Base Engineering Assessment Program Checklist Template

BEAP Sewerage System Checklist

The following is a list of the general information required to assess the Condtion, Capacity and Compliance of the sewerage systems.

All physical site investigations need to be conducted in accordance with the Cardno Zero Harm HSE policies, management system and
project/site specific requirements.

Observation notes of physical investigations shall be recorded in both raw and final formats (eg CAD, GIS, Excel, Word, and PDF etc)

SEWERAGE
(Note do not enter any confined spaces)

Collection
Confirm alignments (horizontal & vertical), connectivity, and details of main distribution infrastructure.

-sizes
-materials
-age
-condition
Pumping station details
-manufacturer,
-model,
-motor size,
-impellor diameter
-curves and typical duty point),
-drive type (VSD/Fixed)
Rising Mains
-sizes
-materials
-age
-condition
-Discharge MH

Designated overflow points

Emergency storage

Demand Distribution
Fitting counts by building, and/or derivation of associated typical EP/ET by building/zone

Hydraulic model
Data input (GIS) network details, elevations, demand nodes
Modelling outputs (ADWF, PDWF, PWWF)
Colour coded site plans indicating relative capacity, surcharging

STP
Process design
Hydraulic design and capacity
PFD & PID
Influent & Effluent quality and quantity data

Component/equipment details and sizes (tanks, pumps, valve, screens, control etc )

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BASE: xxxx
SERVICE: SEWER NETWORK

DEFENCE / DEMS INSPECTED INSPECT SURFACE LEVEL (AHD) LOCATION OF CENTRE OF LOCATION OF CENTRE OF YEAR BUILT CONFIRMED COVER SIZE / DIAMETER
ELEMENT ID LOCATION TYPE STATUS LOCATION DESCRIPTION YEAR BUILT COVER TYPE COVER MATERIAL INTERNAL MANHOLE SIZE / DIAMETER (mm)
ID (Y/N) DATE (m, at centre of top of lid) MANHOLE - EASTING (MGA94) MANHOLE - NORTHING (MGA94) OR ESTIMATED (mm)

86 TRAINING ESTABLISHMENT MANHOLE ACTIVE Y 7/29/2013 On footpath located between Building 459 and 194 7.230 341571.55 5752133.93 ???? ESTIMATED GATIC C.I. CONCRETE FILLED COVER 700 800

52 TRAINING ESTABLISHMENT MANHOLE ACTIVE Y 7/29/2013 On grass located NE corner of Building 459 7.240 341552.75 5752152.65 ???? ESTIMATED GATIC C.I. CONCRETE FILLED COVER (810 x 653) x 2 762 x 1220

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INTERNAL MANHOLE HEIGHT (m)
1.6
COVER CONDITION BASIS OF MANHOLE COVER MANHOLE COVER TIME TO MANHOLE STRUCTURE CONDITION BASIS OF MANHOLE MANHOLE STRUCTURE
MANHOLE MATERIAL TIME TO INTERVENTION INTERVENTION COMMENTS PHOTO ID RANGE
(1 -As New to 5 - Unserviceable) COVER CONDITION COMPLIANCE (Y/N) INTERVENTION PRIORITY (1 -As New to 5 - Unserviceable) STRUCTURE CONDITION
PRIORITY
(i) Roots intrusion sighted - cleaning required, (ii) Rising mains from SPS 1 and 6 discharge into this manhole, (iii) Loose bricks sighted, exposed aggregate, (iv) Sewer is blocking up, flow
BRICK 2 - GOOD Cardno's Inspection 2013 Y P3 4 - POOR Cardno's Inspection 2013 P3 LID & STRUCTURE REPLACEMENT (P3) seems to be stagnant HMAS_Cerberus CA001 01 - 07

1.4 CONCRETE 2 - GOOD Cardno's Inspection 2013 Y 2 - GOOD Cardno's Inspection 2013 (i) Signs of minor roots intrusion HMAS_Cerberus CA005 01 - 09

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BASE: xxxx
SERVICE: SEWER NETWORK

