01.

2006

Content
1. TMN-SD1 001E3
2. TMN-SD1 002E5
3. TMN-SD1 003E9
4. TMN-SD1 004E11
5 TMN-SD1 005E13
6 TMN-SD1 006E15
7 TMN-SD1 007E18
8 TMN-SD1 008 E...21
9 TMN-SD1 009 E...26

SD1
S5 TMN&Service info

SD1 S5TMN - 1 -
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1. TMN-SD1 001E
Mechanical
Application range
BAC will provide the high pressure hose assy. and related parts with the new structure for free
for those machines which left factory before Oct, 2003 and are still before the deadline of
warranty.

Introduction
BAC changed new provider for the high pressure hose assy. with the new structure since
Oct,2003.

Solved problems:
Hose splitting and water leakage

Implementary method
Unfix the old high pressure hose assy. and two pipe connectors. Fix the high pressure hose
assy. with the new structure and two new pipe connectors.

Required parts:
(1) High pressure hose assy.p/n. 335.009.106, 1 piece
(2) Pipe connectorp/n. 333.009.107, 1 piece
(3) Right-angle pipe connectorp/n. 333.009.564, 1 piece

Fixed position as below, the other end connected with the high pressure pump:

High pressure hose assy. p/n.

335.009.106

Software
Application range
BAC will update for all left-factory machines for free the control software installed in which were
not the newest version.

Check the version of the control software:

Press green POWER ON button on the panel board, if the version displayed in the window is
not 03- 05,

SD1 S5TMN - 3 -
 01.2006
C o m m s u c c e s s !
V e r s i o n 0 3 - 0 5
then the control software should be updated.

Introduction
The control software has been updated from Ver. SD1S-04 to Ver. SD1S-05. In the new
Version:
(1) The fuctions such as automatic touch sense and set zero, automatic compensation of
electrode wear were added. When multi-hole machining, manually set zero on Z-axis is not
needed any more, Z-axis value set in the program is just the relative machining depth
comparing to Z-axis position of the supposed touch sense point. (The compensation value of
electrode wear can be supposed in page 4 of SET0 window with special function F30.) Thus
electrodes withdrawing out of ruby electrode guide can be avoided. The detailed operating
regulations of multi-hole machining and special function F30 are introduced in the new version
Ver. 02.00 of SD1 Users manual.

(2) R-axis rotates when special function edge find or center find is ongoing. In addition, R-axis
also rotates when automatic touch sense with F30 is ongoing.

Solved problems:
The electrode wear cant be compensated automatically and the tubular electrode easily
retracts out of
electrode guide when multi-hole machining.

Implementary method
The control software assy. is an EPROM chip fixed on CNC control board SBC-B22. For
updating, just need to replace this chip.
Fixed position as below:

Chip with SD1 control software

p/n.388.504.280

CNC control board SBC-B22

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CNC control board SBC-B22

Required parts:
Control software assy. (p/n. 388.504.280): EPROM chip, 1 piece

Others
1.3.1 Operation interface software
Besides the metric mode of the operation interface software, the inch mode was added. To
change the mode, just need to order corresponding EPROM chip. From then on, BAC requires
the agents to claim the mode of this software (either metric or inch ) in the order list definitely.
Before leaveing factory ,the different mode will be installed to finish commissioning just
according to the order list.
The operation interface software assy. is an EPROM chip fixed on main control board
SBC-B20:

(1)Metric mode ( p/n. 388.504.384): EPROM chip, 1 piece

(2)Inch mode ( p/n.388.505.532 ): EPROM chip, 1 piece

1.3.2 Ordering of required parts

To order required parts mentioned above, please contact Ms. Wu Min directly. For the high
pressure hose assy. and related pipe connectors, first please send Ms. Wu Min machines serial
number list, then these parts will be sent as parts under warranty. The agents are responsible
for software updating and replacement of the high pressure hose assy. in their respective
zones.

