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or alter any contractual terms and conditions:
70010-40-RME-QHA-CER-056 REV.: 02
INDEX
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
70010-40-RME-QHA-CER-056 REV.: 02
The training course for the auxiliary boiler is intended to provide future users of the boiler
with complete information about the system operation.
The course consists of two parts. The training course has an estimated duration of 1 day (8
hours) half the theoretical part and half the practical part, although these times can be
modified according to assistants knowledge and abilities.
During this part the trainer will explain how a boiler works and the main systems in which the
steam production process is divided, such as water supply or heating system. The trainer will
explain these different parts over the P&ID and General arrangement documents.
The securities and purpose of valves and instruments will also be explained.
After that, the trainer will describe how to operate the tactile screen that controls the entire
system with the help of the screen manual.
Last, the trainer will explain the correct maintenance of the boiler according to the operation
and maintenance manual, including the sampling and dosing procedures.
Theoretical part schedule:
Presentation
Boiler system general overview. Capabilities, intended use, basics on water-steam-
combustion.
Individual equipment operation and integration over the whole system.
HMI control and overview.
Maintenance. Sampling and dosing.
Questions
The practical part takes place at the location of the boiler. The users should check all the
different parts of the system explained during the theoretical part.
Then all the assistants, with the trainer aid, should make some real operations from the
control panel, such as starts, stops, alarm resolutions, sampling measurements, dosing
configuration, etc
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
70010-40-RME-QHA-CER-056 REV.: 02
This document contains the necessary manuals for the course, including the P&IDs, screen
manual and functional description of the system. All assistants should have studied these
documents before the course.
2. DOCUMENTS INCLUDED.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
A A
B B
C C
D D
E E
F F
G G
H H
ENERSUR S.A.
DATE: 24/06/2015
-
K DOCUMENT TITLE:
K
GENERAL ARRANGEMENT WITH DIMENSIONS AND LOADING DATA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
X
06/07/2015
7
X
06/07/2015
ENERSUR S.A.
Purchaser review and comments do not indicate either responsibility or liability for accuracy and completeness of this document
or alter any contractual terms and conditions:
DATE:
PAGE 1 OF
OPERATION GENERAL DESCRIPTION
26
7-0010-40-ER-QHA-CER-019 REV.: 08
INDEX
1. OBJECT............................................................................................................................... 3
4. OPERATION........................................................................................................................ 4
5.2.3 Control elements, PLCs, I/Os, P.S. and touch screen. ..................................... 6
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 2 OF
OPERATION GENERAL DESCRIPTION
26
7-0010-40-ER-QHA-CER-019 REV.: 08
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 3 OF
OPERATION GENERAL DESCRIPTION
26
7-0010-40-ER-QHA-CER-019 REV.: 08
1. OBJECT.
The object of this document is to provide a short description of the auxiliary boiler system
and an overview of its control elements and criteria for a safety operation. The automatic
working of the different pumps, valves, burner, etc will be explained as well as the used
parameters.
2. GENERAL DESCRIPTION.
The steam boiler CEY 7300/16-SA provides 9500 kg/h at 14,5 barg of superheated steam at
233C to other plant elements. Boiler takes water from a deaerator fed by water from the
plant. Water is impelled to the boiler by two water pumps, and it is heated inside the boiler by
a light-oil burner. Steam is superheated to avoid water drops before being sent to plant.
2.1 Abbreviations.
3. REFERENCE DOCUMENTS.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 4 OF
OPERATION GENERAL DESCRIPTION
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7-0010-40-ER-QHA-CER-019 REV.: 08
4. OPERATION.
The auxiliary boiler system has a touch screen (from now on HMI) that allows a comfortable
boiler operation.
The exact instructions for the boiler operation can be consulted in the document 70010-40-
YMO-QHA-CER-035 SCREEN MANUAL
5. CONTROL SYSTEM.
The system operation is divided in areas or functional groups, referred to the different
elements that form the steam generator system. Each element can work in automatic or
manual mode. The installation as a whole can be started or stopped either locally from the
local HMI or remotely from the DCS.
There is a local emergency pushbutton (in local control panel) that when pushed produces
an immediate stop of the installation, causing all the outputs to go to safety position.
The control valves are controlled by a PID, whose parameters are available in the operator
panel for adjustment. These parameters are set during commissioning and any change must
be done only by a skilled technician.
Default values (definitive ones will be set in commissioning) for the control valves will be:
Water inlet deaerator control valve 40QHG11AA081. SP: 840.0 mm. (from 40QHG10CL001).
Steam inlet deaerator control valve 40QHA11AA081. SP: 0.23 barg (from 40QHG10CP001).
Boiler inlet water control valve 40QHG14AA081. SP: 250.0 mm. (from 40QHA10CL001A/B).
All the analogue signals have a graphic representation in the HMI. Set point, limit values and
alarms can be changed from the HMI.
The analogue inputs signals can produce five different alarms:
LL Very low value
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 5 OF
OPERATION GENERAL DESCRIPTION
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7-0010-40-ER-QHA-CER-019 REV.: 08
L Low value
H High value
HH Very high value
BQ Bad quality
Some of the functions in the HMI are protected with passwords assigned to different User
levels. There is a dedicated screen for changing or adding new users and passwords.
The steam generator consists of a fire-tubular boiler with a light-oil burner.
The boiler feedwater is stored in a deaerator tank 40QHG10BB001 that improves water
quality and heats it to 105C to get higher boiler performance. Chemicals (ammonia and/or
carbohidrazyne) are added if needed.
The water to boiler load is done by two water pumps (40QHG10AP001 and
40QHG20AP001), one working and another one on stand-by. The selection of the working
pump is automatically changed after a fixed number of working hours, configurable at HMI.
One stop of the working pump, due to an alarm, causes automatically the start of the stand-
by one. Once the anomaly has been repaired and the alarm has been reset, the situation
returns to original state (working pump is selected in HMI).
Water flow to the boiler is controlled by the control valve 40QHG14AA081.
Boiler drains are cooled with service water via electrovalve cooling 40QHB30AA091 in the
blowdown tank 40QHE10BB001, before spilling them to a draining system via drain pumps
40QHE10AP001 and 40QHE20AP001.
Boiler is heated with a light-oil burner, which incorporates a system of measurement and
transmission of O2 lambda LT2 / LS2 40QHN10CQ001 for optimization of combustion,
providing the heating. The burner controller (BMS) controls all burner relevant components
according to PLC instructions, safety requirements and combustion parameters.
Boiler steam is used for providing the plant with superheated steam at 14,5 barg , 233C and
9500 kg/h at full power. A little amount of steam is propelled to the water tank in order to
raise feedwater temperature improving system performance and providing deoxygenating
effect in deaerator.
All electrical elements will have its circuit breaker and residual current protections.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 6 OF
OPERATION GENERAL DESCRIPTION
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7-0010-40-ER-QHA-CER-019 REV.: 08
The system has one 480Vac 3F+PE 60Hz for pumps, fans and auxiliary systems and two
redundant power supplies 220Vac 60Hz F+N+PE from UPS (UPS line 1 and UPS line 2) for
control, instruments and electrovalves.
The control panel has been installed according to the project specifications, and the auxiliary
services have been designed accordingly to the weather conditions of the plant. The
materials and size of the control panel can be seen in 70010-40-EDP-QHA-CER-030
LOCAL CONTROL PANEL DRAWINGS.
The control system for the auxiliary boiler is done by two Siemens S7-400 CPUs, model
6ES7412-5HK06-0AB0, hardware redundant. The CPUs are connected to the input/output
rack composed of several analogue and digital input/output cards.
The operator panel is a 9 6AV2124-0JC01-0AX0 colour panel located in the control panel
door, designed for the installation control.
Control power supply comes from two redundant power supplies that convert the 220Vac into
24Vcc for the PLCs, instruments, HMI, etc
Signals between the auxiliary boiler system and the DCS will be done according to project
specifications.
Analogue inputs and outputs are connected with a fuse terminal, protecting and the PLC
cards also.
5.2.5 Instrumentation.
Digital elements (pressure switches, level switches) will be wired trying if possible to follow
the 1=OK 0=alarm criterion.
All analogue transmitters have 4..20mA output. All of them permit Hart protocol for remote
configuration.
Every analogue signal is processed by a scaling function (internal in the PLC) that converts
the 4..20 analogue signal from analogue input to its engineering value in order to get the
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 7 OF
OPERATION GENERAL DESCRIPTION
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7-0010-40-ER-QHA-CER-019 REV.: 08
different values and alarms associated to it. Every signal has 5 alarms associated to it: Very
high value, high value, low value, very low value and signal bad quality.
Information exchange with between the DCS and the auxiliary boiler is done by the Ethernet
Ports of both CPUs S7-412-5H/HF that allow a redundant communication using Modbus
TCP/IP protocol. The auxiliary boiler control panel has two switches that convert Ethernet
signal from RJ-45 to ST optical fiber.
From DCS there are three orders (wired) signals and seven wired signals from PLC to DCS
for information:
There are two ways for an automatic start of the system: locally from the HMI located in the
control panel or remotely from DCS. The program checks that all signals involved in the
boiler start are at their correct values, and then the burner can start (see section 6.4.2).
Burner operation and safety is controlled by the burner BMS that receives from the PLC the
ON/OFF signals, safety chain, and power setpoint orders.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 8 OF
OPERATION GENERAL DESCRIPTION
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7-0010-40-ER-QHA-CER-019 REV.: 08
If boiler pressure is below a given value (which is fixed in commissioning, about 1.5 barg)
then the burner power is limited to avoid sudden dilatation in the boiler body. When boiler
pressure rises above this value, the burner power is modulated to achieve the boiler setpoint
(typically 14,5 barg).
The steam generation is stopped at any time, when the following devices are activated:
1. Local emergency push button
2. Stop button, located in the general screen of the HMI.
3. 40QHY10GH001JR40Z Trip command, from DCS. (This command is enabled also if
LOC/REM selector is in LOC mode).
There is a key selector in door of electrical cabinet that permits to change between local and
remote mode. It avoids the handling of the boiler from the DCS (except for the trip command
40QHY10GH001JR40Z).
In this mode the start/stop orders come from the DCS and the local orders are ignored. The
orders for the boiler are detailed in document 70010-40-EDY-QHA-CER-022 LOGIC
DIAGRAMS OF WIRED SIGNALS.
5.5.3 Manual
This mode can be selected in the HMI for each element in the boiler system. It allows the
manual control of all the elements which can be manipulated. Once made the request, the
zone does not acquire this state until the element has not been manipulated. For example, if
we put in manual mode an ON/OFF valve the valve will remain in auto mode until the
operator pulses the open or close orders in the HMI.
Manual mode can only be selected when in Local mode. No remote manual control is
permitted.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 9 OF
OPERATION GENERAL DESCRIPTION
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7-0010-40-ER-QHA-CER-019 REV.: 08
5.5.4 Automatic
This mode can be selected in the HMI for each element in the boiler system. It produces the
automatic operation of the element according to standard working conditions. Automatic
behaviour of the element is equal in Local or Remote mode.
6.1 Deaerator
Deaerator 40QHG10BB001 storages water to boiler improving its quality due to the
deoxygenating effect that is generated when water enters deaerator head. Thermal
deaerator eliminates O2 by mixing water entering deaerator head with steam from the boiler.
O2 is eliminated through uncondensables vent and degasified water is stored from head to
tank body. A mechanical overpressure protection is provided due to 40QHG10AA901 safety
valve, with set pressure 1,6 barg.
Instruments for monitoring and control of deaerator are:
6.1.1 Dosing.
There are one dosing pump providing ammonia 40QHX10AP001 for improving water PH,
and another pump providing carbohidrazyne 40QHX10AP002 for inhibiting the oxygen in
water.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 10 OF
OPERATION GENERAL DESCRIPTION
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7-0010-40-ER-QHA-CER-019 REV.: 08
The value of PH and O2 ppm is provided by a portable equipment, analyzing water tank on-
site.
