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Article history: Alcohol/diesel fuel blends allow reducing the formation of soot in diesel engines. However, its use in a
Received 28 October 2015 large scale framework still faces the challenge of high evaporative losses under storage conditions which
Accepted 2 March 2016 is hindered by the high volatility of the alcohols. Since the design of the most adequate fuelling system for
Available online 19 March 2016
each blend requires detailed knowledge about the evaporation losses from the liquid phase, in this work a
method for calculating the evaporation of pure n-alcohols (from C1 to C5 carbon atoms) and blends of
Keywords: these alcohols with ultra-low sulphur diesel (ULSD) was proposed. Alcohols vapour pressure was
Diesel engine
determined with the Antoine equation, while the diffusion coefficient of alcohols in air was calculated
Alcohols
Biofuels
as a function of carbon number and temperature. The coefficients of activity were obtained by the
Thermodynamics combination of continuous thermodynamic (gamma distribution function) and a modified UNIFAC-
Dortmund-Continuous method. The evaporation losses model is based on Ficks law and exhibited good
agreement with experimental data for all alcohols and blends at 20% content of all alcohols and at 2060%
contents of n-butanol with diesel fuel. The evaporation was found to decrease approximately with an
inversely proportional rate with respect to the increase in the carbon chain length of the alcohol. The
paradox of faster evaporative losses from blends with lower alcohol content is explained.
2016 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
http://dx.doi.org/10.1016/j.applthermaleng.2016.03.027
1359-4311/ 2016 The Authors. Published by Elsevier Ltd.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
J.P. Hernndez et al. / Applied Thermal Engineering 102 (2016) 302310 303
Nomenclature
sources are even preferable for biomethanol production than for describes the guidelines to be followed for modelling evaporative
bioethanol because the last is a high-cost and low-yield product losses from other base fuels and under more realistic evaporation
[8,9]. Butanol has also proved to have an interesting potential for conditions.
saving life-cycle greenhouse emissions when it is produced from Although some literature has reported modelling studies on
acetobutylicum fermentation, as far as the bio-acetone obtained vapour pressure and evaporation losses in alcoholgasoline blends
as co-product is valued as such [10]. Other higher alcohols could [16] or in biodieseldiesel blends [17], very few have been found
also become a sustainable alternative as far as they can be pro- addressing this issue in alcoholdiesel blends, and in any case, these
duced in biorefineries together with a wide range of commodities. studies have been applied to droplet evaporation in ethanoldiesel
Second, the fuel storage and handling difficulties derived from blends from combusting [18] or non-combusting [19] liquid sprays,
the high volatility of alcohols must be addressed. Previous experi- rather than to evaporation losses from fuel storage systems.
ences with ethanoldiesel blends have proved that different tech-
nical modifications in the fuelling system are necessary, such as
the installation of seals for fuel tanks, security valves on both vehi- 2. Tested fuels, blends and experimental conditions
cle fuel tanks and fuel station tanks, and special systems for recov-
ering of fuel vapours on vehicles and fuel stations and to avoid 2.1. Pure fuels
vapour locks. These restrictions constitute a barrier for the massive
use of these blends in private vehicles, and have limited their prac- The main measured specifications of pure alcohols and ULSD
tical use to captive fleets, such as those of urban buses or public are shown in Table 1. The diesel reference fuel was supplied by
construction and civil machinery. the Colombian petroleum company (Ecopetrol). The alcohols used
Third, some key properties of the alcohol blends affecting the in this work were methanol (Honeywell, 99.9% purity), ethanol
injection system may limit their use beyond certain limits. A pre- (Panreac, 99.5% purity), n-propanol (Merck, 99.5% purity),
vious work was published studying blending stability, lubricity, n-butanol (Panreac, 99.5% purity), and n-pentanol (Panreac, 98%
viscosity and cold filter plugging point as the key properties of purity).
alcoholdiesel blends [11].
Finally, among the properties affecting the combustion process,
cetane number is certainly the most limiting one. Although diesel 2.2. Blends
engines need to be fuelled with high cetane number-fuels (above
51 as stated by norm EN 590) to facilitate autoignition and provide Blends of 20% by volume of the five n-alcohols in ULSD fuel
short ignition delay, alcohols exhibit low cetane numbers [12,13]. were selected to experimentally validate the evaporation model.
