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SHAYBAH-220: A Maximum Reservoir Contact (MRC) Well and Its Implications for
Developing Tight Facies Reservoirs
N.G. Saleri, S.P. Salamy, H.K. Mubarak, R.K. Sadler, A.S. Dossary, and A.J. Muraikhi, Saudi Aramco
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Abstract 378
380
This paper presents drilling, completion, well performance,
and reservoir characterization results of a recently-drilled 0
60
-4
Maximum Reservoir Contact (MRC) well in the Shaybah
Field with a total of eight laterals and an aggregate reservoir
contact of 12.3 kms (7.6 miles). The well was drilled as part
of a pilot program to evaluate both the practical challenges and
the reservoir performance impact of MRC wells.
The results to date on three MRC wells in Shaybah indicate Figure 1- Study Area Showing Field Development using
significant gains in well productivities as well as reductions in horizontals and multi-laterals.
unit development costs. A useful by-product of MRC drilling
is the enhancement achieved in reservoir characterization. Shaybah Geology and Tectonic Setting: The field is
These benefits point to MRC wells as disruptive technologies characterized as a gently folded northeast-southwest trending
(DTs)1,2 which have far reaching implications for developing anticline consisting primarily of cretaceous age sandstones,
tight-facies reservoirs. shales, and carbonates. The reservoir consists of ruddist build-
ups that vary laterally into barrier and shelf slope facies3.
Introduction While matrix porosity is generally high, with an average of
25%, and does not vary laterally; permeability is facies-
Field History: The Shaybah field, discovered in 1968, in the dependent and exhibits spatial variability. In south Shaybah
Rub al-Khali desert of Saudi Arabia, is approximately 13 km where SHYB-220 is located typical permeabilities range from
(8 miles) wide and 64 km (40 miles) long. The surface terrain 5 to 10 mD. Three-D seismic data show the Shuaiba reservoir
is comprised of salt flat areas known as sabkhahs and to contain a number of faults. These faults and fractures have
mountainous sand dunes (up to 200 meters high). Because of been identified from openhole logs and are most prevalent in
its rugged character, the field is developed from the flat the northern part of the reservoir.
sabkhahs necessitating highly directional drilling to reach
the targets.
The oil in the Shuaiba formation is Arabian Extra Light with Historical Performance: The field performance to date has
an average API of 42 and a solution GOR (Gas-Oil-Ratio) of been in line with pre-development forecasts and by in large
750 SCF/STB. validated the fundamental assumptions regarding the reservoir.
Figure 1 represents a top view of the southern part of the field Poduction logs conducted on over 60 one-km horizontal wells
in the area of interest. It was developed in the mid 1990s using indicated that 85% of the one-km horizontal sections have a
one-km horizontal wells (single-lateral) targeting the Shuaiba measurable and generally uniform contribution to flow4.
reservoir. The presence of a large overlying gas cap and a Concerns that the heel-portion of horizontal completions made
relatively weak aquifer dictated the use of horizontal a disproportionate contribution were determined to be untrue.
2 SPE 81487
Np , MMSTB
2 Km
40 32000 5
1 Km
4
3 KM 3
30 24000
Cum Oil 2
1
Cum Oil, MMSTB
GOR, SCF/STB
2 KM
20 16000 0
0 10 20 30 40 50
Time, Months
1400
0 0
1 Km
1300
1998 2002 2006 2010 2014
Time, Years 1200 1 Km
4.0
1 Km
MRC Wells: Definition, Objectives, and Issues
Np , MMSTB
Lateral #5
TOTAL 40,384 ft
Lateral #7
Lateral #4 Data Acquisition:
Lateral #6 The motherbore was logged using a LWD tool and a
Lateral #8 MWD/GR was run during the drilling of the laterals. Repeat
sections were acquired across both high and low porosities to
characterize the different invasion characteristics. The LWD in
the motherbore indicated the average porosity and water
saturation to be 25% and 15%, respectively. Porosity was
calculated with a weighted-average of the density-neutron
Figure 6: SHYB-220 Well Design (Plan vs. Actual) tools. Permeability was estimated throughout the logged
interval based on Shuaiba-specific transforms.