Contact infos of Ms. Wu Min:

Tel: +8610-69403355-8019,8052,8054
Fax: +8610-69402288
E-mail: wu.min@actspark.cn

SD1 S5TMN - 5 -
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For more doubts, please contact SD1 technical support Mr. Ma Zhenlei:
Tel: +8610-69403149, 69403355-8049
Fax: +8610-69402288
E-mail: ma.zhenlei@actspark.cn

2. TMN-SD1 002E
2.1 Model change of the high pressure pump and related parts
2.1.1 Introduction
BAC began to fix new-model high pressure pump on new-made SD1 machines since March
2003. The new model of the pump is AD-1008, while the old one is AD-708. Also models of
related parts such as pressure gauge, big belt pulley, small belt pulley, motor and timing belt
have been changed. Fix dimensions of pumps with different models are not same, thus
new-model parts are not compatible with old-model parts. If parts mentioned above need to be
replaced when repairing, first of all, the model of the high pressure pump fixed on the machine
must be checked clearly before ordering parts, then determine part number of corresponding
parts.

The model of the high pressure pump may be checked as below:

model of high-pressure
pump

2.1.2 Part number of corresponding parts

(1) High pressure pump AD-1008 and related parts

High pressure pump p/n. 322.010.457 Pressure gauge p/n. 324.010.458

Small belt pulley p/n. 336.010.460 . Big belt pulley p/n. 336.009.651
Motor p/n. 341.010.459 Timing belt p/n. 336.009.653

(2) High pressure pump AD-708 and related parts

High pressure pump p/n. 322.009.776 Pressure gauge p/n. 324.009.655

Small belt pulley p/n. 336.009.778 . Big belt pulley p/n. 336.009.777
Motor p/n. 341.009.780 Timing belt p/n. 336.009.779

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2.2 Improvements of parts included in holder assy.
2.2.1 Introduction
(1) Fixation of the tubular electrode

1. Rotating spindle 5. Holder

(1) 2. Guide sleeve 6. Nut
3. Gasket 7. Tubular electrode
(2) 4. Seal gland 8. Hook spanner

(3)

(4)
Selection of Gasket (3) and Seal
(3) gland (4)

(5) according to the list as below:

(6) Items Gaskets Seal galnd

Hole dia.1.0 1.1 1.0
(8) (7) 1.0Hole dia.2.0 2.1 2.0
2.0Hole dia.3.0 3.1 3.0

(2) Holder assy. (Holder + Guide sleeve + Gaskets + Seal gland + Electrode guide) has been
modified in 3 items:

(a) The structure of seal gland has been changed, reduced from 6 kinds to 3 kinds. Dia.
1.0mm, dia. 2.0mm, dia. 3.0mm are provided;

(b) Two gaskets are added to each holder assy. Dia. 1.1mm, dia. 2.1mm, dia. 3.1mm are
provided;

(c) The structure of guide sleeve has been changed, reduced from 7 kinds to 6 kinds. Dia.
0.5mm, dia. 1.0mm, dia. 1.5mm, dia. 2.0mm, dia. 2.5mm, dia. 3.0mm are provided.
Dimensions of guide sleeve are showed in the drawing as below:

SD1 S5TMN - 7 -
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2.2.2 Remarks for ordering parts included in holder assy. when repairing
(1) Ordering of gaskets
Gasket is new-added part, it must be used together with new-structure seal gland and guide
sleeve. When ordering gaskets for machines on which gaskets have never been used,
corresponding seal gland and guide sleeve according to the list as below must be ordered at
the same time;

(2) Ordering of seal gland or guide sleeve

When either seal gland or guide sleeve needs to be replaced for machines on which gaskets
have never been used, corresponding both seal gland and guide sleeve must be ordered
together, and at the same time gaskets must be added.

