LORCH

LORCH SchweiBtechnik GmbH

Im Anwander 24 - 26
D-71549 Auenwald
Telephone: +49 (0) 71911503-0
Fax: +49 (0) 71911503-199
Website: www.lorch.biz
Email: info@lorch.biz

Operation Manual

MX 350 EU

909.1900.1-03
LORCH

Publisher LORCH SchweiBtechnik GmbH

Im Anwander 24 - 26,
D-71549 Auenwald, Germany

Telephone: +49(0)7191/503-0
Telefax: +49 (0)7191 503-199

Website: www.lorch.biz
E-mail: info@lorch.biz

Document number 909.1900.1-03

Issue date 16.10.2013

Copyright 2012, LORCH SchweiBtechnik GmbH

This documentation including all its parts is protected by copyright. Any use or
modification outside the strict limits of the copyright law without the permission of
LORCH SchweiBtechnik GmbH is prohibited and liable to prosecution.

This particularly applies to reproductions, translations, microfilming and storage and

processing in electronic systems.

Technical changes Our machines are in a constant state of further development, and the right is
reserved to make technical changes without notice.
 LORCH
Table of contents

1 Machine elements ...... . ..... . . 4
2 Explanation of symbols ..... .... 4
2.1 Meaning of the symbols in the operation
manual . . ... . .. . . ...... . . ..... . . . . . . . . .4
2.2 Meaning of the symbols on the machine ... . . . 4
3 Safety precautions .. . . . . .. ... .. 5
4 Ambient conditions ............. 5
5 General regulation of use . ..... . . 6
6 UW inspection ....... .. . .. .... 6
7 Unit protection . . . . ..... . . .. . . . . 6
8 Noise emission .. . ... . . . .... . . . 6
9 Electromagnetic compatibility
(EMC) . .. ........ ..... . . ...... 6
10 Transport . . ........... . . . ... . . 6
16.1 Principle of the MIG/MAG welding process . . . 20
16.2 Arc types. . . . . . ........ . .. . . ...... . .. 20
17 Techn ical data . . . .. . . . .. . .. . . . 22
18 Maintenance and repair . . ... . .. 24
19 Disposal .. .. ......... .. . ..... 24
20 Service ...... .. .... . . .. ... . .. 24
21 Declaration of conformity ... .... 24
22 Ersatzteilliste I spare parts list I
Cm1coK ,a,eTanei::t .... . ........ . 25
22.1 MX 350 EU .. . .... . . . . . . . . . . . . ... ...... 25
23 Stromlaufplan I schematic I
CxeMaTHYeCKHH . .. . ... . ...... 28
23.1 MX 350 EU . . . . . . . . . . . . . . ... . . . . . . . . . 28
23.2 Orahtvorscl1ubkoffer I wire feeder/ 6 1101( no.QaY"1
n p OBOJlOKl-1 MF-07 (EURO) .... ... . . . . . ... . 30

11 Before start-up . ............ ... . 7 24 Anschlussbelegung I terminal

11.1 Fasten transportation belt. . . . . . ..... . ..... . 7 assignment I CxeMa KOHTaKToe
11.2 Fastening accessories belt. . . ..... . . ....... 7 pa3beMa . . .... . . .. ... . . . ... . 31
11.3 Electrode welding process ... . . . . . . . . ...... 8
11.4 TIG welding process ... . . . . . . . ... .... .. ... 8
11.5 MIG welding process . . . . . . . ..... . ... . .... 9
11 .6 Connecting the ground cable ...... . ... ..... 9
11 .7 Connecting the power supply ... ... . . . ...... 9
12 Start-up ...................... 10
12.1 Electrode welding process . . . ............ . 11
12.2 TIG welding process . . . . . . . . . . . . ..... . .. . 12
12.3 MIG welding process (MIG/MAG} ...... . . ... 12
12.4 Calling up the secondary parameters ...... .. 13
12.5 Special functions . . . . . . . . . . ..... . . ... . . . 14

13 Graphs . . .. .. . ..... .... . .... . 15

13.1 Electrode . . . .... . . . ... .... . . . . . . ... .. 15
13.2 TIG ... .. . ... ... . . .. . .. .. .. . . . . . . . .... 15
13.3 MIG (MIX, C0 2) . . . . . . . . 15
14 Messages . .... . . . ...... . .. . . . 16
14.1 Status messages ........ . . . . . . . . . . . . . .. 16
14.2 Error messages . .. . .. . . .. . . . . . . . ... . ... 16
15 Welding basics . . .. . . . .. . .. . . . 18
15.1 Stick electrode welding . ... ... . . . . . ... ... 18
15.2 TIG welding .... . . . . . . . . .... . . . . . .. . . .. 18
16 Fundamentals of the MIG/MAG
welding process ...... . ....... 20

