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Journal of Mechanical Science and Technology 30 (4) (2016) 1923~1929

www.springerlink.com/content/1738-494x(Print)/1976-3824(Online)
DOI 10.1007/s12206-016-0351-y

Numerical investigation of the performance and emission parameters of


a diesel engine fuelled with diesel - biodiesel - methanol blends
Ambarish Datta* and Bijan Kumar Mandal
Department of Mechanical Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah - 711103, West Bengal, India

(Manuscript Received July 20, 2015; Revised October 14, 2015; Accepted October 31, 2015)

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Abstract

A numerical simulation has been conducted in this study to evaluate the effect of methanol addition to the blend of diesel and palm
streain biodiesel. Also the effect of diesel-palm streain biodiesel blend has been considered and compared to that of baseline fuel, diesel
and palm biodiesel. A commercial software Diesel-RK has been used in this study to simulate a single cylinder, naturally aspirated, direct
injection, four stroke diesel engine. The results indicate that except a minor increase in the brake specific fuel consumption, the entire
performance and emission characteristics with methanol blended diesel-biodiesel blends are much better than that of diesel. The diesel-
biodiesel blend also shows better emission characteristics than that of diesel except NOx emission.
Keywords: Biodiesel; Diesel engine; Emission; Methanol; Performance
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

nol to diesel/biodiesel improves the cold flow properties of the


1. Introduction
fuel blends [1-4]. A few numbers of experimental studies have
Reduction of the pollutant emission from the internal com- been carried out, by adding methanol to diesel and biodiesel
bustion engine is one of the major research areas in engine blends and the results have been reported in the literature. Qi
development. The increasing concern regarding the environ- et al. [5] observed a slight reduction in torque and power out-
mental protection by several agencies and stringent emission put with methanol blended fuel compared to that of diesel.
norms necessitate the finding for environment friendly fuels From the emission point of view, the blends with biodiesel
for internal combustion engines. Mainly, the compression and methanol significantly eliminated the smoke and CO
ignition engines are in the focus, as the majority of the auto- emissions. The NOx and HC emissions showed a marginal
mobiles use it. The transport sector adds more than 25% GHG reduction with methanol blending compared to diesel-
emission to the environment. The researchers have suggested biodiesel blends. Barabas et al. [5] experimentally observed an
several steps to trim down the pollutant emission. The very increment of brake specific fuel consumption as well as a
basic step is to replace the conventional petro-diesel with reduction of brake thermal efficiency with the addition of
some biofuels. Biodiesel was chosen as the first choice due to ethanol into the diesel-biodiesel blend. They also reported that
its biodegradability and renewable nature. Also, it reduces the the emissions of CO, HC and smoke reduced substantially
harmful emissions of HC, CO and PM. It also reduces the life- with alcohol blending of the fuel. On the other hand, CO2 and
cycle CO2 emission. But, the NOx emission increases with the NOx emissions increased with the addition of oxygenated fuel
use of biodiesel. Also, the higher viscosity and density causes such as ethanol and biodiesel. Kwanchareon et al. [6] found
some injection problem when it is used for long term. Due to that fuel properties of diesel-palm biodiesel-ethanol blends
this problem, the need of another supplementary biofuel was were close enough to the baseline fuel diesel. Only the flash
urged, which could take a significant role to reduce those point differed a bit from the baseline diesel fuel. While inves-
problems to some extent. Methanol is identified as one of the tigating the emission characteristics in a single cylinder, four
prosperous supplementary fuel or an oxygenated fuel for die- stroke diesel engine, it was found that CO and HC emissions
sel engine due to its low price and high oxygen fraction. Quite with the blended fuels were lower compared to those with
a few studies also suggested that addition of methanol could diesel. However, NOx emission increased with the addition of
further reduce the PM emission. Also, the addition of metha- biodiesel as well as ethanol. It was also concluded by the re-
*
Corresponding author. Tel.: +91 33 2668 4561, Fax.: +91 33 2668 2916 searchers that the blend of 80% diesel, 15% biodiesel and 5%
E-mail address: ambarish.datta84@gmail.com ethanol was the most suitable blend from the point of solubil-

Recommended by Associate Editor Kyung Doug Min


ity, fuel properties and emission reduction. Shi et al. [8] ob-
KSME & Springer 2016
1924 A. Datta and B. K. Mandal / Journal of Mechanical Science and Technology 30 (4) (2016) 1923~1929

Table 1. Properties of palm biodiesel, diesel and methanol. Table 2. Engine specifications.