Numbered list of related parts included in holder assy.:

No. ID-NR Description Qty. Remarks

1 388.010.102 0.3 Holder assy. 1 set Including:
1.1 335.010.103 Holder 0.3 1x
1.2 335.009.127 Guide sleeve 0.5 1x
1.3 333.010.463 Gasket 1.1 2x
1.4 335.009.134 Seal gland 1.0 1x
1.5 335.009.852 Electrode guide 0.3 1x

2 388.009.549 0.5 Holder assy. 1 set Including:

2.1 335.009.139 Holder 0.5 1x
2.2 335.009.127 Guide sleeve 0.5 1x
2.3 333.010.463 Gasket 1.1 2x
2.4 335.009.134 Seal gland 1.0 1x
2.5 335.009.073 Electrode guide 0.5 1x

3 388.010.793 0.8 Holder assy. 1set Including:

3.1 335.010.787 Holder 0.8 1x
3.2 335.009.128 Guide sleeve 1.0 1x
3.3 333.010.463 Gasket 1.1 2x
3.4 335.009.134 Seal gland 1.0 1x
3.5 335.010.790 Electrode guide 0.8 1x

4 388.009.550 1.0 Holder assy. 1 set Including:

4.1 335.009.140 Holder 1.0 1x
4.2 335.009.128 Guide sleeve 1.0 1x
4.3 333.010.463 Gasket 1.1 2x
4.4 335.009.134 Seal gland 1.0 1x
4.5 335.009.074 Electrode guide 1.0 1x

5 388.010.794 1.2 Holder assy. 1set Including:

5.1 335.010.788 Holder 1.2 1x
5.2 335.009.129 Guide sleeve 1.5 1x
5.3 333.010.464 Gasket 2.1 2x
5.4 335.009.136 Seal gland 2.0 1x
5.5 335.010.791 Electrode guide 1.2 1x

6 388.009.551 1.5 Holder assy. 1 set Including:

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No. ID-NR Description Qty. Remarks
6.1 335.009.141 Holder 1.5 1x
6.2 335.009.129 Guide sleeve 1.5 1x
6.3 333.010.464 Gasket 2.1 2x
6.4 335.009.136 Seal gland 2.0 1x
6.5 335.009.075 Electrode guide 1.5 1x

7 388.010.795 1.8 Holder assy. 1 set Including:

7.1 335.010.789 Holder 1.8 1x
7.2 335.009.130 Guide sleeve 2.0 1x
7.3 333.010.464 Gasket 2.1 2x
7.4 335.009.136 Seal gland 2.0 1x
7.5 335.010.792 Electrode guide 1.8 1x

8 388.009.552 2.0 Holder assy. 1 set Including:

8.1 335.009.142 Holder 2.0 1x
8.2 335.009.130 Guide sleeve 2.0 1x
8.3 333.010.464 Gasket 2.1 2x
8.4 335.009.136 Seal gland 2.0 1x
8.5 335.009.076 Electrode guide 2.0 1x

9 388.009.553 2.5 Holder assy. 1 set Including:

9.1 335.009.143 Holder 2.5 1x
9.2 335.009.131 Guide sleeve 2.5 1x
9.3 333.010.465 Gasket 3.1 2x
9.4 335.009.138 Seal gland 3.0 1x
9.5 335.009.077 Electrode guide 2.5 1x

10 388.009.554 3.0 Holder assy. 1 set Including:

10.1 335.009.144 Holder 3.0 1x
10.2 335.009.132 Guide sleeve 3.0 1x
10.3 333.010.465 Gasket 3.1 2x
10.4 335.009.138 Seal gland 3.0 1x
10.5 335.009.078 Electrode guide 3.0 1x

3. TMN-SD1 003E

Not recommended
TMN-SD1 003E
Date Jun 16, 2004
Subject
software update & temperature relay type change
Released by Ma Zhenlei
Signatures
Controlled by Liu Mingjun
Parts last order
Parts availability Jun 16, 2004
Machine under Machine out of
warranty warranty
Retrofit Policy
Field retrofit No No
Free of charge Yes No
Manufacturing cost USD 93.3
Importance SD1-E-2004-004
Normal References
of problem SD1-E-2004-007

SD1 S5TMN - 9 -
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1. Introduction 4. Machines concerned
2. Tools needed 5. Modification procedure
3. Content of the kit 6. Material return

1. Introduction

(1) To improve stability and ensure positional precision of multi-hole machining.

(2) For drilling machines left off BAC before Mar 22, 2004, the cabinet was automatically
powered off if the temperature of side sheet metal of resistor box exceeds 60. This limit
temperature rised to 70 since then.

