected or short-circuited.
Time delay: 5s
Message: ERROR 107
INFO LS
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 107
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connection to proportional valve. If these are undamaged, change
the valve.

Malfunction of solenoid valve for float position, Y13

Type of event: Solenoid valve Y13 not connected or short-circuited.


Time delay: 5s
Message: ERROR 109
FLOAT TOOL
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 109
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connection to solenoid valve. Check the solenoid valve and change
if needed.

Outrigger right front

Type of event: Solenoid valve for outrigger/support blade not connected or short-circuited.
Time delay: 5s
Message: ERROR 116
RH FRONT STAB.
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 116
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connection to solenoid valve. Check the solenoid valve and change
if needed.

Outrigger left front

Type of event: Solenoid valve for outrigger/support blade not connected or short-circuited.
Time delay: 5s
Message: ERROR 117
LH FRONT STAB.
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 117
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connection to solenoid valve. Check the solenoid valve and change
if needed.

Outrigger right rear

Type of event: Solenoid valve for outrigger/support blade not connected or short-circuited.
Time delay: 5s
Message: ERROR 118
RH REAR STAB.
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 118
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connection to solenoid valve. Check the solenoid valve and change
if needed.

Outrigger left rear

Type of event: Solenoid valve for outrigger/support blade not connected or short-circuited.
Time delay: 5s
Message: ERROR 119
LH REAR STAB.
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 119
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connection to solenoid valve. Check the solenoid valve and change
if needed.

Malfunction of solenoid valve for parking brake

Type of event: Solenoid valve for parking brake Y17 not connected or short-circuited.
Time delay: 5s
Message: ERROR 124
TRAVEL LOCK
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 124
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connection to solenoid valve. Check the solenoid valve and change
if needed.

Malfunction of optional equipment 2

Type of event: Solenoid valve optional 2, Y38/Y40 not connected or short-circuited.


Time delay: 5s
Message: ERROR 125
OPTION 2
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 125
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connection to solenoid valve. Check the solenoid valve and change
if needed.

Offset boom, right

Type of event: Solenoid valve for right offset, Y28, not connected or short-circuited.
Time delay: 5s
Message: ERROR 126
RIGHT OFFSET
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 126
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connection to solenoid valve. Check the solenoid valve and change
if needed.

Offset boom, left

Type of event: Solenoid valve for left offset Y27 not connected or short-circuited.
Time delay: 5s
Message: ERROR 127
LEFT OFFSET
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 127
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connection to solenoid valve. Check the solenoid valve and change
if needed.

Malfunction of buzzer for travel warning

Type of event: Buzzer for travel warning H6 not connected or short-circuited.


Time delay: 5s
Message: ERROR 129
TRAVEL ALARM
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 129
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check cabling and connection to buzzer. If these are undamaged, change buzzer.

Malfunction of the fuel system

Type of event: The control unit A10 has detected incorrect learning, and after 5 s the engine oil
pressure monitor B3 is closed and the speed sensor B5 indicates 0 rpm.
Time delay: 5s
Message: ERROR 132
FUEL SYSTEM
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 132
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check the supply of fuel including fuel filter. Check the injection pump.

Malfunction of voltage feed to electronic central unit A3

Type of event: Voltage feed to electronic central unit A3 not connected or fuse blown.
Time delay: 5s
Message: ERROR 200
SUPPLY
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 200
Priority: 3
Notes: Message must be confirmed to disappear.
Action: Check the fuses. Check connections on the electronic central unit.

Malfunction in electronic central unit A3

Type of event: CAN bus not connected.


Time delay: 3s
Message: ERROR 201
SYSTEM
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 201
Priority: 1
Notes: The message must be confirmed to disappear. The machine behaves as if the safety bar
is open.
Action: Check the connections on the electronic central unit, control unit and the main
keyboard.
Malfunction in display unit A9

Type of event: CAN bus not connected.


Time delay: 3s
Message: ERROR 202
SYSTEM
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 202
Priority: 1
Notes: Cannot be confirmed.
Action: Check the connections on the electronic central unit, control unit and the main
keyboard.

Malfunction in keyboard

Type of event: CAN bus not connected.


Time delay: 3s
Message: ERROR 203
SYSTEM
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 203
Priority: 1
Notes: Cannot be confirmed. Machine behaves as when safety bar is open.
Action: Check the connections on the electronic central unit, control unit and the main
keyboard.

Malfunction in control unit A10

Type of event: CAN bus not connected.


Time delay: 3s
Message: ERROR 204
SYSTEM
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 204
Priority: 1
Notes: Message must be confirmed to disappear.
Action: Check the connections on the electronic central unit, control unit and the main
keyboard.

High temperature in electronic central unit A3

Type of event: High temperature in electronic central unit A3


Message: ERROR 205
ECU TEMPERATURE
Buzzer. Sounds periodically until the message has been confirmed.
Logged: Yes
Error code: 205
Priority: 5
Notes: Message must be confirmed to disappear.
Action: Stop and turn off the machine, disconnect the electric power with the battery
disconnector. Check that the temperature in the cab is not abnormal. Also check hoses
and cables close to the electronic central unit. See Central unit A3, removal.

Teach-in not performed.

Type of event: Teach-in not performed.


Message: ERROR 206
NO TEACH-IN
Buzzer. Sounds periodically for as long as the message is displayed.
Logged: No
Error code: 206
Priority: 6
Notes: Message disappears after 5 s.
Action: Perform Teach-In, see Teach-In function.

Incorrect Teach-in

Type of event: Teach-in not performed correctly.


Message: ERROR 207
NO TEACH-IN
Buzzer. Sounds periodically for as long as the message is displayed.
Logged: No
Error code: 207
Priority: 6
Notes: Message disappears after 5 s.
Action: Perform Teach-In, see Teach-In function.

Wrong machine type

Type of event: Central unit for EC installed in EW or vice versa.


Message: WRONG
MACHINE TYPE
Buzzer. Sounds periodically for as long as the message is displayed.
Logged: No
Error code: Missing
Priority: 6
Notes: The system is locked until the correct machine type is indicated. The keyboard does
not work, and the display unit will not show any alarms or information.
Action: Set the correct machine type using the Contronics information display unit.
See Information display unit, description.