Beruflich Dokumente
Kultur Dokumente
J. S. Mundrey
Former
Additional Member (Civil Engineering)
Railway Board, Ministry of Railways.
Prologue
Indian Railways have drawn up ambitious Various types of tracks, both ballasted
plans for developing high speed train and ballast-less track structures, have
systems in India. The Author, who is an been covered.
expert in track structure and bridges, has
brought out the different track structures A very informative Article indeed.
needed for operation of high speed trains. - Editor
The council of the European Union in their directive no. 96/48/EC has defined
the term High Speed covering all railway express services operated at speeds in the
200 to 300 km/h range. This includes railway lines:
i) Built specially for high speed generally equal to or greater than 250
km/h.
ii) Specially upgraded for high speed travels of the order of 200 km/h.
The social cost of noise, dust, carbon dioxide, nitric oxide and sulfur oxide
emission for high-speed rail is one fourth of road transport and one-sixth for air. It
requires the construction of an eight-lane highway to provide the same capacity as a
double track high-speed railway line.
Table contd.
J. S. Mundrey 7.3
The following two distinct technologies have been adopted for high-speed
operation; these are:
b. Vertical Curves The desirable values of radii of vertical curves for high-
speed operation are much higher.
The problem in respect to tight curves has, to some extent, been solved by
adopting tilting train technology.
7.4 Tracking for High-Speed Trains in India
All along, since the advent of the railway transportation system, the maximum
permissible speed on the railway lines has been governed by the cant (super elevation)
and cant deficiency values. The development of bogie tilting technology, in which
vehicles are tilted depending upon the degree of curvature, has opened a new era of
high-speed operation. The tilting of the bogies is achieved by utilizing hydraulic or
pneumatic power, while lately electric power is also being utilized. (Fig. 1)
Tilting trains exploit the fact that speed through curves is principally limited
by passenger comfort, and not by either lateral forces on the track or the risk of
overturning. The principles and basic equations related to tilting are well known.
Two primary decisions need to be made. The first is the maximum tilt angle
to be provided (tilt); this is based upon the mechanical design of the vehicle. The
second decision is what cant deficiency the passengers should experience on a
constant radius curve (CD tilt), which is of primary importance to comfort.
Given these two decisions, and the value of cant deficiency that applies for
the non-tilting case (CD non-tilt), it is possible to derive an equation for the increase
in curving speed, or speed-up, offered by tilt:
In the light of the above facts tilting trains speed up the trains by about 30%.
It is however important to design the transition curves properly, so as to ensure the
comfort level to be within the acceptable limit.
b. Ruling Gradient : As the High-Speed trains are lighter in load and are
provided with high tractive power, steeper gradients can be allowed on
high-speed lines.
The merits and demerits of the two types of track structures have been
discussed in the succeeding paragraphs.
(i) Track tends to move both vertically and laterally- requires frequent tamping.
(ii) Limited uncompensated lateral acceleration possible due to limited lateral
ballast resistance.
(iii) At speeds of 275 Kmph and above, ballast churns up damaging both rail
and wheels.
(iv) Elasticity gets affected with pulverization and contamination; periodic
deep screening required.
(i) High operational availability- time required for maintenance is almost nil.
(ii) Long lasting good track geometry.
(iii) Long life of track structure, 40 to 50 years.
(iv) Predictable behavior of track components and thus of track geometry.
(v) High resistance to lateral and longitudinal forces permitting steeper
grade and higher speed.
(vi) Regularity of the rheological (transmission of electric current)
properties.
(vii) Quiet vehicle running, even at high speed.
(i) Dampen the high frequency vibrations of the rail. For that purpose, all
ballast-less track assemblies have an elastomeric rail pad under the rail
seat, on which the rail is expected to be under compression at all times.
This is similar to the arrangement with the concrete sleepers in ballasted
track.
(ii) A medium to distribute the oncoming loads and absorb the energy
generated, functions which are performed by the ballast in the ballasted
track. This function is performed by incorporating an additional,
comparatively softer elastomeric pad in the assembly.
Horizontal curves are in the range of 7000m to 10000m. For standard gauge
track, radius and other curve parameters as adopted in various countries are given in
Table 2.