10.13 -3-
LORCH Explanation of symbols

1 Machine elements

Fig. 1: Machine elements

1 Mains cable holder 9 Mains cable
3 Handle (hoisting point) 10 Connecting socket wire feed case 7 pin (version
4 Operating field EU)
Some depicted or described accessories

CD
6 Main switch
are not included in the scope of delivery.
7 Remote control connecting socket
Subject to change.
8 Connecting socket plug socket plus/minus (burn-
er/electrode hol der/ground cable)

2.1 Meaning of the symbols in the opera- 2.2 Meaning of the symbols o n the
tion manual machine
Danger to life and limb! Danger!
If the danger warnings are disregarded,
this can cause slight or severe injuries or
&m Read the user information in the operation
manual.
even death. Disconnect the mains plug!
Danger of property damage! Pull out the mains plug before opening the
Disregarding danger warnings can cause housing .
damage to workpieces. tools, and equip-
ment.
General note!
Indicates useful information about the
product and equipment.

-4 - 10.1 3
Ambient conditions
3 Safety precautions ~~~~~~~~~~~~~
Hazard-free working with the machine is
only possible if you read the operating and
safety instructions completely and strictly
observe them.
Please obtain practical training before us-
ing the machine for the first time. Heed the
safety regulation (UVV").
Remove all solvents, degreasers. and other
flammable materials from the welding area
before welding. Non-movable flammable
materials must be covered. Only weld if the
ambient air contains no high concentra-
tions of dust, acid vapours, gases or flam-
mable substances. Special care must be
taken during repair work on pipe systems
and tanks which contain or have contained
fla mmable liquids or gases.
Never touch live parts inside or outside of
the housing. Never touch welding elec-
trodes or live welding current parts in a
machine that is on.
Do not expose the machine to rain; do not
clean with sprays or steam jets.
Always use a protection shield when weld-
ing. Warn anyone in the work area about
the dangers or arc rays.
Please use a suitable extraction system for
gases and cutting vapours.
Always wear breathing apparatus when-
ever there is a risk of inhaling welding or
cutting fumes.
If the power cable is damaged or severed
while working, do not touch the cable, but im-
mediately pull out the mains plug. Never use
a machine if the mains cable is damaged.
Keep a fire extinguisher nea r the welding
area .
Check the welding area for fire after welding
(see UW ' ).
Never try to disassemble the pressure
reducer. Replace the pressure reducer if
faulty.
The machine must be transported or set up
only on firm, level surfaces.
The maximu m admissible angle of inclina-
o.
tion for setting up or transporting is 1
0 Service and re;pair work may only be carried out by a
trained electrician.
0 Ensure that there is good direct contact for the ground
cable immediately beside the weld point. Do not pass
10.13
LORCH
the welding current through chains, ball bearings,
steel cables, grounding conductors, etc., as it could
cause these to melt.
0 Secure yourself and the welding machine when work-
ing in elevated or inclined areas.
0 The machine should be connected only to a properly
grounded mains supply. (Three-phase four-wire sys-
tem with grounded neutral conductor or single phase-
three-wire system with grounded neutral conductor)
socket and extension cable must have a functional
protective conductor.
D Wear protective clothing, leather gloves and leather
apron.
D Protect the welding area with curtains or mobile
screens.
D Do not use welding equipment to thaw out frozen wa-
ter pipes or lines.
D In closed containers, under c ramped conditions, and
in high electrical risk areas, only use machines with
the S sign.
0 When taking a break, switc h off the machine and
close the valve on the gas cylinder.
D Secure the gas cylinder with a chain l o prevent it fall-
ing over.
D Disconnect the mains plug from the mains before
c hanging the place of installation or making repairs
to the machine.
*) Only applicable for Germany. Can be ordered from
Carl Heymanns-Verlag, Luxemburger Si r. 449, 50939
Koln .
Please heed the safety regulations which apply to your
country. Subject to change.
4 Ambient conditions
Temperature range of ambient air:
in operation: -20 C .. .+40c (-4 F ...+104 F)
transport and storage: -25 c ... +55 c (-13 "F ... +131 "F)
Relative humidity:
up to so %at 40 c (1 04 "F)
up to 90 % at 20 "C (68 "F)
~
Operation, storage and transport may only
be carries out within the ranges indicated!
Use outside of this range is considered not
used with its intended purpose. The manu-
facturer is not liable for damages cause by
misuse.
Ambient air must be free of dust, acids, corrosive gases
or other damaging substances!
-5 -
LORCH
5 General regulation of use
This machine is intended for use in the commercial and
industrial sector. It is portable and is suitable for opera-
tion on the mains supply or also on a power generator.
D The machine is intended for DC electrode welding of
- unalloyed stee ls, low and high-alloy steels,
- nickel and its alloys,
D Together with a T IG welding torch . the machine is
suitable for TIG welding with direct current of
- unalloyed stee ls, low and high-alloy steels,
- copper and its alloys,
- nickel and its alloys,
- special metals like titanium , zirconium and tanta-
lum.
D Together with a wire feed case, the machine is suit-
able for MIG welding with
- solid wire (M IG/MAG),
flux-cored wire.
6 UW inspection
Operators of commercially-operated welding systems
are obliged to have regular safety inspections of the
equipment carried out in accordance with EN 60974-4.
Lorch recommends inspections al 12 month intervals.
A safety inspection must also be carried out if modifica-
tions or repairs have been made to the system.
Improper UW inspections can destroy the
G system. For more information on UVV in-
spections of welding systems, please con-
tact your authorised Lorch service centre.
7 Unit protection
This machine is protected electronically against over-
loading. Do not use fuses of higher amperage than print-
ed on the identification plate.
8 Noise emission
The noise level of the unit is less than 70 dB(A}, meas-
ured under standard load in accordance with EN 60974-
1 in the maximum working point.
-6-
Transport
9 Electromagnetic compatibility
(EMC)
This product is manufactured in conformance with the
current EMC standard. Please note the following:
D Due to their high power consumption, welding ma-
chines can cause problems in the public power grid.
The mains connection is therefore subject to require-
ments with regard to the maximum permissible sys-
tem impedance. The maximum permissible system
impedance (Zmax) of the interface to the power grid
(mains connection) is indicated in the technical data.
If in doubt, please contact your power grid operator.
D The machine is intended for we lding in both commer-
cial and industrial applications (CISPR 11 class A) .
Use in other surroundings (for example in residential
areas) may disturb other electronic devices.
D Electromagnetic problems during start-up can arise
in:
- Mains cables, control cables, signal and telecom-
munication lines near the welding or cutting area
- TV/radio transmitters/receivers
- Computers and other control devices
- Protection equipment such as alarm systems
- Pacemakers and hearing aids
- Measurement and calibration devices
- Equipment with too little protection against inter-
ference
If other equipment is disturbed, it may be necessary to
provide additional shielding.
D The affected area may go beyond the boundaries of
the property concerned. This depends on the layout
of the building , and the other activities that may be
going on there.
Please use the machine in compliance with the manu-
facturer's instructions. The operator of the equipment is
responsible for the installation and use of the machine.
Furtherm ore, the owner is responsible (if necessary with
technical assistance from the manufacturer) for eliminat-
ing the interference caused by electromagnetic fields.
10 Transport
For transport using mechanical lifting
gear (e.g. cranes etc.) only the handle
may be used as the hoisting point. Use
suitable load-bearing equipment. Do
not use a fork-lift 1ruck or similar de-
vice to lift the machine by its housing.
The carryin g strap is exclusively for the
transport by a person.
10.13
Before start-up LORCH
11 Before start-up
---------------------------------~~~---------------~-----------------------------
11 .1 Fasten transportation belt

