Beruflich Dokumente
Kultur Dokumente
November 2012
Contents
How To Use The Illustrated Parts List ................................................................................................................................ 3
AFTERMARKET TRANSMISSIONS ...................................................................................................................................... 4
AIR MODULE & RANGE CYL................................................................................................................................................ 5
AUXILIARY DRIVE GEAR ..................................................................................................................................................... 7
CASE (AUX) ........................................................................................................................................................................... 8
CASE (FRONT) .................................................................................................................................................................... 11
COUNTERSHAFT & BRGS(AUX) ....................................................................................................................................... 14
COUNTERSHAFT ASSY...................................................................................................................................................... 15
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................... 17
INTEGRAL OIL COOLER .................................................................................................................................................... 18
INTEGRAL OIL PUMP ......................................................................................................................................................... 20
ISOLATORS ......................................................................................................................................................................... 21
KITS & ASSEMBLIES .......................................................................................................................................................... 22
LEVERS/HOUSINGS............................................................................................................................................................ 25
MAINSHAFT & SYNCHRO(AUX) ........................................................................................................................................ 27
MAINSHAFT ASSY .............................................................................................................................................................. 29
MISC. THRU-SHAFT PTO.................................................................................................................................................... 31
REAR HOUSING ASSY .................................................................................................................................................... 31
MISCELLANEOUS ............................................................................................................................................................... 32
OIL COOLER ........................................................................................................................................................................ 33
REVERSE IDLER ................................................................................................................................................................. 35
ROADRANGER VALVE ....................................................................................................................................................... 38
SHIFT BAR HOUSING (FRO) .............................................................................................................................................. 40
2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available,
please visit the interactive Electronic Parts Catalog at www.roadranger.com/epc.
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for
servicing with the following categories
3
Group: AFTERMARKET TRANSMISSIONS
AFTMKT 08-12 Generic Illustration - Not specific to part numbers listed below
AFTERMARKET TRANSMISSIONS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4
Group: AIR MODULE & RANGE CYL.
13
12
11
10
9
7 8
6
2 14
1
5
10136-9-94
5
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2845
6
Group: AUXILIARY DRIVE GEAR
3 5
6
10486-9-94 C2
3 4302257 RETAINER 1
7
Group: CASE (AUX)
24
1
4
5
tic 20
g ne
3 Ma
7 2
27 26
12
21 l
a
nic
6 22
19 c ha
15 Me
12 10
11
13
11402-4-99 Aux C2
14
CASE (AUX)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
3 K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-2924
8
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
21 K-2262 OIL SEAL W/SLINGER 19109 20807 ,20808 1 "FOR MECHANICAL COVER" K-3132
26 S-2502 REAR BRG COVER ASSY 4303604 ,4305827 1 MECHANICAL - 4:00 OPENING
9
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
26 S-2859 REAR BRG COVER ASSY 4302732 ,4305826 1 MECHANICAL - 6:00 OPENING
10
Group: CASE (FRONT)
Old Design 37
38
29
32 30
26 27
28 31
24
23
22 1
Latest Design
21
* 18 2
3
34
33 35
19
4
36
5
7
20 18 6
*
17 19
8
10
15 * Bushing quantity requirements: #1 Housing Upper
9 bore use 4 #12815 / Lower bore use 2 #8677.
14 11
12
10307-9-94
13
CASE (FRONT)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
11
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
20 X-8C- SCREW, HEX X-8C-1204M 4 M12X1.75, USE 2 PCS FOR IRON K-4054
1209M HD/WASHER ASSY HOUSING, USE 4 PCS FOR
ALUMINUM HOUSING
28 18128 PIN 2
12
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
35 4302854 COVER 1
13
Group: COUNTERSHAFT & BRGS(AUX)
1
2 3
14
Group: COUNTERSHAFT ASSY
11 10
2 12
Latest Design 6
5
Included w/Item #3
2
13 1
4 3
7
8
10350-9-94 C2
COUNTERSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
4 4302317 KEY 2
9 4304618 OD GEAR-CNTRSHFT 2
15
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
16
Group: INPUT SHAFT & DRIVE GEAR
5
3
2
1*
10374-9-94 C2
17
Group: INTEGRAL OIL COOLER
4
7
6
10535-5-99
18
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
19
Group: INTEGRAL OIL PUMP
10522-9-94 C2
20
Group: ISOLATORS
12
n
sig
w De
Ne
11 1
3
6
3
2 9
1
3 1 4
3
2
1
7
12
10210-1-92 Isolator
11
n
Desig
New 10
ISOLATORS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
21
KITS & ASSEMBLIES
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
K-2262 OIL SEAL W/SLINGER 19109 20807 ,20808 1 "FOR MECHANICAL COVER" K-3132
K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-2924
23
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
S-2844 SHIFT BAR HSG ASSY 4302150 ,4304435 1 COMPLETE - INCLUDES RANGE
(FRO) ,4305081 ,S - 2392 CYLINDER ASSY
S-2845 SHIFT BAR HSG ASSY 4302150 ,4304435 1 COMPLETE - INCLUDES RANGE
(FRO) ,4305081 ,S - 2695 CYLINDER ASSY AND
OPTIONAL DETENT SPRING
DESIGN DETENT SPRING. IT IS
USED TO INCREASE SHIFTER
DETENT FORCE.