Property Palm biodiesel Diesel Methanol Manufacture Kirloskar


Mass fractions (%) Ignition type CI (4-stroke)
Carbon 0.77 0.87 0.375 No of cylinder 1
Hydrogen 0.115 0.126 0.126 Type TV1
Oxygen 0.115 0.004 0.499 Type of cooling Water cooled
Low heating value (MJ/kg) 36.22 42.5 19.9 RPM 1500
Sp. vaporization heat (kJ/kg) 320 250 1110 BP 3.5 kW
Cetane number 60 48 5 Bore diameter 87.5 mm
Density at 323 K (kg/m3) 865 830 764 Stroke length 110 mm
Molecular mass 279 190 32 Connecting rod length 234 mm

served an increase in brake specific fuel consumption with the


3. Methodology and simulation model
addition of ethanol and methyl soyate to the base fuel, diesel.
From the environmental point of view, a large reduction in In this work, simulation has been carried out using a com-
smoke and PM emission were observed. About 90% and mercial software Diesel-RK. For the simulation, the engine
48% reductions of smoke and PM were noted respectively model has to be chosen and incorporated into the software. The
with BE20 (a blend of 20% by volume ethanol with methyl engine has been considered in the work is the Kirloskar made
soyate). Also, the HC and CO emission decreased with TV1 engine. The details of the engine are given in Table 2.
BE20 by 23% and 20%, respectively. However, a maximum The simulation has been performed at constant speed of
increase in NOx emission by 30% was also observed with 1500 rpm, at the compression ratio of 17.5:1 keeping the static
BE20 blend. injection timing constant at 23bTDC. In order to predict the
From the available literature, it is clear that some research different performance and emission parameters for the differ-
works have been carried out and are still ongoing on etha- ent blended fuels, the fuel gallery needs to be developed by
nol-biodiesel blending to diesel in compression ignition en- embedding the different fuel properties.
gine. However, only a few experimental works on CI using The basic model used by this software is based on the solu-
blends of methanol-diesel-biodiesel as fuel has been reported. tion of mass, momentum, energy and species conservation
Also, experimental works are not always feasible from the equations. The details of the equation can be obtained from
aspect of time, manpower and cost involvement. Thus, nu- the previous works of Fiveland and Assanis [9]. The combus-
merical simulation using proper mathematical modeling can tion model used for the calculation of heat release rate consists
prove to be an alternative way of study. This motivates the of four stages, namely ignition delay period, premixed com-
authors to study numerically the effect of using methanol- bustion phase, diffusion combustion phase and late combus-
palm stearin biodiesel-diesel and biodiesel-diesel blend on tion phase. Each phase has unique physical and chemical
the performance and emission characteristics of a compression characteristics which control the speed of the burning process.
ignition engine. The details of the equations describing the above-said four
stages can be obtained in the work of Kuleshov [10]. The
emission parameters that are evaluated by this software use
2. Properties of fuels some basic equations derived by different researchers. NO
The fuels used in this study are neat (100%) biodiesel de- formation modeling was described by Kuleshov [11]. Usually,
rived from palm stearin oil, neat diesel, a blend of 15% bio- nitric oxide (NO) and nitrogen dioxide (NO2) are grouped
diesel and 85% diesel and a blend of 15% methanol, 15% together and known as NOx. Out of these oxides of nitrogen,
palm biodiesel and 70% diesel. In the literature, it is reported NO is predominant in diesel engine [12] and hence only NO
that methanol has poor miscibility to diesel and biodiesel [5]. formation is considered in this simulation work. The model
For that purpose, the percentage of methanol in the blended used here for NO formation is based on thermal or Zeldovich
fuel is restricted to 15% only. Some of the important fuel mechanism. The oxidation process of nitrogen follows the
properties of the three fuels are shown in Table 1. It can be chain reaction mechanism and the most important basic reac-
seen that the specific vaporization heat of methanol is 1110 tion is,
kJ/kg, which is much higher than those of other fuels. The
energy density (lower calorific value) of methanol and bio- N + O 2 NO + O . (1)
diesel are 33% and 18% lower than that of diesel. Also, the
density of biodiesel is higher than methanol as well as diesel. The reaction rate depends upon the concentration of the
The oxygen content of methanol is higher than those of bio- atomic oxygen. Volume concentration of nitric oxide (NO)
diesel and diesel. during combustion is calculated using the following equation
A. Datta and B. K. Mandal / Journal of Mechanical Science and Technology 30 (4) (2016) 1923~1929 1925

0.9

Brake specific fuel consumption (kg/kWh)


as there in the work of Kuleshov [11]:
Diesel
0.8 PSME
38020 DP 15
-
TZ 0.7 DPSM 15
d NO p.2.333 * 107 .e N 2 e .O e .A 1
= (2)
d 3365 0.6
T
2365 NO

R.TZ .1 + .e z . 0.5
T O 2 e
z
0.4

0.3
2


(
where A = 1 - NO NOe .