2 13

Fig. 2: Transportation belt

2 Carrying belt ~ Thread the transportation belt into the welding ma-
12 Plastic slider chine and plastic slides. See sequence of the num-
bering in the picture.
13 Velcro fa stener

11 .2 Fasten ing accessories belt

14

r1 _ _ ~

I L' ~~
, /
I
I / 1
~/
' _, I

Fig. 3: Accessories belt

5 Accessories belt with fastener ~ Thread the accessories belt into the handle and plas-
12 Plastic slider tic slides. See sequence of the numbering in the pic-
ture.
14 Closure
~ Plug the belt fasteners together.

10.13 -7-
LORCH Before start-up

11.3 Electrode welding process Connecting the inert gas cylinder

Connecting the electrode welding cable 23
:> Connect the electrode welding cable to the minus
or plus socket 8 and secure the cable by rotating it
clockwise.
The polarity of the electrode depends on
the type of electrode and the welding pro-
cess. Please follow the manufacturer's in-
28'\<
I
structions on the electrode packaging for
this purpose.

11.4 TIG welding process

For TIG welding you require a TIG valve
torch (Type LTV2600) for this device Fig. 4: Gas connection
:> Place the inert gas cylinder 28 in a suitable location
and secure to prevent it from falling over.
Installing electrodes D The cylinder can be secured using a wall bracket or
cylinder trolley.
21 20 :> Briefly open the gas cylinder valve 27 several times
in order to blow out any dirt particles that are present.
:> Connect the pressure reducer 22 to the inert gas cyl-
inder 28.
:> Screw the inert gas hose 24 to pressure reducer 22
and open the gas cylinder valve 27.

Setting the inert gas quantity

:> Unscrew the clamping cap 17.
:> Remove the electrode 16 from the collet 18.
:> Grind the end of the electrode 16.
:> Slide the electrode 16 into the collet 18.
:> Insert the electrode 16 into the torch and firmly tight-
en the clamping cap 17.
Do not dismantle the collet body 20 and the
gas nozzle 21.
:> Open the valve 19 on the TIG welding torch .
./ Inert gas flows out.
./ The flow meter 23 indicates the gas quantity, and
the content pressure gauge 26 indicates the cylinder
content.
:> Close the valve 19 on the TIG welding torch when the
torch is not being used in order to prevent unneces-
sary use of gas.

When converting the torch to a different

electrode diameter, please pay attention to
the following.

0 The collet 18, collet body 20 and electrode 16 must

have the same diameter.
0 The gas nozzle 21 must be matched to the electrode
diameter.
Connecting the TIG torch
:> Connect the TIG torch to the minus 8 connection
socket and secure it by turning it clockwise.

-8 - 10.13
Before start-up LORCH
11.5 MIG welding process :> Connect the welding cable 73 on the wire feed case
to the connecting plug plus 8 or, in special cases, mi-
A wire feed case (optional) is required for
nus 8 on the power source.
MIG welding.
:> Connect the control cable of the wire feed case 72
to the wire feed case connecting socket 1O on the
power source. (only on lnt case type)
The operations required may differ de-
pending on the version and the configura-
:> Equipping the wire feed case. (See wire feed case
operating instructions)
tion of the wire feed case!
Please observe the wire feed case operat-
ing manual!

71 Current source 74 Ground cable 77 MIG/MAG torch

72 Control cable (only on lnt case 75 Wire feed case
type) 76 Ground cable (only on lnt case
73 Welding cable type)

Fig. 5: MIG welding connection diagram

11.6 Connecting the ground cable

:> Connect the ground cable to the free minus or plus 8
socket and secure the cable by rotating it clockwise.