2. Tools needed

Standard tools (1 piece 4mm-spanner, 1 piece small cross screwdriver)

3. Content of the kit

(1) MCU control board SBC-B22A P/N. 380.504.247

(2) Temperature relay (70, normal closed) P/N. 343.505.868

4. Machine concerned

SD1: before S/N. 039-005

HD30: before S/N. 002-007

5. Modification procedure

(1) Control software of drilling machine was updated from Ver 05 to Ver 06 (metric mode: 03-06 ;
inch mode:04-06). New MCU control board SBC-B22A should be ordered for update. Fixed
position is figured as below:

MCU control board SBC-B22A

(2) The type of temperature relay was changed from 60 normal close to 70
normal close. Fixed position of temperature relay is figured as below:

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Temperature relay70 normal

close

6. Material return

The old board SBC-B22 must be returned to BAC if new MCU control board SBC-B22A is
ordered for free under warranty. The replaced temperature relay is not necessary to be returned
to BAC.

4. TMN-SD1 004E

Improvement
TMN-SD1 004E
Date Jan 7, 2005
Subject
R-axis assy. improvement
Released by Ma Zhenlei
Signatures
Controlled by Liu Mingjun
Parts last order
Parts availability Jan 7, 2005
Machine under Machine out of
Retrofit Policy warranty warranty
Field retrofit No No
Free of charge Yes No
Manufacturing cost USD 474.00
Importance
Normal References SD1-2004-003
of problem

1. Introduction 4. Machines concerned

2. Tools needed 5. Modification procedure
3. Content of the kit 6. Material return

1. Introduction

The structure of R-axis assy. was improved in order to decrease the possibility of water
leakage.

2. Tools needed

3mm T-shaped spanner, 4mm T-shaped spanner, 5mm T-shaped spanner, 17-19mm solid
spanner, screwdriver, indicator.

SD1 S5TMN - 11 -
 01.2006
Qty.: 1 piece for each tool

3. Content of the kit

Assy. and parts needed are listed as below:

- R-axis assy. P/N.387008896
- Small sheet metal box P/N.334009557painting: white
- Cover P/N.334009100 painting: white
- Insulated washer P/N.334010814
- Insulated washer P/N.334010815
- Insulated washer P/N.334010816
Qty: 1 piece for each assy. or part

4. Machine concerned

The machine R-axis on which cant work normally because of water leakage.

5. Modification procedure

Unfix old assy. and parts, replace them with new assy. and parts referring to procedures listed
as below:
(1) Unfix small sheet metal box, cover and high pressure hose assy.

(2) Unfix R-axis assy. away from insulated block demonstrated in the photo below

(3) Fix new R-axis assy., not tighten at the moment

(4) Check and adjust parallelism between R-axis and Z-axis movement (X & Y direction,
tolerance: 0.020mm)
--- Adjust parallelism between R-axis and Z-axis movement (X direction) through adjusting 4
fixing screws of R-axis
--- Adjust parallelism between R-axis and Z-axis movement (Y direction) through inserting
shims between R-axis assy. and its fixing insulated block. Tighten R-axis assy. after the
adjustment

(5) Fix small sheet metal box, cover and connect high pressure hose assy.

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Insulated
block Fixing
screw
of R-axis
[4 pcs ]

6. Material return

The replaced materials are not necessary to be returned.

5. TMN-SD1 005E

Information
TMN-SD1 005E
Date Jul. 6, 2005
Subject
The modification of timing belt
Released by Sun Lijun
Signatures
Controlled by Liu Mingjun
Parts last order

Parts availability

SD1 S5TMN - 13 -
 01.2006
Machine under Machine out of
Retrofit Policy warranty warranty
Field retrofit No No
Free of charge
Manufacturing cost
Importance
References
of problem

1. Introduction 4. Machines concerned

2. Tools needed 5. Modification procedure
3. Content of the kit 6. Material return

1. Introduction

Now the timing belt of R axis has been changed, because the new one is not compatible
with the old one, so when you want to replace this timing belt, please confirm the original
model of timing belt on the machine for avoiding to change a wrong part.