Pumps have their electrical protection and, as they are small ones, have direct start
(although they are dosing pumps, working in impulses).
Tanks level switches setpoints are about 5 cm from tanks bottom. They are a fixed rod and
cannot be modified.
Ammonia pump setpoint is a 0 to 100% power signal so the pump produces more impulses,
increasing the chemical dosing. This value is directly set by operator providing the boiler is
ON.
The injection point of each chemical dosing is in the deaerator, across the pipes immersed in
the water.
Auto start conditions:
- Pump in auto mode AND
- System started AND
- NOT very high level in deaerator 40QHG10CL001 AND
- NOT low level 40QHX10CL101 in Ammonia tank 40QHX10BB001.
Manual conditions:
- System in local mode AND
- NOT low level 40QHX10CL101 in Ammonia tank 40QHX10BB001.
Output enabled:
- NOT Fatal error (Emergency pushbutton local or remote, protection of power supply
tripped, power line low voltage).
Carbohidracyde pump setpoint is a 0 to 100% power signal so the pump produces more
impulses, increasing the chemical dosing. This value is directly set by operator providing the
boiler is ON.
Auto conditions:
- Pump in auto mode AND
- System started AND
- NOT very high level in deaerator 40QHG10CL001 AND
- NOT low level 40QHX10CL102 in Carbohidracyde tank 40QHX10BB002.
Manual conditions:
- System in local mode AND
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 11 OF
OPERATION GENERAL DESCRIPTION
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7-0010-40-ER-QHA-CER-019 REV.: 08
There are two sources for deaerator water supply: demineralized water supply or / and
condensates water supply.
Condensates water to deaerator are controlled by an ON-OFF valve 40QHG12AA081 that
opens or closes depending on electrovalve 40QHG12AA081A state. It can be used either in
automatic or manual. Boiler steam is used for a heat exchanger so condensates will be
exactly the same flow (except for purges or losses) than the steam flow to process.
In auto it will open if boiler is ON in order to permit steam flow to process. In manual mode,
responsibility is transferred to the boiler operator.
Manual or automatic operation modes are selected from the HMI.
Auto open conditions:
Valve 40QHG12AA081 in auto mode AND
System started AND
Auto close conditions:
Valve 40QHG12AA081 in auto mode AND
System started AND
40QHG10CL001 > closing SP (from HMI)
Manual conditions:
System in local mode
Output enabled:
NOT Fatal error AND
NOT very high level 40QHG10CL001
If the Output is not enabled due to one of these conditions, the control valve
40QHG11AA081 water to deaerator is controlled by a control valve with 4..20mA signal
power input and feedback. It can be used either in automatic or manual. A PID is used in
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 12 OF
OPERATION GENERAL DESCRIPTION
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7-0010-40-ER-QHA-CER-019 REV.: 08
automatic mode, with process variable deaerator level transmitter 40QHG10CL001 and SP
about 720mm (60% of deaerator level). Once the high and low level alarms, alerts and set
point values have been configured from the HMI, the control loop maintains the appropriate
level by opening the control valve 40QHG11AA081.
In manual mode, responsibility is transferred to the boiler operator.
Manual or automatic operation modes are selected from the HMI.
Auto conditions:
Valve 40QHG11AA081 in auto mode AND
System started AND
Not level 40QHG10CL001 defect
Manual conditions:
System in local mode
Output enabled:
NOT Fatal error AND
NOT very high level 40QHG10CL001
If the Output is not enabled due to one of these conditions, the control valve
40QHG11AA081 will be put in safety position. The safety position is closed.
Water in deaerator is heated to improve boiler system performance and eliminate O2 content
in feedwater. In order to maintain suitable pressure and/or temperature in the water tank, a
steam supply system takes steam from the boiler to heat the water. Steam flow is controlled
by a control valve 40QHA11AA081. The valve controls deaerator pressure with a PID loop.
PV for the valve 40QHA11AA081 will be pressure transmitter 40QHG10CP001 value and SP
will be 0,23 barg.
An HMI selector, with manual and automatic options, determines the operation mode.
In automatic mode, a PID control loop maintains the correct pressure. The high and low
pressure alarms, alerts and set point data are entered using the HMI.
In manual mode, the boiler operator is responsible for opening and closing the valve. Manual
or automatic operation modes are selected from the touch screen.
Auto conditions:
- Valve 40QHA11AA081 in auto mode AND
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 13 OF
OPERATION GENERAL DESCRIPTION
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7-0010-40-ER-QHA-CER-019 REV.: 08
PAGE 14 OF
OPERATION GENERAL DESCRIPTION
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7-0010-40-ER-QHA-CER-019 REV.: 08
The water supply system feeds the boiler. It consists in two water pumps
40QHG10AP001/40QHG20AP001, one working as main pump and the other one as stand-
by pump, ready for starting if there is a failure in the working pump.
The selection of the working pump is automatically changed after a fixed number of working
hours, configurable at HMI.
The pump 40QHG10AP001/40QHG20AP001 starts when there is a water requirement from
the boiler. This requirement is implemented as the water to boiler control valve
40QHG14AA081 opens more than a given value during a certain time.
The pumps stop when none of these conditions are fulfilled during a given time. As there is a
recirculation line this time can be longer (5 minutes for example) as the pumps are not
damaged as if working with no water flow.
Pressure transmitter 40QHG14CP001 controls that impulsion pressure from the pumps is at
its normal range. If not, the working pump is stopped and the standby pump starts.
Pumps have their electrical protection and, as they are small ones, have direct start.
Auto start conditions:
- Pumps 40QHG10AP001/40QHG20AP001 in auto mode AND
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 15 OF
OPERATION GENERAL DESCRIPTION
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7-0010-40-ER-QHA-CER-019 REV.: 08
- Pump is selected OR pump is not selected AND the selected pump is in defect
Manual conditions:
- System in local mode AND
Output enabled:
- NOT Fatal error
If the Output is not enabled due to this condition, the water pumps
40QHG10AP001/40QHG20AP001 will be OFF.
Water to boiler is controlled by control valve 40QHG14AA081. This valve is normally opened,
so a loss in signal 4-20 mA or compressed air supply will make it to open. Automatic control
of this valve is done by a PID cascade control loop. Master control loop has PV boiler level
from 40QHA10CL001 and SP the medium working level of the boiler (typically about 250-260
mmH2O). Secondary control involves steam to process flow 40QHA20CF001 and water to
boiler flow 40QHG14CF001 to modify valve opening (steam to process flow is not exactly
water to boiler flow as the steam to deaerator flow has to be taken into account, . Secondary
control influence in valve opening is set by a factor set in HMI and to be configured during
commissioning (usual values about 0,1). Secondary control effect is only taken into account if
steam to process value is higher than a given value (set in HMI, about 60-70% of boiler
capacity, in this case 6500 Kg/h).
In auto mode, the output of the master PID regulator depends on the difference between
feedwater flow and steam to process flow, the result of that difference produces an increment
or decrement of the valves setpoint that is limited to 15% during an interval of time (like a
derivative function) in order to do not have a huge phase shift in the master PID algorithm.
If the boiler trips by very low level (190mm.) from transmitter 40QHA10CL001 the valve
40QHG14AA081 will be put in closed position and the water pump
40QHG10AP001/40QHG20AP001 is stopped. That prevents water entering the boiler when
water level is below the security level that may cause sudden vaporization and therefore
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 16 OF
OPERATION GENERAL DESCRIPTION
26
7-0010-40-ER-QHA-CER-019 REV.: 08
damages to the boiler pipes. In this case, the operator must check the real level in the boiler
with the level indicators 40QHA10CL501A/ 40QHA10CL501B. If the level water is seen
across the level indicators, the operator has to put the water pump
40QHG10AP001/40QHG20AP001 and the level control 40QHG14AA081 in manual mode
and restore the level slowly. If not, the operator must wait until the boiler is cold (< 100C).
When the very low alarms from level transmitter 40QHA10CL001 will be reset, the operator
has to put the water pump 40QHG10AP001/40QHG20AP001 and the level control
40QHG14AA081 in automatic mode.
Auto conditions:
- System started AND
- Valve in auto mode AND
- NOT very low level in boiler 40QHA10CL001 AND
- NOT very low level in deaerator 40QHG10CL001 AND
- One water pump 40QHG10AP001/40QHG20AP001 is running
Manual conditions:
- System in local mode
Output enabled:
- NOT Fatal error
If the Output is not enabled, the valve 40QHG14AA081 will be put in closed position.
6.3 Boiler.
Boiler CEY 7300/16-SA is a 3-step fire-tubular boiler. First step is the flame chamber that
puts the flame up from burner. Exhaust gases return through a tubular beam (2nd step) and
then turn upwards to pass through the superheater, increasing steam temperature over
saturation point. After leaving the superheater exhaust gases return through another tubular
beam (3rd step) and then is expelled to atmosphere by the stack. A mechanical overpressure
protection is provided due to 40QHA10AA901 and 40QHA10AA902 safety valves, with set
pressures 15,5 and 15,8 barg.
PAGE 17 OF
OPERATION GENERAL DESCRIPTION
26
7-0010-40-ER-QHA-CER-019 REV.: 08
Automatic salts purge 40QHE20AA491 removes salts in the water surface improving water
conductivity. It is controlled by the PLC and its SP will be fixed during the commissioning
according to the process demand of the plant. Typical values can be 50uS/cm2..
The valve 40QHE20AA491 will automatically open or close depending on the
40QHE20CQ001 boiler water conductivity value.
Auto conditions:
- System started AND
- Burner ON AND
- NOT very low level in boiler 40QHA10CL001 AND
- Salts purge valve enabled 40QHE20AA491 (HMI)
- No defect in 40QHE20CQ001.
Manual conditions:
- System in local mode
Output enabled:
- NOT Fatal error
If the Output is not enabled, the valve 40QHE20AA491 will be put in safety position. The
safety position is closed.
PAGE 18 OF
OPERATION GENERAL DESCRIPTION
26
7-0010-40-ER-QHA-CER-019 REV.: 08
Light-oil supply to the burner is done through a light-oil train composed of several elements.
Pressure regulator valves are self-regulating, and the rest of the elements are directly
controlled by the burners BMS. BMS working is covered in the corresponding instruction
manual.
6.4.2 Burner
The burner control is done by a PID with PV the boiler pressure 40QHA10CP001 and SP
tipically 14.5, that can be set in the HMI. The actual elements of the burner are controlled by
the Burner Management System (BMS), in this case ETC 6000. The PLC has to give some
signals to the BMS for the correct working of the system.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 19 OF
OPERATION GENERAL DESCRIPTION
26
7-0010-40-ER-QHA-CER-019 REV.: 08
These signals are an ON-OFF command, a safety chain signal (that avoids burner start and
causes immediate stop) and burner power setpoint. According to the power signal the BMS
moves the air and fuel servomotors to increase the light-oil being burnt while having good
combustion values.
We name Burner Safety Chain to the set of conditions that cause an immediate stop of the
burner if started.
The Burner Safety Chain is OK if:
NOT Boiler Very High Steam Pressure switch 40QHA10CP101 AND
NOT Boiler Very High Value Steam Pressure transmitter 40QHA10CP001 AND
NOT Very High Value Steam to Process Pressure transmitter 40QHA20CP001 AND
NOT Boiler Very High Value Steam Temperature transmitter 40QHA10CT001 AND
NOT Boiler Very High Value exhaust gases temperature transmitter 40QHN10CT001
AND
This BMS configuration is done during boiler commissioning and should be only done by
expert personnel.
Actual control of individual elements such as light-oil pumps, electrovalves, dampers, etc is
done not by PLC but by BMS. For further details please refer to the burner manual. Light oil
pumps start orde
In auto mode, burner power is controlled with a PID algorithm according to the steam to
process pressure 40QHA20CP001, except if this pressure is lower than the cold start
pressure setpoint, typical SP 2 barg. If this happens, the power will be set according to a
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 20 OF
OPERATION GENERAL DESCRIPTION
26
7-0010-40-ER-QHA-CER-019 REV.: 08
table depending on boiler pressure and time from start to guarantee a progressive heating of
the boiler. The periods, pressures and power for the cold start can be set in the HMI.
