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Lecture 6
Distribution Substation Design Aspects
Objectives:
1. Introduction
The selection of substation switchyard system schemes represented in the substation buses and
switches configuration is based mainly on reliability and economical aspects. The choice of the
substations rating, and the number of exit primary-feeders are based on the service areas and the
percentage of voltage drop along the primary-feeders and their associated laterals. To evaluate the
parameters of the substations several analysis and practical considerations evaluations have to be
performed.
2. Background
In the previous lecture a brief introductory to distribution substations were introduced. In this section a
summary of this part and outline of the main structure of distribution substation will be given.
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
From the construction point of view, there are, in general, three main types of distribution substations.
These types are:
Conventional outdoor (open terminal) substation in which busbars and live parts can be seen.
SF6 gas insulated metal enclosed substation in which various equipment is in metal enclosed
form with SF6 gas providing internal insulation. Such substation can be either indoor or
outdoor.
Hybrid substation which is a combination of the above two. In the hybrid substation some
equipment are conventional open terminal type and some equipment are metal enclosed SF6.
There is no best or preferred substation voltage. Substation voltage rating will depend on substation
location, capacity, and service area. However there are some preferable voltage ratings of distribution
substation in North America. These ratings are:
69 kV/25 kV
33 kV/11 kV
69 kV/ 13 kV
161 kV/ 24 kV
230 kV/25 kV
The main function of distribution substation is to step down the subtransmission voltage to a lower
primary system voltage for local distribution via distribution primary feeders. These three phase
primary feeder distributes energy from the low voltage bus through three phase feeder and three or
single phase laterals. It is imperative for the substation to be equipped with a reliable and efficient bus
schemes that will insure the continuity and the reliability of the delivered power from the transformers
to the feeders. For this reasons the distribution substation buswork becomes one of the main design
parameters in any distribution substation.
In the next section a review of the different substation bus configuration will be given.
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
equipments are given. This section deals with the internal substation bus connection whereas the
configurations discussed in the previous lecture (Section 2, Lecture 5) deals with the substation
external connection configurations with the sub-transmission system. The different switching schemes
are summarized and recapped in a table (Table 1) at the end of the section.
In c o m in g L in e
CB
B us
N .O . b y p a s s
s w itc h
D is c o n n e c tin g s w itc h
O u tg o in g L in e c irc u its
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
have to be divided between different sections. The range of operation of voltage level and location is
similar to that of the radial scheme. In addition, CB bypass switches can be used.
I n c o m in g L in e I n c o m in g L in e
CB B u s - T ie CB
CB
B us 1 B us 2
N .O . b y p a s s
s w itc h
D is c o n n e c tin g
s w itc h
O u tg o in g L in e c ir c u its
In c o m in g lin e
M a in b u s
N .O .
T ra n s fe r
N .O .
CB
N .O . T ra n s fe r s w itc h
N .O . N .O . N .O .
T ra n s fe r b u s
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
Bus 1
N .O .
Bus
N .O . tie
b re a k e r
N .O .
Bus 2 N .O .
O u tg o in g lin e
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
L in e L in e
L in e L in e
L in e L in e
B us 1
T ie
b re a k e r
B us 2
L in e L in e
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
B us 1
B us 2
O u tg o in g L in e c ir c u its
-A CB (other than tie CB) failure causes -More complex in operation and
an outage only in its sectionalized section protection. More expensive than the
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
radial scheme
Sectionalized single (radial) - Low required land area
bus scheme
-More reliable, flexible and easier to
expand than the radial scheme
-All loads can be connected to one bus in -More expensive (One tie breaker and
case of outage or maintenance on the other four disconnecting switches per circuit)
bus
-More complex protection model than
Double bus-single breaker -Critical loads can be separated that of the sectionalized single bus
scheme
scheme
-Flexible operation with two buses
-A complete substation outage occurs in
case of tie breaker failure
Ring bus -High reliability and flexible CB -The ring is separated into two sections
maintenance and operation in case of CB failure during another
CBs maintenance
-Any CB can be disconnected for
maintenance without circuit outage
-Easily expandable
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
outage
Double bus-double breaker -Higher reliability -For a CB failure a loss of half the
scheme circuit could occur if circuits are not
connected to both buses
Table. 2 shows a summary of the different types of substation bus schemes and their possible operating
voltages.