The target depths for the horizontal sections (-4,700 ft ss) LWD data were transmitted via satellite from the rig site to the
provide a stand-off of 60 ft above the OWC and 150 ft below offices in Dhahran, Saudi Arabia (800 km (500 miles) to the
the GOC. The well placement was optimized based on north). The utilization of a real-time geo-steering system
simulation studies and the performance of existing wells. The improved the efficiency of drilling operations. For example,
trajectories of the laterals were designed to be drilled within a monitoring the down-hole measurements such as the
3-foot vertical window. inclination data enhanced the borehole cleaning process
The completion was planned as 6 1/8-in openhole based on through improvements in sliding versus rotational
field experience and geomechanical studies. A decision was drilling decisions.
made not to equip the well with down-hole monitoring and
intervention capabilities (e.g. intelligent completions) at this Clean-up Procedures and Completion:
time to maintain utmost operational simplicity while attaining During the completion, entry into the laterals was achieved by
the well productivity objectives. using a hole finder tool along with MWD. Laterals were
4 SPE 81487
displaced to 77 pcf Cacl2 brine and at least three hole volumes Depth To Horizontal Section
were circulated. Frequent wiper trips while drilling were SHYB 220
performed to stir up the cuttings and allow their removal from SHYB-23 SHYB-3 SHYB-220 SHYB-206 SHYB-27
Reservoir Characterization
Electrofacies
Facies
Electrofacies
Well SHYB-220 was drilled and cased off at the beginning of
Facies the horizontal section. The main hole was drilled and logged
40 Deep Algal Platform while drilling with the standard gamma ray, porosity, and
Algal Platfor
Algal Platform resistivity suite of logs. The range of gamma ray and porosity
log values revealed that the well entered into a facies marked
Lithocodium/Coral
by heterogeneity (rather than the uniformity associated with
Deep Lagoon
lithocodium/coral facies). The well had apparently penetrated
Shallow Lagoon
back bank, minor rudist bank, lagoon, and lithocodium/coral
Gamma Ray
20
Deep Slope
facies (Figures 9, 10 and 11), skimming along the
Shallow Slope lithocodium/coral boundary.
Fore Bank
It would appear that the eastern laterals crossed into a back
bank sequence towards a rudist buildup and the western
Back Bank
laterals intersected a laterally varying combination of the
lithocodium/coral, back bank, and lagoonal facies. Because of
Rudist the detail provided by the laterals it is possible to define the
0
.1 .2 .3 approximate outline of a prograding back bank debris fan,
Porosity sourced from a rudist buildup located east and south of well
206, into a protected and restricted shallow marine lagoon
environment (Figures 10 and 11).
2 MH 1
SHYB-220
6 8
4
3
L-7
7
Grid
Surface
LICOS
L-5 L-4 L-6 L-8
SHYB-3
2
MH
L-3 1
3 N
4
Figure 11- 3D Projection of SHYB-220 Mainhole and
7
6 Laterals Across the top of Lithocodium/Coral
8
Facies Boundary.
N
L-2 L-1
The electrofacies in the closely spaced laterals provide a
Figure 9-Electrofacies Characterization of SHYB-220 and lateral and vertical dimension to the facies distribution in this
the Eight Laterals. part of the Shaybah Field normally not available in
the subsurface.
Production Testing:
SHYB-27 SHYB-206
SHYB-220 was placed on stream on November 2, 2002 with
an estimated production rate of 12 MBOD. A PI test
conducted on SHYB-220 shows a five-fold increase compared
to a 1-km horizontal completion in similar facies (Figure 12).
T/Shua
iba The following is a summary of the tests conducted on the three
MRC wells:
220
206 well completion.