Fastening the ground clamp

~~~~~~~~~-
~!>""T----------------,,...-

Fig. 7: Attaching the ground clamp - Wrong!

Fig. 6: Attaching the ground clamp - Correct!
:> Fasten the grounding clamp in the immediate vicinity
of the welding area, so that the welding current can-
not seek its own return path across machine parts,
ball bearings or electric circuitry.
:> Connect the ground clamp firmly to the welding
a Do not place the ground clamp on the welding ma-
chine or the gas cylinder; otherwise the welding cur-
rent will be carried via the protective conductors and
it will destroy these.
11.7 Connecting the power supply
The machine is suitable for operation on the mains sup-
ply or on a current generator.
:> Plug the mains plug into the appropriate socket.
The mains voltage and tolerance as well

bench or the workpiece. as the fuse protection must correspond to
I
.. J. the technical specifications (see Technical
Specifications).

10.13 -9-
LORCH Start-up

12 Start-up
38 39 40 41 42 43

51 ~--=~~:=;;---__,,
50 ~~======:=::-~
49 ~,......,...=:~~fk,

~
46 + - 45

Fig. 8: Control penel MX 350

30 The Fault LED ~ ights up continuously, and the 38 The Synergy LED light sup if the Synergy function
fault code is displayed in the 7 segment display is selected.
35. 39 The MIX LED lights up if MIG welding operating
31 The Remote control LED lights up when a remote mode with mixed gas is selected.
control is connected. 40 The C0 2 LED lights up if MIG welding operating
Control knob 48 specifies the maximum value for mode with C0 2 is selected.
the control range of the remote control. If 1OOA
has been set, for example, 1OA - 1OOA can be
41 The TIG LED lights up if TIG operating mode is
selected.
called up using the remote control.
Lights up when wire feed case (case type lnt) is 42 Electrode LED
connected lights up if Electrode operating mode is selected.
32 LEDVRD 43 Electrode CEL LED
lights up continuously with active VRD function lights up with operating mode Electrode CEL
(reduction in idle running voltage) flashes if the selected (Electrodes with cellulose-containing
output voltage exceeds the value permitted by encapsulation, suitable for vertical downward
the standard (e.g. in welding mode or if operating welding)
mode MSG welding LED 39, 40 selected) flashes if gouging operating mode selected.
33 The Seconds LED lights up when a value is dis- 44 welding process selector switch
played in the 7 segment display 35 in sec. serves for selecting the TIG operating mode,
MIG welding with mixing gas
34 The % LED lights up when a value is displayed in
MIG welding with C0 2
the 7 segment display 35 in percent.
MMA or CEL electrode.
35 7-Segment-Display If you hold the button down for longer than 2
indicates the selected power level , weld voltage sees., if the MIG (MIX/CO, ) operating mode has
or wire feed speed. been selected, the Synergy operating mode is
If the secondary parameters are activated, the switched on (LED Synergy 38 lights up).
code and the set value are shown alternately. If you hold the button down for longer than 2
36 Welding voltage LED lights up when the welding sees., if the Electrode (MMA/CEL) operating
voltage is displayed in the 7 segment display 35 mode has been selected , the gouging opera!-
in volts. ing mode is switched on (LED Electrode CEL 43
37 The Welding current LED lights up when the flashes).
welding current is displayed in the 7 segment 45 Polarity indication
display 35 in amps. 46 Polarity indication

-10 10.13
Start-up LORCH
47 Selection button 2 cycle/4 cycle/crater filling/gas A rc ignition
test serves for selection of 2 cycle, 4 cycle and :> Briefly touch the workpiece at the point to be welded
crater fi lling. using the electrode and lift the electrode a little.
If the button is pushed for longer than 2 sees., t he
gas test is started for approx . 30 sees. ./ The arc burns between the workpiece and the elec-
trode.
48 The menu I welding current control knob is used
for: Hotstart
The selection of welding current, welding voltage 0 Ignition performance is improved by increasing the
and the w ire feed rate (press). welding current (Hotstart).
The setting of welding current, welding volta ge
:> Pre ss the opera ting button 48 for 2 sees. to call up
and the wire feed ra te (turn).
the secondary parameters.
Calling up the secondary parameters (press for
2 sees.) :> Select the secondary parameter Hotstart (Code "ISt")
by rotating the control knob 48.
selecting the secondary parameters (rotate).
selecting the secondary parameters (press). :> Confirm the secondary parameter by pressing the
control knob 48.
setting the secondary parameters (rotate).
49 The C rater filling LEDlights up if the Crater filling
:> Set the desired value by rotating the control knob 48.
function is selected :> Confirm the setting by pressing the control knob 48.
50 LED 2-stroke lights up if you select the 2-stroke :> Repeat the operations for setting the Hotstart time
mode. ''tSt" secondary parameter.
51 LED 4-stroke lights up if you select the 4-stroke :> Exit the secondary parameters by pushing the oper-