) 0.2
0 1 2 3 4
NO concentration in a cylinder is given by, rNO = rNO rbc , C
Brake power (kW)
rbc being the burnt gas fraction. NO concentration in dry
burnt gas within the cylinder is obtained as, Fig. 1. Variation of brake specific fuel consumption with brake power
for diesel and various fuel blends.
rNOdry = rNO /(1 - rH2O ) (3)
4. Results and discussions
where rH O is a volume fraction of water vapour in a combus-
2
Alternative and supplementary fuels are generally evaluated
tion chamber. on the basis of both engine performance and its environmental
Specific NO emission in g/kWh unit is defined as: impacts. The effects of methanol addition to the blended fuel
on different performance and emission parameters have been
30rNO M bg evaluated using the numerical results obtained from the simu-
e NO = (4) lation and are discussed in this section. The predicted results
L C M
from this software have been validated with experimental
observations for some of the important parameters and the
where M bg is the mass of burnt gas in a cylinder at the end of details can be obtained in the authors earlier work [14].
combustion in kmol, L C is the work (in a cycle) in kJ and M
is the mechanical efficiency of the engine.
4.1 Brake specific fuel consumption
In case of soot formation modeling, the burning of soot par-
ticles and reduction of their volumetric concentration owing to Brake specific fuel consumption (BSFC) is defined as the
the expansion in the burning zone is calculated by the follow- fuel consumed to produce unit power and its variations with
ing equation, brake power for four tested fuels have been shown in Fig. 1. It
can be seen that with the increase in brake power, brake spe-
d C cific fuel consumption decreases for all fuel blends. It is clear
q dx
= 0.004 c . (5) from the graph that BSFC for diesel is minimum, followed by
dt K V dt
DP 15 (blend of 85% diesel and 15% palm biodiesel), DPSM
15 (blend of 70% diesel, 15% palm biodiesel and 15% metha-
Hartridge smoke level is calculated by the equation given as nol) and lastly PSME (100% palm stearin biodiesel). The dif-
follows, ference of BSFC reflects the difference in fuel properties, such
as lower heating value and density of different blends. The
lower heating value is the predominant factor in influencing
(
Hartridge = 100 1 - 0.9545exp -2.4226 C . ) (6)
BSFC of the engine and it is reflected in the graphs. Conse-
quently, diesel having higher LHV has lower value of BSFC
For the calculation of Bosch smoke number and factor of and PSME having lower LHV has the higher BSFC. Kumar
Absolute light absorption (k) similar type of equations are and Kumar [15] also reported an increase of brake specific
used. The Diesel-RK software used in this work evaluates fuel consumption for the blends of methanol-karanja bio-
particulate matter using the following equation as described by diesel-diesel (M10B20) compared to neat diesel.
Alkidas [13].
4.2 Brake thermal efficiency
1.206
10 Fig. 2 shows the variation of Brake thermal efficiency
PM = 565 ln 10 - Bosch . (7) (BTE) for the four different tested fuels. The figure shows that

the blend of diesel-biodiesel-methanol has higher efficiency
1926 A. Datta and B. K. Mandal / Journal of Mechanical Science and Technology 30 (4) (2016) 1923~1929

35 Diesel 560 Diesel


PSME PSME

Exhaust gas temperature (K)


Brake thermal efficiency (%) DP 15
30 DP 15
DPSM 15 520 DPSM 15

25
480
20

440
15

10 400
0 1 2 3 4 0 1 2 3 4
Brake power (kW) Brake power (kW)

Fig. 2. Variation of brake thermal efficiency with brake power for Fig. 4. Variation of exhaust gas temperature with brake power for
diesel and various fuel blends. diesel and various fuel blends.

with BSFC curve, but the results are not similar to that one.
Brake specific energy consumption (MJ/kWh)

BSEC is less for diesel-biodiesel and methanol blended fuel


Diesel
28 and it is higher for neat biodiesel. The diesel and diesel-
PSME
DP 15 biodiesel graphs are more or less similar and the values are in
24 DPSM 15 between the lowest and highest values of BSEC.