1.2
150
SHYB-380*
1.0
SHYB-220
100 0.6
SHYB-327
75 0.4
SHYB-219
SHYB-207
0.2
50
0.0
25 1 2 3 4 5 6 7 8 9 10 11 12 13
Reservoir Contact, Km
this paper. The coming years are likely to witness successful References
applications in medium and high-permeability formations.
1. Saleri, N.G., Learning Reservoirs: Adapting to Disruptive
Technologies Distinguished Author Series, JPT, March 2002,
p 57.
Summary and Conclusions
2. Saleri, N.G., Disruptive Technologies and Real-Time Reservoir
1. SHYB-220 was drilled with a total of eight laterals Management Issues, Keynote Speech, Sixth International
comprising an aggregate reservoir contact of 12.3 Forum on Reservoir Simulation, Salzburg, Austria, September
kms as part of a pilot program to evaluate MRC 3-7, 2001.
wells.
2. A production test on SHYB-220 indicated a PI of 3. Hughes, G. W., Bioecostratigraphy of the Shuaiba Formation,
102 STBD/psi which represents a five-fold increase Shaybah Field, Saudi Arabia. GeoArabia, Vol. 5, No. 4, 2000,
compared to 1-km horizontal completions in Gulf PetroLink, Bahrain.
similar facies (10mD). Furthermore, a four-fold
4. Salamy, S.P., et al., 2002, Impact of a Comprehensive Horizontal
reduction in unit development costs was achieved. Well Production Logging and Testing Program in Shaybah Field,
3. Production and testing results to date on 3 MRC Saudi Arabia. SPE, Asia Pacific Oil and Gas Conference and
wells are highly encouraging. MRC wells, when Exhibition, paper 77933, Melbourne, Australia, October
engineered and applied correctly, can have far- 8-10, 2002.
reaching implications for developing tight-facies
reservoirs economically. Unfolding improvements 5. Meader, T., et al., 2000, To the Limit and Beyond-The Secret of
in the coming years in drilling and completion World-Class Extended-Reach Drilling Performance at Wytch
aspects of MRC wells are likely to amplify their Farm, SPE 2000 IADC/SPE Drilling Conference, SPE 59204,
disruptive technology attributes further. New Orleans, Louisiana, February 23-25, 2000.
4. A highly useful by-product of MRC wells is the 6. Saleri, N.G., Maximum Reservoir Contact Wells: Re-writing the
significant gain in reservoir characterization due to Rules of the Subsurface, SPE Gulf Coast Section Presentation,
the dense spacing of acquired formation Houston, Texas, September 26, 2002.
evaluation data.
5. The apparent success of SHYB-220 and the other 7. Bigno, Y., et al., 2001, Multilateral Waterflood Development of
two MRC wells can be related to four factors: a Low-Permeability Carbonate Reservoir, 2001 SPE ATC&E,
a. A solid understanding of reservoir paper 71609, New Orleans, Louisiana, September 30 October
performance fundamentals. 3, 2001.
b. Simplicity in design and execution.
8. Amos, S. W., 1998, in Shaybah Guidebook, Saggaf, M. F., ed.,
c. Assymetric priorities with production Saudi Aramco in-house report, p.39-43.
objectives being the primary driver.
d. A tight coordination among the multi- 9. Saleri, N.G.: Re-Engineering Simulation: Managing Complexity
disciplinary teams to rigorously engineer the and Complexification in Reservoir Projects, SPEREE, February
MRC wells commensurate with their 1998, p5.
investment value (mud systems, circulation
methods, trajectory, completion, etc.).
6. MRC wells expand the functionality of the drill bit
beyond its conventional domain (i.e. the drill bit
assumes a role, analogous to hydraulic fracturing,
to enhance reservoir conductivities).
Acknowledgments
Special thanks are extended to Saudi Aramco Drilling and
Workover and Shaybah Producing organizations. M. Marwat,
M. Al-Hattab, and A. Al-Shurie are recognized for coordinating
and executing the testing programs.