PAKISTAN REFINERY LIMITED

BOILER # 1 SHUTDOWN JOB LIST

SPADE LIST:

1. Boiler feed water line.

2. H.P Steam isolation valve.
3. Fuel Gas Line
4. F.Oil line
5. Continuous & intermittent blow down line.
6. Atomizing steam line.
7. Combine atomizing steam line
8. Exit flue gas duct.
9. FD fan HP/LP steam line

GLAND PACKING:

1. Steam drum level g/g iso-valves & drain valves (6 Nos.).

2. LC chamber upper & lower iso-valves. (2 Nos.).
3. Hi / Low alarm chamber isolation valve (2 Nos.).
4. B.F.W check valve.
5. Atomizing steam main iso. Valve at steam drum.
6. Atomizing steam c/v u/s, d/s and burner iso valve (3 Nos.).
7. CBD c/v bypass and main iso valve (2 Nos.)
8. IBD Audco valve glands.
9. HP steam to soot blower from superheater header iso valve .
10. Upper oil burner purging steam iso valve.
11. F.D fan steam from superheater header iso valve .
12. Both fuel gas for burners audco valve.

COLD JOBS:

1. Both burners assemblies to be cleaned and alignment to be checked.

2. Gas and oil burners to be aligned properly.
3. Gas burner upper, lower valves to be made free (Audco).
4. Both oil burners diffuser plates to be aligned / serviced.
5. All soot-blower to be serviced .Back soot blower passing issue to be resolved.
6. All Positive air tappings to be cleared /checked for suspected leakage.
7. F.D fan turbine to be serviced.
8. FD fan turbine trip lever to be serviced.
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9. Stack damper to be serviced.
10. Super heater tubes to be cleaned externally, water flushed & checked for leakages
if any.
11. Super heater both cover plates to be removed.
12. Above burner assemblies skin plate and refractory to be checked.
13. Air blowing to be done on external of tubes in combustion chamber,flue gas
escape area and super heater for cleaning purpose.
14. All off shoot tapping ( steam drum and super heater) to be cleaned.
15. IBD audco valve to be serviced.
16. Super heater drain valve to be serviced.
17. Both g/g assemblies to be changed.
18. Steam drum drain line to be provided.
19. Boiler 3 stack guy wire towards boiler 1 super heater tubes, position to be
changed .

HOT JOB:

1. F.D fan L.P line R/V to be provided.

2. Fuel oil burners upper and lower nipple leakage to be rectified

INSTRUMENT JOBS:

1. Following C/V to be serviced.

i. Feed water C/V

ii. Fuel gas & fuel oil C/V
iii. Atomizing steam C/V
iv. C.B.D.

2. All instrument transmitters and pressure gauges to be calibrated.

3. All low and high alarms to be checked /serviced
4. LT chamber to be removed and serviced.
5. Steams drum R/V to be serviced. (2 no.)
6. Super heater R/V to be serviced.
7. All positive air tapings to be cleaned.
8. ESD valve serviced.
9. All thermocouple to be serviced.

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CIVIL JOBS:

1. Burner throats to be repaired and upper throat to be changed.

2. Combustion chamber and super heater chamber damaged refractory to be
repaired.

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