20 4.4 Exhaust gas temperature

The variation of exhaust gas temperature is similar for all


16 fuel blends and it increases with load as seen in Fig. 4. A min-
ute deviation for methanol blended fuel is observed and it is
12
the highest recorded exhaust gas temperature among the four
tested fuel also. The reason may be the better combustion due
0 1 2 3 4 to the more oxygen content of methanol compared to other
fuels considered here. It was also reported by Yilmaz [17] that
Brake power (kW)
the shortened combustion duration of blended fuels of diesel,
Fig. 3. Variation of brake specific energy consumption with brake biodiesel and alcohol showed slightly higher exhaust gas tem-
power for diesel and various fuel blends. perature compared to diesel.

than those of baseline fuels, diesel and biodiesel. The effi- 4.5 Specific CO2 emission
ciency with diesel-biodiesel blend is marginally lower than
that with neat diesel. Wider flammability limit of methanol Fig. 5 shows the specific CO2 emissions with brake power
results lean burn operation and thus contributes to an increase for four different fuels. It is clearly seen from the figure that
in BTE. The combined effect of higher flame speed and high- with the addition of methanol to diesel-biodiesel blended fuel,
er oxygen content enhanced the spray characteristics, which CO2 emission decreases. It is mainly due to the low C/H ratio
results in the higher burning rate of methanol blended fuel in of methanol. On the other hand, the CO2 emission with neat
the diffusion combustion period and thus the thermal effi- biodiesel is higher among the four tested fuels. According to
ciency is enhanced [16]. Kumar and Kumar [15] reported Barabas et al. [6], the higher temperature encountered during
even 15.7% increase in brake thermal efficiency with metha- combustion of biodiesel enhances the oxidation process and as
nol blended diesel-biodiesel blend compared to mineral diesel. biodiesel contains some oxygen in its molecular structure, the
CO2 emission is higher than that of mineral diesel. But, due to
the high latent heat of methanol, the temperature rise during
4.3 Brake specific energy consumption
combustion with methanol blended fuel is much lower, which
Brake specific energy consumption (BSEC) is another pa- cannot enhance the oxidation and results in less CO2 emission.
rameter sometimes used instead of BTE and its variations for It was also observed from the experimental works of Kumar
the four different fuels are shown in Fig. 3. It can be observed and Kumar [15] that the CO2 emission for biodiesel-diesel-
from the figure that the nature of the curve is similar to that methanol blended fuel (M10B20) was at par with diesel.
A. Datta and B. K. Mandal / Journal of Mechanical Science and Technology 30 (4) (2016) 1923~1929 1927

3.0
2250 Diesel Diesel
PSME 2.5 PSME
2000 DP 15 DP 15
Specific CO2 (gm/kWh)

Specific PM (gm/kWh)
DPSM 15 DPSM 15
2.0
1750
1.5
1500

1.0
1250

1000 0.5

750 0.0
0 1 2 3 4 0 1 2 3 4
Brake power (kW) Brake power (kW)

Fig. 5. Variation of specific CO2 emission with brake power for diesel Fig. 7. Variation of specific PM emission with brake power for diesel
and various fuel blends. and various fuel blends.

1200
Diesel 12 Diesel
PSME PSME
1000
DP 15 DP 15
DPSM 15 10 DPSM 15
800
NOx (ppm)

8
HSU
600

6
400

4
200

2
0 1 2 3 4 0 1 2 3 4
Brake power (kW) Brake power (kW)

Fig. 6. Variation of NOx emission with brake power for diesel and Fig. 8. Variation of smoke emission with brake power for diesel and
various fuel blends. various fuel blends.

