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AbstractThe initiative AESOP (ArchitecturE for Service- known as Maiers criteria [16] i.e. (i) operational independence
Oriented Process-Monitoring and -Control) envisions a Service- of the constituent systems, (ii) managerial independence of
oriented Architecture approach for monitoring and control of the constituent systems, (iii) geographical distribution of the
Process Control applications (batch and continuous process).
Large process industry systems are a complex (potentially very constituent systems, (iv) evolutionary development and (v)
large) set of (frequently) multi-disciplinary, connected, heteroge- emergent behavior.
neous systems that function as a complex system of which the Such systems should be based on process control algo-
components are themselves systems. The future Perfect Plant rithms, architectures and platforms that are scalable and mod-
will be able to seamlessly collaborate and enable monitoring and ular (plug & play) and area applicable across several sectors,
control information flow in a cross-layer way. As such the dif-
ferent systems will be part of an SCADA/DCS ecosystem, where going far beyond what current Supervisory Data Acquisi-
components can be dynamically added or removed and dynamic tion and Control (SCADA), and Distributed Control Systems
discovery enables the on-demand information combination and (DCS) and devices can deliver today. A first fast analysis
collaboration. All current and future systems will be able to of current implemented SCADA and DCS systems detects a
share information in a timely and open manner, enabling an set of major hinders for not completely fulfilling some of all
enterprise-wide system of systems that will dynamically evolve
based on business needs. The SOA-based approach proposed by those criteria: the big number of incompatibilities among the
AESOP can, on one hand, simplify the integration of monitoring systems, hard code data, different view on how systems should
and control systems on application layer. On the other hand, be configured and used, co-existence of technologies from a
the networking technologies that are already known to control very long period of time (more than 20 years), use of reactive
engineers could also simplify the inclusion of or migration from process automation components and systems instead of having
existing solutions and integration of the next generation SCADA
and DCS systems at network layer. them working in a proactive manner. If we began hooking all
these hinders, we would soon have an unmanageable mess
I. M OTIVATION of wiring, and custom software, and little or no optimal
Large process industry systems are a complex (potentially communication. To date, this has been the usual result, where
very large) set of (frequently) multi-disciplinary, connected, point solutions have been implemented without an overall
heterogeneous systems that function as a complex system plan to integrate these devices into a meaningful Information
whose overall properties are greater than the sum of its parts, Architecture.
i.e., very large scale integrated devices (not all time smart) Looking at latest reported R&D solutions for Control and
and systems of which the components are themselves systems. Automation of very large distributed systems, it is possible to
Multidisciplinary in nature, they link many component systems identify today that there are already many known possibilities
of a wide variety of scales, from individual groups of sensors for covering some and if possible many or all the criteria
to e.g. whole control, monitoring, supervisory control systems, addressed above. The AESOP concept is targeting optimiza-
performing SCADA and DCS functions. The resulting com- tion at architectural and functional levels of the logical and
bined systems are able to address problems which the indi- physical network architectures behind the process automation
vidual components alone would be unable to do and to yield systems, mainly towards a potential optimal configuration and
control and automation functionality that is only present as a operation, e.g. of energy consumption in current complex and
result of the creation of new, emergent, information sources, power hungry process industries, based on service-oriented
and results of composition, aggregation of existing and emer- process control algorithms, scalable and modular SOA-based
gent feature- and model-based monitoring indexes. The kind SCADA and DCS platforms, going far beyond what current
of very large scale distributed process automation systems that mainly centralized SCADA and DCS can deliver today.
AESOP is addressing is required to meet a basic set of criteria To address integration of very large numbers of subsystems
and devices, the AESOP project takes its roots in previous Open batch and/or process automation monitoring and
work carried out in several European collaborative projects control systems: a next generation of SOA-based process
such as SIRENA [2], SODA [8], SOCRADES[6], VINNOVA- automation components offering plug-and-play capabili-
Sweden etc., all of which demonstrated that embedding Web ties, providing self-discovery of all devices and services
Services at the device level and integrating these devices [10] of the complete plant-wide system.
with MES and ERP systems at upper levels of an enterprise Proactive batch and/or process automation monitoring
architecture was feasible [6, 12, 13]. The first results shown in and control systems: a next generation of SOA-based
pilot applications running in the car manufacturing, electrome- devices and system exposing SCADA and DCS self-
chanical assembly and continuous process scenarios have been adaptable (emergent) functionalities (as a consequence
very successful [3], confirming that the use of Cross-layer of e.g. automatic service composition or orchestration),
Service Oriented Architectures in the Industrial automation taking care of real-time changes in the dynamic system.