DEFENCE / PIPE DOWNSTREAM YEAR BUILT UPSTREAM PIT DOWNSTREAM PIT FLOW CAPACITY
ELEMENT ID CCTV REPORT UPSTREAM DOWNSTREAM PIT CCTV INSPECTION UPSTREAM DEPTH YEAR UPSTREAM PIT UPSTREAM PIT DOWNSTREAM PIT DOWNSTREAM PIT UPSTREAM INVERT DOWNSTREAM INVERT PIPE FLOW MAXIMUM CAPACITY MINIMUM GRADE LENGTH LENGTH STRUCTURAL PEAK STRUCTURAL CONDITION GRADE BASIS OF STRUCTURAL TIME TO INTERVENTION SERVICEABILITY PEAK SERVICEABILITY CONDITION GRADE BASIS OF SERVICEABILITY TIME TO INTERVENTION CCTV VIDEO REVIEW COMMENTS / ADDITIONAL
DEMS LOCATION STATUS DIAMETER PIPE MATERIAL DEPTH TO INVERT PIPES TYPE CONFIRMED OR SURFACE LEVEL SURFACE LEVEL (AHD) (CALCULATED DESIGN) CAPACITY (%) CCTV DATE INTERVENTION CCTV VIDEO REFERENCE NO.
ID REFERENCE PIT NO. NO. ATTEMPTED (Y/N) TO INVERT (m) BUILT EASTING (MGA94) NORTHING (MGA94) EASTING (MGA94) NORTHING (MGA94) LEVEL (AHD) (m) LEVEL (AHD) (m) LENGTH (m) (L/s) ASSESSMENT COMPLIANCE (Y/N) INSPECTED (m) INSPECTED (%) SCORE (1 -As New to 5 - Unserviceable) CONDITION GRADE PRIORITY (STRUCTURAL) SCORE (1 -As New to 5 - Unserviceable) CONDITION SCORE PRIORITY (SERVICEABILITY) COMMENTS
(mm) (m) ESTIMATED (AHD) (m) (m) (L/s)

252 DSR5011: SECTION 1 TRAINING ESTABLISHMENT ACTIVE CA010 CA005 Y 225 PVC 1.450 1.450 GM 1980 ESTIMATED 7.530 341519.96 5752153.15 7.240 341552.75 5752152.65 6.080 5.790 32.8 NA Y 7/25/2013 32.8 100% 0 1 - AS NEW CCTV review 6 3 - FAIR CCTV review P5 JETTING/ROOT FOAMING (P5) 1_CA010_CA005_25072013_1_121251.mpg Deposits on the wall; Fine roots

248 DSR5011: SECTION 2 TRAINING ESTABLISHMENT ACTIVE BA001 CA010 Y 225 PVC 1.550 1.440 GM 1980 ESTIMATED 8.100 341472.24 5752153.89 7.530 341519.96 5752153.15 6.550 6.090 47.7 NA Y 7/25/2013 47.3 99% 0 1 - AS NEW CCTV review 5 3 - FAIR CCTV review P5 JETTING/ROOT FOAMING (P5) 2_BA001_CA010_25072013_2_122817.mpg Deposits on the wall

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BASE: xxxx
SERVICE: SEWERAGE PUMP STATIONS

CAPACITY CONDITION COMPLIANCE

YEAR BUILT CONFIRMED WET WELL WET WELL POWER IMPELLER SIZE MEASURED FLOW DIAMETER CONDITION
ELEMENT ID INSPECTED INSPECT_DATE STATUS LOCATION SPS ASSET DEFENCE ID ASSIGNED ID YEAR INSTALLED OR ESTIMATED DIAMETER (mm) DEPTH (mm) MATERIAL MAKE MODEL SERIAL NUMBER (kW) (mm) (l/s) VALVE TYPE (mm) (1 -As New to 5 - Unserviceable) COMMENTS PHOTO ID RANGE STATUS COMMENTS STATUS COMMENTS STATUS COMMENTS

Hydraulic analysis indicates PWWF is at 9.45 L/s. This has exceeded SPS1's single pump flowrate range (measured
380 YES 8/1/2013 ACTIVE TRAINING ESTABLISHMENT B123 SPS1 Sewerage Pump Station SPS1 SPS1 B123 1998 ESTIMATED Located on a concrete platform along Cook Rd and NE of Building 1 HMAS_Cerberus B123 SPS1 01 - 24 EXCEEDED GOOD Overall good condition. External corrosion evident on isolation and non-return valves. NON-COMPLIANT No confined space signage.
to be between 4.60 - 4.70 L/s).

