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Construction and Building Materials 139 (2017) 594601

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Virtual Special Issue


Bio Based Building Materials
Humins as promising material for producing sustainable
carbohydrate-derived building materials
Alice Mija a,, Jan C. van der Waal b, Jean-Mathieu Pin a, Nathanael Guigo a, Ed de Jong b,
a
Universit Cte dAzur, CNRS, Laboratoire de Physique de la Matire Condense LPMC UMR 7336, Parc Valrose, 06100 Nice, France
b
Avantium Chemicals B.V., Zekeringstraat 29, 1014 BV Amsterdam, The Netherlands

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 Humins are original unique


macromolecules, sub-products during
polysaccharide conversion.
 Furfuryl alcohol/humins resins with
good viscosity, stability and curing
behaviour were prepared.
 New thermosetting materials suitable
for applications in a.o. building
products were produced.

a r t i c l e i n f o a b s t r a c t

Article history: Nowadays biobased building materials are used in various fields and for a wide range of applications such
Received 6 July 2016 as polymers, fillers, coatings, adhesives, impregnation materials or high performance composites. This
Received in revised form 2 November 2016 work focuses on humins, a biomacromolecular by-product of a HydroxyMethylFurfural/FuranDiCarbox
Accepted 4 November 2016
ylic Acid biorefinery. Humins are obtained by acidic treatment of polysaccharides and show very inter-
Available online 9 November 2016
esting potential as a reactive, semi-ductile thermoset matrix to impregnate cellulosic fibres. Therefore,
humins have the essential characteristics to develop a new class of thermoset materials and composites,
Keywords:
offering excellent possibilities to increase the renewable carbon content of the final products and
Biorefinery
Polysaccharide
improve its properties. A proper characterization of the neat humins in terms of solubility, flow behaviour
Humins and thermal resistance is essential in order to find the optimal parameters of processing humins solutions
Thermosets as well as co-reactive mixtures for impregnations or to prepare composites. In addition the study further
Composites indicates that humins enhance the modulus and the tensile strength of pure polyfurfurylalcohol resins. It
Hydroxymethylfurfural (HMF) was also shown that there is a difference in behaviour when sulfuric acid or maleic anhydride is used as
FuranDiCarboxylic Acid (FDCA) initiator. The most optimal initiator will depend on application and preferred processing conditions.
These encouraging results assure an important future for humins as economic green matrix for the pro-
duction of composites and wood impregnation.
2016 Elsevier Ltd. All rights reserved.

1. Introduction
Corresponding authors.
E-mail addresses: Alice.MIJA@unice.fr (A. Mija), ed.deJong@avantium.com One of the current efforts of both academic and industrial
(E. de Jong). research focuses on the use of biomass as a renewable source for

http://dx.doi.org/10.1016/j.conbuildmat.2016.11.019
0950-0618/ 2016 Elsevier Ltd. All rights reserved.
A. Mija et al. / Construction and Building Materials 139 (2017) 594601 595