Ring bus X X X X X X X
Beaker-and-a-half scheme X X X X X X
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
Fig. 8 High side- Transformer- Low side connections for distribution substations [7]
Fig. 8 illustrates many of the common electric connections used in distribution substation and in
general the switching and the protection/segmentation provided by the high side configuration in
conjunction with transformers determine to a large extend the overall reliability of the substation.
Table 3 shows two case studies for the substation reliability analysis with their relative costs as
reported by Willis [7].
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
Table 3 Two case studies for reliability analysis for distribution substation
Case 1 Case 2
115 kV/25 kV, 31 MVA peak 115 kV/13 kV, 35 MVA peak
Situation Ave. 16 mile exposure on both Ave. 2.3 mile exposure on both
incoming transmission routes incoming transmission routes
8,300 customers. 9,100 customers.
Configuration Cost Voltage Freq. Duration Cost Voltage Freq. Duration
Radial/one trans. $4,400 .96 .73 112 1,735 1.00 .25 20
A $7,200 .95 .18 28 $2,200 1.00 .07 5
B $7,600 .95 .18 28 $2,500 1.00 .07 5
C $7,400 .95 .18 28 $2,300 1.00 .07 5
D $7,700 .98 .10 15 $2,600 1.03 .05 4
E $7,900 .98 .07 12 $2,800 1.03 .03 2
F $7,900 .98 .07 12 $2,800 1.03 .03 2
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
Fig. 9 K constant curves for copper conductors with 0.9 lagging power factor [1]
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
I P, Q
L oad
Z = R + jX P r, Q r
Vs Vr
l
VS VS
o
V
Ir Ir I
o
A
VS Vr
% V R pu . 1 0 0 (4)
Vr
1 0 0 V R pu .
VS Vr
% V D pu . 1 0 0 (5)
Vb
1 0 0 V D pu .
VS Vr I Z
V S (c o s j s in ) V r I (c o s j s in ) ( R j X ) (6)
R X, 0 4 , s in 0, cos
o
1 in a d is trib u tio n c irc u it
V S V r I R c o s I X s in (7)
I R c o s I X s in
V D pu . (8)
Vb
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
Pr j Q r V r I
*
Pr j Q r (9)
I
Vr
R Pr X Q r
V D pu . (11)
V r V b
V D pu s K S s K Sn pu. V
3
(12)
1
( r c o s x s in ) ( 1 0 0 0 )
3
& K = V D p u /k V A m i
V b V r
f ( c o n d u c to r s iz e , s p a c in g , c o s a n d V b )
Or in percentage:
% V D pu s K S 1 0 0 s K S n 1 0 0 pu. V
3
1
( r c o s x s in ) ( 1 0 0 0 ) (13)
3
& K = 1 0 0 V D p u /( k V A m i)
V b V r
Where s (in unit length) is the effective main feeder length depending on the load type.
Therefore:
i- s l for lumped-sum load at the end of the feeder.
1
ii- s l for uniform distributed load along the feeder.
2
2
iii- s l for linearly increasing distributed load along the feeder.
3
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
a) Expanding an existing substation (increasing the substation capacity) to serve the same service
area (constant area but with increased loading).
b) Building new substations (adding new substation capacity) while keeping the existing
substation (with its original capacity) to serve its load. The rest of the loads are to be served by
the new substations.
