ING. ROQUE ESTEBAN SALAZAR .

FIMM

PRIMER EXAMEN DE CONCENTRACION DE MINERALES II 2005- I

INGENIERIA METALURGICA Y DE MATERIALES DE LA U.N.C.P.
NOMBRE-------------------------------------------------------------FECHA----------------------------------

1.- Problema. Realizar los balances de materia desde el alimento al molino hasta el over flow
del cicln Segn flow sheet adjunto.

Over
25.000 2.995 96.000 51.500 3.200 88.000 25.350 3.200 71.844

2.774 I 41.306 2.532 III 101.713 1.976 IV 78.569

Cicln
101.850 3.200 84.605

2.390 II 221.589

Agua 138,757 GPM. Under

Molino

8x6
Molino 8x6
49.730 3.200 37.509

1.347 VIII 432.925

Clasificacin

101.850 3.200 67.042

1.855 V 360.346 Agua 61,283 GPM Celda Unitaria

Bomba

50.350 3.200 38.600

1.361 VI 421.629

Agua 15,661 GPM

0.620 3.379 43.400

1.440 VII 4.365

24.380 3.200 25.057

1.208 IX 354.364

LEYENDA
TMS/h GE. %S
Dens.K/L GPM

SOLUCIN:
 GE X D-1 X 100

GE -1 D

GE X 100

GE X 100 %S( GE-1)

D X %S

D X %S (D-1) X 100

TMSH (100 - %S) + TMSH * 4.40

%S GE

VOL = 7 * 22,695 + 22,695 * 4.40 GPM

93 3.2

VOL = 38707 GPM

vol = 45,40 * 12 + 45,40 * 4.40 GPM

88 3.2

VOL = 89.665 GPM

VOL = 22.48 * 15 + 22.48 * 4.40 GPM

85 3.2

VOL = 48, 331 GPM

D= 3.2 * 100
3.2 * 100 - 89 (3.2 - 1 )
D= 2, 576 Kg/ Lt

VOL = 90, 575 * 33 + 90,575 * 4.40 GPM

67 3.2

VOL = 320.455 GPM

VOL= 45,175 * 45 + 45,175 * 4,40 GPM

55 3.2

VOL= 224.746GPM

VOL 0.22 * 85 + 0.22 * 4.40GPM

15 5.516

VOL= 5.661 GPM

D= 3.2 * 100
3.2 * 100 - 50 (3.2-1)
45.175 - 0.22
44.955 D= 1.524 Kg/Lt

3.2

%S= 3.2 * (1.317 - 1) * 100

(3.2 - 1) 1.317

22.475 %S= 35.04%

Producto Descricin 550gr.(1090g/l) 750gr.(1180 g/l 1000g.(1270gr/l)

Distribucin de arsenico 58.22 61.17 67.43

Distribucin de zinc 2.20 7.10 7.79 ING. ROQUE ESTEBAN SALAZAR FIMM
CONC Ley de As 9.70 12.38 9.860

BULK. Ley de Zn 2.24 6.57 6.272 PRIMER EXAMEN DE CONCENTRACIN DE MINERALES I I 2005 I
Distribucin del % Peso 14.71 13.75 20.79 NOMBRE----------------------------------------FECHA--------------------------
Grado de separacin As-Zn 56.03 54.06 59.64

Distribucin de zinc 89.04 90.23 88.33 1.- PROBLEMA: Completar el cuadro por efecto de densidades, de acuerdo a los