platform molecules. The major challenge is to find adequate sus- reactions could instigate the appearance of other functional groups
tainable alternative resources to fossil feedstocks. In this regard, such as alkoxy and ester groups [4,5,15,16,23,24].
also lignocellulosic biomass, i.e. the non-edible part of plants, can The mechanism of the humins formation is supposed to be an
be an important source of fuels and chemicals. As an example, acid catalyzed condensation between its intermediates formed
starting from (hemi-)celluloses, biorefineries can produce furan and possibly also with the starting carbohydrate during their
derivatives and levulinic acid (LA) which are positioned in the transformation to HMF/MMF/LA, leading to a network of furan
top 12 of value added molecules from carbohydrates [18]. rings. A model structure by furan rings connected via alkylene moi-
The growing interest to develop sustainable biomass conver- eties is proposed by van Zandvoort et al. [1517] and schematized
sion processes at large scale has been exemplified by the SME here on Fig. 1.
Avantium, a CleanTech top 100 company (http://www.clean- In the present work, humins from Avantiums biorefinery
tech.com/indexes/global-cleantech-100/). Avantium has devel- derived from acid-catalyzed dehydration of fructose in methanol
oped the YXY Technology. The YXY technology platform produced in YXYs pilot plant were studied as resin components.
produces a wide range of novel materials and products, all 100% Understanding the nature and the properties of humins is one of
biobased, by converting plant-based sugars into chemical building the objectives to evaluate its application potential. Various investi-
blocks, like Furanics and Levulinics, for plastics and other applica- gations were employed to gain more knowledge on its behaviour
tions. YXY is a game-changing technology that offers biobased and reactivity. Solubility tests, Fourier Transform-InfraRed (FT-IR)
products and fuels with superior properties at market competitive spectroscopy, UV spectroscopy, Nuclear Magnetic Resonance
prices [19]. The basic philosophy behind Avantiums YXY technol- (NMR) spectroscopy, Differential Scanning Calorimetry (DSC) and
ogy is to develop products from renewable sources that compete ThermoGravimetric Analysis (TGA) have proven to be very useful
on price and performance and with a superior environmental to show the capacity of humins to auto-crosslink, or to lead to
footprint. A pilot plant is operating on a 24/7 basis since 2011 resins or composites after various chemical modifications to resins
to convert carbohydrates into Alkoxymethylfurfural (RMF) com- or foams.
pounds, further processed to a new class of furanic building The influence of humins structure and chemical compositions
blocks based on FuranDiCarboxylic Acid (FDCA) denoted as YXY on chemical reactivity has shown that this material is very ver-
[9,10]. FDCA resembles the bulk chemical terephthalic acid and satile, permitting the development of thermosets with very
can be used as building blocks of polymers such as polyesters, promising properties for impregnation of wood, natural fibres
polyamides and polyurethanes. It was shown that producing the or paper. Comparative studies with other furanic thermosets
polyester PEF, using FDCA and mono-ethylene glycol, polymers demonstrate that superior properties have been achieved com-
can be produced with strongly improved properties compared pared to polyfurfuryl alcohol (PFA) and PFA/lignin composites
to PET [1012]. [1822].
Moreover, biorefineries will be challenged to valorise the The temperature of resin curing is a key issue for a successful
by-products accompanying glucose or fructose conversion into industrial introduction. It was shown that using co-catalysis with
these molecules. For example, the synthesis of 5-hydroxymethyl- a strong acid can reduce the temperature of curing. This investi-
furfural (HMF), 5-alkoxymethylfurfural and levulinic acid (LA) by gation is particularly useful for the 2 steps resin curing strat-
acid catalyzed fructose dehydration, is complemented with the for- egy. Indeed, after the first introduction of 1/2 the amount of
mation of substantial quantities of a black tarry by-product, a com- catalyst and the pre-heating, the resin was cooled down and
plex polyfuranic polymer, called humins [6,7,1318]. In the case of then a second batch of the same or different co-catalyst was
the YXY process two main classes of side compounds are produced: added at room temperature. The present work highlights the
humins and levulinic acid/alkyl levulinates [19,25]. Recently, the crucial role of resin composition, time and temperature on struc-
establishment of the company Synvina, a joint venture between tural and morphological changes of resins and properties of
Avantium and BASF was announced, its main target the building obtained composites.
of the first commercial scale FDCA plant as well as launching FDCA
and PEF to the market. This plant of around 2550 ktonnes/year 2. Experimental section
FDCA output will also produce 10s of ktonnes of humins.
Despite humins are known for almost a century [20,21], and as 2.1. Materials
product resulting from prolonged sugar degradation reactions in
the caramelisation process, its main application is still limited Furfuryl alcohol (FA) (purity: P98%), sulfuric acid (purity:
to energy and heat applications such as burning and gasification P96%), maleic anhydride (MA) (purity: P99%), isopropyl alcohol
[13]. Its valorisation into higher added-value applications will (IPA), acetic acid (AcOH), methyl levulinate (ML), diethyl ether
be key for making biomass conversion processes economically (DEE), acetonitrile (AN), acetone (AcO), and methanol (MeOH) all
feasible many. Recently we showed with initial work that humins analytical reagents were purchased from Sigma-Aldrich and were
can be successfully used as a matrix to produce composites used as received.
[18,22]. The polyfuranic structure of humins and its high func- Humins were produced by Avantium Chemicals at their Pilot
tionality are important structural factors that should be consid- Plant in Geleen, The Netherlands, by acidic conversion of fructose
ered and even exploited in order to develop interesting in methanol solvent. These humins were distilled under high vac-
biobased thermosets materials or as a matrix for impregnations uum to reach low 5-hydroxymethylfurfural (HMF) and 5-
and composites. methoxymethylfurfural (MMF) content (<5% by weight). The
Humins are heterogeneous amorphous biomacromolecules, humins composition obtained by elemental analysis (ICP) is
considered to have the idealized morphology of spherical core- approximately 60 wt.% C, 32 wt.% O, and 5 wt.% H. Their heating
shell architecture [22]. The chemical structure of humins consists value is around 23 MJ/kg. Humins have the appearance of very vis-
of furfural and hydroxymethylfurfural moieties also with carbohy- cous, shiny, black bitumen. Humins complex viscosities at 60 C
drate, levulinate and alkoxymethylfurfural chains linked together are around 69254 Pa.s, depending on the batch composition.
into macromolecules by ether, acetal bonds or aliphatic linkages. These values were determined in accordance with ASTM D7175
The nature of terminal groups could be of carboxylic, ketone, alde- using an Anton Paar MCR 102 rheometer at 10 Hz.
hyde and/or hydroxyl nature. Also the presence of certain solvents Cellulose composites were made with Whatman 40 filter paper
such as acids or alcohols during the carbohydrate dehydration having a diameter of 110 mm and a weight of 900 mg.
596 A. Mija et al. / Construction and Building Materials 139 (2017) 594601