S-2859 REAR BRG COVER ASSY 4302732 ,4305826 1 MECHANICAL - 6:00 OPENING
24
Group: LEVERS/HOUSINGS
17
16 13
15 2 2
3 3 3
13
1
7 6 14
8 8 8
23
24 33
20
21
22
LEVERS/HOUSINGS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2519,S-2844,S-2845
26
Group: MAINSHAFT & SYNCHRO(AUX)
7 9
10 5
4
3
1
15
13
12
16
14
10433A-4-99 C2
27
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
28
Group: MAINSHAFT ASSY
8
11
8
12
8
13
9 8 7
10 8
8
7
1
2
3
4
6 5
10327-9-94 C2
MAINSHAFT ASSY
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
1 4304617 MAINSHAFT 1
29
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
30
Group: MISC. THRU-SHAFT PTO
7
8
3
2 4302248 GASKET 1
31
MISCELLANEOUS
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
32
Group: OIL COOLER
Oil Return
7
6
1 11
Oil Outlet
13 7
4 2
3 12
5 *13 6
6 8 9
13
2
7 *6 *6
6 *14
11
10
7 *15
10526-9-94 Cooler C2
*Adding Oil Filter and parts as shown is optional.
OIL COOLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
33
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
34
Group: REVERSE IDLER
5 7
6
4
3
2
10
1
Old Design
9
5 7
6
4
3
2
10
11
Old Design
8
5 12
6
4
3
8
Latest Design
11380-11-95
REVERSE IDLER
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
2 14283 WASHER 2
35
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
36
Group: ROADRANGER VALVE
Old Design
2
2 2
2 999
2 2 2 2
3
2
5
6
P S 2 Valve Repair Kit
* 7 7*
12
*7 7 *
13 P S
10109-1-97 RRV C2
* For Connector component information see Appendix.
37
ROADRANGER VALVE
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
38
Group: SHIFT BAR HOUSING (FRO)
30 28 37
38
34
33 36
32 35
31 39
2 3
29 4
7
40 6 5
25
24 999
11 12 9
12 13 10
14 * 16
15
23 41
22
17
20 19
21
27
26
19
18
* Optional Design
Old Design
10226-9-94 STD C2
39
SHIFT BAR HOUSING (FRO)
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
1 K-4175 HOUSING UPDATE KIT 4302150 ,S - 2394,K- 1 HOUSING ONLY - ITEM #23
(FRO) 3427 INCLUDED
1 S-2842 SHIFT BAR HOUSING 4304435 4305081 1 HOUSING ONLY - NOTE: K-4175
(FRO) REQUIRES PURCHASE OF K-3916
IF ITEM #23 IS 4302155
40
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
HOUSING
41
Item Current Description Replaced Part Qty. Notes Kits/Assys Where
Part Needed
999 S-2844 SHIFT BAR HSG ASSY 4302150 ,4304435 1 COMPLETE - INCLUDES RANGE
(FRO) ,4305081 ,S - 2392 CYLINDER ASSY
999 S-2845 SHIFT BAR HSG ASSY 4302150 ,4304435 1 COMPLETE - INCLUDES RANGE
(FRO) ,4305081 ,S - 2695 CYLINDER ASSY AND
OPTIONAL DETENT SPRING
DESIGN DETENT SPRING. IT IS
USED TO INCREASE SHIFTER
DETENT FORCE.
42
43
44