4.6 NOx emission


accumulated fuel in premixed mode gave rise to higher cylin-
The variations of NOx with brake power for different fuels der temperature and this set favorable condition for NOx for-
have been presented in Fig. 6. It can easily be observed that mation.
the NOx emission is lower for methanol blended fuel among
all the tested fuels. NOx emission is highest for pure biodiesel 4.7 Specific PM and smoke emission
and its blends with diesel. For biodiesel blended fuels the
higher oxygen content is responsible for higher NOx emission. Figs. 7 and 8 represent the variations of specific PM and
The temperature rise during combustion is maximum with smoke emission respectively. For both the cases, highest
biodiesel which enhances the NOx formation. However the emission is observed for diesel, followed by diesel-biodiesel
addition of methanol to diesel-biodiesel blend reduces the blend, diesel-biodiesel-methanol blend and lastly by pure bio-
emission of NOx and the formation of NOx is even below diesel. Generally, smoke and Particulate matter (PM) forma-
compared to diesel only operation. The lower NOx emission is tions are interrelated. Particulate matters (PM) are formed due
mainly due to the cooling effect of methanol which eventually to improper combustion and burning of lubricating oil. Smoke
lowers the combustion temperature which suppressed the for- is formed at the fuel rich zone at high temperature and high
mation of NOx as explained by Qi et al. [5]. It was reported pressure due to incomplete combustion. With the use of bio-
that the addition of alcohols to diesel proved to be beneficial diesel and methanol combustion process is enhanced utilizing
in terms of NOx emission [18, 19]. However, in some reports, the extra oxygen available in the fuel. This, in turn, makes the
it was found that the low cetane number of the methanol re- combustion process nearly a complete one and thus PM emis-
sulted to a higher ignition delay period. The burning of the sion is reduced. Enhanced combustion also reduces the forma-
1928 A. Datta and B. K. Mandal / Journal of Mechanical Science and Technology 30 (4) (2016) 1923~1929

tion of fuel rich zone and formation of soot nuclei during the Total Environment, 279 (2001) 167-179.
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1679-1686.
5. Conclusions
[6] I. Barabas, A. Todorut and D. Baldean, Performance and
From the present numerical investigation, it can be con- emission characteristics of an CI engine fueled with diesel-
cluded that the addition of methanol as a supplementary fuel biodiesel-bioethanol blends, Fuel, 89 (2010) 3827-3832.
to diesel-biodiesel blends has a significant effect on the engine [7] P. Kwanchareon, A. Luengnaruemitchai and J. I. Samai,
performance and emission characteristics. Only the brake Solubility of a diesel- biodiesel-ethanol blend, its fuel prop-
specific fuel consumption shows some negative impact. It erties, and its emission characteristics from diesel engine,
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[11] A. S. Kuleshov, Use of multi-zone DI diesel spray combus-
Nomenclature------------------------------------------------------------------------
tion model for simulation and optimization of performance
P : Cylinder pressure (bar) and emissions of engines with multiple injection, SAE Tech-
Tz : Temperature in a burnt gas zone (K) nical Paper, 2006-01-1385, doi:10.4271/2006-01-1385.
R : Gas constant [12] J. B. Heywood, Internal combustion engine fundamentals,
: Angular crank velocity (RPM) McGraw-Hill Co., USA (1988).
NO e : Equilibrium concentrations of oxide of nitrogen [13] A. C. Alkidas, Relationship between smoke measurements
N 2 e : Equilibrium concentrations of molecular nitrogen and particular measurements, SAE Technical Paper, 840412,
doi:10.4271/840412 (1984).
O e : Equilibrium concentrations of atomic oxygen [14] G. Paul, A. Datta and B. K. Mandal, An experimental and
O 2 e : Equilibrium concentrations of molecular oxygen numerical investigation of the performance, combustion and
V : Current volume of cylinder (cc) emission characteristics of a diesel engine fueled with jatro-
qc : Cycle fuel mass (gm) pha biodiesel, Energy Procedia, 54 (2014) 455-467.
dx/dt : Heat release rate (J/CA) [15] R. S. Kumar and K. S. Kumar, Effect of methanol blending
with Pongamia pinnata biodiesel and diesel blends on engine
performance and exhaust emission characteristics of an un-
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A. Datta and B. K. Mandal / Journal of Mechanical Science and Technology 30 (4) (2016) 1923~1929 1929

for use in diesel engine, Fuel, 80 (2001) 565-574. Bijan Kumar Mandal got his B.Tech
[20] X. Shi, X. Pang, Y. Mu, H. He, S. Shuai, J. Wang, H. Chen (Hons.) and M. Tech. degrees in Mecha-
and R. Li, Emission reduction potential of using ethanol- nical Engineering from the IIT, Kharag-
biodiesel-diesel fuel blend on a heavy-duty diesel engine, pur and Ph.D. from Jadavpur University.
Atmos. Environ., 40 (2006) 2567-2574. Currently, he is a Professor in the
Department of Mechanical Engineering
at IIEST, Shibpur. His areas of interest
Ambarish Datta obtained his bachelor includes alternative fuels and combustion.
degree in Automobile Engineering in
2008 and Master of Automobile Engi-
neering from Jadavpur University in
2010. Presently he is a Ph.D scholar in
the Department of Mechanical Engi-
neering, IIEST, Shibpur, India.

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