Fig. 1. Bio-derived platform and humins as condensation by-product.

2.2. Resins preparation pressed and put in an oven for final curing at 160 C during 3 h.
After curing, the final cellulose/resin ratio was about 1/1.
The reference resin is based on PFA and consisted of 95% of FA
and 5% of acid catalyst (MA) on weight basis. This quantity of cat- 2.3. Experimental techniques
alyst was chosen as the optimal concentration, considering that
humins will interact with the acidic catalyst and thus decrease Solubility tests were done using Technobis Crystallization Sys-
the intrinsic FA reactivity. tems Crystal16 multiple-reactor system which is a very useful
To prepare PFA/Humins thermoset resin a 40/55/5 (w/w) FA/ tool to determine solubility curves. The solubilities of 0.3% solu-
Humin/MA ratio was used, with 5% being the initiator part. Preced- tions of humins in following solvents were tested: isopropyl alco-
ing the addition of the acidic initiator, the FA was mixed with hol (IPA), acetic acid (AcOH), methyl levulinate (ML), diethyl ether
humins at 105 C for 20 min under mechanical stirring until a (DEE), acetonitrile (AN), acetone (AcO), water, and methanol
homogeneous, viscous, black liquid was formed. Then, the maleic (MeOH) were studied. The experimental reactors at a volume of
anhydride (5% w/w) was introduced in two equal steps of 2.5% 1 mL, equipped with Teflon mini agitators, followed the controlled
w/w. On the basis of DSC investigations (not shown here), intro- temperature program via aluminium reactor blocks encased in a
duction of viscous condensed humins into the system decreases robust bench top. These blocks are electrically heated and cooled
the overall reactivity and shifts the polycondensation peak to a by a combination of Peltier elements and a heater. Two heating-
higher temperature compared to those of the pure FA/MA mix- cooling cycles from 25 to 90 C at 10 C.min 1 were applied and
tures. After cooling to 80 C, the last addition of 2.5% w/w initiator the quantification of solubility was done by turbidity measure-
was done. Subsequently, the mixture was stirred for another 5 min ment, in transmission mode.
and cooled to room temperature. Infrared Spectroscopy. A PerkinElmer Spectrum BX II spec-
In parallel, sulfuric acid was tested as a co-catalyst. The quantity trophotometer was used in attenuated total reflectance (ATR)
of sulfuric acid was fixed for this first experiment to 1 % (w/w) of mode with a diamond crystal. The spectrum of air was recorded
pure acid (96%) diluted in an aqueous solution of 20 % by weight. as background. A total of 1000 scans with a resolution of 1 cm 1
The quantity of sulfuric acid should be further tailored in function was recorded for each sample to obtain sufficient sensitivity.
of the reached curing temperature.
A homogeneous, viscous, shiny, black resin was obtained in Thermogravimetric analysis (TGA)
each case. The resins were stored in the fridge, and no phase sep-
aration was observed, even after several weeks. Thermogravimetric measurements were carried out on a TGA
The different cellulose composites were processed by impreg- 851e from Mettler-Toledo. The microbalance has a precision of
nation of the above-mentioned resins with cellulose filter. After 0.1 lg. Samples of about 10 mg were placed into 70 lL alumina
impregnation of the filter at room temperature, the system was pans. The samples were heated at 10 C min 1 from 25 C to
A. Mija et al. / Construction and Building Materials 139 (2017) 594601 597