The boiler can work in normal mode or in standby mode. This mode affects to the pressure
setpoint for the burner and can be set at the HMI according to the plant requirements.
Except for long boiler stops it is recommended to never switch the boiler OFF, just in case
steam production is no longer needed just put the burner subsystem in manual mode and
stop it. This way all the boiler levels will be still being controlled in auto mode making much
easier and faster the next start as the boiler will remain in working conditions.
Auto conditions:
- System started AND
- Burner enabled (HMI) AND
- Burner in auto AND
- NOT Bad Quality in 40QHA10CP001
Auto start conditions:
- System started AND
- Burner enabled (HMI) AND
- Operation time NOT finished AND
- Burner start by pressure (normal and standby)
Auto stop conditions:
- System started AND
- Burner enabled (HMI) AND
- (Operation time finished OR
- Burner stop by pressure
Manual conditions:
- System in local mode
Output enabled:
- NOT security chain broken AND
- NOT burner fan protection defect AND
- NOT BMS block defect.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 21 OF
OPERATION GENERAL DESCRIPTION
26
7-0010-40-ER-QHA-CER-019 REV.: 08
Fuel pumps 40QHH20AP001 and 40QHH20AP002 impulse fuel to burner. One works as
main pump and the other one as stand-by pump, ready for starting if there is a failure in the
working pump.
The selection of the working pump is automatically changed after a fixed number of working
hours, configurable at HMI.
The pump 40QHH20AP001 /40QHH20AP002 starts when there is a start order requirement
from the BMS. Then BMS sends the start requirement to PLC (E13.1) and PLC sets the
starting pump if conditions are fulfilled.
Auto start conditions:
- System started AND
- Burner enabled (HMI) AND
- Pumps start command from BMS (E13.1 activated).
- The other fuel pump (EITHER 40QHH20AP001 OR 40QHH20AP002) is not running
AND
- Pump is selected OR pump is not selected AND the selected pump is in defect.
Auto stop conditions:
- System not started OR
- Burner NOT enabled (HMI) OR
- NOT Pumps start command from BMS (E13.1 deactivated).
Manual conditions:
- System in local mode
Output enabled:
- NOT Fatal error AND
- NOT security chain broken
If the Output is not enabled due to this condition, the fuel pumps 40QHH20AP001
/40QHH20AP002 will be OFF.
Steam to process is everything after boiler. Includes the superheater, where boiler steam is
heated to avoid any water particles to get to process. A vent valve provides a way for
superheater to cool if process is not demanding any steam.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 22 OF
OPERATION GENERAL DESCRIPTION
26
7-0010-40-ER-QHA-CER-019 REV.: 08
Superheated steam vent 40QHA20AA581 is a control valve that has two main functions:
To act as a pressure safety element for the boiler, opening to avoid vacuum during
boiler stops or to avoid high pressure if boiler pressure rises to unsafe values.
Permit a minimum steam flow circulation through superheater 40QHA20AC001 in
order to avoid steam getting overheated inside superheater. During start-up steam
vent 40QHA20AA581 will assure a minimum flow through superheater that will allow
the burner to increase boiler pressure up to working conditions and superheated
steam reach working conditions temperature.
This valve remains open until steam conditions get near working conditions; this
operation produces a pre-heating of the steam process pipe.
If the burners are ON but there is no steam flow to plant, superheater could be damaged as
exhaust gases from burners passing through it overheat the steam inside the superheater.
To avoid this we force a steam flow by opening a vent valve guaranteeing a superheater safe
operation. Once the steam flow is enough to ensure superheater cooling, vent valve will
close. It will also close if pressure rises over burner setpoint minus 0,3 barg (tipically 14,2
barg) to avoid sending steam to atmosphere if there is no consumption from plant.
Vent valve will also open to 100% in case of skin-point temperature rising over a given value
(about 400C).
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 23 OF
OPERATION GENERAL DESCRIPTION
26
7-0010-40-ER-QHA-CER-019 REV.: 08
Other main function of vent is to ensure that vacuum cannot be formed inside the boiler, so
valve 40QHA20AA581 will open if boiler pressure is <0,5 barg (adjustable in HMI) even if
burner is OFF. It will also open if boiler pressure rises over 15,5 barg.
Valve 40QHA20AA581 is a 4..20 mA NC electropneumatic controlled modulating valve that
in automatic mode is controlled by an inverse PID control loop with SP=safe minimum flow
and PV steam to process flow 40QHA20CF001.
Auto conditions:
- System in normal mode AND
- NOT BQ of steam to process flow 40QHA20CF001
- NOT BQ of boiler pressure 40QHA10CP001
Manual conditions:
- System in local mode
Auto total opening conditions:
- (System in normal mode AND
- Skin-point temperature 40QHA20CT001 > setpoint (400C) ) OR
- Boiler pressure 40QHA10CP001 < setpoint (0,5 barg)
Output enabled:
- NOT Fatal error
Boiler drains go to a blowdown tank 40QHE10BB001 were purges and drains are cooled.
Tank water is taken to safe place with two water draining pumps.
A service water circuit provides cold water for cooling. An electrovalve 40GHB30AA091
allows the service water flow to tank. This valve can be controlled in manual or in auto mode.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 24 OF
OPERATION GENERAL DESCRIPTION
26
7-0010-40-ER-QHA-CER-019 REV.: 08
In auto it will open when a temperature signal from temperature transmitter 40QHE10CT001
is higher than a given SP (typically 60).
Auto start conditions:
- System started AND
- Valve 40GHB30AA091 in auto mode AND
- Temperature 40QHE10CT001 > SP (tank temperature > 60C)
Auto stop conditions:
- System started AND
- Valve 40GHB30AA091 in auto mode AND
- Temperature 40QHE10CT001 < SP (tank temperature < 55C)
Manual conditions:
- System in local mode
Output enabled:
- NOT Fatal error AND
- NOT electrovalves defect.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 25 OF
OPERATION GENERAL DESCRIPTION
26
7-0010-40-ER-QHA-CER-019 REV.: 08
- Pump is selected OR pump is not selected AND the selected pump is in defect
Manual conditions:
- System in local mode AND
- NOT very low level in tank 40QHE10CL001
Output enabled:
- NOT Fatal error
If the Output is not enabled due to this condition, the water pumps
40QHE10AP001/40QHE20AP001 will be OFF.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
ENERSUR S.A.
Purchaser review and comments do not indicate either responsibility or liability for accuracy and completeness of this document
or alter any contractual terms and conditions:
7-0010-40-YMP-QHA-CER-034 REV.: 03
INDEX
1. OBJETO. ............................................................................................................................. 5
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
7-0010-40-YMP-QHA-CER-034 REV.: 03
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
7-0010-40-YMP-QHA-CER-034 REV.: 03
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
7-0010-40-YMP-QHA-CER-034 REV.: 03
1. OBJETO.
2.1 Definiciones.
El Usuario de una caldera de vapor (ver Norma EN 12953) debe asegurar que:
- Los elementos de seguridad de la instalacin de la sala de calderas con las Normas
e Instrucciones del fabricante y/o instalador.
- Sean seguidas en todo momento, tanto las instrucciones generales del fabricante de
los equipos instalados, como las Normas relativas a la inspeccin de la sala de
Calderas (Norma EN 12953), como las relativas a Seguridad e Higiene en el Trabajo.
- La instalacin de la sala de calderas se mantenga limpia en todo momento.
- Las calderas que alcancen una condicin de uso peligroso sean puestas fuera de
servicio inmediatamente.
- Las instrucciones generales del fabricante estn permanentemente en la sala de
calderas a disposicin del personal encargado de la operacin de la caldera.
- El Libro Registro de la Caldera est al da y se anoten en l cuantas operaciones de
inspeccin, reparacin y/o mantenimiento se realicen en la caldera correspondiente.
- Las calderas y equipos de control estn en todo momento bajo un control continuo y
permanente.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
7-0010-40-YMP-QHA-CER-034 REV.: 03
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
7-0010-40-YMP-QHA-CER-034 REV.: 03
2.6 Herramientas.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
7-0010-40-YMP-QHA-CER-034 REV.: 03
Inspector las reparaciones de las partes a presin que se efecten, as como de cualquier
modificacin ya sea de la caldera y/o de su instalacin que altere el proyecto original de las
calderas o sala de calderas.
Todo trabajo de reparacin de cualquier parte sometida a presin de la caldera deber ser
realizada por personal cualificado y/o Empresa reparadora bajo la supervisin del Inspector.
Una vez realizada la reparacin y/o modificacin, la nueva puesta en servicio de la caldera
deber ser autorizada explcitamente por el Inspector.
Antes de la puesta en marcha de la instalacin, el Usuario comprobar que los anlisis del
agua tratada para ser alimentada a la caldera cumplen con las especificaciones de la Norma
EN 12953-10. (Ver seccin 11).
Durante el servicio de la caldera, debe controlarse de forma peridica. La calidad del agua
de alimentacin a caldera debe comprobarse y anotarse al menos una vez al da. La calidad
del agua/vapor de caldera debe comprobarse y anotarse al menos una vez a la semana,
ajustando ya sea el tratamiento de agua y/o el rgimen de purgas para que en todo
momento las caractersticas del agua estn dentro de la Norma EN 12953-10. El resultado
de estos anlisis debe inscribirse o anotarse en el Libro Registro de la Caldera.
Existen tres tuberas de toma de muestras (agua de caldera, agua de alimentacin a caldera
y vapor a proceso) que llevan el agua o vapor a los respectivos enfriadores que permiten de
forma sencilla obtener muestras para su anlisis. El Usuario deber llevar un analizador
porttil para la comprobacin de las caractersticas del agua (pH y conductividad). Los
resultados deben de ser tenidos en cuenta para configurar la dosificacin (ver seccin
siguiente). Para las instrucciones de uso del analizador porttil consulte el manual (listado
en la seccin 12).
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
7-0010-40-YMP-QHA-CER-034 REV.: 03
El agua de alimentacin a caldera debe ser tratada antes de su entrada en la caldera para
cumplir con la norma EN 12953-10. La mayora de industrias usan equipos para el
tratamiento de agua, incluyendo productos qumicos aadidos por bombas dosificadoras,
para que el agua est en perfectas condiciones para alimentar la caldera. Si el agua
suministrada es agua desmineralizada, osmtica o proveniente de condensados, ser
necesario realizar una compensacin del pH para evitar corrosin en los equipos y tuberas,
y para controlar las sales remanentes en el agua de suministro.
Para todas las calderas y principalmente para calderas >10barg. es necesaria la eliminacin
del oxgeno disuelto en el agua de aporte, bien eliminndolo mediante compuestos qumicos
analizando constantemente el porcentaje de O2 o mediante desgasificador trmico a 105C
para garantizar un residual de O2 ptimo permanentemente.
Las modificaciones a realizar en la configuracin de la bomba de amoniaco 40QHX10BB001
respecto a la medida de pH realizada con el analizador porttil en los enfriadores de
muestras son:
Agua de
Agua/vapor de ACCIN SOBRE LA BOMBA DE
alimentacin a
caldera AMONIACO 40QHX10AP001
caldera
pH<8 pH<9,5 Incremente 3% el factor K
8 pH <9,2 9,5 pH <10,5 Incremente 1% el factor K
9,2Ph9,5 10,5Ph11,8 No se requiere ninguna accin
9,5<Ph10 11,8<Ph12,5 Decremente 1% el factor K
10<pH 12,5<pH Decremente 3% el factor K
La bomba de carbohidracida 40QHX10BB002 proporciona carbohidracida para la
eliminacin del oxgeno, por lo que el O2 debera estar totalmente eliminado del agua de
alimentacin.
