Beruflich Dokumente
Kultur Dokumente
For oil
For use in SKF centralized lubrication systems
Why filtering?
Solids are diagnosed to be the main cause Lubrication systems can fail from the follow- Filters help prevent system or component
of damages on the components that are ing causes: failures from such causes.
used in lubrication systems. Malfunctions or Contamination prior to the start-up Filters reduce solids and the system can
a shutdown of the machine or system occur (e.g. metal chips, paint residues) be operated more economically, reliably and
if components are damaged by dirt. Contamination during the installation maintenance-friendly.
(e.g. burr formation, sealing material)
Contamination in the oil (e.g. residues
during production and filling)
Contamination after the start-up
(e.g. wear, oil ageing, water in the oil)
Important information on product usage
! All SKF products may be used only for their intended purpose as described in this
brochure and in the operating instructions. If operating instructions are supplied togeth-
er with the products, they must be read and followed.
Not all lubricants can be fed using centralized lubrication systems. SKF can, on re-
quest, inspect the suitability of the lubricant selected by the user for pumping in central-
ized lubrication systems. Lubrication systems and their components manufactured by
SKF are not approved for use in conjunction with gases, liquefied gases, pressurized
gases in solution, vapors or such fluids whose vapor pressure exceeds normal atmo-
spheric pressure (1013 mbar) by more than 0.5 bar at their maximum permissible
temperature.
In particular, we call your attention to the fact that hazardous materials of any kind,
especially the materials classified as hazardous by EC Directive 67/548/EEC, Article 2,
Para. 2, may only be filled into SKF centralized lubrication systems and components
and delivered and/or distributed with the same after consultation with and written ap-
proval from SKF.
1-0116-EN
2
Table of contents
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Filter mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dirt indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Suction strainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Venting filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1-0116-EN
3
Filter
Standard filters DIN 24550
General Filter housing Dirt indicators
The housings are used to accommodate the see table 3 (page 7)
Filter design filter element and are available in various The dirt indicator monitors the filter ele-
The pressure filters are standard filters ac- designs and nominal dimensions (NG 40; ment and signals when it needs to be the
cording to DIN 24550. They are modular in NG 63; NG 100) replaced.
design. without reverse flow valves electrical/optical/M121/
They consist of a filter housing (filter head/ with 2 reverse flow valves NO-contact-NC contact (75%/100%)
filter body) (fig. 1), a filter element (fig. 2) Filters with two reverse flow valves can be electrical/M121/NO-contact-NC contact
and a screw plug (fig. 4). Optionally a dirt in- flushed in both directions. Filtering takes (75%/100%)/LED/cold start suppression
dicator (fig. 3) can be selected instead of the place only in one direction. Function: Fluid electrical/optical/M121/NC contact
screw plug. In the standard design, the fil- flows from A to B, necessarily via the filter (75%/100%)
ters are delivered with a screw plug. element. The flow from B to A does not take electrical/M121/NO-contact-NC contact
place via the filter element, because the first (75%/100%)/LED
check valve will close.The second valve optical
opens in direction A. electrical DIN EN 175301-803-A
Fig. 1 Fig. 2 (DIN 43650)/changeover contact
Filter element The response pressure of the dirt indica-
see table 2 (page 6) tors is p = 5 bars.
The filter element removes the solids from
the lubricant. Filter maintenance
Filter element in star crimp The dirt indicator displays when the next filter
(high dirt retention) maintenance is due. Proper maintenance
Flow direction from the outside to the helps to maximize utilization of filter
inside elements.
4
Filter
Standard filters DIN 24550
Technical data
Characteristics
Temperature range . . . . . . . . . . . . . . . . . . . . . 30 C to +100 C Compatibility with fluids. . . . . . . . . . . . . . . . . . Mineral oils, difficultly
Mounting position . . . . . . . . . . . . . . . . . . . . . . Vertical, make certain inflammable and water-
the direction of flow is containing fluids, rapidly
correct. biodegradable fluids
Filter mount
Fig. 5
Table 1
Mounting bracket 881-280-050
Designation Order No.
61
Mounting bracket for 3-liter plastic and metal
881-280-050 53.5
reservoir 23.5
Retaining plate for 6-liter plastic reservoir 881-280-044 18.5
11
Filter plate for 6-liter metal reservoir 881-290-270
Filter plate for 15-liter metal reservoir 881-290-271
7
7
30
38
7
5.5
Filter plate for 50-liter metal reservoir 881-290-273
52 85
72
Fig. 6 Fig. 7
t=4 10x
45
12
6 6
24
45
7
35
5 7
25
5
64
6.6
7
28 7.5
6.5-0.5
35.5 35 35
1-0116-EN
78 100 50
106 269
t = 2,5
5
Pressure filter DIN 24550
Selection table
Table 2
Dirt retention Reverse
Filter Filter or filter area flow 1) 2)
rating ISO 16889/ Filter valve 3) Dirt dispaly
Standard filter, kpl. fig. Element 1) Dim. Housing
Order No. no. NG Order No. [m] at p = 5 bars element (2) Order No. draw. Order No.