For this reason, the direct use of alcohols as fuels for unmodified Additionally, blends of n-butanol with 30%, 40%, 50% and 60%
diesel engines is not recommended, unless they are blended with content in diesel fuel were also selected to study the effect of the
diesel fuel. However, long-chain alcohols have higher cetane num- alcohol content in the evaporation losses. The volume, mass and
ber than short-chain alcohols [14,15], this enhancing their interest mole fractions of each alcohol (identified with subscript A) in each
for being used in diesel engines. of the tested blends are shown in Table 2.
The work presented here is related to the second challenge The 20% blends were selected because this concentration is high
mentioned. The design of the most adequate fuelling system for enough to modify the blend properties with respect to those of
each blend requires detailed knowledge about the evaporation pure diesel fuel, and additionally, because they might be eventu-
losses from the liquid phase. This work proposes a model to predict ally of interest to be implemented in the market. For the study
evaporation losses from alcohols (from methanol to n-pentanol) about the effect of the alcohol content, n-butanol was chosen
blended with a diesel fuel under stagnant air conditions, and because it presents good miscibility with diesel fuel at all
304 J.P. Hernndez et al. / Applied Thermal Engineering 102 (2016) 302310
Table 1
Properties of the pure fuels tested.
Table 3
Antoine coefficients for different alcohols, obtained from Refs. [23,24].
Fig. 1. Vapour pressure of alcohols as a function of temperature. Fig. 3. Activity coefficients of alcohols in function of mole fraction of alcohol at
mole fraction in liquid phase of blends.
f A clA xlA f A
l l;0
The values of the activity coefficients decrease, almost exponen- 5
tially, from diesel fuel (nil alcohol content) to blends with
The equilibrium condition (Eq. (3)) leads then to:
twenty percent of alcohol. From this point, the variation of
activity coefficients is smaller as the alcohol content increases,
/vA xvA p clA xlA f A
l;0
6
and they tend to unity for pure alcohols.
Activity coefficients are higher for longer chain-length alcohol, The fugacity of the liquid pure alcohol depends on its vapour
although the differences between alcohols remain small for pressure. This relationship is shown when the coefficient of fugac-
blends with high alcohol content. ity, expressed here as a function of the compressibility factor (zA),
306 J.P. Hernndez et al. / Applied Thermal Engineering 102 (2016) 302310
c
l
xlA pv ;A
xvA A
9
p
Modelling of the evaporation losses (Section 4.2) requires Initially, the mass flow rate does not remain uniform along the
knowing the mass fraction of alcohol at the interface, wvA. This frac- vessels height because of the mole of alcohol being accumulated.
tion can be obtained by assuming that the vapour phase is just The evaporation losses can be identified just with the transported
alcohol mass flow rate at the interface, m _ A;0 . This looped couple of
composed of alcohol and air:
equations is then solved at each height step for successive time
xvA W A
wvA 10 steps until z = L, where alcohol is assumed to reach infinite dilu-
W A xvA W Air 1 xvA tion in air: wvA,L = wvA (z = L) = 0. This boundary condition forces
the concentration profiles to stabilize after a short period of time.
From this instant onwards, the mass flow rate of alcohol trans-
4.2. Modelling of evaporation losses for alcohols
ported along the cylindrical vessel (with diameter d), m _ A,
Mass diffusion of a gaseous component in air is governed by becomes uniform and then it can be identified as the evaporated
Ficks law. Assuming that evaporation from a liquid occurs under alcohol mass flow rate. Form this instant onwards, it can be
uniform temperature and pressure with no border effects, the obtained (in kg/s) as:
approach can be assumed to be one-dimensional. In this case the
q pd2 DAAir
Ficks law for a single component can be written as [27]: _A
m ln1 wvA;0 14
4L
v
dwA
_ 00A wvA m
m _ 00A qv DAAir 11 However, even after the process has reached the quasi-stable
dz
regime, this mass of evaporated alcohol changes slightly with time
where m _ 00A is the mass flow rate per unit area of alcohol (with units because the depth of the interface in the vessel decreases, and thus
2
kg/s m ) in the vertical direction (z in m), DA-Air is the binary the height L increases, as the liquid is being consumed.