mode. ating button 48 for 2 sees., or by pressing the selec-
tion button 44.
12.1 Electrode welding process ~~~~~~~~
Arc dynamics (Arc Force)
Switch on the system 0 The electrode is prevented from burning in in the
:> Switch on the system at the main switch 6. weld pool by means of a brief current increase wi th
a short arc.
:> Keep pressing button 44 until the desired electrode
operating function is selected. :> Press the operating button 48 for 2 sees. to call up
the secondary parameters.
./ The electrode MMA or CEL (LED 42 or 43) lights up.
:i Select the Arc dynamics secondary parameter (Code
:> Use control knob 48 to set the desired welding cur-
"dAF") by turning the control knob 48.
rent.
:> Confirm the secondary parameter by pressing the
control knob 48.
Electrode 0 [mm] Recommended current In
tenslty [ A] :> Set the desired value by rotating the control knob 48.
1.5 20.. .40 :> Confirm the setting by pressing the control knob 48.
2.0 35...60 :> Exit the secondary parameters by pushing the oper-
2.5 45... 100 ating button 48 for 2 sees .. or by pressing the selec-
3.2 75... 140 tion button 44.
4.0 130 ... 190
5.0 180... 280
6.0 230... 370
80 290...420
Tab. 1: Electrode diameter - Electrode
Please follow the electrode manufacturer's

CD instructions

Electrode welding cur- Range Factory set-

rent ting
Welding current 11 10 to 350A 100
Tab. 2: Electrode welding current

10.1 3 -11 -
LORCH Start-up

12.2 TIG welding proces~ 12.3 MIG welding process (MIG/MAG}_ _

Switch on the system Switch on the system

:> Switch on the system at the main switch 6. :> Switch on the system at the main switch 6.
:> Keep pressing button 44 until the desired MIG oper- Selecting the welding process
ating function is selected .
:> Keep pressing button 44 until the desired MIX or C02
./ The TIG symbol (LED 41) lights up. operating function is selected.
:> Use control knob 48 to set the desired welding cur- ./ The MIX or C0 2 symbol (LED 39 or 40) lights up.
rent.
Selecting the wire feed case
Factory The type of connected wire feed case can

CD
TIG welding current Range
setting be selected at the welding unit.
Welding current 11 10 to 350A 100
Tab. 3: TIG welding current
0 If you are using a wire feed case with its own control
Arc ignition system you must set the case type lo external (EXI).
:> Open the valve 19 on the TIG welding torch. O If you are using a wire feed case without its own con-
trol system (with 6 or 7 pole connection plug) you
CD ( :>
must set the case type to internal (lnt).
Press the operating button 48 for 2 sees. to call up

( p~
the secondary parameters.
:> Select the case type secondary parameter (Code
'////////////// '/////// /////// "Fdt") by turning the control knob 48 .
./ The parameter code and the corresponding setting are
:> <D Briefly touch the workpiece with the tip of the elec- displayed alternately in the 7-Segment display 35.
trode at the point t o be welded.
:> Confirm the secondary parameter by pressing the
:> @ Lift the electrode a little. control knob 48 .
./ The arc burns between the workpiece and the elec- :> Set the desired case type by rotating the control knob
trode. 48 .
Ups lope ./ "lnt" or "EXt" is displayed in the 7 segment display 35.
O A short-circuit current of 60 A is used fo r igniting during :> Confirm the setting by pressing the control knob 48.
the TIG welding process. The upslope takes place with :> Exit the secondary parameters by pushing the oper-
115 Ns until the set welding current is reached. ating button 48 for 2 sees., or by pressing the selec-
Guideline values for the current intensity and tion button 44.
the gas quantity Operating mode EXt case type
O Only the 2 cycle operating mode is possible in the
Tungsten electrode Current in- Gas quantity case type E.Xt operating mode.
diameter [mm] tensity [A] [Vmin]
:> Set the welding voltage by rotating the control knob
1.0 3 ...40 4 48.
1.6 15 ... 130 5...6 :> Press the operating button 48 to display the welding
2.0 45 ... 180 5...8 current.
2.4 70 ...240 6... 10 O The welding current is only displayed during welding.
3.2 140... 320 6 ... 12 Operating mode lnt case type
4.0 220...450 6 ... 14 :> Keep pushing the button 47 until the desired operat-
ing mode 2 cycle or 4 cycle and/or crater filling func-
tion is selected .
./ The LEDs 50 or 51 and/or 49 light up.
:> Set the desired welding voltage by rotating the knob
on the feed case.
:> Set the desired wire feed speed by rotating the knob
on the feed case.

-12 - 10.13
Start-up LORCH
O Press the operating button 48 to switch between the Cl) Mode
Cl)
display of welding voltage, welding current and wire ::J
en
feed speed.
./ The relevant parameter value is displayed in the 7 seg- Parameter
Cl>
'80
iii
"E
> .. e ~
c
ea
en
Cl>
c
(!) c ea
ea
::J

~ ;;;
Cll c
ment display 35. "C
= i= :::!:

"'-
c (!)
0 The welding current is only displayed during welding. Cll G>
iii 0
"' i i
Synergy
~ Press the selector button 44 for 2 sec. with the oper-
ating mode MIG selected.
Start current I t Sl:I50 % 5 .. .200 % x
O.O to
./' The Synergy 38 LED lights up.
Start current time fTSlB 0.1 s 20s
x
