QSAFI: Sugarcane Mill Model Cooling Water

Cooling Water:
Flow: 7,220.2 MT/h
Economic Models Vapour: Process Water:
Flow: 1,324.5 MT/h Flow: 8,588.8 MT/h
Flocculant: Contacting
Vapour Process Water
P2O5 (300mg/kg juice) Condenser
Flow: 0.66 MT/h Syrup Heater:
Temp: 65oC Evaporate:
Raw Juice Heater: Intermediate Tank: Flocculant Clarified Juice: Steam (144kPa): 3.5 MT/h Flow: 44.1 MT/h
Raw Juice Tank: Plate Heater RT: 40 min Flow: 1,677.7 MT/h
Syrup Evaporate
RT: 10 min Temp: 75oC Power: 186.5 kW Clarified Juice Evaporator
Power (pump): 42 kW (pump + mix) Heater
Steam: 139.2 MT/h A Pans:
Evaporator: Pressure: 0.2 bar
Raw Juice Raw Juice Intermediate No. of Effects: 5 Residence Time: 2.75 h
Flash Clarification Steam: 344.6 MT/h A Pans
Tank Heater Juice Tank Crystallization: 44.8 wt%
Sucrose: 60 wt% Steam (144kPa): 46.6 MT/h
Flash:
Raw Juice:
Raw Juice Temp: 100oC Power: 73.4 kW
Steam: 103.4 MT/h Clarifier: Syrup Recycle:
Flow: 1,614.2 MT/h
Residence Time: 25 min 7:1 sucrose to CaO Massecuite A Sugar
Milk of Lime: Lime Saccharate Tank: Flow: 15.4 MT/h Sugar:
15 Baume Solution Power: 1.6 kW
RT: 5 min Flow: 92.3 MT/h
Lime: 1.3 MT/hr Power: 0.18 kW Purity: 98.5 wt%
Lime
Strainer Milk of Lime
Saccharate
Bagacillo: Muds Centrifuges
Flow: 19.1 MT/h Muds: Wash Water
Raw Cane: Wash Water Wash Water
Sucrose: 10.6 wt% Flow: 535.3 MT/h Flow: 36.9 MT/h
Flow: 1471.18 MT/h
Moisture 73.3 wt% Centrifuge:
Pol: 14.7
Fibre: 16.1 wt% Power: 195.4 kW
Brix: 16.4 Bagacillo Filtration Waste Cake
Wash Water:
Apparent Purity: 89%
Filtration: Waste Cake: Flow: 14.7 MT/h
Moisture: 69.3 wt%
54.8 kW Flow: 18.5 MT/h
Fibre: 14.3 wt%
Moisture: 70.0 wt% Molasses
Filtrate Recycle
Filtrate Recycle:
Raw Cane Cane Flow: 572.9 MT/hr
5 Mill Train To Fermentation
Shredding Sucrose: 12 wt% Molasses:
Bagasse: Flow: 216.0 MT/hr
Cane Shredding:
Cane Milling: Flow: 455.6 MT/h 855,561 MT/year
Power: 7.74 MW
Power: 77.90 MW Sucrose: 2.9 wt% Sucrose: 52 wt%
Moisture 51.3 wt% Sucrose: 111.9 MT/hr
Fibre: 45.8 wt%
Imbibition Water
Energy: 6830 kJ/kg
Imbibition Water Condensate: Steam
Flow: 617.8 MT/h Flow: 1,095.7 MT/hr Flue Gas: Flow: 599.44 MT/hr
Pressure: 80 bar Flow: 2,002 MT/hr Pressure: 5 bar
CO2: 387.1 MT/hr
Condensate
Flue Gas Steam Low P
Recycle
Flow: 51.15 MT/hr
Boiler: Pressure: 1.44 bar
Sugarcane Mill: Operating Time = 5.5 months Excess Air: 20 wt%
Bagasse Bagasse Boiler Turbogenerator Steam Low P
Sucrose Balance: Flow: 445.12 MT/hr
Bagasse 6.20 % Pressure: 1.013 bar
A Sugar 42.02 % Cogeneration:
Molasses 51.78 % Air Ash Power: 106.7 MW

Utilities Usage: Air: Ash:

Cooling Water Usage: 7,220.2 MT/h Flow: 1,556.7 MT/hr Flow: 10.34 MT/hr
Total Electricity Usage: 341.31 GWh/yr
Electricity Production: 422.52 GWh/yr 123.8 % of total use
Electricity Output: 81.20 GWh/yr
Steam Usage: 293.64 MT/h (502 kPa, 152 oC)
Steam Usage: 25.06 MT/h (144 kPa, 110 oC)
QSAFI: Fermentation Model
Economic Models

Vent:
Vent
Yeast CO2: 1.85 MT/h
Tergitol:
Seed Fermenters: Flow: 0.18 MT/h
Seed Fermenter Train Tergitol
Power: 25.44 kW
[5 Stages]
Cooling Water: 6,393.8 MT/h
Nutrients NaCl: Cracking /
Fired
Flow: 2.5 MT/h Isomerization
Heater
Molasses
NaCl
Reactor
Air Storage: Fired Heater:
HC/HI Reactor:
Storage Residence Time: 12 h Light Gases: 105.6 kg/h
Molasses: Air: Cooling Water: 3,010 MT/h
Power: 0.2 kW NaOH: Temp: 332 oC
Flow: 108.0 MT/hr Flow: 0.82 MT/h Temp: 332 oC
855,575 MT/year Flow: 0.3 MT/h
Sucrose: 54.8 wt% Vent NaOH
Light Gases:
Sucrose: 59.15 MT/hr Vent: Flow: 1.83 MT/h
Feed CO2: 57.95 MT/h
Molasses Molasses Light Gases
Pump Wash water:
Pump: Main Fermenter Main Fermenters:
From Sugarcane Mill Flow: 3.88 MT/h Vapour
Power: 6.9 kW Power: 260.9 kW
Cooling Water: 43,204 MT/h Wash Water
Pump:
DAP: Air Pressure: 52.7 bar
Flow: 0.16 MT/h Power: 29 kW Naptha:
Air: Emulsion Vacuum Heat Flow: 3.12 MT/h
DAP Storage Centrifuge Centrifuge Pump
Flow: 176.6 MT/h Dispersion Drying Exchanger Naptha
Storage: Flash:
Residence Time: 4 h Centrifuge: Emulsion Dispersion: Centrifuge: Temp: 200 oC
Feed Feed
Power: 0.5 kW Power: 89 kW Power: 7.8 kW Power: 6.73 kW Pressure: 15 bar
Blending Pump
Cooler Flash
Blending:
NH4OH Power: 7.1 kW Flash Cooler: Condenser
NH4OH: Temp: 200 oC
Flow: 2.63 MT/h Yeast Yeast: Wastewater Cooling Water: 295 MT/h
25 wt% NH4OH solution Flow: 9.3 MT/h Wastewater:
28 wt% yeast Flow: 71.6 MT/h
Atmospheric
87 wt% water Aviation
Distillation Aviation:
H2
Compressor Flow: 5.77 MT/h
45,726.7 MT/yr
H2 Compressor: Atmospheric Distillation: 16.1 Mgal /yr
SMR Hydrogen Pressure: 52.7 bar Pressure: 1 atm Reboiler
SMR Hydrogen: Temp: 135 oC Temp: 190 oC
Flow: 1.1 MT/h Power: 881.2 kW Stages: 9 stages
Temp: 100oF Cooling Water: 11.7 MT/h Condenser:
Fermentation Model Summary: Operating Time = 11 months Pressure: 13.8 bar Cooling Water: 86.4 MT/h
Reboiler:
Product Yields: Farnesene Losses: Light Gases: 46.4 kg/h
Farnesene: 0.18 kg / kg sucrose Yeast Centrifuge. 0.94 % Diesel
Farnesene: 0.17 kg / kg sugar Organic Centrifuge 2.97 % Diesel:
Aviation: 0.53 kg / kg farnesene Flow: 0.87 MT/h
Lights: 0.17 kg / kg farnesene
Naptha: 0.28 kg / kg farnesene
Diesel: 0.08 kg / kg farnesene