1000 C under air and nitrogen gas flow of 50 mL.min 1


to deter- in various solvents was determined using Crystal16 analytical
mine their thermal stability. method (Table 1 and Fig. 2).
As example in hot water only a small fraction, around 5%, of
Tensile tests humins gave an approximately homogenous solution; in presence
of acetone it seems that an extraction of lower molecular weight
The stress-strain curves were recorded on an Instron 5565 polymers occurs. Among the eight chosen solvents only three
apparatus in tensile mode with crosshead speed of 2 mm min 1. showed good humins dissolution. This can be seen in Fig. 2 by
After curing, the samples were cut into strips of around the visual aspect of the solutions and in Fig. 3 by the measured
100  10  0.25 (length  width  thickness) mm. The length transmission. The methyl levulinate give a clear homogeneous
between the clamps was fixed to 40 mm. For each composite, the solution with 100% of transmission, the acetic acid increases its
average values and standard deviations of Youngs modulus and solubility at T > 35 C reaching a transmission of 80%, and the
tensile strength were calculated from seven measurements. methanol has a transmission of 70% (Figs. 2 and 3). IPA solvent
arrives to extract some humins fractions at a temperature above
55 C (Fig. 3), the photo of Fig. 2b shows some undissolved residue.
Rheometry
In contrast, in DEE the humins are insoluble, though a yellowish
fraction is extracted.
Rheological behaviour of humins was followed using an Anton
These results are in agreement with the mixed of non-polar and
Paar rheometer. The measurements were operated on plate-plate
polar functional groups present on the surface of humins. Solvents
geometries (25 mm diameter and 1 mm gap) with strain convec-
that are organic and can form a strong interaction with the polar
tion heating. Because the humins are difficult to be studied under
groups, will be favoured. Alcohol and carboxylic acids that can
shear conditions we used oscillatory measurements. This method
form H-bridges have the highest solubility power. However, water,
gives access to the complex viscosity as function of angular fre-
which can form H-bridges, does not have enough interaction with
quency. Complex viscosity, (g(x)) (Pa.s) is obtained by dividing
the non-polar CH and C = C groups, whereas acetone and diethyl
the measured complex modulus by the angular frequency. The
ether do not have a sufficiently strong polar interaction through
obtained data can subsequently be correlated to shear viscosity
the ketone or ether group, respectively.
as function of the shear rate. To study the influence of the temper-
Solubility determined using Crystal16 with a heating/cooling
ature, the tests were carried out in isothermal programs at 40, 80
rate of 10 C.min 1 Solubility of humins macrostructures as deter-
and 100 C in angular frequency mode (varying from 0.1 to
mined by changes in turbidity of the liquid phase due to dispersion
100 Hz), 2% amplitude, with oscillation.
of humins spheres.

3. Results and discussion

3.1. Neat humins DEE IPA


100
ML
3.1.1. Solubility
Humins being generated by condensation of intermediates 80 AcOH
Transmission / %

formed during dehydration of carbohydrates is a solid macro-


MeOH
molecular material with heterogeneous aromatic structure and 60
very limited solubility in common solvents. Solubility of humins

40
H2 O
Table 1
Humins solutions for solubility studies.
20
No Humins (mg) Solvent (1 mL) AN
1 2.2 IPA
0 AcO
2 2.2 AcOH
3 1.8 ML
4 1.8 DEE 30 40 50 60 70 80 90
5 1.7 AN
6 2.9 AcO
Temperature / C
7 1.4 H2O
8 1.8 MeOH Fig. 3. Solubility as function of temperature for humins solutions at 2090 C
second heating.