2. Tools needed

3. Content of the kit

4. Machine concerned

(1) SD1

5. Modification procedure

Now the timing belt of R axis has been changed, the new timing belt (Model: HTD 3M 234-5 9,
part number: 336010820) has been used on the current drilling machine. The new time belt is
longer than the old timing belt (Model: HTD 3M 225 9, part number: 336006689), so they
are not compatible, during repairing the machine and if you want to apply this timing belt,
please confirm the model of timing belt first for changing a correct timing belt.

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New timing belt (HTD 3M 234-5 9)

6. Material return

6. TMN-SD1 006E

Mandatory
TMN-SD1 006E
Date Jul. 6, 2005
Subject
The improvement of quality of belt pulley and timing belt
Released by Sun Lijun
Signatures
Controlled by Liu Mingjun
Parts last order

Parts availability About Aug.20, 2005 for timing belt GATES 234-3M
Machine under Machine out of
warranty warranty
Retrofit Policy Field retrofit Yes No
Free of charge Yes No
Manufacturing cost
Importance High 050615B
References
of problem 050623

SD1 S5TMN - 15 -
 01.2006
1. Introduction 4. Machines concerned
2. Tools needed 5. Modification procedure
3. Content of the kit 6. Material return

1. Introduction

(1) Because the edge of teeth of belt pulley on R axis motor is very sharp, so the belt is worn
out quickly and broken easily. If this problem occurred on the customers machine, please
check the belt pulley and replace the belt pulley and timing belt with a new one.

(2) Now the Belt 1 and Belt 2 are used on the current drill machine, for improving the life of
timing belt, the Belt 3 (GATES 234-3M) will be used on the drill machine, the quality of Belt 3 is
better than other belts. In the future if the timing belt is broken please replace the damaged belt
with Belt 3.

2. Tools needed

3. Content of the kit

(1) Timing belt (Model: GATES 234-3M, P/N: 336010820)

(2) R axis motor assy. (P/N: 387014001)

4. Machine concerned

(1) SD1 (059-010, 060-001, 060-002, 060-003, 060-004, 060-005, 060-006, 060-007, 060-008,
060-010, 061-001, 062-002, 062-008, 064-005)

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5. Modification procedure

(1) If the timing belt is worn out quickly and broken easily on the above machine (Item 4),
please check the belt pulley and replace the R axis motor assy. and timing belt with a new one.

(2) If the problem of the timing belt is broken occurred on other machines, please replace the
timing belt with Belt 3.

R axis motor assy. (P/N: 387014001)

Belt 1

Belt 2

Belt 3

SD1 S5TMN - 17 -
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6. Material return

(1) The R axis motor assy. needs to be returned.

7. TMN-SD1 007E

Improvement
TMN-SD1 007E
Date Oct 8, 2005
Subject
The improvement of inlet valve and filter system
Released by Shan Jun & Sun Lijun
Signatures
Controlled by Liu Mingjun
Parts last order
Parts availability
Machine under Machine out of
Retrofit Policy warranty warranty
Field retrofit No No
Free of charge
Manufacturing cost
Importance SD1-2005-004
Normal References
of problem SD1-2005-008

1. Introduction 4. Machines concerned

2. Tools needed 5. Modification procedure
3. Content of the kit 6. Material return

1. Introduction

Inlet valve:
The inlet valve was improved in order to decrease the possibility of water leakage and
damage.

Filter system(Option):
Now the filtration tank had been improved, the new function is shown as below: (1) Turn on
the pump automatically when switch on the machine. (2) The detection of water level. (3)
Automatic alarm if the water level is less than the setting position. (4) Fill the water into the
reservoir that mounted back of the machine automatically, etc. So the water can be used
circularly.

2. Tools needed

Standard

3. Content of the kit

Inlet valve. P/N. 327013452

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Filter system packet

P/N.388013631

- Include

Reservoir
P/N.384013549
Filter system
P/N.384010068
Control box
P/N.383013561

4. Machine concerned

Inlet valve(SD1 after S/N 65-04)

5. Modification procedure

Inlet valve
1. Please dismantle the old inlet valve
2. Fix the new inlet valve by spanner

Filter system packet

Connect the filtration tank to the machine according to procedures as below:

y The tank should be placed on the left side back of the machine, please according to
the fig 1.
1. Fix the new Reservoir.
2. Connect the overflow hose,intake pipe and return pipe for sewage.