The set wire diameter is displayed for ap-
LJjSLt_ 125% 5... 200 % x

CD
Hotstart
prox. 5 sees. after switching on or selecting
O.Oto
the Synergy operating mode. Hotstart time
~TSlf 1.0 s 20 s
x
:> Select the wire diameter parameter as follows Arc dynamics ldlA1F 100 % 0...200 % x
- Press the o perating button 48, whilst the wire di- The welding current increases automatically as the weld-
ameter "d" is displayed in the 7 segment display. ing voltage is reduced. The arc dynamic indicates the ratio
(immediately afte r switching on or selecting the between the welding current and the automatic increase.

-
Synergy operating mode)
or select the secondary parameter wire diam-
Arc end detection
RlEJdJ 100% 0...200 % x x
Your welding machine switches the welding current off al
eter during subsequent operation (see "13.3 MIG
a certain arc length. (Weld end detection). The maximum
(MIX, C02)" on Page 15)
length of the arc can be adapted using the "AEd" param-
:> Set the wire diameter by rotating the control knob 48. eter.
:>
:>
Confirm the setting by pressing the control knob 48.
If necessary, press the control knob 48 for 2 sees., or the
Inductor effect I llndI100% 0...200 % xx
selection button 44 to exit the secondary parameters. Time bum back !:bib 100 % 1...200 % xx
:> Set the desired welding voltage by rotating the knob
on the feed case. Crater filling energy 1i(if 50 % 0 ... 100 % x
:> Set the wire feed rate on the rotary knob on the feed 10 to 40
case to the middle position (0).
Crater filling voltage
UJll 20V v x
Crater filli ng feed 5 0 ... 18
D In the operating mode Synergy, the wire feed rate is
automatically matched to the set welding voltage. rate tf_iE m/min m/min
x
:> Correct the wire feed rate, if necessary, on the feed
case by turning to"+" or"-".
Crater filli ng lime
(only with 2 cycle) It Flt 1s 0 to 10 s x x
Case type (feeder

12.4 Calling up the secondary parameters

type) f ldlf lnt lnt... EXI xx
2 2 ...18
:> Press the operating button 48 for 2 sees. to call up
Creep in speed _CISIP mlmin m/min
x x

I ~~
the secondary parameters. 0.8... 1.2
Wire diameter di mm
x
:> Set the desired secondary parameter by rotating the
control knob 48 . Tab. 4: Secondary parameters

./ The parameter code and the corresponding setting are D The factory setting values are optimised thanks to
displayed alternately in the 7-Segment display 35. automatic param eters.
:> Confirm the secondary parameter by pressing the You can use these factory settings unchanged fo r
control knob 48. most welding jobs.
:> The setting ea n be adjusted by rotating the control
knob 48.
:> Confirm the setting by pressing the control knob 48.
:> The previous or next secondary parameter is dis-
played by rotating the control knob 48.
D Different secondary parameters are available de-
pending on the selected operating mode and func-
tion.
:> Press the control knob 48 for 2 sees., or the selection
bulton 44 to ex:it the secondary parameters.

10.13 - 13 .
LORCH Start-up

12.5 Special functions

Gouging
Cl Gouging is used for working out the roots or faulty
points and serves for preparing the weld seam.
Cl A special torch is required for gouging that has car-
bon electrodes and compressed air connection.
:> Keep pressing button 44 until the desired electrode
operating function (MMA or CEL) is selected .
./ The electrode MMA or CEL (LED 42 or 43) lights up.
:> Press and hold the electrode button 44 for at least 2
seconds .
./ The Electrode CEL LED 43 flashes.
:> Set the desired current by rotating the control knob
48.

Master reset
Warning! All personal settings will be

CD
:>
lost
All welding and secondary parameters are
reset to their factory settings (master reset
function).
Press buttons 44 and 47 simultaneously for at least
3 seconds .
./ The 7 segment display and the control panel indica-
tors light up briefly as confirmation.
Switching the Function lock on I off
:> Press the control knob 48 and the button 44 simulta-
neously for at least 3 seconds .
0 11
./ -- is briefly displayed in the 7 segment display 35
as confirmation .
./ All buttons on the control knob are blocked. If it is
operated,"--" is displayed.
Cl The control knob 48 and button 44 must be pressed
again for at least 3 seconds in order to disable the
function lock.
The function lock setting is saved! If the
machine is switched off with the function
lock activated, the control panel is still
blocked when the machine is switched
back on.

-14- 10.13
Graphs LORCH
13 Graphs

13.1 Electrode
I Current
11 Welding current t
ISt Hotstart I
; '
t Time
tSt Hotstart time IS! 11

'

!St t -+

Fig. 9: Electrode current routing diagram

13.2 TIG
I Current
11 Welding current t
I
ISt Start current
Iz Ignition current
t Time 11
tlu
tSt
Upslope
Start current time I
!lz I IS!
:
'
l '
,'' tSt
'
I
~:
tlu :
~'
'
t-+

Fig. 10: TIG current routing diagram

13.3 MIG (MIX, C0 2)

tbb Time burn back

CF Crater filling energy t
I Current I
(A) 11
11 Welding current ICFU
ICFU Current (crater filling voltage} !CF

t Time ICFt i I-+

tCFt Crater fil ling time
v Speed
vCFF Speed crater filling feed rate
!I
(mfmin) ~
: (s)

'