1
Fig. 2. Humins solutions in different solvents numbered 18 from left to right for explanation) before (a) and after two 2090 C heating-cooling cycles at 10 C.min .
598 A. Mija et al. / Construction and Building Materials 139 (2017) 594601

3.1.2. Rheological behaviour 3.1.3. Thermal stability


The rheological behaviour of humins was tested in isothermal Thermogravimetric analyses of humins were performed in both,
conditions. First, the temperature of 40 C was chosen to follow nitrogen and air environments where the reaction medium favours
the flow behaviour of humins at temperature of processing. Then, the pyrolysis or the thermo-oxidative degradation process. The
higher temperatures, of 80 and 100 C were applied as limit of tem- thermal decomposition temperature corresponding to 10% of
perature of utilization, due to chemical changes occurring as pre- weight loss (Td90% on Fig. 5) is 170 C.
sented in TGA studies. Fig. 4 compares the effect of temperature As seen in Fig. 5 the derivative plots of weight loss curve (DTG)
on the complex viscosity and its evolution with angular frequency. show evidence of several steps of degradation and the comparison
Obviously, the complex viscosity decreases drastically with tem- of thermal degradation of humins in inert and reactive environ-
perature, with 2 decades from 1200 Pa.s at 40 C to 10 Pa.s at ments shows a significant difference with the reaction medium
80 C. only in the second part of degradation, i.e. at T > 480 C.
At 40 C we can observe that the viscosity is not constant but Based on the major DTG curves, the decomposition patterns
decreases with the shear rate which is the sign of a shear thin- under N2 could be divided into 2 regions and that under air into
ning or pseudoplastic behaviour. This non-Newtonian behaviour 3 regions. The first region is almost identical for both media denot-
is of practical importance in the processing of humins. A ing a primary devolatilization and structural changes in the tem-
decreased viscosity can facilitate material process and is associ- perature range from 120 to 270 C. During this step the sample
ated with the development of polymer elasticity. This elasticity lost around 29.41% of weight.
could be correlated with some molecular orientation, probably Under nitrogen, the second step of degradation occurs in 300
due to structural characteristics of humins. The bulk of the 600 C temperature range. In these two steps of degradation,
humins consist of spheres and from our solubility and IR study, humins undergo dehydration, decarboxylation, decarbonylation
it was concluded that a significant of polar CO and C = O groups together with the decomposition of the network structure. Some
must be present of the surface. At low temperatures these groups condensations/recombinations of formed fragments are possible,
can contribute to weak interaction between spheres through the final char yield being around 38%.
hydrogen bonds entanglements, etc, depending on shear rate, giv- Under oxidative medium the second and the third decomposi-
ing non-Newtonian viscosity at 40 C. At 80 C and 100 C, this tion steps appear as peaks in DTG curve at about 300400 C and
sphere-sphere interaction is reduced due to the increase mobility 420720 C respectively. In the last temperature range the humins
of the individual spheres, and the humins behaviour suggest an thermo-oxidative degradation is very significant, the final residue
almost constant viscosity until high value of frequency. At being around 4.15%.
100 C some irregularities appears on the curves which might In conclusion, humins are very sensitive to thermal treatment.
be associated with volatilization of by-products at such high tem- This results in thermal degradation involving complex chemical,
perature or further condensation of humins spheres to larger thermolysis and/or thermo-oxidative mechanisms. To obtain a sce-
agglomerates. Future works should elucidate the influence of nario of thermal scissions of networks, a deeper study of mecha-
the key parameters such as the composition and thermal history nism of degradation is needed.
of humins on this behavior. The data presented above show that humins are potentially
usable as a resin component for composite manufacturing. The
next session will discuss the effects of humins incorporation in a
PFA resin on tensile strength as well as Youngs modulus. In addi-
FS
10 4 tion the different behaviour of sulfuric acid compared to MA as a
resinification initiator will be presented and discussed.