CONC. Distribucin de arsenico 8.24 7.09 5.90 analisis realizados

ZINC. Ley de Zn 49.60 48.250 49.850

Ley de As 0.75 0.830 0.604

Distribucin de % Peso 26.93 26.14 29.68

Grado de separacin Zn-As 80.80 83.14 82.43

BALANCE METALRGICO POR EFECTO DE LA DENSIDAD

Numero d Densidad PESO % LEYES CONTENIDO % RECUPERACIN

Test PRODUCTO Ton/Dia Fe As Zn Fe As Zn % PESO Fe As Zn
CABEZA 550 10.5 2.450 15.000 57.750 13.475 82.50 100.00 100 100 100
CONC. BULK 80.88 20.36 9.700 2.240 16.468 7.846 1.81 14.71 28.52 58.22 2.20
5 1090gr/lt REL. BULK 469.1 8.8 1.200 17.200 41.282 5.629 80.69 85.29 71.48 41.78 97.80
CONC. Zn 148.099 5.8 0.750 49.600 8.590 1.111 73.46 26.93 14.87 8.24 89.04
REL. Zn 321.0 10.18 1.408 2.253 32.693 4.519 7.23 58.37 56.61 33.5 8.76
RELAVE GEN. 401.90 12.232 3.076 2.250 49.160 12.364 9.04 73.07 85.126 91.76 10.96
CABEZA 750 9.91 3.060 13.980 74.325 22.950 104.85 100.00 100 100 100
CONC. BULK 113.39 24.395 12.380 6.569 27.661 14.037 7.45 15.12 37.22 61.17 7.10
3 1180gr/lit REL. BULK 636.6 7.33 1.400 15.300 46.664 8.913 97.40 84.88 62.78 38.83 92.90
CONC. Zn 196.067 6.68 0.830 48.250 13.097 1.627 94.60 26.14 17.62 7.09 90.23
REL. Zn 440.5 7.62 1.654 0.635 33.566 7.285 2.80 58.74 45.16 31.7 2.67
RELAVE GEN. 553.93 11.053 3.849 1.850 61.228 21.323 10.25 73.86 82.378 92.91 9.77
CABEZA 1000 8.75 3.040 16.750 87.500 30.400 167.50 100.00 100 100 100
CONC. BULK 207.90 15.608 9.860 6.272 32.449 20.499 13.04 20.79 37.08 67.43 7.79
6 1270gr/lt REL. BULK 792.1 6.95 1.250 19.500 55.051 9.901 154.46 79.21 62.92 32.57 92.21
CONC. Zn 296.792 5.6 0.604 49.850 16.620 1.793 147.95 29.68 18.99 5.90 88.33
REL. Zn 495.3 7.76 1.637 1.314 38.431 8.109 6.51 49.53 43.92 26.7 3.89
RELAVE GEN. 703.21 10.079 4.068 2.780 70.880 28.607 19.55 70.32 81.005 94.10 11.67
Producto Descricin 550gr.(1090g/l) 750gr.(1180 g/l) 1000g.(1270gr/l)
Distribucin de arsen 58.22 61.17 67.43
Distribucin de zinc 2.20 7.10 7.79
CONC Ley de As 9.70 12.38 9.860
BULK. Ley de Zn 2.24 6.57 6.272

Distribucin del % P 14.71 13.75 20.79

Grado de separacin 56.03 54.06 59.64
Distribucin de zinc 89.04 90.23 88.33 2.- PROBLEMA: Completar el cuadro por efecto de densidades, de acuerdo a los
CONC. Distribucin de arsen 8.24 7.09 5.90 analisis realizados
ZINC. Ley de Zn 49.60 48.250 49.850
Ley de As 0.75 0.830 0.604
Distribucin de % P 26.93 26.14 29.68
Grado de separacin 80.80 83.14 82.43

BALANCE METALRGICO POR EFECTO DE LA DENSIDAD

Numero dDensidad PESO % LEYES CONTENIDO % RECUPERACIN
Test PRODUCTO Ton/Dia Fe As Zn Fe As Zn % PESO Fe As Zn
CABEZA 550 10.5 2.450 15.000 57.750 13.475 82.50 100.00 100 100 100
CONC. BULK 80.88 20.36 9.700 2.240 16.468 7.846 1.81 14.71 28.52 58.22 2.20
5 1090gr/lt REL. BULK 469.1 8.8 1.200 17.200 41.282 5.629 80.69 85.29 71.48 41.78 97.80
CONC. Zn 148.099 5.8 0.750 49.600 8.590 1.111 73.46 26.93 14.87 8.24 89.04
REL. Zn 321.0 10.18 1.408 2.253 32.693 4.519 7.23 58.37 56.61 33.5 8.76
RELAVE GEN 401.90 12.232 3.076 2.250 49.160 12.364 9.04 73.07 85.126 91.76 10.96
CABEZA 750 9.91 3.060 13.980 74.325 22.950 104.85 100.00 100 100 100
CONC. BULK 113.39 24.395 12.380 6.569 27.661 14.037 7.45 15.12 37.22 61.17 7.10
3 1180gr/lit REL. BULK 636.6 7.33 1.400 15.300 46.664 8.913 97.40 84.88 62.78 38.83 92.90
CONC. Zn 196.067 6.68 0.830 48.250 13.097 1.627 94.60 26.14 17.62 7.09 90.23
REL. Zn 440.5 7.62 1.654 0.635 33.566 7.285 2.80 58.74 45.16 31.7 2.67
RELAVE GEN 553.93 11.053 3.849 1.850 61.228 21.323 10.25 73.86 82.378 92.91 9.77
CABEZA 1000 8.75 3.040 16.750 87.500 30.400 167.50 100.00 100 100 100
CONC. BULK 207.90 15.608 9.860 6.272 32.449 20.499 13.04 20.79 37.08 67.43 7.79
6 1270gr/lt REL. BULK 792.1 6.95 1.250 19.500 55.051 9.901 154.46 79.21 62.92 32.57 92.21
CONC. Zn 296.792 5.6 0.604 49.850 16.620 1.793 147.95 29.68 18.99 5.90 88.33
REL. Zn 495.3 7.76 1.637 1.314 38.431 8.109 6.51 49.53 43.92 26.7 3.89
RELAVE GEN 703.21 10.079 4.068 2.780 70.880 28.607 19.55 70.32 81.005 94.10 11.67