7.8 Tracking for High-Speed Trains in India
Spacing of Tracks
The following types of ballast-less tracks have been adopted by various world
railway systems on their high-speed tracks.
In this system, pre-cast cement concrete panels about 5 m long and 2.34 m
wide and 160 mm thick support the rails at the precise locations. Specially designed
mixture of cement and maxphalt about 50 mm thick is introduced between the two
concrete surfaces of base concrete and the top concrete panel. This mix provides a
medium for vertical adjustment and helps in reducing track vibrations. In Japan, rails
are fixed on the top slab with standard KAWA type fastening system, having a rail-
pad and also an elastomeric pad under the base plate. The rail fastening system
allows considerable scope for vertical and lateral adjustment. The cement maxphalt
mix layer can be suitably adjusted to accommodate any settlement of formation.
Similar system with certain modifications has been evolved by M/s Max Bogl
called Slab track system FF-Bogl. Italian and Chinese railways have also evolved a
similar system for their high-speed lines.
In this system, the sleeper with ordinary reinforcement (without pre stressing)
together with the concrete bed that encloses it, constitutes a homogenous ballast-
less track structure. Various versions of REHDA system have been developed. The
latest among them is REHDA 2000. The REHDA 2000 is installed as a top-down
system, with the help of service rails. The sleepers are assembled together with the
rails to form a track framework, which is installed at proper position with the use of a
special adjustment mechanism. The track-supporting layer of concrete is poured
only after final alignment and leveling. This system has been used on a number of
new high-speed lines in Germany. Recently, it has also been used in the station
areas for turnouts installation on Taiwans high-speed line.
The solid slab track-system NBO is similar to the paved concrete track
evolved in UK, sometime in 1970s, where a specially designed concrete paver was
used to lay the concrete slab to close tolerances. In the NBO system concrete paver
leaves a groove in which rails with their elastic fastening system are accurately placed,
7.10 Tracking for High-Speed Trains in India
adopting top-bottom construction technology. This system does not use sleepers
and has the following main features:
With limited scope for adjustments in the ballast-less track assembly, such
tracks are best suited for locations where there is no or little possibility of settlement.
Viaducts and tunnels are therefore the preferred locations for ballast-less tracks
However, on account of the advantages that ballast-less track offers over the
ballasted track, they are being increasingly adopted in earth formations. In such
cases, the subgrade structure is properly designed to ensure minimal settlement of
the track during service.
Figures 11 and 12 show two types of substructures, which have been adopted
on German Railways for their ballast-less track, and are reported to be giving good
service.
Railway transport system with the steel wheel running on steel rail is known
to cause environmental pollution on account of excessive noise and vibrations. This
phenomenon becomes more pronounced when ballast-less track structure is adopted.
To contain the noise and vibration levels within acceptable limits, measures are taken,
which include: adoption of floating slab, provision of noise barriers, rubber bearings,
resilient base plates etc. Figure 13 shows the noise and vibration control measures
taken on one of the railway lines with ballast-less track.
J. S. Mundrey 7.11
Construction Parameters
India is a densely populated country. Any new high-speed line will necessarily
pass through the centers of habitation and over agricultural land. In such an
environment, construction of new high-speed lines should not be at grade but on
viaducts or in deep cuttings. This would provide a better option, as:
a. The new line will not create any obstruction to the movement of men and
materials across the railway line.
b. The land needed for the construction of new line will be minimal.
Earlier, it has been brought out that ballast-less track structure is being
increasingly adopted by world railways on their high-speed lines on account of the
advantages that accrue with its adoption. In India, adoption of ballast-less tracks for
7.12 Tracking for High-Speed Trains in India
(i) With the heavy rainfall during monsoon months, it will be difficult to maintain
the desired track tolerance on ballasted tracks. Extensive tamping
operations will be needed during monsoons and after, to restore normalcy.
(iii) Ballast contamination by dust and its churning, will need more frequent
ballast cleaning operations.
c. Modern glued insulated joints having service life equal to the life of the
rail.
It will be desirable to workout the life cycle costs for various systems and
adopt the best option, taking into account all the relevant factors, including construction
J. S. Mundrey 7.13
cost, maintenance cost, availability of heavy construction machinery etc. May be,
more than one ballast-less track system shall have to be adopted on a line, as has
been done on Taiwans high-speed line.