40 C 3.2. PFA/humins thermosets and composites


Pas

3.2.1. FT-IR analysis of humins and PFA/humins thermoset resins


3
10 The fructose-based humins spectrum is shown in Fig. 6. The
molecular structure of humins is mainly derived from HMF and
5-methoxymethylfurfural (MMF). The peak at 1515 cm-1 is
assigned to Carbon-Carbon (C@C) stretching in furan rings while
the peak at 1020 corresponds to Carbon-Oxygen (CO) stretching.
2
In the same case as PFA, the composite peaks between 800 and
10
750 cm 1 are attributed to the out of plan Carbon-Hydrogen (C
| *|
H) bending of the different substituted furans. According to Patil
et al. [6] the peak at 1712 cm 1 together with the peak around
1600 cm 1 in humins are characteristic of carbonyl group conju-
80 C gated to an alkene group. Finally, it should be mentioned that
10
1 the feature at 1665 cm 1 could arise from the C@O stretch of the
MMF and HMFs aldehyde group.
The spectrum of the pre-polymerized 40/55H/5 resin corre-
sponds approximately to the superposition of the signals from
the PFA resin and those from the humins. Some features can be
100 C
attributed to specific interactions between the PFA network and
10 0
the humins. A new band develops at 868 cm 1 which is neither vis-
1 10 100 1/s 1,000 ible in the spectrum of PFA resin or in the spectrum of humins. The
Angular Frequency peaks appearing within this wave number region are generally
Anton Paar GmbH
attributed either to CH wagging of methylene linkages or CO
Fig. 4. Humins evolution of complex viscosity (g ) in function of angular frequency
stretching from Diels-Alder cyclo adducts. This might indicate that
(x) at 40, 80 and 100 C. novel kinds of interactions were created between the side chain
A. Mija et al. / Construction and Building Materials 139 (2017) 594601 599

Fig. 5. Thermogravimetric analysis of humins under air (black) and under N2 (red) systems at 10 C.min 1 relative weight loss (upper part of the Figure) and derivative weight
loss (lower part). (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.)

humins
Transmission a.u.

resin 40/55H/5

1735 1714 868 798 738

1800 1600 1400 1200 1000 800 600


Wavenumber / cm-1 Fig. 7. Impregnation tests on textile fibres and wood (Wood veneer on the left is
untreated Birch wood).
Fig. 6. IR spectra of humins (black) and 40/55H/5 cured resins (red). (For
interpretation of the references to colour in this figure legend, the reader is
referred to the web version of this article.) 3.2.2. Mechanical properties of PFA/humins composites
Different fibre and lignocellulosic matrices were impregnated
oxygen groups of the humins and the furanic rings from the PFA. by the humins resins resulting in very appealing composites
Moreover, clear-cut shoulders appear at 1714 and 1735 cm 1 in (Fig. 7). To asses physical characteristics, the final Whatman com-
the carbonyl stretching region. The chemical environment of the posites after impregnation and curing at 160 C were compared to
carbonyl groups present in the aliphatic parts of the humins has the pure PFA as reference (Fig. 8). The composite with the sulfuric
been modified probably due to new interactions with the polyfur- acid initiated resin (40/55H/2.5/1) shows lower tensile strength
furyl alcohol network. It should also be mentioned that the CH values than the MA initiated humins resin but both are signifi-
out of plane bending of the furan rings appears at 798 and cantly better than the results achieved with pure PFA (95/0/5)resin.
738 cm 1 for the 40/55H/5 resin. These peaks are broader and The Young modulus of the sulfuric acid initiated resin
slightly shifted to higher wavenumbers compared to the PFA resin. (40/55H/2.5/1) is very close to the 40/55H/5 composite which
It denotes a more complex network of furan rings due to intercon- demonstrates the importance of the first pre-curing stage with
nections between the two systems. the 2.5% of MA (Fig. 8a). However, the final result is better than
600 A. Mija et al. / Construction and Building Materials 139 (2017) 594601

35

4
(a) (b)
Young's modulus / GPa 30

Tensile strength / MPa


25
3
20

2 15

10
1
5

0 0
95/0/5 40/55H/2.5/1 (H2SO4) 40/55H/5 95/0/5 40/55H/2.5/1 (H2SO4) 40/55H/5

Fig. 8. Influence of sulfuric acid as co-catalyst for resin curing on Youngs modulus (a) and tensile strength (b).

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