Agua de alimentacin ACCIN SOBRE LA BOMBA DE
a caldera CARBOHIDRACIDA 40QHX10AP002
0,1 mg/l O2 Incremente 5% el factor K
0,04 mg/l O2 < 0,1 mg/l Incremente 2% el factor K
0 mg/l O2 0,04 mg/l No se requiere ninguna accin
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
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70010
OWNER:
PG. 10 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
El factor K es el valor proporcional (que puede ser modificado en el HMI) que controla la
potencia real de la bomba. Su valor se configura durante la puesta en marcha con un valor
inicial de 5%.
Los equipos de purga de la caldera deben estar operativos y bajo control en todo momento.
La purga de sales est situada por debajo del nivel de evaporacin del agua de caldera. La
vlvula 40QHE20AA491 opera automticamente cuando la caldera est en marcha. El
porcentaje de apertura de la vlvula depende del valor de conductividad de
40QHE20CQ001.
La vlvula de purga de lodos automtica 40QHE20AA481 se sita en la parte ms baja de la
caldera. El tiempo de purga se configura en la pantalla del PLC. Este tiempo de purga se
determina dependiendo de la calidad del agua durante la puesta en marcha. La vlvula de
purga de lodos abrir y cerrar cuando el tiempo configurado se alcance (por ejemplo, cada
120 minutos la vlvula abrir durante 5 segundos).
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 11 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Los transmisores de nivel 40QHA10CL001A/B activan la alarma de muy bajo nivel de agua
en caldera.
La activacin de la alarma de bajo nivel se produce a 50mm por debajo del nivel medio de
trabajo de la caldera (ms o menos a 200mm). Si el agua desciende por debajo de este nivel
se activa una alarma.
La activacin de la alarma de muy bajo nivel se produce a 60mm por debajo del nivel medio
de trabajo de la caldera (190mm). Si el agua desciende por debajo de este nivel se activa
una alarma, parndose el quemador y la bomba de agua de impulsin a caldera
40QHG10AP001 / 40QHG20AP001, evitando que el agua entre a caldera. Tambin provoca
que la vlvula de control 40QHG14AA081 y las bombas 40QHG10AP001 / 40QHG20AP001
pasen a modo manual y a estado cerrado/apagado respectivamente.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 12 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Es necesario actuar de forma manual sobre la bomba desde la pantalla del PLC para
restaurar el nivel de caldera. El nivel de agua de la caldera debera recuperarse muy
lentamente, de forma controlada. Cuando el nivel muy bajo haya sido eliminado, la bomba
puede ser puesta en modo automtico de nuevo y el nivel pasar a control automtico de
nuevo. La regla de oro para estos casos es que la introduccin de agua en la caldera es
factible solo si el agua es visible en los indicadores de nivel 40QHA10CL501A/B.
Es necesario que el Operador de la caldera rearme manualmente la cadena de seguridad
del quemador para que el sistema quede operativo de nuevo. El concepto de cadena de
seguridad se explica en el documento 70010-40-ER-QHA-CER-019 Descripcin general de
Operacin.
La activacin de la alarma de muy alto nivel se produce a 60mm sobre el nivel medio de
trabajo de la caldera (ms o menos a 310mm). Si el agua asciende por encima de este nivel
se activa una alarma, parndose el quemador y la bomba de agua de impulsin a caldera
40QHG10AP001 / 40QHG20AP001, evitando que el agua entre a caldera.
Para restaurar el nivel de caldera es necesario actuar manualmente sobre la vlvula de
purga de lodos 40QHE20AA481 desde la pantalla del PLC. Una vez alcanzado el nivel de
trabajo la alarma puede ser reseteada y el funcionamiento automtico comienza de nuevo.
Es necesario que el Operador de la caldera rearme manualmente la cadena de seguridad
del quemador para que el sistema quede operativo de nuevo
PG. 13 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 14 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Para una correcta operacin del agua de alimentacin a caldera la bomba seleccionada
40QHG10AP001 o 40QHG20AP001 debe estar en modo automtico y funcionando
constantemente. No hay problema en que la bomba trabaje constantemente ya que existe
un circuito de recirculacin a travs de la placa orificio 40QHG13CF301.
Si el nivel de agua de caldera excede el nivel de paro configurado en la pantalla del PLC, el
PLC parar la bomba de agua. Cuando el nivel descienda por debajo de la histresis de la
bomba, el PLC dar orden de arrancar la bomba seleccionada de nuevo.
En caso de fallo de la bomba seleccionada la otra bomba se activar, mostrndose la
alarma correspondiente en el HMI.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 15 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
El tanque de purgas 40QHE10BB001 recibe todas las purgas y drenajes del sistema. El
agua del tanque es impulsada con dos bombas de agua 10QHE10AP001 y
10QHE20AP001, que arrancan o paran (en automtico) respecto a los setpoints de nivel
40QHE10CL001.
Las purgas en el tanque son enfriadas antes de ser enviadas al sistema de drenajes
mediante agua de servicios. La electrovlvula 40QHB30AA091 abre si la temperatura del
tanque, medida por el transmisor de temperatura 40QHB30CT001, es mayor de 60C.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 16 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 17 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
En caso de que fallase o parase el ventilador 40QHH20AN001, el BMS, dara orden de paro
del quemador, alarma y sealizacin de la avera, siendo necesario rearmar nuevamente
desde el la pantalla del PLC y desde el terminal del BMS para llevar a cabo una nueva
secuencia de encendido.
El controlador ETC 6000 del quemador controla la secuencia de encendido de llama, el
servomotor de aire, presostatos, etc En caso de problemas, el terminal del BMS indicar
el error especfico que ha sucedido.
La caldera, aunque controlada automticamente, requiere una supervisin peridica de
acuerdo con las leyes nacionales. Si la caldera est encendida (o preparada para arrancar
en modo automtico) el Operador debe revisar los elementos bsicos de la caldera
(indicadores de nivel, manmetro de caldera, caudal de vapor) una vez cada dos horas. Una
vez revisado el Operador deben pulsar un botn de rearme tiempo en la pantalla HMI
reseteando la cuenta atrs hasta el tiempo inicial (2 horas). Si el tiempo pasa hasta que la
cuenta atrs llega a 0 el quemador parar y slo volver a arrancar cuando el tiempo sea
reseteado. El sistema muestra una advertencia (Tiempo de operacin a punto de concluir)
15 minutos antes (puede cambiarse en el HMI) de que pare el quemador, permitiendo al
Operador revisar la caldera y pulsar el botn de reset de tiempo antes de que pare el
quemador.
Este es un breve resumen de las instrucciones del sistema del quemador. Consulte el
manual de E&M para ms informacin (ver seccin 12).
Compruebe que el suministro de aire comprimido est disponible con una presin >6bar.
Abra la vlvula general de aire y todas las vlvulas de entrada a las vlvulas neumticas.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 18 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 19 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 20 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Pulse sobre la [Pantalla de bombas de alimentacin] y active la bomba deseada para operar
(bomba 1 o bomba 2). La bomba no seleccionada debe ser mantenida en estado [parada] y
estar como reserva.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 21 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Pulse sobre [Cadena de seguridad del quemador] y compruebe que todos los componentes
estn operativos: nivel de agua, presin de vapor, temperatura, etc Pulse [rearmar
cadena] asegurndose del rearme se produce. El botn [Parada/marcha en auto] debe
seleccionarse en modo [marcha en auto].
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 22 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Compruebe el estado de los elementos del tanque de gasoil en la pantalla. Ponga en auto
las bombas de gasoil 40QHH10AP001 y 40QHH20AP001.
Por ltimo, desde la pantalla general se pulsa sobre el botn [Boiler OFF/Boiler ON]. [Boiler
ON] debe seleccionarse para arrancar.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 23 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
La caldera debera arrancar con todos los componentes en modo automtico. Desde las
pantallas de cada equipo (bombas de agua, desgasificador, caldera) las vlvulas pueden ser
operadas manualmente pulsando sobre el botn de [Manual/Auto]. Pulsando [+,-][On,Off] la
vlvula se mueve a la posicin requerida.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 24 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 25 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Ahora la caldera est en operacin prepara para enviar vapor a proceso. Si el vapor no es
requerido por la planta, el quemador parar al alcanzarse la presin de parada (sobre el 5%
de la presin de consigna). Cuando la presin desciende por debajo de la presin de
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 26 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Durante el periodo de la caldera en servicio, el nivel de agua no descender por debajo del
nivel mnimo indicado en la caja de nivel visible. Si el nivel permanece por debajo del lmite
inferior de Muy bajo Nivel (SP-190mm), el quemador para inmediatamente y el Operador
deber informar al Usuario de este fallo. Las bombas de agua y la vlvula de control
40QHG14AA081 cambian su modo de funcionamiento a manual. El Operador de la caldera
evaluar el nivel; si el agua todava es visible en los cristales de los indicadores de nivel
aunque la caldera est caliente todava puede introducirse agua lentamente hasta que el
nivel de seguridad se alcance. Entonces puede cambiarse el modo de operacin de bombas
y vlvula de nuevo a automtico. Si se escuchan ruidos internos cuando el agua entra en la
caldera, esta debe detenerse completamente, la salida de vapor cerrarse y la caldera debe
despresurizarse. Despus de llevar a cabo esta operacin, el agua puede ser introducida
lentamente hasta que se sobrepase el nivel de seguridad.
Si el nivel de agua supera el lmite superior sin razn aparente, el quemador parar hasta
que el nivel de operacin se restablezca (actuando sobre la purga de lodos
40QHE20AA481), debindose comprobar posteriormente la causa del fallo.
Los indicadores de nivel 40QHA10CL501A y 40QHA10CL501B deben ser mantenidos
limpios y en perfecto uso de servicio. Estos indicadores de nivel deben ser purgados y
limpiados en forma peridica que, como mnimo, ser una vez cada 8 horas.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 27 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
PG. 28 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Cada vez que se arranquen la caldera y equipos auxiliares debe seguirse la secuencia
indicada en la seccin 6, asegurndose de que hay suministro de agua a las bombas y el
nivel de agua en caldera est a nivel medio antes del arranque.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 29 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
o Purgue la caldera cada 2-4 horas (purga de lodos). Si la caldera tiene un sistema de
purgas automtico (40QHE20AA481), compruebe que funciona correctamente.
o Purgar la lnea de aire comprimido de instrumentos y comprobar la presin.
o Compruebe el nivel del tanque de gasoil y la presin de la lnea de gasoil.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 30 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 31 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 32 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
El ajuste y control del equipo de combustin de la caldera debera hacerse para asegurar un
buen mantenimiento y optimizar la operacin del equipo, extendiendo su vida til. Las
inspecciones y ajustes deben realizarse por tcnicos especializados.
En las revisiones anuales de caldera las siguientes tareas deberan ser realizadas:
o Abra la puerta delantera y trasera para observar la cantidad de suciedad existente.
o Elimine el holln de los tubos de humos y la caja de humos.
o Cambie las juntas de la caja de humos.
o Abra la boca de hombre de la caldera y verifique el estado interno de haz tubular en
la cmara de agua/vapor.
o Compruebe la cabeza del quemador, incluyendo los electrodos de encendido, sonda
de llama, ventilador, y apretando las juntas del quemador.
o Compruebe la alimentacin de los motores y el estado de las bombas de
alimentacin. Compruebe la correa del ventilador.
o Cambie o repare los racores y juntas de las vlvulas de agua y vapor.
o Compruebe la limpieza de los transmisores, sondas, botellas y tubos de los
reguladores.
o Compruebe las juntas realizando una prueba hidrulica por debajo de la presin de
activacin de las vlvulas de seguridad. No debiera aparecer agua. Si aparece,
reemplaza las juntas o vlvulas.
o Pruebas en caliente de caldera y equipos. Comprobacin de la combustin y
elementos de seguridad del quemador.
o Rellene y selle el Libro de Registro de Caldera con las operaciones y pruebas
realizadas.
o Cambie o reemplace las vlvulas defectuosas.