diffusion coefficient (in m2/s) and wvA is the mass fraction The model starts running right after the simple preparation, the
(dimensionless) in the gas phase of the alcohol. qv is the density initial conditions being mA(t = 0) = 0, L(t0) = L, wvA (z = 0, t = 0) = wvA,0
of the gaseous mixture obtained with the ideal gas law (in kg/m3, and wvA (z = z1, z = z2, . . . , z = L; t = 0) (t = 0) = 0. Then the evaporated
Eq. (12)) with R being updated as concentration of alcohol in air mass, the liquid density, the free height of the vessel and the
increases. mass fractions of diesel on the alcohols in the liquid phase are
p successively updated at each instant through:
qv 12
RT mvA t i mvA t i1 m
_ 00A;0 ti1 ti ti1 15
The model proposed here divides both time and height of the
gas volume into finite steps. Since ambient conditions are sup- 1
posed to remain unchanged along a height step and during a time
ql ti W l t W lA t i
16
D i
step, the product q DA-Air can be considered constant for integra- qlD qlA
tion. The model integrates along every height step at each time
step, and the result for wvA,z from the previous time step is used mA t i1 mA t i
Lti Lti 1 17
at the current one, starting with wvA,0 at the interface level (z = 0, ql A
Fig. 4).
This integration provides the mass flow rate transported along a mlD
wlD ti 18
height step of the cylindrical vessel (with diameter d), m _ A;z , at a mlD mlA t 0 mvA ti
given instant:
" # mlA t 0 mvA t i
q pd2 DAAir 1 wvA;z wlA ti 19
_ A;z
m ln 13 mlD mlA t 0 mvA ti
4 Dz 1 wvA;0
J.P. Hernndez et al. / Applied Thermal Engineering 102 (2016) 302310 307
In the following time steps, the calculation has to sweep relationship can be observed between evaporation rate and carbon
increasing number of height steps, until reaching the top of the chain length of the alcohol. This relationship is illustrated in Fig. 7,
vessel, furthermore in the alcohol/diesel blends, the remaining where the average evaporation rate along the first eight hours
concentration of alcohol in the blend must also be updated. (before the complete evaporation of the lightest alcohol), obtained
As a consequence, the mole fraction (Eq. (9)) and mass flow from both the model and the experiments, is shown.
(Eq. (14)) of alcohol in the interface decrease in the gas phase. The deviation of the proposed model with respect to the
All these variables must be updated at each time step leading experimental results observed for the cases of methanol/diesel
to changes in the evaporation mass flow rate (Eq. (15)). The steps (maximum over-prediction of 35%) and n-pentanol/diesel blends
followed for the calculation of the evaporative losses are shown (maximum under-prediction of 38%) could be explained, in the
in Fig. 5. former case, by the error induced during the mass measurement
of a very volatile material, and in the latter case, by the not-
5. Results and experimental validation negligible evaporation of the most volatile fraction of diesel fuel
over a very long period of time. For the rest of alcoholdiesel
Fig. 6 shows a comparison between the experimental results of blends, errors remain always below 15%. On the contrary, results
evaporative losses from the n-alcohol/diesel fuel blends (20% of provided by ideal model were far from those obtained experi-
alcohol) and those proposed by UNIFAC-Dortmund-Continuous mentally, which implies that blends are far from ideal behaviour.
method. Additionally, results obtained from the ideal method These results are consistent with the high values of activity
(activity coefficient = 1) are included for each alcohol. The mass coefficient corresponding to blends with 20% content (or less) of
of methanol in the blend was completely evaporated at around alcohol (Fig. 3).