domain is a very promising approach, able to be extended to Open batch and/or process automation monitoring and
the domain of control and monitoring of batch and continuous control systems: Improved ease-of-use and simplified
processes. operation and maintenance of SOA-based SCADA and
DCS systems embedded into devices due to the universal
II. C HALLENGES AND POTENTIAL BENEFITS integration capabilities that the service is offering.
The application domain of large process systems composed Cost-effectiveness, thanks to optimized SCADA and DCS
of very large numbers of systems poses several challenges: distribution at the device level on the shop floor and at
upper IT system levels.
Distributed monitoring and control of very large scale
Proactive batch and/or process automation monitoring
systems (tens of thousands of interconnected devices are
and control systems: Generation of new Monitoring in-
encountered in a single plant) enabling plant efficiency
dexes and Control functions at different levels of the
control, product quality control and production quality
plant-wide system, as a result of using event propagation,
control.
aggregation and management properties of the SOA-
A multitude of plant functions requesting information and
based distributed SCADA and DCS as shown in Figure
functionality due to continuously changing and increasing
3.
business requirements.
Easier network management of large-scale networked
Integration of existing devices which generates the data
systems. Based on these advantages a clear possibility
and information necessary for the multitude of plant
is to generate system energy usage optimization. With
functionalities like plant operation, maintenance, engi-
the SOA-approach integration of subsystems having the
neering, business and technology, i.e. system of systems
appropriate information, it can be done both at the
integration [11], operation and evolution.
operator level and at the business level, where different
The very large spread in device and system performance
approaches to energy optimization can be applied.
requirements regarding e.g. response time, power con-
sumption, communication bandwidth, security. III. AESOP APPROACH
Legacy compatibility (20 years old systems have to
Figure 1 shows all the levels, systems and components that
interoperate with modern systems).
can be found in a large-scale Process Industry monitoring and
When using Service-Oriented Architectures in Process Con- control scenario. In the plant, there are a set of process control
trol applications, the following advantages are expected: stations (PS) that control different process sections in the plant.
Open batch and/or process automation monitoring and The PSs are connected to various devices, distributed I/O
control systems that can be accessed by any other system stations, PLCs etc. that are in there connected to the process
of the enterprise architecture able to call for Services. equipment. For much larger and specific process equipment,
Proactive batch and/or process automation monitoring the supplier also includes dedicated and unique devices, sys-
and control systems: they are able to expose their func- tems or complete control systems that are, from a system
tionalities as Services. perspective, seen as black boxes (BB). In the overall plant
Proactive batch and/or process automation monitoring monitoring and control, other systems and sections are also
and control systems: they are able to compose, aggregate integrated like lubrication systems, transformers, switchgears,
and/or orchestrate services exposed by themselves and valves, ventilation, heating etc. For operators, engineers, main-
from other devices in order to generate new distributed tenance personnel and management, there are one or several
SCADA and DCS functions (also exposed as Services control and engineering rooms available but also hand-held de-
at the shop floor). vices for local monitoring and control. On the enterprise level,
Proactive batch and/or process automation monitoring there are information access, control and analysis through
and control systems at the shop floor that are interop- various management and enterprise information and control
erable with SOA-based systems of the upper levels of systems.
the enterprise architecture (e.g. integrating ERP and MES AESOP envisions an infrastructure that goes well beyond
with the SCADA and DCS). existing approaches [11, 6], as depicted in Figure 2. It will
-Distributed Processing
Distributed Flavour
-Multiple LAN connected stations AESOP Vision:
-Real-time information sharing towards the Distributed
2nd Generation
-Proprietary Protocols
-Cost effectiveness vs. 1G
Dynamically
Collaborative System of
Systems
AESOP
Project
Today targeting:
Networked Flavour
-Open System
Architecture
3rd Generation
-Mainframe Systems -Open Protocols
-Independent -Mostly WAN Connectivity
Monolithic Flavour
-No connectivity to other systems -Internet Connectivity
-Proprietary Protocols
1st Generation
Fig. 1. General architecture of a process control system
Fig. 2. AESOP impact on evolution of supervisory systems