1) The first step is to assume the simplest geometrical shape of the service area; i.e. a square
substation service area. Accordingly one can assume that there are four three-phase primary
distributions feeders responsible to serve this area from a common central feed point as shown
in Fig. 11. Aggregated three-phase balanced loads are represented on the feeders and lateral,
where distribution transformers exist. The voltage drop calculated from the feed point m to the
end of last lateral point w is given by equation (14). However, this equation can be simplified
by equation (15).
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
A4
C e n tr a l f e e d p o in t m
O n e f e e d e r m a in
L4 2 /3 L 4
F e e d e r lo a d c e n te r
( 2 /3 f e e d e r m a in le n g th )
D is tr ib u tio n tr a n s f o r m e r
L a te r a l la s t p o in t w F e e d e r m a in la s t p o in t t
% V D m w % V D m t % V D tw (14)
As shown in Fig. 11, the feeders service load is given by equation (15):
S 4 A4 D L 4 D
2
(15)
Where, S4 represents the feeders KVA loading; L4 is the dimensional primary feeder-service
areas length in mi; A4 is the primary feeder service area in mi2 ; and D is the load density in
KVA/ mi2.
By assuming uniform distributed loads (equal loading and distances), the voltage drop in the
primary main feeder is given by equation (16). It is assumed that the total load is aggregated
and placed at a point at 2/3 of the main feeder length from the centre point m.
Cable manufacturers provide curves that relate to the following:
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
2
% V D 4 , m a in L4 K S 4 (16)
3
Equation (17) calculates the maximum voltage drop along the feeder. For a given substation
data (substation voltage and substation area) if this maximum voltage drop is within the limits,
then the rating of the substation is 4 S4 and the number of feeders are 4 and the maximum
voltage drop is %VD4,main . For the case where the calculated maximum voltage drop exceeds
the limits or the substation service area doesnt match geometrically the square shape then we
will go to step 2.
2) In this step, a hexagonal shape service area is assumed in which the substation loads are
supplied by six feeders from a feed point at the center of the substation service area as shown in
Fig. 12.
A6
C e n tr a l f e e d p o in t m
O n e f e e d e r m a in
L6 2 /3 L 6
F e e d e r lo a d c e n te r
( 2 /3 f e e d e r m a in le n g th )
D is tr ib u tio n tr a n s f o r m e r
L a te r a l la s t p o in t w F e e d e r m a in la s t p o in t t
Similar to the square shaped service area, the following equations can be derived.
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
L6
S 6 A6 D L 6 D 0 .5 7 8 D L 6
2
(18)
3
2
% V D 6 , m a in L 6 K S 6 0 .3 8 5 K D L 6
3
(19)
3
Again, based on the maximum voltage drop calculations one can determine the rating and the size
of the distribution substation. In this case if the %VD6,main is within the limit, then the rating of the
substation is 6 S6 and the number of feeders are 6 and the maximum voltage drop is %VD6,main .
For the case where the calculated maximum voltage drop exceeds the limits or the substation
service area doesnt match geometrically the square shape then we will go to step 3.
3) In this step a general case of geometrical shape is considered where n feeders will feed the
substation service area as shown in Fig. 13. It assumes that each primary feeder is serving a
triangular shape of the service area. The differential loading for a differential area is give by
equation (20):
dA
F e e d e r m a in
m t
y
x dx
L6
dS D dA (20)
According to the shape shown in Fig. 13, the following relations can be derived:
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
y
ta n
x dx (21)
y ( x d x ) ta n x ta n
Therefore the total feeders service area and loading is given in equations (22 and 23):
Ln Ln Ln
An dA 2 y dx 2 x d x ta n L n ta n
2
(22)
x0 x0 x0
Ln Ln
Sn dS D d A D L n ta n
2
(23)
x0 x0
Substituting equation (25) into equation (24), equation (26) can be obtained:
2 360
% V D n , m a in K D L n ta n n 3
3
(26)
3 2n
However for n = 1:
1
% V D 1 , m a in K D L1
3
(27)
2
For n = 2:
1
% V D 2 , m a in K D L2
3
(28)
2
Equation (26) is considered the general equation to calculate the voltage drop along the main
feeder. A comparison between four and six primary feeders is discussed in Table 4, where VL-L
is the feeders line to line voltage.
