NIPMAN FASTENER INDUSTRIES PVT. LTD.

S.O.P. Type - O
S.O.P. No : - 16
SOP FOR OPTICAL SORTING MACHINE-I Revision No : -
Work Station :
S.O.P. Date / Last Rev.
Owner: Vikash
S.No What Where When Who
1 CLIT (Cleaning, Lubrication, Inspection & At the M/C Before starting the M/C M/C Operator
Tightening)
2 Switch on the "MCB" From Main After CLIT M/C Operator

3 On the main switch of At the M/C After switching on the mcb M/C Operator
M/C

4 On the 'UPS' At the M/C After the main switch of M/C is on M/C Operator
5 Open Air pressure At the M/C After switch on the UPS M/C Operator
valve

6 Check the air pres. At the M/C After Plug on the air pressure ball M/C Operator
4~6kgf/mm2 valve
(60~80 lb/in2)

7 Press Power on Control panel After release air pressure M/C Operator
switch of M/C

8 Press System on Control panel After power on Process/M/C

switch of M/C Operator

9 When Change the setting first loosen and Light Cover in m/c When material to be sorted M/C Operator
remove the cabin
screw of the light cover
and remove it

10 Change plate acc. to in machine Housing During setting M/C Operator

the size and tighten the
screw i.e. M5 ,
M6 , M8 , M10 & M12
11 Fix the light cover again by tightening screw Light Cover in m/c After changing plate M/C Operator
cabin

12 Adjust Head bolt for At front of camera 2 During setting Process operator
Camera 2 for adjusting
head height
13 Adjust Butting bolt for straightening the At front of camera 3 During setting Process operator
product for
Camera 3
14 Raise the screw of Recess check alignment Recess checking After removing the fix rest cover of M/C Operator
Slide if require alignment focus
point

15 Alignment of plating sensor plating sensor of M/C After adjusting the screw of length M/C Operator
dimension alignment Slide
16 Alignment of dividing arm Dividing arm of M/C After alignment of plating sensor M/C Operator

17 Alignment of outlet guider Outlet guider of M/C After alignment dividing arm M/C Operator

18 Alignment of pcs feed guider Above pcs railing of After Alignment outlet guider M/C Operator
M/C
 NIPMAN FASTENER INDUSTRIES PVT. LTD.
S.O.P. Type - O
S.O.P. No : - 16
SOP FOR OPTICAL SORTING MACHINE-I Revision No : -
Work Station :
S.O.P. Date / Last Rev.
Owner: Vikash
S.No What Where When Who
19 Adjust the gap of pcs feed slide according Pcs feed railing of M/C After the alignment of head ,length M/C Operator
to the size ,recess dimension alignment and both
sensor
20 Adjust the strip of Hooper Hooper of M/C After adjusting gap of pcs feed railing M/C Operator

21 Check feed sensor of pcs Railing of M/C After adjusting the strip of Hooper M/C Operator
slide

22 Press the button "Feeder on" At the control panel of After checking the alignment of feed M/C Operator
M/C sensor

23 Alignment of recess check At recess After pcs start flow from feed railing M/C Operator
alignment
point

24 Alignment of head dimension At head After the alignment of recess M/C Operator
dimension dimension slide
alignment
point
25 Alignment of length Dimension At length After the alignment of head M/C Operator
dimension dimension slide
alignment
point

26 Alignment of plating sensor At plating sensor After the alignment of length Process
alignment point dimension slide Operator

27 Set Dividing arm At dividing arm point After adjustment of plating sensor M/C Operator

28 Set counting sensor At M/C After alignment of dividing arm M/C Operator

29 Enter the parameters and specification of On system After the alignment of Count sensor Process
product Operator

30 Calibrate cameras as per their required At focusing point of After the entry of specification on Process
parameters camera 1,2&3 system Operator
 NIPMAN FASTENER INDUSTRIES PVT. LTD.
S.O.P. Type - O
S.O.P. No : - 16
SOP FOR OPTICAL SORTING MACHINE-I Revision No : -
Work Station :
S.O.P. Date / Last Rev.
Owner: Vikash
S.No What Where When Who
31 Feeder on & 'Run the At control panel of After entry of specification of M/C Operator
m/c M/C measured pcs