SD1 S5TMN - 19 -
 01.2006

Connect to float
Reservoir switch SQ1

Overflow hose

Intake pipe
Return pipe
for sewage

Three cable connect

to main machine
from here

Return box

Fig 1

The seal in the intake pipe.

Connecting power cables: According to the

fig 3 and fig 4.

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01.2006

R0S0T0PE
connect to QF1

12VGND connect
to switch power

220AS2 connect to
XT6

Fig 4

6. Material return

The replaced materials are not necessary to be returned.

8. TMN-SD1 008 E
Topics: Improvements on R-axis and capacitor board

Date: May. 24th, 2006

Issued by: Shan Jun
Subject: Improvements on R-axis of SD1 machine

1. Procedure 3. Material return

2. Material list

1. Procedure
A. Please unfix some parts below away from the machine [Fig1]:
Cover of R-axis assy.

SD1 S5TMN - 21 -
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Electrode cable, motor cable, ground wire, high pressure hose.
Unfix the R-axis assy. away from the insulator block.

Insulated
block

Fig1 Fig2

B. Fix the New R-axis assy. (P/N: 387.014.606) [Fig2]:

Fix the New R-axis assy. to the insulator block, and fix the screws [4 pcs].
Check and adjust parallelism between R-axis and Z-axis (X & Y direction,
Tolerance: 0.020mm).
Adjust parallelism between R-axis and Z-axis (X direction) through adjusting 4 fixing screws of
R-axis.
Adjust parallelism between R-axis and Z-axis (Y direction) through inserting shims between
R-axis assy. and its fixing insulated block.
Tighten R-axis assy. after the adjustment.
Adjust the concentric between hole of chuck on the R axis and hole on the guide support by
the check stick through adjust the fixing screws of the guide support. The auxiliary axis can be
moved portable and agile

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01.2006

SD/Nut:373.461.768
SD/Stick:373.461.767

Check stick assy.

Movement portable and agile

[Two parts]

NOTE: If you dont have the check stick, you can order it from BAC.
Connect the high-pressure hose assy. and fix the new cover (P/N: 387.014.611) of new R-axis.

Connect the electrode cable

2. Material list
The SD1 R axis assy. [Spare part] P/N: 388.014.880
Include: New R-axis P/N: 387.014.606
New Cover of R-axis [SD1] P/N: 387.014.611
Small sheet metal box [SD1] P/N: 334.009.557

3. Material return
The replaced materials are not necessary to be returned.

SD1 S5TMN - 23 -
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Date: May. 24th, 2006

Issued by: Shan Jun
Subject: The capacitor assy.
1. Procedure 3. Material return
2. Material list

1. Procedure
Please according to the procedure of below fix the capacitors.

Replace the two old

capacitors with new parts Capacitor
(right pic ). assy.1:
383.507.352
Position Capacitor
assy.2:
383.507.353
Note:
330nF/630V Every part has two
capacitors 330nF &
1F, but the positions
1F/400V
of the capacitors are

Capacitor assy.1 Capacitor

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01.2006

Connection

2. Material list
Capacitor assy.1: 383507352
Capacitor assy.2: 383507353

3. Material return
The replaced materials are not necessary to be ret

SD1 S5TMN - 25 -
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9TMN-SD1 009 E
Topics: Finish drilling assy.
CE update packet

Date: Oct. 27th, 2006

Issued by: Shan Jun
Subject: Finish drilling assy.
1. Procedure 3. Material return
2. Material list

1. Procedure
Install the capacitor box assy.
A. Remove two capacitors 330nF/630V on capacitor board in generator, if the board only has
two capacitors, please dont change it.
B.

Remove two capacitors

(330nV/630V).
NoteThe capacitor box assy. will
not active if dont remove the
capacitors.

Save two capacitors (1V/400V).

Note The power board will be
damaged during erosion if dont
save the capacitors.