YES 8/1/2013 TRAINING ESTABLISHMENT B123 SPS1 Wet Well SPS1 B123 WW 1998 ESTIMATED 1800 5150 CONCRETE 2 - GOOD Minor wear observed but otherwise wet well is in good condition (refer Photo 04)

YES 8/1/2013 TRAINING ESTABLISHMENT B123 SPS1 Wet Well Cover SPS1 B123 WWC 1998 ESTIMATED STEEL (HINGED CHEQUER PLATE) 2 - GOOD Minor wear to the bottom of cover but in good condition (refer Photo 01 and 21)

YES 8/1/2013 TRAINING ESTABLISHMENT B123 SPS1 Pump 1 SV26761 SPS1 B123 P1 1998 ESTIMATED CAST IRON 4.60 3 - FAIR Operates OK

YES 8/1/2013 TRAINING ESTABLISHMENT B123 SPS1 Pump 2 SV26762 SPS1 B123 P2 1998 ESTIMATED CAST IRON 4.80 3 - FAIR Operates OK

YES 8/1/2013 TRAINING ESTABLISHMENT B123 SPS1 Pipework SPS1 B123 PW 1998 ESTIMATED PVC 150 2 - GOOD Pipeworks seem to be quite new and in good condition

YES 8/1/2013 TRAINING ESTABLISHMENT B123 SPS1 Isolation Valve 1 SPS1 B123 IV1 1998 ESTIMATED BRASS GATE 150 3 - FAIR External corrosion but operates OK

YES 8/1/2013 TRAINING ESTABLISHMENT B123 SPS1 Non-Return Valve 1 SPS1 B123 NRV1 1998 ESTIMATED BRASS CHECK 150 3 - FAIR External corrosion but operates OK

YES 8/1/2013 TRAINING ESTABLISHMENT B123 SPS1 Isolation Valve 2 SPS1 B123 IV2 1998 ESTIMATED BRASS GATE 150 3 - FAIR External corrosion but operates OK

YES 8/1/2013 TRAINING ESTABLISHMENT B123 SPS1 Non-Return Valve 2 SPS1 B123 NRV2 1998 ESTIMATED BRASS CHECK 150 3 - FAIR External corrosion but operates OK

YES 8/1/2013 TRAINING ESTABLISHMENT B123 SPS1 Guide Rails SPS1 B123 GR 1998 ESTIMATED GAL STEEL 2 - GOOD Guide rails seem to be quite new and in good condition

YES 8/1/2013 TRAINING ESTABLISHMENT B123 SPS1 Control Panel SV05360 SPS1 B123 CP 1998 ESTIMATED 2 - GOOD Some general wear. Controls two pumps. HMAS_Cerberus B123 SPS1 22 - 24 NON-COMPLIANT RCDs required for light and GPO.

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BASE: xxxx
SERVICE: SEWER NETWORK

DEFENCE / DEMS UPSTREAM DOWNSTREAM PIT CCTV INSPECTION

ELEMENT ID CCTV REPORT REFERENCE LOCATION STATUS
ID PIT NO. NO. ATTEMPTED (Y/N)

620 DSR5011: SECTION 29 TRAINING ESTABLISHMENT ACTIVE IH005 LA001 Y

159 TRAINING ESTABLISHMENT ACTIVE B123 SPS1 CA001 N

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PIPE YEAR BUILT

UPSTREAM DEPTH TO DOWNSTREAM DEPTH UPSTREAM PIT SURFACE UPSTREAM PIT EASTING UPSTREAM PIT NORTHING
DIAMETER PIPE MATERIAL PIPES TYPE YEAR BUILT CONFIRMED OR
INVERT (m) TO INVERT (m) LEVEL (AHD) (m) (MGA94) (MGA94)
(mm) ESTIMATED

225 DI NA 1.460 RM ???? ESTIMATED 3.570 341920.24 5751493.47

150 PVC NA NA RM ???? ESTIMATED NA 342087.84 5752181.95

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DOWNSTREAM PIT SURFACE DOWNSTREAM PIT DOWNSTREAM PIT UPSTREAM INVERT DOWNSTREAM INVERT PIPE LENGTH VELOCITY MAXIMUM (m/s)
LEVEL (AHD) (m) EASTING (MGA94) NORTHING (MGA94) LEVEL (AHD) (m) LEVEL (AHD) (m) (m)

8.180 341684.61 5751600.64 NA 6.720 344.2 0.50

7.230 341571.55 5752133.93 NA NA 560.3 0.27

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LENGTH INSPECTED LENGTH INSPECTED

VELOCITY CAPACITY (CALCULATED DESIGN) (m/s) CAPACITY (%) CAPACITY ASSESSMENT COMPLIANCE STATUS CCTV DATE (m) (%)

2.00 25% WITHIN LIMITS N 7/30/2013 1.2 0.3%

2.00 14% WITHIN LIMITS N

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STRUCTURAL CONDITION GRADE BASIS OF STRUCTURAL TIME TO INTERVENTION PRIORITY SERVICEABILITY CONDITION GRADE BASIS OF SERVICEABILITY
(1 -As New to 5 - Unserviceable) CONDITION GRADE (STRUCTURAL) (1 -As New to 5 - Unserviceable) CONDITION SCORE

2 - GOOD Performance 5 - UNSERVICEABLE CCTV review

2 - GOOD Performance 2 - GOOD Performance

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TIME TO INTERVENTION PRIORITY INTERVENTION CCTV VIDEO REFERENCE NO.

