AMIFA-STEEL COMPANY

LOT 15, SEKSYEN 7, SUBANG, SELANGOR

PROCEDURE QUALIFICATION RECORDS ( PQR )

Company Name : AMIFA-STEEL COMPANY

Procedure Qualification Record No . AMIFA-STEEL-P01 Date 25.05.2017
WPS No. AMIFA-STEEL-001 Revision No. : 00
Welding Process (es) GMAW Type(s) AUTOMATIC
(Automatic, Manual, Machine, or Semi-Auto.)
JOINTS ( QW-402 )

REFER TO ACTUAL WELD & PQR WELDING PARAMETER

Groove Design of Test Coupon

( For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used )
BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)
Material Specification SA516 Temperature N/A
Type or Grade GR 70 Time N/A
P-No. 1 G-No. 2 To P-No. 1 G-No. 2 Other
Thickness of Test Coupon 5mm
Diameter of Test Coupon -
Other
GAS (QW-408) Percent Composition
Gas(es) (Mixture) Flow Rate
Shielding Ar (99.995%) NONE 15~25
Trailing NONE NONE NONE
FILLER METALS (QW-404) GMAW Backing Ar (99.995%) NONE 15~25
SFA Specification SFA-5.18
AWS Classification ER70S-6 ELECTRICAL CHARACTERISTICS (QW-409)
Filler Metal F-No. 6 Current DC
Weld Metal Analysis A-
1 Polarity SEE TABLE
No.
Size of Filler Metal 1.2mm Amps GMAW: 100~200 Volts GMAW: 15~25

Other N/A Filler Metal Wire Size 1.2mm

Weld Metal Thickness 9mm Other -

POSITION (QW-405) TECHNIQUE (QW-410)

Position of Groove 1 Travel Speed (mm/min) GMAW: 120~420

Weld Progression ( Uphill, Downhill ) DOWNHILL String or Weave Bead STRING & WEAVING

Others - Oscillation N/A

Multipass or Single Pass ( per side ) MULTIPLE
PREHEAT (QW-406) Single or Multiple Electrodes SINGLE
1) USE OF THERMAL PROCESSES N/A
Preheat Temp. N/A Other
2) CLOSED TO OUT CHAMBER N/A

Interpass Temp. N/A

AMIFA-STEEL-001 Page1 OF 2
 PROCEDURE QUALIFICATION RECORDS ( PQR )

Tensile Test (QW-150)

Ultimate Ultimate
Width Thickness Area
Specimen Total Load Unit Stress Type of Failure & Location
No. (mm) (mm) (mm2)
(kN) (Mpa)
DUCTILE FAILURE
T1 12.5 10 62.5 48.1 384.79
BROKE AT THE BASE METAL
DUCTILE FAILURE
T2 12.5 10 62.5 33.7 269.22
BROKE AT THE BASE METAL
Guide Bend Tests (QW-160)

Type and Figure No. Result

Face Bend Specimen S1 ACCEPTED,OPEN DISCONTUNITY 0.5mm

Face Bend Specimen S2 ACCEPTED,OPEN DISCONTUNITY 0.3mm

Root Bend Specimen S3 ACCEPTED,OPEN DISCONTUNITY 0.5mm

Root Bend Specimen S4 ACCEPTED,OPEN DISCONTUNITY 0.3mm

Toughness Tests (QW-170)

Individual Impact Values (J) Average Lateral Expansions (mm)

Specimen Notch Specimen Test Impact
No. Location Size (mm) Temp 1 2 3 Values (J) 1 2 3
1 - - - - - - - - - -
2 - - - - - - - - - -
- - - - - - - - - - -
- - - - - - - - - - -
- - - - - - - - - - -

Comments : -
Fillet-Weld Test (QW-180)
Result - Satisfactory: Yes - No - Penetration into Parent Metal: Yes - No -
Macro - Result
Other Test

Type of Test N/A

Deposit Analysis NONE
Other N/A

Welder Name FARIS ZAINOL Clock No - Stamp No AMIFA-

321
Test conducted by: RADEN TESTING SERVICES SDN BHD Laboratory Test No PTS/M57384/14, PTS/M57385/14

We certify that the statements in the record and that the test welds are prepared, welded, and tested in accordance with the requirements of ASME Code.

Organization AMIFA-STEEL COMPANY

Date 25.05.2017 Certified By KHAIRUL AMIRIN (THIRD PARTY)

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