Utilities Usage:
Cooling Water Usage: 50,292.5 MT/h (@ 25 oC)
Electricity Usage: 10.37 GWh/yr
Steam Usage: 0.028 MT/h (502 kPa, 152 oC)
QSAFI: Algae Farm
Economic Models
Phosphate
Flow: 0.22 MT/hr

Vapour
Nitrate Make-Up Hexane:
Flow: 3.49 MT/hr Flow: 0.19 MT/h
Hexane Storage Tank:
Make-Up Hexane
Storage Tank Residence Time: 10 h
Power: 339 kW Oil Dryer
Groundwater Pump Flow: 5.4 MT/h Flow: 107.8 MT/h
Evaporation
Flow: 68.50 MT/hr
Water Loss: 4,903.9 MT/h
Oil
Power: 174 kW Evaporation: 2.5 wt% Evaporator:
Oil:
Centrifuge: Centrifuge: No. of Effects: 3
Seawater Pump Flow: 12.35 MT/h
Power: 15.8 MW Power: 244 kW Steam: 12.3 MT/h
Flow: 346.3 MT/hr (26 ppm P)
Evodos Hexane Hexane
Algae Growth: Open Pond Sonicator Evaporator
Centrifuge Extraction Centrifugation
Sonicator: Extraction:
Residence Time: 1 h Residence Time: 6 h
Nutrient Algae Pond: Vent: Wash:
Recycle
Power: 542 kW Power: 108 kW
Residence Time: 3.0 day Temp: 45 oC Hexane: 1.84 kg/h Water: 160 kg/h
Power: 8.91 MW Steam: 10.7 MT/h
Flue Gas Heater:
Flue Gas Area: 106.07 km2 Vent Centrifuge:
Cooler Temp: 85 oC
Flue Gas: Cooler: Power: 62.6 kW
Temp: 150 C o
Temp: 32 oC Steam: 1.1 MT/h
Flow: 640.9 MT/h Cooling Water: 9,193 MT/h Citric Acid Water Degumming
Heater
CO2: 148.3 MT/h Citric Acid Addition Wash Centrifuge
Citric Acid (50 wt%): Wash Water:
Flow: 47.8 kg/h Residence Time: 60 min Phospholipid
Saline Purge Water Recycle Biomass:
Acid Addition: Temp: 32 oC
Saline Purge: Flow: 263.9 MT/hr Phospholipid:
Residence Time: 20 min Cooling Water: 78.3 MT/h
Purge Rate: 1.0 wt% Biomass: 62.0 MT/hr Flow: 3.8 MT/h
Temp: 70 oC Power: 1.8 kW
Moisture: 70.9 wt%
Steam: 0.63 MT/h
Biomass
Power: 5.8 kW

Heater Condensate: Flue Gas:

Flow: 194.9 MT/hr Flow: 233.4 MT/hr
Digester Heater: Pressure: 32 bar CO2: 33.7 MT/hr Steam
Temp: 30 oC
Flow: 41.6 MT/hr
Steam: 9.36 MT/h Condensate
Gas: Recycle
Flue Gas Pressure: 5 bar
Temp: 30 oC
Nutrient Recycle: Vol. Flow: 19,062 m3/h
Flow: 1,795.2 MT/hr (70 wt% CH4, 30 wt% CO2)
Gas Methane Boiler Turbogenerator Steam Low P
Moisture: 93.5 wt% Flow: 153.4 MT/hr
Pressure: 1.013 bar
Cogeneration: Algae Farm Model Summary: Operating Time = 11 months
Air Ash Power: 21.59 MW
Mass Balance Summary:
Anaerobic Air: Feed CO2: 640.9 MT/h
Anaerobic Digester: Digestor Flow: 218.18 MT/hr Nitrate: 3.49 MT/h
Temp: 30 oC DAP: 0.22 MT/h
Residence Time: 31.05 h Digestor Muds: 199.5 MT/h
Power: 615.2 kW Phospholipids: 3.8 MT/h
Digestor Muds: Aviation Fuel: 5.77 MT/h 16.1 Mgal/yr
Muds Flow: 199.5 MT/hr Naptha: 3.12 MT/h
Moisture: 93.5 wt% Diesel: 0.87 MT/h
 Carbon Dioxide

QSAFI: Algae UOP Process Cooler:

Temp: 49 oC
Water:
Make-up Water

Flow: 1.3 MT/hr

Cooler:
Temp: 40 oC
Cooling Water: 5.3 MT/h
CO2:
Flow: 0.9 MT/hr
Economic Models Cooling Water: 751 MT/h
MDEA Cooler Pump Cooler Flash
Hydrogen Recycle
Hydrogen Recycle: Pump: Flash:
MDEA:
Flow: 23.4 MT/h Pressure: 13.7 bar Temp: 40 oC
Flow: 193 MT/h
H2: 20.4 MT/h Power: 0.64 kW Pump Pressure: 1.8 bar
MDEA: 10 wt%
Amine Scrubber: Amine Pump:
Stages: 10 Scrubber Pressure: 13.7 bar
Oil Feed:
Power: 0.13 kW
55 % HDO1
Oil: 45 % HDO2
Heat
Flow: 12.35 MT/h Rich MDEA Degasifier
Exchanger
P: 26 ppm
Degasifier:
Oil Steam: 7.3 MT/h
HDO 1: Cooler
Temp: 350 oC HDO 2:
Cooler:
Pressure: 35 bar Temp: 350 oC
Temp: 54 oC
LSHV: 1h Pressure: 35 bar
Flash: Cooling Water: 1,942 MT/h
Light Gas: 57 kg/h LSHV: 1h
Temp: 100 oC
Pump HDO 1 HDO 2 Flash Cooling Water: 1,114 MT/h
Pump: Cracking /
Pressure: 35 bar Fired
HDO 3: Isomerization
Power: 17.5 kW Heater
Temp: 350 oC Fired Heater: Reactor
Pressure: 35 bar Light Gases: 34.5 kg/h HC/HI Reactor:
Heater: LSHV: 1h Temp: 332 oC Cooling Water: 373 MT/h Light Gases:
Temp: 350 oC Light Gas: 426 kg/h Temp: 332 oC Flow: 1.83 MT/h
Light Gas: 628 kg/h LHSV: 0.5 h Light Gases
HDO 3
H2 Fired
Compressor Heater Hot
H2 Stripper:
Hydrogen
H2 Compressor: Water: 187 ppm
Stripper
Pressure: 35 bar Pump:
Temp: 128 oC Pressure: 52.7 bar
Power: 10.4 MW Power: 12.2 kW Naptha:
Heat Flow: 3.12 MT/h
Hydrocarbon Recyle Pump
Exchanger Naptha
Hydrocarbon Recycle: Flash:
Flow: 45.4 MT/h Temp: 200 oC
H2
Compressor Pressure: 15 bar