9. REVISIN DE AVERAS.
La persona controlando la caldera puede encontrarse con un fallo en caldera que impida su
operacin normal. El Operador debera ser capaz de localizar el fallo rpidamente y actuar
consecuentemente.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 33 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Para tener una informacin ms detallada acerca de los fallos y soluciones ms comunes,
compruebe el manual especfico de cada elemento (ver seccin 12).
Los fallos ms frecuentes comprenden los siguientes puntos:
Circuito elctrico.
Equipamiento del quemador.
Suministro de agua.
Calidad del agua.
Si debido a un fallo la caldera excede su temperatura de operacin normal, es aconsejable
poner la caldera fuera de servicio y, una vez la caldera se ha enfriado, realice una
inspeccin a fondo para evaluar cualquier posible dao.
Para sistematizar la manera en que se localiza un fallo, debajo estn las posibles causas de
los fallos ms comunes. En cualquier caso, las causas de fallo de la caldera pueden ser
discutidas con el fabricante de la caldera.
PG. 34 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Llama fluctuante. Regulacin inadecuada del aire o del combustible del quemador.
Haz tubular de caldera o sobrecalentador lleno de holln.
Formacin de cok en el quemador o en el hogar. Regulacin incorrecta del
quemador.
Elementos internos del quemador daados, tales como placas de estabilizacin,
discos, etc Pueden estar sueltos o desconectados.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 35 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Siempre que una caldera sea puesta fuera de servicio para cualquier propsito y durante un
periodo indeterminado de tiempo, debe limpiarse por dentro cuando vaya a ponerse
nuevamente en servicio, o conservarse en estado seco o en hmedo. El material suelto en
forma de lodos, depsitos, etc., debe eliminarse mediante lavados u otros medios
(mecnicos).
Los depsitos, incrustaciones y productos de corrosin que no sean expulsados fcilmente
por simple lavado pueden eliminarse por limpieza qumica interna. El anlisis qumico de los
materiales a eliminar facilita la toma de decisin sobre el programa de limpieza qumica y la
composicin de las soluciones a emplear.
Este procedimiento suele preferirse cuando las calderas van a estar fuera de servicio por un
periodo corto, o cuando se considere probable que tenga que volver a ponerse en servicio
repentinamente. Este procedimiento no debe utilizarse para calderas instaladas en lugares
expuestos a alcanzar temperaturas de congelacin. (por debajo de 0C).
El procedimiento consiste en lo siguiente: Una vez vaciada y limpiada la caldera, se cierra y
se llena al mximo con condensado o agua de alimentacin, tratados qumicamente con
objeto de reducir a al mnimo las posibilidades de corrosin durante el periodo de
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 36 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Este procedimiento es ms frecuente para calderas que van a estar fuera de servicio
durante un periodo de tiempo ms largo, o si estn instaladas en lugares que pueden estar
sometidas a temperatura de congelacin.
El procedimiento consiste en lo siguiente: Con la caldera todava caliente (ms de 60C
aproximadamente), vaciar la caldera para que se seque la zona hmeda del cuerpo a
presin con el calor interno. Abrir la boca de hombre para verificar y limpiar la caldera
internamente si fuese preciso. Verificar que se ha secado perfectamente, ya que cualquier
humedad presente en la superficie metlica acabara provocando corrosin a la larga. Se
tomarn precauciones para impedir la entrada de cualquier forma de humedad a travs de
las lneas (de alimentacin de agua, de vapor o de aire). Para este propsito, puede
colocarse en el interior de la envolvente recipientes con materiales absorbentes de
humedad, tales como gel de slice, en proporciones adecuadas a la capacidad de volumen
de la parte a proteger contra la humedad. Despus se cierra el registro de hombre y se
sellan perfectamente las conexiones de vlvulas, etc. de la caldera.
Verificar mediante inspecciones regulares del interior de la caldera la efectividad de dichos
materiales y la necesidad de renovarlos.
Tambin se puede conservar realizando lo indicado anteriormente pero introduciendo por la
vlvula de venteo o aireacin nitrgeno N2 progresivamente, hasta alcanzar en la caldera
una presin ligeramente positiva >0,5 barg. Cerrar la vlvula de aireacin y verificar
mantener la presin positiva.
En cuanto al resto de precauciones a adoptar, son:
Las partes expuestas a los gases y el material refractario han de limpiarse
perfectamente.
Se limpiarn de holln las paredes del hogar y tubos.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 37 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 38 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Nos indica la dureza del agua. El agua es muy dura cuando contiene sales de cal y de
magnesio (en forma de bicarbonato) a la temperatura de ebullicin (50 a 100C).
Para evitar estas incrustaciones, es necesario que el Ttulo Hidrotimtrico del agua de
alimentacin sea inferior a 1 TH (francs), que corresponde a 10 gr. de carbonato de calcio.
CaCO3, por metro cbico de agua.
Indica el grado de alcalinidad en el agua bajo forma de carbonato de sosa, CO 2Na, o sosa
custica, NaOH. Este anlisis se reemplazar ventajosamente por el TAC.
TA = 50 ppm NaOH = 5 p.
Es el nmero de iones de hidrgeno libres que hay en una disolucin, e indica la mayor o
menor alcalinidad o acidez de ella. As pues:
Un pH < 7, es cido.
Un pH = 7, es neutro.
Un pH > 7, es alcalino.
A una temperatura de la solucin de 25C.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 39 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
NOTA: Para presiones P>10 barg, los efectos del oxgeno disuelto en el agua de
alimentacin de caldera deben ser evitados.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 40 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Este clculo debe hacerse para los valores de TAC y TSD y purgar en funcin del mayor
valor obtenido, en caso de altas concentraciones de otros componentes usar la misma
frmula.
Agua de alimentacin
Presin de operacin (psig) 0 300
Oxgeno disuelto antes de la adicin de <0.04 (mg/l O)
desoxigenante
Oxgeno disuelto despus de la adicin de <0.007 ppb
desoxigenante
Hierro total <0.1 (mg/l Fe)
Cobre total <0.05 (mg/l Cu)
Dureza total <1.0 (mg/l CaCO3)
Rango de pH @ 25C 7.0-10.5
COT no voltil <10 (mg/l C)
Materia grasa <1 (mg/l)
Agua de caldera
Silicio <150 (mg/l SiO2)
Alcalinidad total <700 (mg/l CaCO3)
Alcalinidad libre de hidrxido alkalinity (mg/l No especificada
CaCO3)
Conductividad no neutralizada <7000 (mho/cm @ 25F)
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 41 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Equipo Manuales
Bombas de agua Data Sheet Pump CR 5-3_Rev.0_es
Data Sheet Pump CR 5-3_Rev.0_in
Data Sheet Pump CR 15-10_Rev.0__in
Data Sheet Pump CR 15-10_Rev.0_es
Instrucciones de instalacin y funcionamiento CR CRI CRN
Instrucciones de mantenimiento CR-5
Instrucciones de mantenimiento CR-15
Manual CR CRI CRN multilanguage
Caudalmetro de gasoil Datasheet configuracion
RAMC_GS_E_ed22_pub15012013
RAMC_IM_E_ed10_pub15012013
Indicadores de nivel 34000-K
DS_Indicadores Nivel_DS LG TCF GR18 ex 2064 1300
es-ind-de-nivel-de-vidrio
Indicador Magnetico Nivel Agua
Indicador Magnetico Weka_Datos_34000-K
MN_en-glass-level-gauges
VLI_Installation Instruction_EN
Manmetros Data Sheet MGS18 DN100-150 @en
Data Sheet MGS18 DN100-150 @es
Datasheet ITEC P101 en
DS_PM0212_en_co_3730
DS_PM0212_es_es_3728
Ficha P101-P600
MI-MAN-SPA_1=User guide MAN @es
OI P600 en
OI_PressureGauges_es_6391
User Guide MGS @en
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 42 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Equipo Manuales
Placas orificio HC150711 REV00
P150711 REV00
Presostatos Instructions Danfos BCP
DS BCP IC.PD.P10.M7.02
02 11 PS EDS8000
Vlvula de purga de lodos BAN_818766_01_PA46-PA47-MPA46-MPA47_es
Installation instructions 818447
Purga de sales BA46-BA47-BAE46-BAE47_en
BAN_818755_01_BA46-BA47-BAE46-BAE47_es
Sonda de conductividad BAN_819268_00_LRGT16-1-LRGT16-2-LRGT17-1_es
DBL_810695_06_LRGT16-1-LRGT16-2-LRGT17-1_en
LRGT 16-1 manual
Sonda de O2 Sonda ETC 2012
Termmetros DS ITEC T502
Ficha T502-T500
OM ITEC T502
W102
Transmisores de presin DS_266DSH-EN_F
relativa y diferencial DS_266HSH_NSH-EN_I
OI_266HART-ES-H-01_2013
OI_266WIHART-EN-A-02_2015
Transmisores de SEDEM Datasheets
temperatura MESO-H
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PG. 43 OF
MANUAL DE OPERACIN Y MANTENIMIENTO
43
7-0010-40-YMP-QHA-CER-034 REV.: 03
Equipo Manuales
Vlvula de control y DS 3730-3 Positioner t83843en
accesorios DS actuador 3277 t83101es
DS Manorreductor 4708 t85460es
DS valvula 3241 t80120es
MA 3277 y 3271 actuadores neumticos e83106es
MA 3730-3 Positioner e83843en
MA Manorreductor 4708 e85460es
MA vlvula 3241 e80150es
Repuestos 3241 s80150s1
Vlvulas de seguridad SV73_and_SV74_Safety_Valves-
Installation_Maintenance_Manual
Quemadores HA221888 - ETC6000 series manual Issue PC2 - OT15103
Manual de instrucciones quemador JBM-11500LO
Toma de muestras 85154_KNE_907Multi
porttil
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
ENERSUR S.A.
Purchaser review and comments do not indicate either responsibility or liability for accuracy and completeness of this document
or alter any contractual terms and conditions:
DATE: 26/06/2015
PAGE 2 OF
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37
70010-40-YMO-QHA-CER-035 REV.: 04
INDEX
4. SCREENS .......................................................................................................................10
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 3 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
4.4 Burner.....................................................................................................................20
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 4 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
1. ADDITIONAL DOCUMENTATION.
2. GENERAL CONSIDERATIONS.
2.1 Abbreviations.
3. GENERAL DESCRIPTION
This document explains how to operate the auxiliary boiler system from the HMI. The HMI
selected is a TP900 9 touch screen (6AV2 124-0JC01-0AX0). The HMI connects with the CPU
412-5H/HF (redundant CPUs) via PROFIBUS-DP connection.
Screen and operation access is restricted with an user/password system. It is possible to define
single users with selectable access privileges. All users within each group shall have the same
privileges.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 5 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
- Operation level: Access to all the monitoring, alarm and historic, variable forcing
equipment manual control.
3.2 Navigation
Navigation through the screens is done by pressing the buttons in the low side of the HMI or
pressing on the elements directly in the screen drawing.
Two general buttons let the user return to the main screen (boiler layout) or getting back to the
previous screen.
The HOME button sets the boiler layout as the active screen.
The BACK button sets the last visited screen as the active screen.
Operator commands: <= 1 s from the moment the order is issued until it becomes effective.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 6 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
Green. - Stopped.
Red. - Started.
3.4.2 Valves/electro-valves
Green. - Closed.
Red. - Opened.
Yellow. - Defect.
Green. - OK.
Green. - OFF.
Red. - ON.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 7 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
3.4.5 Lines
CONDENSATE, FEED
WATER
MEDIUM GREEN 50 150 100
DEMINERALIZED
WATER
LIGHT GREEN 0 255 0
COMBUSTIBLE
LIQUIDS
BROWN 155 50 0
BASIC CHEMICAL
PRODUCTS
MAGENTA 255 0 255
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 8 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
All analogue transmitters have a screen for monitoring and configuration of state alarms.