(SERVICEABILITY)

P2 JETTING/ROOT FOAMING (P2) 29_JUNCTION_LA001_30072013_29_085701.mpg

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CCTV VIDEO REVIEW COMMENTS / ADDITIONAL COMMENTS

Draw down test conducted on 1/8/2013. CCTV inspection abandoned as rising main is filled with fat deposits - requires cleaning. The condition of smaller diameter pressure mains is assessed through historical performance in a similar manner to the assessment o
recent failures of rising mains, the structural condition of the mains is rated to be good. Rising main is found to be non-compliant as the flow velocity is below 0.9 m/s (the minimum velocity required to prevent slime build-up).
Draw down test conducted on 1/8/2013. The condition of smaller diameter pressure mains is assessed through historical performance in a similar manner to the assessment of water mains. As there has been no evidence of any recent failures of rising mains, the c
is found to be non-compliant as the flow velocity is below 0.9 m/s (the minimum velocity required to prevent slime build-up).

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BASE: xxxx
SERVICE: TRADE WASTE DEVICES

ELEMENT ID DEFENCE / DEMS ID INSPECTED INSPECT_DATE STATUS WASTELOG NUMBER SITE LOCATION TRADE WASTE ASSET YEAR BUILT

B49 POI-7 POI-7 YES 7/30/2013 NON ACTIVE 326742 TRAINING ESTABLISHMENT Building 49 Petrol & Oil Interceptor Petrol & Oil Interceptor ????

B49 POI-7 C YES 7/30/2013 TRAINING ESTABLISHMENT Building 49 Petrol & Oil Interceptor Cover ????

B520 POI-4 POI-4 YES 7/30/2013 ACTIVE 326711 TRAINING ESTABLISHMENT Building 520 Petrol & Oil Interceptor Petrol & Oil Interceptor ????

B520 POI-4 C YES 7/30/2013 TRAINING ESTABLISHMENT Building 520 Petrol & Oil Interceptor Cover ????

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CALCULATED CAPACITY FROM TRADE

YEAR BUILT CONFIRMED OR ESTIMATED PIT MATERIAL LENGTH (mm) WIDTH (mm) OPERATIONAL DEPTH (mm) TOTAL DEPTH (mm) CAPACITY STATUS (%)
CAPACITY (litres) WASTE PLAN (litres)

???? CONCRETE 1980 670 1000 1600 1327 1500

NA
???? C.I. CONCRETE FILLED COVER 2040 690

???? CONCRETE 1870 600 1010 1650 1133 1000

NA
???? C.I. CONCRETE FILLED COVER 2070 650

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CONDITION
LOCATION DESCRIPTION BASIS OF CONDITION RATING
(1 -As New to 5 - Unserviceable)

Located North of Building 49 opposite fuel storage tank 2 - GOOD Site inspections

3 - FAIR Site inspections

Located SE corner of Building 520 3 - FAIR Site inspections

4 - POOR Site inspections

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CAPACITY
COMMENTS PHOTO ID RANGE
STATUS

Minor corrosion/hairline cracks but no effect on structure. Petrol and oil interceptor is non-active HMAS_Cerberus B49 POI-7 01 - 09
NA
Concrete covers are visually aged with loose/missing concrete on corners of the covers evident (i.e. chipped - refer Photo 02). Structural integrity
not compromised. 3 covers (i.e. (680 x 690) x 3)

Some concrete corrosion and minor tree roots evident (refer Photo 01) HMAS_Cerberus B520 POI-4 01 - 10
NA
Concrete covers are visually aged with significant concrete loose evident (refer Photo 05) and corrosion on the bottom side of the covers (refer
Photo 08). 3 covers (i.e. (650 x 690) x 3)

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CAPACITY CONDITION

COMMENTS STATUS COMMENTS

Asset is not a grease trap - capacity assessment not undertaken. GOOD Minor corrosion/hairline cracks but no effect on structure

Asset is not a grease trap - capacity assessment not undertaken. FAIR Some concrete corrosion and minor tree roots evident (refer Photo 01)

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COMPLIANCE

STATUS COMMENTS

NA Asset is not a grease trap - compliance assessment not undertaken.

