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CONSORTIUM ASTALDI ARABIA LTD & NASSER S AL HAJRI CO. LTD.

ORYX GTL PROJECT,RASLAFFAN,QATAR


PROCEDURE QUALIFICATION RECORD (PQR)
AS-AL-PQR-15

TABLE OF CONTENTS

1. PROCEDURE QUALIFICATION RECORD

2. WPS FOR QUALIFICATION

3. AS RUN SHEET

4. N.D.E. REPORT

5 HEAT TREATMENT REPORT

6 MECHANICAL TEST REPORTS

7 MATERIAL RECORD & CERTIFICATION

8 WELDING CONSUMABLE ANALYSIS REPORT

9 EQUIPEMNT CALIBRATION CERTIFICATE


CONSORTIUM ASTALDI ARABIA LTD & NASSER S AL HAJRI CO. LTD.
ORYX-GTL PROJECT,RASLAFFAN,QATAR
QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)
(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon.

Sheet 2 - of -3
Procedure Qualification Record No: AS-AL-PQR-15 Revision:00 Date :05/01/2005
WPS No.: AS-AL-15 Revision:01 Date :06/01/2005

Welding Process (es):SMAW+GTAW

Types (Manual, Automatic, Semi. Auto) Manual

JOINTS (QW-402)

JOINT SKETCH BEAD SEQUENCES

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)


Material Spec, type or Grade : ASTM A 335 Gr. P11 Holding Temperature : 720C
to Material Spec, type or Grade: ASTM A 335 Gr. P22 Heating rate- 55C min - 222C max/hr after 315C
P.No. 4 Group No.1 to S- No.5A Group No.1 Holding Time- 2.5 min per mm/Minimum 2 hrs
Thickness of Test Coupon : 11.3mm Cooling rate - 55C min -270C max/hr
Diameter of Test Coupon :6" GAS (QW-408)
Heat No. & Certificate No.- 16727 Percent Composition
Heat No. & Certificate No.- See PMI Report Gas (es) (Mixture) Flow Rate
FILLER METALS (QW-404) GTAW SMAW Shielding Argon 99.99% 8-10L/min
SFA Specification 5.28 5.5 Trailing N.A N.A N.A
AWS Classification ER80S-B2 E8018-B2 Backing N.A N.A NA
Trade and Manufacturer ESAB ESAB

Filler Metal F.No. 6 4


Weld Metal Analysis A.No. N/A N/A ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metal 2.4mm 2.5mm,3.2mm Current DC
Heat No. / Certificate No. 233563/RG 3339501/3339521 Polarity DCSP for GTAW and DCRP for SMAW
Amps See table Volts See table
Tungsten Electrode Size- 2.4mm

Deposited Weld Metal 3.8mm 7.5mm Orifice Gas Cup Size : 8-16mm
POSITION (QW-405) Heat Input- See actual data sheet table
Position of Groove- 5G Run out length of electrode- See actual data sheet table
Weld Progression (Uphill, downhill)-Uphill TECHNIQUE (QW-410)
Other- None Travel Speed See table
String of Weave Bead- String & Weaving
Oscillation- N/A
PREHEAT (QW-406)
Preheat Temp. 150C Min Multipass or Single Pass (per side) Multiple
Interpass Temp. 300C Max single or Multiple Electrodes Single
Other: None Other None
CONSORTIUM ASTALDI ARABIA LTD & NASSER S AL HAJRI CO. LTD.
ORYX-GTL PROJEC T,RASLAFFAN,QATAR
QW-483 (Back)

PQR No.AS-AL-15 Sheet 3 - of - 3

Tensile Test (QW-150)


UTL UTS
Specimen ID Type Dimensions(mm) Area (mm) Fracture Position Comments Location
(KN) (N / mm)
230 Cross- weld 10.3 X 19.1 196.7 119.0 605 Parent Material(P11) 12'O Clock

231 Cross- weld 9.3 x 19.3 179.5 114.1 635 Parent Material(P11) 6'O Clock

Guided-Bend Tests (QW-160)

Specimen ID Type Bend Angle Former Diameter Result Comments Location


232 Side Bend 180 4t Acceptable NIL
233 Side Bend 180 4t Acceptable NIL
234 Side Bend 180 4t Acceptable NIL
235 Side Bend 180 4t Acceptable NIL

Macro Examination Test Specification : ASTM E 340

Specimen ID Type Position Results Comments


236 Weld Section N/A Acceptable See attached macrograph (Magnification :X 2.2)

Hardness Servey Test Specification : ASTM E 92

Specimen ID Position Type Load Results Comments


236 N/A Vickers 10Kg See attached Report Nil

Charpy Impact Test Test Specification : ASTM E 23 (Type A Notch)


Specimen ID Location Dimension Temp. oC Impact Energy Joules,J
Avarage J
1 2 3
237 WCL 10 X 10 -20 33 25 25 28

Radiography Test Results : Acceptable -See attached report AS-AL-PQR-15(BSR)/AS-AL-15A(BSR)

Welder's Name - MADHUKUTTAN C.J Clock No. Stamp No. P.W.001

Tests conducted by - Consortium Astaldi Arabia and Nasser S Al-Hajri Laboratory Test : Qatar Inspection Services
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code and GTL 84-2.

Manufacturer:
Date By:

AS-AL TECHNIP Germanischer Lloyds ORYX


Name Rosh Eugine Name Name Name
Sign Sign Sign Date

Date 05/01/05 Date Date Sig.