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Ref No:cHN/PoG/rrippine/c-4{L) 0 0 1Ez Date:17 tdN2nlS -l+ I

EVENT ANALYSIS REPORT


UNIT NO : 7 ITPS: Chandrapur Super Thermal Power Station Unit Capacity: 500 MW
1. *HO Code: Station Code: CSTPS U7 Tame- Date- No. of days from last
TO7 20t4-t5 2t:44 Hrs 271L2120t4 sync.:- 38.1

Last Overhaul (AOH) synchronisation Date J2l0Bl20t4 t47.4 Days 0.40 Years
2. Operating conditions at the time of Event :-
Load MW Coal Cycles in seruice Oil Suppod
335 AB,CD, GH, JK Nil
3. Nature of Event :
Unit withdrawn due to Boiler Tube Leakage. (Zone - Water Wall)

4. Name of First Up, Main Protections & protection on which GCB tripped:
Turbine Hand Tripped, Boiler tripped on RH Protection, Generator tripped on reverse power protection.

5 A) Obseruations :-
Primary Failure:
RHS Tube No. 4 of water wall soot blower no. 95 and tube no. 4 of soot blower no. 7
Secondary Failure:
1) Water wall soot blower no. 95 RHS tube no. 1,2,3,5,6,7 & B.
2) Water soot blower no. RHS soot blower no.3,5,6,7,8,9,10,11,12 & 13.
3) Corner no. 4 RHS water wall tube no. 1,2,3,4 & 5.
5 B) Remedial Action/work done :-
Total 5l Joints Carried out.

6. Root Cause Analysis :-


Window type slit opening & buldging observed at tube no.4 of wall soot blower 95 and small eye opening crack
observed at tube no. 4 & 5 of wall soot blower no. 7, leads to the conclusion that the thermal & fatigue stress
associated with corrosion might be the root cause of the failure. However exact cause of falure will be determined
after metallurgical analysis of the tubes through CPRL
7. Preventive action suggested (Short Term) :-
1) Metallurgical analysis of tubes for determining root cause of the failure through CPRL
2) Deposit quantity analysis of water wall tubes at high heat flux zone to measure the rating of boiler i.e.
Good/moderately dirty/di rty, etc.

8. Preventive action suggested (Long Term) :-


1) Checking up of water wall tubes y Low Frequency Electromagnetic Induction Technique for corrosion mapping
analysis.
2) To ensure need of chemical cleaning of boiler and allied action accordingly.
3) Condition assessment of water wall tubes for fibroscopic examination and ovality checks.

9. Similar event occurred last time:


Nil
u#---- fime: ---- Date: ----

9A. Implementation Status of Long Term/Short Term measures stated at Sr No 9:-


Long Term - ---
Shoft Term - ----
10. Boiler lighted up Time - 17:35 Hrs Date- 3IltZl20t4

11. T-A Set Synchronised Time - 00:00 Hrs Date- 3LlL2l20L4


12. Remark :- Nil

(r\tL
chief E[ffneer (o&M)
CSTPS, Chandrapur.

13. Recommendations of Works Section:


1. Procurement/ Replacement Plan:
2. Operational Error:
3. Delay in Maintenance:
4. Delay in bringing back the Unit:
5. Training of Staff:
6. Whether remedial action is completed satisfactory & point is closed :

CE/DyCE(Works)
*HO Code will be given by Works Section.

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