10 h, the mass of ethanol at around 20 h and the mass of In order to complete the validation of the model proposed,
n-propanol at around 60 h (see Fig. 6). On the contrary, in the case different blends with a wide range of alcohol contents (with the
of n-butanol and n-pentanol, after 90 h the alcohol mass was not consequent variation in the activity coefficients) were tested.
completely evaporated (scale of y axis is different for the heaviest n-Butanol was chosen for the experiments and it is expected that
alcohols), consistently with their lower volatility. rest of alcohols would achieve the same agreement since the diffu-
Comparing the methods used, the UNIFAC-Dortmund- sion and the activity coefficients for the different alcohols are not
Continuous method proposed in this work predicts with qualita- qualitatively different (Fig. 3). Results for 30%, 40%, 50% and 60%
tively good accuracy the evaporative losses for all alcohols, with content of n-butanol in blends (additionally to the results for 20%
no fitting constants. An approximately inversely proportional already shown in Fig. 6) are shown in Fig. 8.
Fig. 5. Steps of the modelling of evaporation losses for the n-alcohol/diesel blends.
308 J.P. Hernndez et al. / Applied Thermal Engineering 102 (2016) 302310
as the alcohol content decreases. In Eq. (9), lower values of xlA are
compensated by the higher values of clA . Results from the ideal
model in Fig. 8 show that the evaporation rate increases propor-
tionally to the highest butanol content, but this trend is reversed
in the UNIFAC-Dortmund-Continuous model and in the experi-
ments because at high butanol concentrations the activity coeffi-
cients are close to unity, whereas at low concentrations they are
very high (Fig. 3). These results were completed with additional
modelling results for all alcohols (not only n-butanol but for all
alcohols) and the resulting evaporation rates (again averaged along
the first eight hours) are shown in Fig. 9. It can be observed that, for
all alcohols, the mentioned compromise between activity coeffi-
cient and alcohol content leads to a wide region (starting from
10% or 20% contents) in which evaporation losses decrease as the
alcohol content increases. Dotted lines in Fig. 9 indicate unstable
blends [11], for which experimental validation is impossible.
Fig. 7. Modelled and experimental results for evaporation rate (averaged along the As an intermediate result from the model, Fig. 10 shows, as an
first eight hours) as a function of the number of carbon atoms in the alcohol. example, that n-butanol evaporates much faster than ideally and
thus, its mole fraction in the liquid phase decreases sharply. The
Evaporation rate, defined as the mass evaporated per unit time reason for this is that the mole fraction in the vapour interphase
(slope of lines in Fig. 8), appears to be slightly lower as the butanol increases with time (as the alcohol content in the liquid decreases)
content increases. Although this trend could be opposite to the rather than decreasing (as predicted by the ideal model), as a con-
expected one, it is consistent with the increase of activity values sequence of the increase in the activity coefficient.
J.P. Hernndez et al. / Applied Thermal Engineering 102 (2016) 302310 309
Fig. 8. Evaporated mass for the n-butanol/diesel blends with increasing initial concentrations of n-butanol.
Fig. 9. Effect of the initial alcohol content on the evaporation rate for all alcohols
(modelled results).
Fig. 10. Mole fraction at the liquid and vapour phase for n-butanol in the 60%
6. Conclusions n-butanol/-diesel blends along time.
Evaporative losses of different alcoholdiesel blends were stud- evaporated in 10, 20 and 60 h, respectively, part of n-butanol
ied in this work. Results obtained experimentally were compared and n-pentanol remains in liquid blends at the end of the test
with those estimated using a model based on the UNIFAC- (almost 100 h).
Dortmund-Continuous method, proposed in this work. From the The evaporation rate results obtained from the model proposed
results, the following conclusions can be drawn: in this study, which includes no fitting constants, are in a good
agreement with the results obtained experimentally. Only a
The higher is the volatility of the alcohol, the faster is the evap- slight underestimation of the evaporation rate for n-pentanol
oration process. The evaporation decreases approximately with blends can be remarked.
an inversely proportional rate with respect to the increase in Results were far from the ideal behaviour for all alcohols, espe-
the carbon chain length of the alcohol. While all the content cially for low alcohol contents. As the alcohol content in the
of methanol, ethanol and n-propanol in blends (20%) was blend increases, the activity coefficients get closer to ideal ones
310 J.P. Hernndez et al. / Applied Thermal Engineering 102 (2016) 302310
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