Total Rejection - April 2016

Melting Moldin
PRD Low Cold
Fading Hardness Shrinkage BH SP Metal Total Rej SD MB Runout
122 Hub 2244 50 7 4 4 6 71 3.1639929 54 10 36
822 Hub 350 20 3 23 6.5714286 1
802 Hub 0
TTPL Hub 56 9 9 16.071429 1
622 Hub 0
268 FW 0
228 FW 0
0
0
0

2650 70 7 3 4 4 15 103 25.80685 56 10 36

Molding Fettling
Core Ingate
Damage Total Rej Broken Total Rej TOTAL Rej%
3 103 4.5900178 6 6 0.2673797 180 8.0213904
1 2 0.5714286 5 5 1.4285714 30 8.5714286
0 0 0
1 1.7857143 0 0 10 17.857143
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0

4 106 6.9471607 11 11 1.6959511 220 8.302

 Total Rejection 16-M
Melting Molding

Low
PRD Fading Hardness Shrinkage BH SP Cold Metal Total Rej SD MB Runout
122 Hub 2202 39 8 3 2 52 2.36149 15 11 8
822 Hub 703 3 2 5 0.71124 10 3 2
802 Hub 45 1 1 2 4.44444 2 9
ttpl Hub 288 2 6 8 2.77778 5 1 1
622 Hub 202 42 1 43 21.2871 2
268 Fw 0
228 Fw 0
0
0
0

3440
 16-May
Molding Fetling

Core Ingate
Damage Total Rej Broken Total Rej % Total Rej %
34 1.54405 18 18 0.817 104 4.722979
1 16 2.27596 5 5 0.711 26 3.698435
11 24.4444 0 0 13 28.88889
7 2.43056 0 0 15 5.208333
2 0.9901 0 0 45 22.27723
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0

203 5.901
 Total Rejection 16-Jun
melting Molding

Core
Low Low Cold Damag
Pro Fading Hardness Shrinkage nodule BH Micro cut SP Metal Total Rej % SD MB Runout Shif e Total
122 Hub 1717 7 8 2 3 5 1 26 1.514269 21 5 6 9 41
822 Hub 367 3 3 0.817439 3 3
802 Hub 368 0 0 2 2
ttpl Hub 0
622 Hub 31 2 2 6.451613
268 Fw 0
228 Fw 0
0
0
2483 0
 Fettling

Ingate
Rej % Broken Rej % Total Rej %
2.387886 8 0.465929 75 4.368084
0.817439 2 0.544959 8 2.179837
0.543478 1 0.271739 3 0.815217
0

86 3.464
 Total Rejection - March to june (2016)
Melting Molding
PRD Low
Hardnes Shrinkag Cold sand
Fading low nodule s e BH SP Metal buldging fusion Shift SD
122 Hub 8064 92 8 10 15 13 9 11 3 5 41 114
822 Hub 2032 20 6 1 3 2 3 23
802 Hub 837 3 2 49 10
TTPL Hub 344 3 16 7
622 Hub 233 42 2 1 2
268 FW
228 FW

11510 112 8 10 63 17 17 32 93 156

ng Fettling

Core Ingate casting Rej

MB Runout Damage Broken Total wt total wt Cost Rej %
30 75 4 39 469 47.3 22183.7 665511 5.82
1 2 12 73 45.5 3321.5 99645 3.59
2 9 1 76 32.5 2470 74100 9.08
1 1 28 35.5 994 29820 8.14
47 56.5 2655.5 79665 20.17
0 0 0
0 0 0
0 0 0
0 0
0 0
0 0
34 10 6 52 693 31624.7 948741 6.02