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
Table 4 Comparison between four and six feeders service area characteristics
n=4 n=6
The feeder service area (A) L4
2
1
L6
2
% V D m a in 2 2
K D L4 K D L6
2 3
3 3 3
I4 I6
3 V L L 3 V L L 3 V L L 3 V L L
Based on the comparison shown in Table 4, the relation between four and six feeder service
areas can be discussed under two different assumptions:
a) Assuming equal feeders thermal capacity and neglecting the voltage drop for a given
conductor size:
I4 I6
D L6
2
D L4
2
3 V L L 3 V L L
2
L6
3 (29)
L4
Also,
6
D L6
2
2
T A6 3 3 L6 3
2
(30)
T A4 4 L4 2 L4 2
Therefore, the six-feeder can hold up to 3/2 of the total load of the four-feeder for the same
conductor thermal capacity.
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
b) Assume equal feeders percentage voltage drop and thermal capacity for a given conductor
size:
% VD4 % VD6
0 .6 6 7 K D L 4 0 .3 8 5 K D L 6
3 3
L 4 0 .8 3 3 L 6 (31)
Also,
6
D L6
2
2
T A6 3 3 L6 5
2
(32)
T A4 4 L4 2 L4 4
Hence, the six-feeder can hold up to 5/4 of the total load of the four-feeder for the same
conductor percentage voltage drop.
In this case, if the calculated voltage drop satisfies the limit, then the substation rating is n
Sn and the number of primary feeders going out of the substation is n and the voltage drop
is %VDn,main.
3
2
2 K
TSn 3
% VDn (34)
3 ta n
n2 D
Where 2/3 Ln is the effective primary feeder length, An is the area served by the nth. primary feeder,
TSn is the total supplied KVA (TSn = n . D . An) and D is the load density.
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
Reps in [4] used equations (33) and (34) and constructed family of curves that relates the substation
rating, number of feeders and the maximum voltage drop at the end of the feeder to the substation
voltage rating and the size of the service area. He called these curves distribution substation
application curves [1, 4, 5].
These distribution substation application curves are shown in Figs. 14 and 15. In constructing these
curves, the following assumptions are made:
1. AWG #4/0 and #4 three-phase copper conductors are used in primary-main feeders and laterals
respectively.
2. The equivalent phase conductor spacing is 37 inches with 0.9 lagging power factor.
In general these substation application curves link: load density (D), substation service area (A)
substation loading (TS), primary feeders voltage (V) number of feeders (n), and allowable feeder
loading (Sn). In addition, the given curves are developed for five primary-feeder voltage levels and a
two percentage maximum voltage drop. In these curves the limit for thermal loading of the feeder is
identified.
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
7. Numerical examples
This section introduces several examples to familiarize the reader with the derived formulas in this
lecture:
Example 1:
Fig. 16 shows a three-phase 4.16 kV wye-grounded feeder,
r 1 .5 0 3 / m i , x 0 .7 4 5 6 / m i , V r V b 2 4 0 0 V
I P, Q
k V L - L = 4 .1 6
L oad
Z = R + jX P r, Q r = 5 0 0 k V A , 0 .9 p f la g
Vs Vr
s = l = 1 mi
#4 copper, D m = 3 7 "
Solution:
a. By applying equation (12).
1
( r c o s x s in ) ( 1 0 0 0 )
3
K pu
V b V r
1
(1 .5 0 3 0 .9 0 .7 4 5 6 0 .4 3 5 9 ) ( 1 0 0 0 )
3
=
2400 2400
0 .0 0 0 1 V D p u /(k V A m i) = 0 .0 1 % V D /(k V A m i)
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
Therefore the calculated K value is the same of that obtained from the K curves.