The signal received from the analogue input can be inhibited for maintenance purposes. Also
the LL, L, H and HH alarms value can be configured. BQ state is also shown.
The background color of the numeric transmitter field will change to magenta if the read value is
out of the configured limits of 2,5 mA and 22 mA.
The background color of the numeric transmitter field will change to cyan if the read value is
forced.
The background color of the numeric transmitter field will change to yellow if there is an alarm in
the read value.
The access to these screens is made pressing up the numeric fields that represent these
transmitters.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 9 OF
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37
70010-40-YMO-QHA-CER-035 REV.: 04
Valves including a position feedback do not have position switches. The position representation
is made with the following criterion: if the valve goes to position <=5% it is considered closed
The valve scrolling is controlled by time, if the time from the command sent until the valve
reaches the position is higher than 5 seconds (this time can be set in HMI) an alarm will be fired
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 10 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
4. SCREENS
When HMI starts the default start screen is the Boiler screen.
From this page we can access to the boiler and superheated instrument configuration. We also
have visualization from boiler system states such as local/remote, started/stopped. Boiler level
is represented with a numerical value and a bar.
We also have flame and burner power indication. From here, apart from the bar buttons, we can
access directly to the Burner 40QHH10AV001 screen and the vent valve 40QHA20AA581
screen by pushing in the element.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 11 OF
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70010-40-YMO-QHA-CER-035 REV.: 04
4.2 Deaerator
In this screen we can monitor the deaerator 40QHG10BB001 instruments, valves and the
dosing system elements
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 12 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
By pushing in the element from the deaerator screen we can access to the demi water control
valve parameters.
As explained in the functional description this valve opens or closes depending on the deaerator
level, so the AUTOMATIC setpoint will be % of deaerator level.
PID parameters modification require Administration level password. Setpoints and commands
require only Operation level password.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 13 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
By pushing in the element from the deaerator screen we can access to the condensates
electrovalve parameters.
As explained in the functional description it will open if boiler is ON in order to permit steam
flow to process.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 14 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
By pushing in the element from the deaerator screen we can access to the steam to deaearator
control valve parameters.
As explained in the functional description this valve opens or closes depending on the deaerator
pressure, so the AUTOMATIC set point will be barg (typically 0,23 barg that corresponds to
105C in saturated steam).
PID parameters modification require Administration level password. Setpoints and commands
require only Operation level password.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 15 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
By pushing in the element from the deaerator screen we can access to the ammonia pump
parameters.
As explained in the functional description this pump power varies depending on the boiler water
pH sent from DCS, so the AUTOMATIC setpoint will be pH (typically 9,3).
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 16 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 17 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
In this screen we can monitor the water pumps and valves that control the water flow from
deaerator to boiler.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 18 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
By pushing in the element from the BFW screen we can access to the boiler level control valve
parameters.
As explained in the functional description this valve opens or closes depending on the boiler
level, so the AUTOMATIC setpoint will be % of boiler level. For improved control a cascade
loop is implemented and activates a flow control if steam to process flow 10QHA20CF001 and
water flow 10QHG14CF001 are higher enough.
PID parameters modification require Administration level password. Setpoints and commands
require only Operation level password.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 19 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
By pushing in the elements from the BFW screen we can access to the water pumps
parameters. Both screens are equal.
As explained in the functional description this pump starts and stops depending on the boiler
water level 40QHA10CL001 and boiler pressure 40QHA10CP001.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 20 OF
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70010-40-YMO-QHA-CER-035 REV.: 04
4.4 Burner.
From the pushbutton the user can enable or disable the burner. This button
is very useful for having all the control valves working, therefore maintaining boiler and
deaerator normal working values, but without fuel consumption.
The button permits to avoid the cold start process if disabled, but it is no
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 21 OF
SCREEN MANUAL
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70010-40-YMO-QHA-CER-035 REV.: 04
By pushing in the burner from the Burner screen we can access to the BMS control parameters.
As explained in the functional description the burner starts and stops depending on the boiler
pressure 40QHA10CP001.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 22 OF
SCREEN MANUAL
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70010-40-YMO-QHA-CER-035 REV.: 04
By pushing in the burner from the Burner screen we can access to the BMS cold start
parameters.
The button permits to avoid the cold start process if disabled, but it is no
recommended.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 23 OF
SCREEN MANUAL
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70010-40-YMO-QHA-CER-035 REV.: 04
In this screen we can monitor the steam to process instruments and vent valve 40QHA20AA581
state and accessing to vent valve 40QHA20AA581 parameters.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 24 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
By pushing in the element from the STP screen we can access to the vent control valve
parameters.
As explained in the functional description this valve opens or closes depending on the steam
flow to avoid steam concentration and overheating in superheater, so the AUTOMATIC
setpoint will be the safety steam flow for a correct superheater working and PV
40QHA20CF001.
PID parameters modification require Administration level password. Setpoints and commands
require only Operation level password.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 25 OF
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70010-40-YMO-QHA-CER-035 REV.: 04
In this screen we can monitor the blowdown tank instruments and equipment state and
accessing their parameters.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 26 OF
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70010-40-YMO-QHA-CER-035 REV.: 04
By pushing in the elements from the BDT screen we can access to the purges pumps
parameters. Both screens are equal.
As explained in the functional description this pump starts and stops depending on the
blowdown tank water level 40QHE10CL001.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 27 OF
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70010-40-YMO-QHA-CER-035 REV.: 04
Boiler slurry blowdown valve removes automatically any particle deposited in the boiler bottom.
Also it serves as a protection against high level during boiler starts.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 28 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 29 OF
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70010-40-YMO-QHA-CER-035 REV.: 04
Cooling electrovalve 40GHB30AA091 opens to let water come into the blowdown tank to cool
down the purges.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 30 OF
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70010-40-YMO-QHA-CER-035 REV.: 04
By pushing in the element from the BDT screen we can access to the salts purges motorized
control valve parameters.
As explained in the functional description this valve opens or closes depending on the boiler
conductivity, so the AUTOMATIC set point will be uS/cm.
PID parameters modification require Administration level password. Setpoints and commands
require only Operation level password.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 31 OF
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70010-40-YMO-QHA-CER-035 REV.: 04
Manual selection of water to boiler working pump or purges working pump can be done via
the selectors:
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 32 OF
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70010-40-YMO-QHA-CER-035 REV.: 04
Also the main system setpoints are configured from this screen (Administration password
protected).
An alarm from the system will only dissapear when alarm is no longer active AND reset
button is pushed. Even if the alarm no longer exist, its effects will last until the reset button is
pressed and it dissapears from the alarm list.
Alarm history has the record of all alarms with the same format as this screen.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 33 OF
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70010-40-YMO-QHA-CER-035 REV.: 04
4.7.3 Trends.
For each analogue signal we provide a trend that permits to see the signal evolution.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 34 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
The control buttons permit the user to move throught the trend.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 35 OF
SCREEN MANUAL
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70010-40-YMO-QHA-CER-035 REV.: 04
4.7.4 System.
From the system screen we get access to several system options. These options are
Administration protected.
gives the user 30 seconds to clen the screen (user can touch the
screen during this time).
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 36 OF
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37
70010-40-YMO-QHA-CER-035 REV.: 04
Stops runtime.
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
CONTRACTOR:
NODO ENERGTICO PLANTA ILO
(NEPI Project)
70010
OWNER:
PAGE 37 OF
SCREEN MANUAL
37
70010-40-YMO-QHA-CER-035 REV.: 04
The copyright of this document belongs to UTE TR-JJC. EnerSur has a perpetual license to use this document for the
construction, repair, restoration, operation and maintenance of any part of the power generation facility that is part of the project
Nodo Energtico en el Sur del Per located in Ilo, Peru; as per the relevant Contract. Enersur will not spread this document
neither the information contained within to other people or entities for any purposes other than those permitted as listed above
without the prior consent of UTE TR-JJC.
ENERSUR S.A.
DATE:
DOCUMENT VENDOR IDENTIFICATION:
DOCUMENT TITLE:
SYSTEM ARCHITECTURE DIAGRAM
VENDOR DOCUMENT No.: REV: CODE:
CER-023 3 DIA-0014
TR DOCUMENT No.: REV:
V-7001001010-0004 1
KKS DOCUMENT No.: REV:
70010-40-EDZ-QHA-CER-023 3
SYSTEM ARCHITECTURE DIAGRAM
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
PS B
PS A
CPU A
CPU B
EQUIPMENTS REFERENCES PS 1 I/Os PS 2 I/Os
220VAC/ 220VAC/
RACK 0/1 ( 6ES7400-2JA00-0AA0) UR2-H 2*9 SLOTS 24VDC 24VDC
10 A HMI
ETH B
10 A
ETH A
PS A 6ES7 407-0KA02-0AA0 PS 220 VAC/5VDC 10 A. TOUCH, COLOR
OF2
OF1
PB1
PB2
OF2
OF1
PB1
PB2
9"
CPU A 6ES7 412-5HK06-0AB0 CPU 412-5H/HF
DI 1 6ES7321-1BL00-0AA0 32 DI 24 VCC
ETHERNET-A-DCS
DI 2 6ES7321-1BL00-0AA0 32 DI 24 VCC
PROFIBUS DP A
AI 1 6ES7331-1KF02-0AB0 8 AI
AI 2 6ES7331-1KF02-0AB0 8 AI RACK 2 I/Os
AI 3 6ES7331-1KF02-0AB0 8 AI 0 1 2 3 4 5 6 7 8 9 10 11
PROFIBUS DP B
AI 4 6ES7331-1KF02-0AB0 8 AI BURNER BMS
SPARE
IM A1
IM B1
DO 1
AO 1
DO 2
DI 1
DI 2
AI 3
AI 4
AI 1
AI 2
AO 1 6ES7332-5HF00-2AB0 8 AO
PANEL
CERNEY
1/1
ENERSUR S.A.
DATE: 06/07/2015
DOCUMENT VENDOR IDENTIFICATION:
DOCUMENT TITLE:
INSTRUMENT LIST
VENDOR DOCUMENT No.: REV: CODE:
CER-005 4 LIS-0006
TR DOCUMENT No.: REV:
V-7001001010-0035 3
KKS DOCUMENT No.: REV:
70010-40-GLP-QHA-CER-005 3
NODO ENERGTICO PLANTA ILO (NEPI Project) Proj No: 70010
Rev: 04
Issue Date: 29/06/2015
INSTRUMENT LIST
REVISION
CONTROL
VALVE TAG
Tipo salida
Fabricante
Unidades
Rango
Seal
Tipo
SECUENCIA
DISCIPLINA
Servicio
Estado
2 - 4 0 QFB 10 CP 101 PSL Presostato Baja presin aire instrumentacin 1-10 barg digital 24 Vdc AISI316 1/2" NPT DANFOSS BCP4 Disparo <4,8 barg, Ref. 017B0014
3 - 4 0 QHA 10 CL 001A LT Transmisor presin diferencial Transmisor de nivel caldera 1 0-500 mmH2O analgica 4/20 mA AISI316 ABB 266DSH.E.S.S.A.1.A.1.V1.L1.B1.I2.H3 Presin diferencial, calibrado (-500/0mmcda=4/20mA), 2 hilos, Hart, inteligente, indicacin pantalla 0/500 mm
3 - 4 0 QHA 10 CL 001B LT Transmisor presin diferencial Transmisor de nivel caldera 2 0-500 mmH2O analgica 4/20 mA AISI316 ABB 266DSH.E.S.S.A.1.A.1.V1.L1.B1.I2.H3 Presin diferencial, calibrado (-500/0mmcda=4/20mA), 2 hilos, Hart, inteligente, indicacin pantalla 0/500 mm
indicador cristal silicato de Boro
2 - 4 0 QHA 10 CL 501A LI Nivel ptico Indicador nivel caldera 0-255 mm visual na 1" 300# DIESSE N9 Indicador nivel visual caldera
Refrectante y estriado A-IX
indicador cristal silicato de Boro
2 - 4 0 QHA 10 CL 501B LI Nivel ptico Indicador nivel caldera 0-255 mm visual na 1" 300# DIESSE N9 Indicador nivel visual caldera
Refrectante y estriado A-IX
2 - 4 0 QHA 10 CP 001 PT Transmisor de presin Presion Vapor Caldera 0-25 barg analgica 4/20 mA AISI 316 1/2" NPT ABB 266HSH.Q.S.B.A.1.L1.B6.I2.H3 Presin relativa, calibrado 0/25 barg, 2 hilos, HART, Indicacion en pantalla 0/25 barg
2 - 4 0 QHA 10 CP 101 PSHH Presostato Muy alta presin en Caldera 5-25 barg digital 24 Vdc AISI 316 1/2" NPT DANFOSS BCP6 Disparo >15,3 barg, Ref. 017B0022
2 - 4 0 QHA 10 CP 501 PI Manmetro Presion Vapor Caldera 0-25 barg visual na AISI 316 D=160mm, Salida inferior 1/2"NPT ITEC P101-600-150 sin glicerina, IP65, precisin 1%, cristal de seguridad, sobrepresion 1,5
Nipple extensin L=100 mm
2 - 4 0 QHA 10 CT 001 TT Transmisor de temperatura Temperatura Caldera 0-250 C analgica 4/20 mA AISI316 SEDEM KNE - MESO-H Transmisor PT-100 a 3 Hilos, con convertidor en cabeza + HART intelingente,IP65. Rango calibracion 0/250C.