32 Close the M/C Door At M/C After M/C running M/C Operator

33 Check indication tower for machine At M/C After Closing M/C door M/C Operator
Running or Stopped

34 Press 'Feeder off ' And 'Stop' At control panel of After Compeletion of product sorting M/C Operator
M/C

35 Shut down the system At M/C After Compeletion of product sorting M/C Operator

36 Turn off Ups power At the M/C After switching off the M/C M/C Operator

37 Switch off the main switch & close air Valve At the M/C After switching off the M/C M/C Operator

MADE BY . APPROVED BY :
PROCESS OPERATOR BUSINESS OPERATOR
(SOP OPERATOR) (CEO / DIRECTOR)
ER INDUSTRIES PVT. LTD.
S.O.P. Type - Operation
S.O.P. No : - 163
SORTING MACHINE-I Revision No : - 00
Work Station : - Final Inspection
Date / Last Rev. Date - 13-08-14

How
Manually

Manually

Manually

Manually
Manually

Visually

Manually

Manually

Manually

Manually

Manually

Manually

Manually

Manually

Manually

Manually

Manually
ER INDUSTRIES PVT. LTD.
S.O.P. Type - Operation
S.O.P. No : - 163
SORTING MACHINE-I Revision No : - 00
Work Station : - Final Inspection
Date / Last Rev. Date - 13-08-14

How
Manually/
Visually

Manually/
Visually

When feed railing filled with

pcs will indicate green , if
empty will indicate orange &
green
Manually

Manually/
Visually

Set the Slide so that the plate

should press and release while
movement according to head
height of pcs
Manually/
Visually

Place Master product at sensor

and set plating alignment
switch from'run' to 'set' till
indicator is green or range of
Master product is 400 above ,
after the alignment push switch
'set' to 'run'

Manually

Manually/
Visually

Enter the parameters and

specification as per product
drawing
By adjusting Camera1-Head
dimension, camera2-Thread
profile / Quality & Length
Camera3- Head fracture
ER INDUSTRIES PVT. LTD.
S.O.P. Type - Operation
S.O.P. No : - 163
SORTING MACHINE-I Revision No : - 00
Work Station : - Final Inspection
Date / Last Rev. Date - 13-08-14

How
Manually

Manually

Visually - Red
(Stopped)
Green(Running)

Manually

Manually

Manually

Manually

APPROVED BY :
BUSINESS OPERATOR
(CEO / DIRECTOR)
 NIPMAN FASTENER INDUSTRIES PVT. LTD.
S.O.P. Type - Work Station
S.O.P. No. -
SOP FOR Work Station No. - Raw Material & Lab
Date / Last amend. Date - 19.08.14
. S.O.P FIFO For Raw Material
Owner: Shashi Bhushan
S.No What Where When Who How
1 Receive Steel wire At Unloading Bay As & When received Process Operator Relevent Document
Rod

2 Test Sample Wire Lab Wire Sample Testing Process Operator Do Testing of Drawn Sample
Stage

3 Put Identification Lab After Testing Ok Process Operator As per Annexure E(QWI-1601)
tag For Lot No.

4 Put Identification Lab After Testing Ok Process Operator Weekly Sticker

tag for Weekly
Sticker

5 Issue the Raw At Forging M/C Before Setting of Job Process Operator By issue old coil week no. , Day,
Material(Use First & then Coil Serial no.
In First Out
(FIFO) inventory
rotation of
products in all
areas to assure that
oldest products are
used first. )

. MADE BY :APPROVED BY
PROCESS OPERATOR BUSINESS OPERATOR
)SOP OPERATOR( )CEO / DIRECTOR(
 NIPMAN FASTENER INDUSTRIES PVT. LTD.
S.O.P. Type - Work Station
S.O.P. No. -
SOP FOR Work Station No. - Dispatch
Date / Last amend. Date - 19.08.2014
. S.O.P FIFO For Finish Good
Owner: Vikas Kumar

S.No What Where When Who How

1 Receive, inspect, and All Zones When material is Process Operator AS per QSP
store Finished received
components

2 Put the tags in bins All Zones When material is Process Operator AS per QSP
with receiving date. received
Update Route Card

3 Check the items All Zones After material is Process Operator AS per QSP
delivered for physical received
damages. If damages
component are found,
it should be brought to
the notice of the QA
Manager

4 1. Use First In First All Zones After material is Process Operator AS per QSP
Out (FIFO) inventory received
rotation of products in
all areas to assure that
oldest products are
used first.

. MADE BY :APPROVED BY
PROCESS OPERATOR BUSINESS OPERATOR
)SOP OPERATOR( )CEO / DIRECTOR(