6
Dirt indicators
Table 3
Dim.
Order No. draw. Indication 1) Switching type Electrical connection 2) Switching points
Screw plug
833-030-014 8
Opening pressure: p = 5 bars
62.5
33
66
87
95
M121
M121
LED
Electrical Optical
53
38 31 B
36.5
80.5
107.5
63.5
1) Other filter housings (e.g. with by-pass), filter elements (e.g. stainless steel) and dirt indicator (e.g. opening pressure at 2 bars) on request.
2) The cold start suppression prevents an activation of the dirt indicator when temperatures fall below 30 C.
3) Filters with two reverse flow valves can be flushed in both directions.
Filtering takes place only in one direction.
1-0116-EN
7
Standard filters
Examples, complete
Fig. 13 Fig. 14 Fig. 15
With screw plug With electrical/optical dirt indicator With electrical/optical dirt indicator
45
100
105
;43
246
191
1= !#E
" 1D ]^cdbTS 1= !#E
" 1D E
? ? ? ? 6=
&$ &$
A3 ! F7 P[Pa\^UU
1-0116-EN
! F7 P[Pa\^UU
# 1: &$_aTfPa]X]V^UU H4 # 1: &$_aTfPa]X]V^]
8
Standard filters
Examples, complete
Fig. 16 Fig. 17
76
120
222
266
A 0
Wiring diagram 5
Dirt indicator
176-200-014 DIN EN 175301-803-A
1 1
max. 230 V AC
P
3 3
2 2
PE
1-0116-EN
9
Filter elements and filter housing
169-400-256 . . . . . . . . . . . . . . . NG 100
50 m:
146 (NG 40)
169-400-251 . . . . . . . . . . . . . . . NG 40
205 (NG 63)
300 (NG 100)
Fig. 18
Filter elements
NG 40
filter maintenance)
NG 100
48
84
56
32 M69
1-0116-EN
10
Double changeover filter as per DIN24550
Table 4
Dirt retention
Double changeover Filter or filter area Connections
filter Element 1) rating ISO 16889/ Filter element Dirt dispaly 1) as per
Order No. NG Order No [m] bei p = 5 bars material Order No. Fig. ISO 228
Fig. 20
Accessories
Double changeover filter ! Connecting pieces, see
brochure 1-0103-EN.
\Pg $" '
"$ &
$# &#
Wiring diagram 6
Verschmutzungsanzeige
%%
"" "
176-200-011 2x ffner
"
< !
1 BN
+24 V
&
""
F05 " BU
&'
3
\X] (%\Pg!$
not used
6 !
&%
%#$
P P
! "$
($
75% 100%
2 WH
100% alarm
4 BK
75% pre-warning
$
&$
Hydraulic plan 13
%'! #'$ B
& !$
%
!%
#'$
<%
'&
"'
A
6 !
ET]c6 '
(!
1-0116-EN
1) Other filter housings (e.g. with by-pass), filter elements (e.g. stainless steel) and dirt indicator
(e.g. opening pressure at 2 bars) on request.
11
Screen filters
Table 5
Filter Reverse Flow Operating
Screen filter Dim. Element Filter element flow Hyraulic Mesh- Screen rate pressure Dirt indicator Connections
Order No. draw. Order No. rating material valve plan width area volume max. Order No.
[m] [bar] [mm] [cm2] [l/min] [bar]
1) At an operating viscosity of the flow medium of 100 mm2/s, a pressure loss of 0.38 bar and a clean filter.
2) At an operating viscosity of the flow medium of 370 mm2/s, a pressure loss of 0.5 bar and a clean filter.
Fig. 21
Accessories
! Connecting pieces, see brochure 1-0103-EN.
50 32
12 22
0
G1/4
G1/4
19
10
25
40 5
5.5
50
88
WAF 13
MDmax = 20 Nm
1-0116-EN
12
Screen filters
Fig. 22 Fig. 23
10
62
85
95
0
0 0
0
0
10
M141.5
35
28
46 45
40
M141.5
G1/4
50
5.5 63
5.5
G1/4
75
85
88
WAF 13
MDmax = 20 Nm
160
35
M141.5
42.5 p2 p1
35
Wiring diagram 7
95
10
0
85
133
B
B
4 2 1
alarm 100%
pre-warning 75%
+24 V DC
A
A
Suction strainers
Fig. 24
Table 6
Strainer
Strainer Tube Material
Order No. outer d1 d2 h WAF acc. to DIN 4189
[mm] [mm] [mm] [mm] d1
Pipe thread d1 for port tapped for solderless tube connection DIN 3852
d2
Accessories
!