NA Asset is not a grease trap - compliance assessment not undertaken.

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BASE: xxxx
SERVICE: SEWERAGE TREATMENT PLANTS

CAPACITY CONDITION COMPLIANCE

ELEMENT ID DEFENCE / DEMS YEAR YEAR BUILT CONFIRMED SERIAL CONDITION

ID INSPECTED INSPECT_DATE PROCESS AREA ASSET INSTALLED OR ESTIMATED MATERIAL MAKE MODEL NUMBER ATTRIBUTES (1 -As New to 5 - Unserviceable) COMMENTS PHOTO ID RANGE STATUS COMMENTS STATUS COMMENTS STATUS COMMENTS
STP overall condition is fair. Effluent leaving STP is relatively clear with no significant
227 YES 8/2/2013 Rifle Range STP Sewage Treatment Plant Rifle Range STP 01 - 68 WITHIN LIMITS Based on hydraulic analysis, STP's capacity is within limits during PWWF. FAIR NON-COMPLIANT Effluent testing is not undertaken as part of maintenance practices. Non-compliant.
defects/issues identified.

YES 8/1/2013 Balance Tank 1 Civil ???? ???? CONCRETE Tank dimension: 975 mm x 1500 mm 2 - GOOD

YES 8/1/2013 Balance Tank 2 Civil ???? ???? CONCRETE Tank dimension: 975 mm x 1500 mm 2 - GOOD

YES 8/1/2013 Balance Tank 3 Civil ???? ???? CONCRETE Tank diameter: 1620 mm 2 - GOOD

SV65305 YES 8/1/2013 Balance Tank 3 Submersible Pump 1 ???? ???? CONCRETE 3 - FAIR

SV65304 YES 8/1/2013 Balance Tank 3 Submersible Pump 2 ???? ???? CONCRETE 3 - FAIR

YES 8/1/2013 Rotating Biological Contactor 1 Civil ???? ???? Diston Sewage Purification 2 - GOOD

SV97076 YES 8/1/2013 Rotating Biological Contactor 1 Feed Pump ???? ???? Nov Mono CP08003C1R8C 08B 0691 Nominal Flow: 60 L/min, Max Pressure: 28 metres 3 - FAIR

YES 8/1/2013 Rotating Biological Contactor 1 Rotating Discs ???? ???? Diston Sewage Purification 3 - FAIR

SV26799 & SV26800 YES 8/1/2013 Rotating Biological Contactor 1 Motor and gearbox ???? ???? WEG Motores LTDA Nominal output power: 0.25 kW @ 1410 rpm 3 - FAIR

SV05319 YES 8/1/2013 Rotating Biological Contactor 1 Electrical ???? ???? Moeller 2 - GOOD General wear and insects sighted in control panel. In good condition. Rifle Range STP 29 - 33 NON-COMPLIANT Some hand written labels. Not lockable.

YES 8/1/2013 Secondary Tank 1 Civil ???? ???? CONCRETE Tank diameter: 2400 mm 2 - GOOD

YES 8/1/2013 Rotating Biological Contactor 2 Civil ???? ???? Diston Sewage Purification 3 - FAIR

YES 8/1/2013 Rotating Biological Contactor 2 Rotating Discs ???? ???? Diston Sewage Purification 3 - FAIR

SV97075 YES 8/1/2013 Rotating Biological Contactor 2 Motor and gearbox ???? ???? WEG Motores LTDA 3 - FAIR

YES 8/1/2013 Secondary Tank 2 Civil ???? ???? CONCRETE Tank diameter: 2400 mm 3 - FAIR

YES 8/1/2013 Pipework Pipework ???? ???? 3 - FAIR

YES 8/1/2013 Pump Out Civil ???? ???? 2 - GOOD

YES 8/1/2013 Pump Out Motor and gearbox ???? ???? 2 - GOOD

SV05318 YES 8/1/2013 Pump Out Electrical ???? ???? 2 - GOOD General wear and some loose wiring in control panel. In good condition. Rifle Range STP 63 -66 NON-COMPLIANT Some hand written labels. Not lockable.

YES 8/1/2013 Sludge Treatment Sludge Pump ???? ???? 2 - GOOD

YES 8/1/2013 Irrigation Area Irrigation Area ???? ???? EARTH 3 - FAIR

358953259.xls Page 25 of 25 STP