B. Install the capacitor box assy. on back cover of handle panel (see fig. 12).

C. Connect two cables to P4 and GND from capacitor box (see fig. 34).
NoteUser need drill oneself if there have not mounting holes.

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Connect cable to R spindle

Fig 3

Install rubber ring.

P/N 365.013.167

Connect cable

Fig 1

Adjust switch
of capacitor
Five kind, free
compounding.

Fig 2
Fig 4

Install the Deionizing subassembly

The subassembly are used for reducing conductivity of dielectric when machining the micro
pore of 0.1~0.3mm.
Install the subassembly on clean tank behind the machine, if there have not mounting holes, the

SD1 S5TMN - 27 -
 01.2006

user need drill oneself. The position of mounting hole is higher than the topmost water level of
clean tank.

Mounting hole

Inlet of the clean tank

Deionizing bucket

Outlet of the filter tank

Outlet of the clean tank

Ceramic filter

Inlet of the high pressure pump

Note: Clean the ceramic filter one time every 50 hours.

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Method: Remove the ceramic filter to clean rightabout using tap water (replacing it
after 200 hours).
3.2 Conductivity apparatus

Spanner for the deionizing bucket Conductivity apparatus

Note: Using the Conductivity apparatus to measure the waters conductivity if the
conductivity is over 10s, then using the spanner to open the deionizing bucket and
change new resin.

2. Material list
1. Finish drilling assy. 388.015.389
Include three parts:
A. Finish drilling module 388.015.161
Include Capacitor box subassembly 383.507.416
Deionizing subassembly 387.015.164
Conductivity apparatus 357.015.541
B. Balzer chuck assy.
Include four types: 0.1 388015133
0.15 388015132
0.2 388015131
0.3 388015130
C. Joint sleeve [333.014.879]
2. Ceramic filter: 327.015.163
Note: The filter system packet includes the ceramic filter.
3. Material return
The replaced materials are not necessary to be returned.

SD1 S5TMN - 29 -
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Subject: CE update packet
1. Procedure 3. Material return
2. Material list

1 Procedure
Put the 3 connecting cables (381504252) inside an orange synthetic hosing
(371506831) L=160mm, tie the two side of the orange hosing with binders (365500465),
add the PE connector (364500610) for the optional filtering system

Add an orange synthetic hosing

(371506831) L=160mm

Add PE connector (364500610)

Tie the two side of the orange hosing with

binders (365500465)

Add cable pass (366505501) for the electric power supply cable to the pump motor.

Add cable pass (366505501)

Change the action pin (365507567) on each of the 6 safety switches (343504880) for
2 position switch

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Change the action pin

(365507567)
Use the short action pin
substitution the long one

Cover the yellow twisted cable near the main switch with black hosing (361501408)
L=400mm

Cover the yellow twisted cable with black

hosing (361501408) L=400mm

Put the protection covers (331507564) on the top and bottom of the main
switch(343505611), and stick the lightning label(331505276) on the top protection cover.

Put the protection covers

(331507564)

Install with expand screw

(313507601)

Stick the lightning label

(331505276)

Scrape the cover (332008907) on the pace see in the picture, stick the electric tape
(305507099)

SD1 S5TMN - 31 -
 01.2006

Cut into 4 pieces electric tape

(305507099) .

Unfix the bellow.

Scrape the coat; stick the electric

tape (305507099)

Fix the cover and bellow.

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01.2006
Stick the protection label (331507566) on the left and right hand side of the machine
base.

2 Material list
CE update packet 388.507.565
include
371.506.831 Orange hosing 160mm
364.500.610 PE connector 1 EA
365.500.465 Cable binder 3 EA
366.505.501 Cable pass 1 EA
365.507.567 Action pin 6 EA
361.501.408 Black hosing 400mm
364.501.820 Pin 2 EA
331.507.564 Protection cover 2 EA
331.505.276 Lightning label 1 EA
313.015.601 Expand screw 2 EA
305.507.099 Electric tape 120mm
331.507.566 Protection label 2 EA
372.350.479 CE update instruction 1 EA

20 3. Material return
The replaced materials are not necessary to be returned.

SD1 S5TMN - 33 -