H2 Compressor: Cooler Flash

Pressure: 52.7 bar Flash Cooler: Condenser
Temp: 135 oC Temp: 200 oC
SMR Hydrogen
Power: 1.36 MW Cooling Water: 299.8 MT/h
SMR Hydrogen: Cooling Water: 38.1 MT/h
Flow: 1.95 MT/h
Temp: 100oF Atmospheric
Pressure: 13.8 bar Aviation
Distillation Aviation:
Algae Processing Model Summary: Operating Time = 11 months Flow: 5.77 MT/h
45,732.2 MT/yr
Product Yields: Oil Losses: Atmospheric Distillation: 16.1 Mgal /yr
Aviation: 0.47 kg / kg algal oil Algae Recovery 0.05 % Pressure: 1 atm Reboiler
Lights: 0.15 kg / kg algal oil Extraction 5.86 % Temp: 190 oC
Naptha: 0.25 kg / kg algal oil Degumming 2.77 % Stages: 9 stages
Diesel: 0.07 kg / kg algal oil Condenser:
Cooling Water: 108 MT/h
Utilities Usage: Reboiler:
Cooling Water Usage: 13,903.46 MT/h (@ 25 oC) Light Gases: 58.3 kg/h
Diesel
Total Electricity Usage: 304.80 GWh/yr
Electricity Production: 189.99 GWh/yr 62.33 % of total use Diesel:
Electricity Input: 114.81 GWh/yr Flow: 0.87 MT/h
Steam Usage: 41.63 MT/h (502 kPa, 152 oC)
 Pongamia Processing Model Summary: Operating Time = 11 months
QSAFI: Pongamia Processing Mass Balance Summary:
Economic Models Raw Seed: 41.98 MT/h
SMR Hydrogen: 2.00 MT/h
Light Gases: 1.84 MT/h
Naptha: 3.12 MT/h
Aviation: 5.78 MT/h 16.1 Mgal/yr
Diesel: 0.87 MT/h
Seeds:
Flow: 41.9 MT/h Kernel Silo:
Residence Time: 8 months Cracking Mill:
Moisture: 20 wt%
Power: 170 kW
Seeds Prestorage Kernel
Kernel Cracking Aspirator: Hulls
Dryer Silo Aspirator
Dryer Mill Power: 98.2 kW Hulls:
Prestorage Dryer:
Kernel Dryer: Flow: 0.45 MT/h
Steam: 8.3 MT/h
Steam: 4.9 MT/h Oil: 84.3 kg/h
Power: 827 kW Vapour
Moisture: 14 wt% Power: 508 kW
Moisture: 10 wt% Oversize Flaking Mill
Air Air 10 wt% oversize Oil Dryer
Air: Air: Flaking Mill:
Temp: 140 oC Temp: 140 oC Power: 512 kW
Flow: 14.3 MT/h Flow: 8.5 MT/h Oil
Oil:
Vent: Wash:
Raw Oil: Flow: 12.05 MT/h
Hexane: 1.56 kg/h Water: 127.7 kg/h
Temp: 65 oC (22 ppm P)
Pongamia Flakes Flow: 12.8 MT/h Heater:
Pongamia Flakes: Hexane: 120 ppm Vent
Temp: 85 oC
Flow: 36.86 MT/h Phosphorus: 2.5 wt% Steam: 0.8 MT/h
Oil: 12.95 MT/h Raw Oil Citric Acid Water Degumming Centrifuge:
Heater
Waste: Addition Wash Centrifuge Power: 50.34 kW
Waste Gas
Flow: 89 kg/h
Wash Water:
Hexane: Residence Time: 60 min
Phospholipid
Flow: 82 kg/h Citric Acid Temp: 32 oC
Make-up Hexane Acid Addition: Phospholipid:
Citric Acid (50 wt%): Cooling Water: 55.5 MT/h
Residence Time: 20 min Flow: 0.9 MT/h
Power: 1.4 kW
Hexane Flow: 38.3 kg/h Temp: 70 oC
Condenser Steam: 74 kg/h
Storage
Condenser: Storage: Power: 4.7 kW
Cooling Water: 1,013 MT/h Residence Time: 10 h
Condensate: Flue Gas:
Hexane Flow: 56.4 MT/hr Flow: 77.4 MT/hr
Evaporator Pressure: 32 bar CO2: 11.2 MT/hr Steam
Hexane Evaporator: Flow: 39.0 MT/hr
Condensate
No. of Effects: 5 Gas: Recycle
Flue Gas Pressure: 5 bar
Hexane Extraction:
Hexane Steam: 9.7 MT/h Temp: 30 oC
Residence Time: 0.57 h
Extraction Power: 80.2 kW Vol. Flow: 6,322 m3/h
Power: 355.6 kW
(70 wt% CH4, 30 wt% CO2)
Gas Methane Boiler Turbogenerator Steam Low P
Anaerobic Digester: Flow: 17.4 MT/hr
Superheater:
Desolventiser Temp: 30 oC Pressure: 1.013 bar
Hexane Temp: 111 oC Cogeneration:
Hexane: Steam: 7.7 MT/h Residence Time: 31 h Air Ash
Desolventiser: Power: 3.81 MW
Temp: 51 oC Power: 172.8 kW
Power: 293.3 kW Meal Hexane Anaerobic
Flow: 88.9 MT/h Heater Air:
Cyclone Superheater Digestor
Cyclone: Flow: 72.4 MT/hr
Digester Heater:
Hexane Steam Power: 52.4 kW
Hexane Steam: Temp: 30 oC
Temp: 111 oC Steam: 86 kg/h
Flow: 38.8 MT/h Recycle Muds
Muds:
Water Flow: 69 MT/hr
Digester Water: Moisture: 77.1 wt%
Flow: 52.7 MT/hr
 Carbon Dioxide