The benefits that can be derived with the adoption of high-speed train systems
are now well recognized. Out of all the benefits, the reduced journey time has been
the overriding consideration in the adoption of high-speed operation.
On the basis of the current experiences on world railways, it has been observed
that when the distances are between 300 to 600 kms, and the travel time by the high-
speed train is less than 2-2.5 hours, the market share of passengers for the high-
speed rail is atleast 75-80%. This percentage decreases dramatically when the travel
time of train increases to 4-5 hours and a round trip during the day is not possible.
Taking into account, the various factors that influence the need for high-
speed train operation, Indian railways have selected the following routes for conducting
pre-feasibility studies:
1) Pune-Mumbai-Ahmedabad
2) Delhi-Chandigarh-Amritsar
3) Chennai-Bangalore-Coimbatore-Ernakulam
4) Hyderabad-Dornakal-Vijayawada-Waltair
5) Haldia-Howrah
Trials are presently going on at the 42 km Maglev test track in Japan, which
would form part of the first maglev train to enter into commercial service for the transport
of passengers between Tokyo and Osaka. These trains which will be supported and
guided by concrete guide ways, both in the vertical and lateral direction, will not be
running on rails, but over concrete surface, separated by about 100 mm, by magnetic
levitation. Fig. 14 shows a typical vehicle moving over a Maglev guide way.
In their movement at a speed of 550 kmph, the trains will be more akin in
operation to aeroplanes, than to conventional railways. They are provided with
retractable landing wheels and horizontal guide wheels, which will come into operation
whenever the speed comes down below 200 kmph, the minimum speed to achieve
levitation. The trains will be propelled using linear motor power; the 3 phase coils
forming the starter of the linear motor shall be installed in the sidewalls of the guideway.
The speed is controlled by varying the frequency of the power passing through the
coils.
Various types of braking systems are being tried out to ensure that the trains
can stop reliably from the speed of 550 kmph. Aerodynamic brakes similar to the
vertical flaps used in aeroplanes, have been installed over the roof of the train. Other
forms of brakes include (a) a regenerative brake, that reverses the current in the
guideway coils and returns power to the power house (b) a rheostatic guideway brake
which makes the linear motor act as a generator and (c) disc brakes fitted to the
undercarriage of wheels.
The entry to the carriages will be from the top. Thus overhead platforms will
be built for the passengers to board the train.
J. S. Mundrey 7.15
In view of the high costs involved in maglev train operation, this system of
transport is still in its infancy.
Conclusion
In conclusion, it is seen :
High-speed trains are being increasingly adopted on world railways, in view of the
many sided advantages that they offer.
Both ballasted and ballast-less track structures have been adopted on world
railways on their high-speed lines. Ballast-less track structure with many of its
plus points, particularly its long service life, safety of operation and lower life
cycle cost, is gaining favour.
Many ballast-less track assemblies have appeared in the railway market. These
vary from single plate assemblies, which can be constructed by skilled/unskilled
labour, to highly sophisticated systems requiring the deployment of costly track
construction machinery.
7.16 Tracking for High-Speed Trains in India
Ballast-less tracks are best suited for locations where there is no or little possibility
of settlement. Viaducts and tunnels are therefore the ideal locations for ballast-
less tracks.
On high-speed lines, new technologies in the form of floating slabs, noise barriers,
rubber bearings etc. are being adopted to contain noise and vibration levels within
the acceptable limits.
India, with its continental dimensions, provides a good scope for the adoption of
high-speed train technology, to meet the transport needs of its fast growing
economy.
Ultra high-speed trains of the 21st century are the Maglev guideway trains. This
technology, which is still in a nascent stage, has been adopted in a limited way
for the airport link in Shanghai, China.
Maglev guideway trains, which can operate at over 500 km/hour may criss-cross
the world landmass in future. It may however take many years before this
technology graduates to the desired level of efficiency, safety and economy of
operation.
References
1. Singh, K. P. : High Speed Trains Around the World : Prospects for India,
RITES Journal, April 2000.
3. Sanjay Misra : High Speed Rail Transportation and its Indian Relevance, RITES
Journal, August 2007.
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