1-0116-EN
13
Disk filters
General
CAUTION
In the main and by-pass flow, disk filters can Cleaning can be performed during opera-
be used. Wire disk filters are suitable for the tion by turning the handle. The dirt parti- Strictly adhere to the installation height
filtration of very soiled media. The filter ele- cles collect in the collecting area and are shown in the technical drawings to en-
ments are flushed from the outside to the emptied by loosening the screw plug during able the change of the filter element.
inside. The filter rating is determined by the operation or downtimes.
gap width.
Disk filters are easy to maintain and are
characterized by their long service life.
Table 7
1) The flow specifications apply to fluids with a viscosity of 72 mm2/s at a flow resistance of 0.2 to 0.4 bar.
In case the amount of dirt is low and the flow resistance may increase, the indicated flow specifications can be exceeded.
Accessories
! Connecting pieces, see brochure 1-0103-EN.
1-0116-EN
14
1-0116-EN
Disk filters
space requirement
& " for cleaning 6
!% &
'# "
6
#
space requirement
'!
#
0dbQPdWWT
for cleaning
6
RP!%
!'($ "
"( '
!g
1
1
&$
(
'
((
< !*!%cXTU
26 deep
#$ $
Fig. 27
Fig. 25
'
'' 6 "#
14 deep
<'
&&
(
"
# ($ #
space requirement
!$$ #
for cleaning
Fig. 26
15
Return filters
Table 8
Return filters Dim. Filter Filter Filter Nominal Operating Valve Pressure
Order No draw. rating area element flow pressure max. setting Connection switch
[m] [cm2] [bar] [l/min] [bar] [bar] [bar] (set)
1) max. switching capacity = 100 VA AC/DC; max. switching capacity = 42 V AC/DC; switching type = NO-contact
Technical datat
Accessories
Characteristics ! Connecting pieces, see brochure 1-0103-EN.
Fluid temperature range . . . . . . . . . . . 30 C to +100 C
Mounting position . . . . . . . . . . . . . . preferably vertically,
discharge is pointing
down
Min. diff. pressure . . . . . . . . . . . . . . 0.5 to 1 bar CAUTION
Connections . . . . . . . . . . . . . . . . . G 1/2; G1
Strictly adhere to the installation height shown in the technical
Nominal flow . . . . . . . . . . . . . . . . from 18 to 95 liters
Volumetric flows up to . . . . . . . . . . . . 40 liters drawings to enable the change of the filter element.
63 liters
Compatibility with fluids . . . . . . . . . . . Mineral oils, envi-
ronmentally-friendly
hydraulic fluids
Materials
Cover . . . . . . . . . . . . . . . . . . . . Polyamide,
GF-reinforced
Housing . . . . . . . . . . . . . . . . . . Aluminum
Gasket . . . . . . . . . . . . . . . . . . . FKM (NBR)
Filter . . . . . . . . . . . . . . . . . . . . Microfiber fleece,
Paper,
Filter fabric
1-0116-EN
16
Return filters
requirement
&"$ #
for maintenance
" #$
# space requirement space requirement
\X] for maintenance
min. 140
for maintenance
6 !
!
space
''$
%&
%&
!#
$
#%
! ! !% $
6
"&
!#
$#$
$!
"%
$
'&$
&"$ $!
&&
'
6 !
"% ""$
""$
''
#
"$$ for container
ventilation "
$ "
#!$
"!
''
(
!&
#$
BF
(
$
A "$
!
&$ $ %'$
6 ! &$ %(
1-0116-EN
17
Venting filters
Table 9
&& #( &
$$
'!
%"
!$
%
'
6"#
#
6 ! O-ring
6 #
"!
!"&$
Fig. 32 Fig. 34
'"
&%
##
$!
%!$
%!
(%$
BF &
Drill-hole pattern
"$
%
'
6 # #(
%
"
&
1-0116-EN
<$%g
18
1-0116-EN
Notes
19
The Power of Knowledge Engineering
Combining products, people, and application-specific knowledge, SKF
delivers innovative solutions to equipment manufacturers and production
facilities in every major industry worldwide. Having expertise in multiple
competence areas supports SKF Life Cycle Management, a proven approach
to improving equipment reliability, optimizing operational and energy
efficiency and reducing total cost of ownership.
These competence areas include bearings and units, seals, lubrication
systems, mechatronics, and awide range of services, from 3-D computer
modelling to cloud-based condition monitoring and asset management
services.
SKFs global footprint provides SKF customers with uniform quality standards
and worldwide product availability. Our local presence provides direct access
to the experience, knowledge and ingenuity of SKF people.
SKF Lubrication Systems Germany GmbH This brochure was presented to you by:
Berlin Plant
Motzener Str. 35/37 12277 Berlin
PO Box 970444 12704 Berlin
Germany
skf.com/lubrication