Example 2:
Calculate the substation design parameters for the following substation input data
Given:
1- A load density (D) of 500 kVA/mi2
2- Substation voltage 13.2/22.9 kV
3- Substation rating (TS) of 40MVA
4- 3 % voltage drop
Determine:
1- Substation service area (TA)
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
Solution:
Example 3:
For the substation application curves shown in Fig. 14 and 15, and the data given in Table 5,
determine:
a- The substation sizes, the required number of feeders and check whether the feeders are
thermally limited (TL) or voltage drop limited (VDL).
b- If the feeders are thermally loaded (TL), check if it is the #4/0 AWG copper main or the #4
AWG copper lateral that TL is using in Table 6.
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
1 3
500 6
2 6
3 3
2,000 3 4.16
4 6
5 3
10,000 1
6 6
7 3
2,000 15 13.2
8 6
AWG #6 130
AWG #5 150
AWG #4 180
AWG #1 270
4/0 480
Solution:
a- The total substation kVA in case 1 (in Table 5) is given by:
T S n D T An 5 0 0 6 3 0 0 0 k V A
From the first graph in Fig. 18, the following information can be obtained: 3 percentage voltage
drop, 4.16 kV line voltage, 3000 kVA substation loading, 500 kVA/mi2 load density and 6 mi2
substation service area.
From Fig. 19 we can deduce that the number of required feeders is 3.8 which is rounded to 4.
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
In addition, the point of intersection is left of the thermal loading limit of feeders curve,
therefore, the feeders are VDL (voltage drop limited).
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
Repeating the same process, Table 7 can be obtained. It is to be noted that cases 6 and 8 are TL
(thermally limited) feeders since the intersection points are located to the right of the thermal
loading limit curves.
Table 7 Cases under study solution
Case
Substation size TSn (kVA) Required feeders number n Limits
#
1 3.8 (4)
3,000
2 2
3 5 VDL
6,000
4 3
5 5
10,000
6 4 TL
b- For cases 6 and 8, the feeders are TL, therefore according to Table 6, the feeder ampacity of a #4/0
copper main and a #4 copper lateral are 480 A and 180 A respectively.
For case 6:
TSn 10, 000 kV A
Sn 2, 500 kV A
n 4
Sn 2500 kV A
I 3 4 7 .4 A
3 V L L 3 4 .1 6 k V
The lateral conductor has a load current greater than its ampacity so it is TL. However, the main
feeder ampacity is greater than the load current so it is not TL.
For case 8:
TSn 30, 000 kV A
Sn 6, 000 kV A
n 5
6000 kV A
I 2 6 2 .4 A
3 1 3 .2 k V
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Lecture 6: Distribution Substation Design ECE6606PD M.M.A. Salama
Similar to case 6, the lateral conductor has a load current greater than its ampacity so it is TL.
However, the main feeder ampacity is greater than the load current so it is not TL.
References:
[1] T. Gnen, Electric Power Distribution System Engineering, McGraw-Hill, New York, 1986.
[2] Beaty, H. Wayne, Electric power distribution systems: a non-technical guide, Tulsa, Okla.:
PennWell, 1998.
[3] Van Warme, F.C.: Some Aspects of Distribution Load Area Geometry, AIEE Trans., December
1954, pp. 1343-1349.
[4] Denton, W. J., and D. N. Reps: Distribution Substation and Primary Feeder Planning, AIEE
Trans., June 1955, pp. 484-499.
[5] Westinghouse Electric Corporation: Electric Utility Engineering Reference Book- Distribution
Systems, vol. 3, East Pittsburgh, Pa., 1965.
[6] J.R. Lusby, Fundamental concepts in substation design, Rural Electric Power Conference, 1993.
Papers Presented at the 37th Annual Conference, 25-27 April 1993, pp. D2/1 - D225.
[7] H.L. Willis, Power distribution reference book, Marcel Dekker, INC, 1997.
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