Termopozo TW95 inox rosca 1" NPT, H=45, U=225 mm
3 - 4 0 QHA 20 CF 001 FT Transmisor de Caudal Caudal Vapor Sobrecalentado 0-12000 kg/h analgica 4/20 mA AISI316 1/2" NPT ABB 266DSH.F.S.S.A.1.A.1.V1.L1.B1.I2.H3 Presin Diferencial, calibrado 0-2500 mmcda., 2 hilos, HART, Extraccion Raiz , Indicacion en pantalla 0-12000 kg/vapor
Tuberia ANSI B36.10, 5" - exterior 141,3mm / Espesor 6,55mm - Schedule STD - rango 0/12000 kg/h, vapor Sobrecalentado 233C, presion entrada
3 - 4 0 QHA 20 CF 301 FE Placa orificio Caudal vapor sobrecalentado 0-2500 mmH2O na na AISI 316 5" - 300# SEDEM Orifice plate
14,5 barg, p 2500 mmcda.
2 - 4 0 QHA 20 CP 001 PT Transmisor de presin Presion vapor a proceso 0-25 barg analgica 4/20 mA AISI316 1/2" NPT ABB 266HSH.Q.S.B.A.1.L1.B6.I2.H3 Presin relativa, calibrado 0/25 barg, 2 hilos, HART, Indicacion en pantalla 0/25 barg
2 - 4 0 QHA 20 CP 501 PI Manmetro Presin vapor a proceso 0-25 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT ITEC P101-600-100 sin glicerina, IP65, precisin 1%, cristal de seguridad, sobrepresion 1,5
2 - 4 0 QHA 20 CT 001 TT Transmisor de temperatura Temperatura skin-point sobrecalentador 0-800 C analgica 4/20 mA AISI316 Skid Point contacto Sobrecalentador SEDEM MESO-H Transmisor termopar " K", con convertidor en cabeza + HART intelingente,IP65. Rango calibracion 0/800C.
Nipple extensin L=150 mm
2 - 4 0 QHA 20 CT 002 TT Transmisor de temperatura Temperatura vapor a proceso 0-350 C analgica 4/20 mA AISI316 SEDEM KNE - MESO-H Transmisor termopar " K", con convertidor en cabeza + HART intelingente,IP65. Rango calibracion 0/350C.
Termopozo TW95 inox rosca 1" NPT, H=45, U=100 mm
3 - 4 0 QHE 10 CL 001 LT Transmisor presin diferencial Transmisor de nivel depsito de purgas 0-1200 mmH2O analgica 4/20 mA AISI316 1/2" NPT ABB 266DSH.E.S.S.A.1.A.1.V1.L1.B1.I2.H3 Presin diferencial, calibrado (-1200/0mmcda=4/20mA), 2 hilos, Hart, inteligente, indicacin pantalla 0/1200 mm
2 - 4 0 QHE 10 CP 001 PT Transmisor de presin Presion impulsion Bombas Purgas 0-6 barg analgica 4/20 mA AISI316 1/2" NPT ABB 266HSH.M.S.B.A.1.L1.B6.I2.H3 Presin relativa, calibrado 0/6 barg, 2 hilos, HART, Indicacion en pantalla 0/6 barg
3 - 4 0 QHE 20 CP 501 PI Manmetro Presin impulsion bomba de purga 2 0-3 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT ITEC P101-600-100 con glicerina, IP65, precisin 1%, cristal de seguridad, sobrepresion 1,5
2 - 4 0 QHE 10 CP 501 PI Manmetro Presin impulsion bomba de purga 1 0-3 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT ITEC P101-600-100 con glicerina, IP65, precisin 1%, cristal de seguridad, sobrepresion 1,5
Nipple extensin L=100 mm
2 - 4 0 QHE 10 CT 001 TT Transmisor de temperatura Temperatura deposito de purgas 0-100 C analgica 4/20 mA AISI316 SEDEM KNE - MESO-H Transmisor PT-100 a 3 Hilos, con convertidor en cabeza + HART intelingente,IP65. Rango calibracion 0/100C.
Termopozo TW95 inox rosca 1" NPT, H=45, U=225 mm
2 - 4 0 QHE 20 CQ 001 CT Medidor conductividad Conductividad agua caldera 0,5-500 S/cm analgica 4/20 mA 1"BSP PN40 L=200mm GESTRA LRGT 16-1 IP 65
3 - 4 0 QHG 10 CL 001 LT Transmisor presin diferencial Transmisor de nivel desgasificador 0-1200 mmH2O analgica 4/20 mA AISI316 1/2" NPT ABB 266DSH.E.S.S.A.1.A.1.V1.L1.B1.I2.H3 Presin diferencial, calibrado (-1200/0mmcda=4/20mA), 2 hilos, Hart, inteligente, indicacin pantalla 0/1200 mm
3 - 4 0 QHG 10 CL 501 LI Nivel ptico Indicador nivel desgasificador 0-1200 mm visual na inox 316 L=1200mm WEKA 34000-K indicador magntico bicolor Conexiones Brida RF -1" -150#, con purgas 1/2" NPT, Presion Operacin 0,23 barg, Agua a 105C
2 - 4 0 QHG 10 CP 001 PT Transmisor de presin Presin cabeza Desgasificador -0,3/1,3 barg analgica 4/20 mA AISI316 1/2" NPT ABB 266HSH.M.S.B.A.1.L1.B6.I2.H3 Presin relativa, calibrado -0,3 / + 1,3 barg, 2 hilos, HART, Indicacion en pantalla -0,3 / 1,3 barg
2 - 4 0 QHG 10 CP 501 PI Manmetro Presin cabeza Desgasificador 0-1 barg visual na AISI 316 D=160mm, Salida inferior 1/2"NPT ITEC P101-600-100 sin glicerina, IP65, precisin 1%, cristal de seguridad, sobrepresion 1,5
2 - 4 0 QHG 10 CP 502 PI Manmetro Presin aspiracin bomba de agua 1 -1 / +3 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT ITEC P101-600-100 conglicerina, IP65, precisin 1%, cristal de seguridad, sobrepresion 1,5
2 - 4 0 QHG 10 CP 503 PI Manmetro Presin impulsin bomba de agua 1 0-25 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT ITEC P101-600-100 con glicerina, IP65, precisin 1%, cristal de seguridad, sobrepresion 1,5
D=160, salida inferior Articulado.
2 - 4 0 QHG 10 CT 501 TI Termmetro Temperatura Desgasificador 0-150 C visual na AISI316 ITEC T502-500-100 IP 65, cristal de seguridad,
Termopozo inox 316 1" NPT, H=45, U=250
2 - 4 0 QHG 11 CP 501 PI Manmetro Presin entrada agua demi 0-6 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT ITEC P101-600-100 con glicerina, IP65, precisin 1%, cristal de seguridad, sobrepresion 1,5
D=100, salida inferior Articulado.
2 - 4 0 QHG 11 CT 501 TI Termmetro Temperatura entrada agua demi 0-60 C visual na AISI316 ITEC T502-500-100 IP 65, cristal de seguridad,
Termopozo inox 316 1" NPT, H=45, U=70
2 - 4 0 QHG 12 CP 501 PI Manmetro Presin entrada condensados 0-25 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT ITEC P101-600-100 con glicerina, IP65, precisin 1%, cristal de seguridad, sobrepresion 1,5
D=100, salida inferior Articulado.
2 - 4 0 QHG 12 CT 501 TI Termmetro Temperatura entrada agua condensados 0-150 C visual na AISI316 ITEC T502-500-100 IP 65, cristal de seguridad,
Termopozo inox 316 1" NPT, H=45, U=70
Tuberia ANSI B36.10, 11/2" - exterior 48,26mm / Espesor 3,68mm - Schedule STD - Caudal Recirculacion 3740 kg/h, Agua a 105C, Prtesion
4 - 4 0 QHG 13 CF 301 FE Placa Orificio Restriccion Caudal Recirculacion Minima Bombas Agua 3740 kg/h na na AISI 316 11/2" - 300# SEDEM MULTIPLACAS
entrada placa 19 barg / Presion aguas abajo placa 1 barg.
3 - 4 0 QHG 14 CF 001 FT Transmisor de Caudal Caudal Agua Alimentacion Caldera 0-13600 kg/h analgica 4/20 mA AISI316 1/2" NPT ABB 266DSH.F.S.S.A.1.A.1.V1.L1.B1.I2.H3 Presin Diferencial, calibrado 0-2500 mmcda., 2 hilos, HART, Extraccion Raiz , Indicacion en pantalla 0-13600 kg/ Agua
Tuberia ANSI B36.10, 21/2" - exterior 73,2mm / Espesor 5,16mm - Schedule STD - rango 0/13600 kg/h, Agua 105C, presion entrada 15 barg, p
3 - 4 0 QHG 14 CF 301 FE Placa orificio Caudal Agua Alimentacion Caldera 0-2500 mmH2O na na AISI 316 21/2" - 300# SEDEM Orifice plate
2500 mmcda.
2 - 4 0 QHG 14 CP 001 PT Transmisor de presin Presion Impulsion Bombas Agua caldera 0-25 barg analgica 4/20 mA AISI316 1/2" NPT ABB 266HSH.Q.S.B.A.1.L1.B6.I2.H3 Presin relativa, calibrado 0/25 barg, 2 hilos, HART, Indicacion en pantalla 0/25 barg
Nipple extensin L=100 mm
2 - 4 0 QHG 14 CT 001 TT Transmisor de temperatura Temperatura Agua Entrada Caldera 0-150 C analgica 4/20 mA AISI316 SEDEM KNE - MESO-H Transmisor PT-100 a 3 Hilos, con convertidor en cabeza + HART intelingente,IP65. Rango calibracion 0/150C.
Termopozo TW95 inox rosca 1" NPT, H=45, U=70 mm
2 - 4 0 QHG 20 CP 501 PI Manmetro Presin aspiracin bomba de agua 2 -1 / +3 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT ITEC P101-600-100 con glicerina, IP65, precisin 1%, cristal de seguridad, sobrepresion 1,5
2 - 4 0 QHG 20 CP 502 PI Manmetro Presin impulsin bomba de agua 2 0-25 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT ITEC P101-600-100 con glicerina, IP65, precisin 1%, cristal de seguridad, sobrepresion 1,5
2 - 4 0 QHN 10 CQ 001 AT Sonda O2 O2 en chimenea 0-21 % analgica 4/20 mA AISI 316 ETC 2012-2 Incluido en suministro del quemador. ETC 6080 + Kit 2012-2
Nipple extensin L=100 mm
2 - 4 0 QHN 10 CT 001 TT Transmisor de temperatura Temperatura Salida Gases caldera 0-350 C analgica 4/20 mA AISI316 SEDEM KNE - MESO-H Transmisor termopar " K", con convertidor en cabeza + HART intelingente,IP65. Rango calibracion 0/350C.