QSAFI: Pongamia UOP Process Cooler:

Temp: 45 oC
Water:
Make-up Water

Flow: 1.4 MT/hr

Cooler:
Temp: 40 oC
Cooling Water: 5.1 MT/h
CO2:
Flow: 0.8 MT/hr
Economic Models Cooling Water: 793 MT/h
MDEA Cooler Pump Cooler Flash
Hydrogen Recycle
Hydrogen Recycle: Pump: Flash:
MDEA:
Flow: 23.3 MT/h Pressure: 13.7 bar Temp: 40 oC
Flow: 193 MT/h
H2: 20.5 MT/h Power: 0.73 kW Pump Pressure: 1.8 bar
MDEA: 10 wt%
Amine Scrubber: Amine Pump:
Stages: 10 Scrubber Pressure: 13.7 bar
Oil Feed:
Power: 0.13 kW
55 % HDO1
Oil: 45 % HDO2
Heat
Flow: 12.0 MT/h Rich MDEA Degasifier
Exchanger
P: 22 ppm
Degasifier:
Oil Steam: 7.3 MT/h
HDO 1: Cooler
Temp: 350 oC HDO 2:
Cooler:
Pressure: 35 bar Temp: 350 oC
Flash: Temp: 54 oC
LSHV: 1h Pressure: 35 bar
Light Gas: 51 kg/h LSHV: 1h Temp: 100 oC Cooling Water: 1,888 MT/h
Cooling Water: 1,110 MT/h
Pump HDO 1 HDO 2 Flash
Pump: Cracking /
Pressure: 35 bar Fired
HDO 3: Isomerization
Power: 17 kW Heater
Temp: 350 oC Fired Heater: Reactor
Pressure: 35 bar Light Gases: 61.4 kg/h HC/HI Reactor:
Heater: LSHV: 1h Temp: 332 oC Cooling Water: 380 MT/h Light Gases:
Temp: 350 oC Light Gas: 495 kg/h Temp: 332 oC Flow: 1.84 MT/h
Light Gas: 535 kg/h LHSV: 0.5 h Light Gases
HDO 3
H2 Fired
Compressor Heater Hot
H2 Stripper:
Hydrogen
H2 Compressor: Water: 167 ppm
Stripper
Pressure: 35 bar Pump:
Temp: 124 oC Pressure: 52.7 bar
Power: 10.3 MW Power: 12 kW Naptha:
Heat Flow: 3.12 MT/h
Hydrocarbon Recyle Pump
Exchanger Naptha
Hydrocarbon Recycle: Flash:
Flow: 45.5 MT/h Temp: 200 oC
H2
Compressor Pressure: 15 bar

H2 Compressor: Cooler Flash

Pressure: 52.7 bar Flash Cooler: Condenser
Temp: 135 oC Temp: 200 oC
SMR Hydrogen
Power: 1.35 MW Cooling Water: 319.5 MT/h
SMR Hydrogen: Cooling Water: 33.4 MT/h
Flow: 2.0 MT/h
Temp: 100oF Atmospheric
Pressure: 13.8 bar Aviation
Distillation Aviation:
Pongamia Processing Model Summary: Operating Time = 11 months Flow: 5.78 MT/h
45,817.2 MT/yr
Product Yields: Oil Losses: Atmospheric Distillation: 16.1 Mgal /yr
Aviation: 0.44 kg / kg seed oil Seed Prep. 0.65 % Pressure: 1 atm Reboiler
Lights: 0.14 kg / kg seed oil Extraction 3.97 % Temp: 190 oC
Naptha: 0.24 kg / kg seed oil Degumming 2.97 % Stages: 9 stages
Diesel: 0.07 kg / kg seed oil Condenser:
Cooling Water: 108.1 MT/h
Utilities Usage: Reboiler:
Cooling Water Usage: 5,705.96 MT/h (@ 25 oC) Light Gases: 58.5 kg/h
Diesel
Total Electricity Usage: 116.81 GWh/yr
Electricity Production: 33.54 GWh/yr 28.71 % of total use Diesel:
Electricity Input: 83.27 GWh/yr Flow: 0.87 MT/h
Steam Usage: 39.07 MT/h (502 kPa, 152 oC)