Termopozo TW95 inox rosca 1" NPT, H=45, U=225 mm
3 - 4 0 QHX 10 CL 101 LALL Interruptor de nivel Interruptor bajo nivel amoniaco fijo na digital 24 Vdc PVC 700 mm EMEC LASP4/D75 con sistema dosificacin qumica
3 - 4 0 QHX 10 CL 102 LALL Interruptor de nivel Interruptor bajo nivel carbohidracina fijo na digital 24 Vdc PVC 700 mm EMEC LASP4/D75 con sistema dosificacin qumica
NODO ENERGTICO PLANTA ILO (NEPI Project) Proj No: 70010
Rev: 04
Issue Date: 29/06/2015
INSTRUMENT LIST
REVISION
CONTROL
VALVE TAG
Tipo salida
Fabricante
Unidades
Rango
Seal
Tipo
SECUENCIA
DISCIPLINA
Servicio
Estado
3 - 4 0 QHH 20 CF 001 FT Caudalmetro Caudal de gasoil analgica 4/20 mA AISI 316 1" NPT YOKOGAWA RAMC02-T4SS-63L2-E90424
2 - 4 0 QHH 20 CP 501 PI Manmetro Presin entrada gasoil a bombas 0-4 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT NUOVA FIMA MGS18/2/A DN-100 1/2" NPT KL0,6% 0-4BAR
2 - 4 0 QHH 10 CP 501 PI Manmetro Presin aspiracin bomba gasoil 1 0-4 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT NUOVA FIMA MGS18/2/A DN-100 1/2" NPT KL0,6% 0-4BAR
2 - 4 0 QHH 20 CP 502 PI Manmetro Presin aspiracin bomba gasoil 2 0-4 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT NUOVA FIMA MGS18/2/A DN-100 1/2" NPT KL0,6% 0-4BAR
3 - 4 0 QHH 10 CP 502 PI Manmetro Presin impulsin bomba gasoil 1 0-60 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT NUOVA FIMA MGS18/2/A DN-100 1/2" NPT KL0,6% 0-60BAR
2 - 4 0 QHH 20 CP 503 PI Manmetro Presin impulsin bomba gasoil 2 0-60 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT NUOVA FIMA MGS18/2/A DN-100 1/2" NPT KL0,6% 0-60BAR
2 - 4 0 QHH 20 CP 504 PI Manmetro Presin entrada a bloque quemador 0-60 barg visual na AISI 316 D=100mm, Salida inferior 1/2"NPT NUOVA FIMA MGS18/2/A DN-100 1/2" NPT KL0,6% 0-60BAR
3 - 4 0 QHH 20 CP 505 PI Manmetro Presin de entrada pulverizador 0-40 barg visual na AISI 316 D=63mm, Salida dorsal cctrica 1/4"NPT WIKA 213.53.063 Incluido en bloque hidralico quemador, IP65, KI 1,6, Caja acero inox.
3 - 4 0 QHH 20 CP 506 PI Manmetro Presin de retorno pulverizador 0-40 barg visual na AISI 316 D=63mm, Salida dorsal cctrica 1/4"NPT WIKA 213.53.063 Incluido en bloque hidralico quemador, IP65, KI 1,6, Caja acero inox.
3 - 4 0 QHH 20 CP 101 PSL Presostato Baja presin bombas gasoil 0-100 barg digital 24 Vdc Steel G 1/4" HYDAC EDS8000 Incluido en bloque hidralico quemador, IP67
3 - 4 0 QHH 20 CP 102 PSHH Presostato Presin mxima de retorno 0-100 barg digital 24 Vdc Steel G 1/4" HYDAC EDS8000 Incluido en bloque hidralico quemador, IP67
E&M Combustin
energa y medio ambiente
Compacto, robusto
Regulacin electrnica
Gran rendimiento
Placa anclaje
Modelo A B C D E F G H I J K
JBM-3.500 LO 1.280 750 910 670 650 655 175 360 340 570 M12
JBM-4.500 LO 1.280 750 910 670 650 655 175 360 340 570 M12
JBM-6.000 LO 1.280 750 910 670 650 655 175 360 380 570 M12
JBM-8.500 LO 1.710 950 1.120 890 770 840 215 450 435 775 M12
JBM-11.500 LO 1.710 950 1.120 890 770 840 215 450 470 775 M12
JBM-14.500 LO 1.710 950 1.120 890 770 840 215 450 525 775 M12
Las dimensiones de llama del quemador dependen en gran medida de la geometra de la cmara de
combustin. A continuacin se indican unas dimensiones de llama para una cmara de combustin
cilndrica, donde la relacin dimetro longitud = 1 3,5
7
6
Dimensiones de llama (m)
0
0 2000 4000 6000 8000 10000 12000 14000 16000
Potencia Quemador (kW)
JBM 11.500 LO LT ..
Sistema quemador: Potencia Combustible: Longitud tubo
Quemador industrial monobloc quemador G -Gas Natural de llama
LO-Gasoil
FO-fuel-oil
GLO-G.N./Gasoil
GFO-G.N./Fuel-oil
Presin ventilador (mm. c. a.) = Prdida de carga en cabezal (mximo 200 mm. c. a.) +
Sobrepresin de la caldera + Prdida de carga en
conductos.
La unin entre ventilador y quemador no debe ser directa, sino a travs de un acoplamiento
elstico, se recomienda tambin no colocar el ventilador sobre la bancada de la caldera, ya que todo
esto provocara vibraciones no deseadas sobre el quemador y caldera.
Caractersticas tcnicas
Con el regulador de presin (1) se ajusta la presin de llegada de combustible a la caa, dicha
presin debe tararse a unos 30 bar.
La potencia que entrega el quemador en cada instante se regula variando la presin de retorno
del pulverizador, para variar dicha presin se utiliza la vlvula reguladora de caudal (7). Dicha presin
mxima depender del pulverizador instalado y de la potencia mxima del equipo.
Las electrovlvulas colocadas a la entrada y salida de la caa, sirven para asegurarse que
no hay fugas de combustible al interior del generador cuando el quemador est parado.
Caractersticas tcnicas
Caractersticas tcnicas
Circuito Hidrulico
Caa abierta Caa cerrada
Caractersticas tcnicas
Campo de aplicacin: Los detectores del tipo QRA se utilizan para la supervisin de la llama
de gas, para la llama de gasoil quemada amarilla o azul, y para la
prueba de la chispa de encendido.
Sensibilidad: Normal
Accionando esta reguladora se vara el caudal de combustible que sale por el pulverizador y por
tanto la potencia del equipo. Segn vamos cerrando la vlvula, estrangulamos el caudal que circula a
travs de ella y por tanto aumenta la presin en la lnea de retorno (como se aprecia en la curva de los
pulverizadores al aumentar la presin de retorno aumenta el caudal de combustible que sale por el
pulverizador).
Para la conexin se utiliza una cable tipo Alpha 3233, Belden 9277 o Belden 3048A.
Al final de este conducto de canalizacin del aire, existen unas clapetas accionadas por un
servomotor.
Este presostato se ajustar en la puesta en marcha del equipo, para ello se llevar el quemador
a potencia mnima y a continuacin se girara la rueda de ajuste del presostato hasta que bloquee el
equipo por el presostato, a continuacin se bajar la escala un 25% aproximadamente.
Grado de proteccin: IP 65
El programador electrnico ETC para mando y control del quemador, lleva integradas las
siguientes funciones:
Adecuado para calderas de uno y dos combustibles.
Prepurga (Pre- Una vez que los servomotores estn en sus posiciones de purga,
8.
purge) el controlador inicia el sincronizador (t2) de prepurga.
Una vez que los motores del combustible y del aire estn en sus
Preignicin (Pre-
10. posiciones de ignicin, se energiza la salida del transformador de
ignition)
ignicin y se inicia el tiempo (t3) de preignicin.
4. DATOS TECNICOS
Alimentacin
120/230Vca +10% - 15% Consumo de energa
elctrica
Consumo 60 VA aprox.
T ambiente
+ 0 C... + 60 C
admisible
Longitudes de
Cable de CANbus de 100m, todos los dems 10m mximo
cables
Datos tcnicos:
Datos tcnicos:
5. PUESTA EN MARCHA
Los quemadores han sido comprobados antes de la entrega, as que todos los posibles ajustes,
tales como finales de carrera de los servos, regulacin de potencimetros han sido realizados
previamente.
Las siguientes acciones deben llevarse a cabo antes de poner el quemador en marcha:
ii. Antes de poner en marcha el sistema, debemos comprobar que los servomotores giran en la
direccin correcta tal y como lo indica el manual de instrucciones de la ETC6000.
iii. Comprobar el sentido de giro del motor del ventilador (medir consumo del motor)
v. Las lneas de gas deben haber sido purgadas correctamente hasta las electrovlvulas.
vi. Comprobar los sistemas de seguridad de la lnea de gas para su correcto ajuste y
funcionamiento ( ver el manual de instrucciones de las electrovlvulas de gas )
La puesta en marcha del quemador solo puede ser realizada la primera vez
por personal de nuestra firma o personal autorizado.
Despus de realizar la preparacin para la puesta en marcha, acometer las siguientes acciones:
Se ajustar el actuador de gasleo para obtener una presin mnima de retorno de 1012 bar y
una mxima de 2426 bar.
Proceso de encendido.
Motobomba de gasleo............................................................. on
Transformador de encendido............................................................ on
Electrovlvulas piloto de gas............................ on
Deteccin de la seal de llama.........................................................
Transformador de encendido........................................................... off
Electrovlvulas de gasleo..... on
Electrovlvula piloto de gas. off
Modulacin quemador..................................................................... on
La potencia mnima de trabajo con gasleo se establece ajustando el servo del combustible
hasta que la presin del retorno est en 1012 bar.
El rango de trabajo del quemador se puede establecer mediante la programacin de una serie de
puntos de carga distribuidos linealmente.
Leer el manual de instruccin del sistema de control ETC6000.
Para conseguir unos niveles ptimos en el proceso de combustin, se deben medir los niveles
de O2, NOX y CO a lo largo de todo el rango de trabajo del quemador. La optimizacin de la
combustin se obtiene mediante la regulacin de O2, siempre y cuando este no baje del 2 %
Vol.
6. EN CASO DE AVERIA
En caso de avera analizar los siguientes pasos, y contactar con el servicio tcnico, para dar una
informacin lo ms detallada posible del problema:
7. MANTENIMIENTO
Para que el quemador trabaje correctamente con un ptimo rendimiento y para evitar averas de
funcionamiento del mismo, el quemador deber ser revisado como mnimo una vez al ao, efectundose
una nueva regulacin de la combustin.
En la revisin anual se debern limpiar las partes implicadas en la regulacin del aire.
Instalacin:
N Pedido:
Modelo quemador: JBM -LO-
N Fabricacin:
Fabricado: Fecha:
Tipo: Programador de combustin:
Potencia: Deteccin de llama:
Medidas del hogar: Bomba de combustible:
Observaciones: Pulverizador instalado:
Punto de carga 1 2 3 4 5 6 7 8 9 10
Porcentaje de carga %
3
Caudal de gas (Nm /h)
O2 (Vol. %)
CO (ppm)
NOX (mg/kW)
Temperatura gases C
Temperatura ambiente C
Valor de carga
K1 min/max micro
K2 min/max micro
K3 min/max micro
K4 min/max micro
P. aire cabezal (mbar)
Sobrepresin Hogar (mbar)
P. salida regulador (mbar)
Presin de retorno (bar)
Presin de bomba (bar)