.....___.____,;: tbb
vCSP Creep in speed vCSP vCFF
t-+
(s)

Fig. 11: Current development diagram MIG (MIX, CO.)

10.13 15
LORCH Messages

14 Messages

14.1 Status messages '--~~~~~~~~~-

0 An enror code is displayed in the 7-segment display After the message has been output, the
in the event of a malfunction. You can switch over machine will only function to a limited ex-
between error code and sub-error (sub code) in the 7 tent; the error must be corrected as quickly
segment display by pushing the button 44. as possible.
The status message can be deleted by
pressing the control knob 48.

Code Note Cau se PossJble remedy

HOS Short-circuit Short-circuit in the output circuit Eliminate the short-circuit (pick up
electrode holder, ...)
H30 Configuration Component gro up recogniti on faulty Inform Service
H31 Communication CAN bus communication faulty Check connected devices and CAN
connections
H34 Fans Fan current faulty Inform Service
Tab. 5: Status messages

14.2 Err or messages

0 An error code is displayed in the 7-segment display As long as there is an error code on dis-

Code.
in the event of a malfunction . You can switch over
between error code and sub-error (sub code) in the 7
segment display by pushing any button.

E11ror Cause
CD play welding is not possible.

Possible remedy

E01 Excessive temperature Duty cycle exceeded Allow switched-on machine to cool
down for a few minutes
Dust filter contami nated Replace dust filter
E02 Overvoltage Mains voltage too high Check mains voltage
E04-1 Protective earth conductor Fault current to protective earth con- Connect the welding earth lead
monitoring ductor
E06 Overvoltage secondary Initial voltage too high Inform Service
E07 EEPROM Communication w ith EEPROM defec- Switch machine off and on again, ex-
tive ecute master reset
E08-1 Excess motor voltage Motor voltage too high Inform Service
E08-2 Motor power supply Error in motor power supply Inform Service
E08-3 Overcurrent on motor Motor current cont inuously too high Reduce motor load
EOS-10 Torch connection Torch/torch connection error Check torch and torch connection.
Switch the equipment off and on again
E08-11 VII acquisition Voltage/current measuring systems Inform Service
faulty
E09 Voltage detection Voltage measuring system faulty Inform Service
E12 Power section Power section start-up fa ulty Inform Service
E13 Temperature sensor Temperature sensor not ready for Inform Service
operation
E14 Supply voltage internal supply voltage too low Check mains voltages
E15 Current detection Error during current measurement Inform Service
E18 I Overload protection Safety switch device to protect elec- Inform Service
trical components

16. 10.13
Messages LORCH
Code Error Cause Possible remedy
E22 Mains undervolta9e Mains voltage on power unit is too Check mains voltages
low
E25 Idle generator Idle generator raulty Inform Service
E30 Error configuration Faulty or wrong pc-board, wrong Inform Service
software system installed
E31 Communications fault CAN bus communication fa ulty Switch the equipment off and on again
E32 FPGA FPGA faulty In form Service
E33 Power section Power module not symmetrical Inform Service
E34 Fans Fan current fa ulty Inform Service
E40 Voltage detection Voltage measurement faulty at the Inform Service
socket
Tab. 6. Error messages

10.13 - 17 -
LORCH Welding basics

15 Welding basics
automatically by means of a cold wire feeder. The filler
15.1 Stick elect rode welding
<--- - - - - wire must be equally or more highly alloyed than the
Coated stick electrodes are used for the widely-used base material. Flange and corner welds can be crea ted
manual metal arc welding process (stick electrode weld- easily without filler wire.
ing). The coating of the electrode melts off during the
welding process together with the core wire. The coating Shielding gas
generates the shielding gas. Additionally the burning-
off coating compensates alloy elements. which are de-
stroyed in the molten pool. A slag layer forms on top of
the welding seam. which covers and protects the cooling
welding seam against the air.
The coatings of the electrodes differ according to thick-
ness and type, i.e. chemical composition. This results in
different welding properties and consequently different
applications for the e'l ectrodes. Types and nomenclature
are defined in DIN EN 499 (formerly 1913).

- ' - - - Stick electrode

Basically, both DC and AC may be used for TIG welding.

Base metal
15.2 TIG welding
The TIG welding process is a universally-applicable pro-
cess which creates high quality joints.
The electrode of the TIG process consists of non-melting
tungsten, the shielding gas is an inert gas. In English
usage we speak ofTIG welding ("Tungsten" = Wolfram).
Inert gas is chemically neutral and does not react with
the weld metal. Inert gases are, e.g. argon, helium and
their mixtures. Usually pure argon (99.9%) is used. The
welding gas must be dry. DIN 32 526 defines the differ-
ent types of shielding gas.
The current mode and polarity depend on the material to
be welded.
Non or low-alloyed steel, high-alloyed steel and copper,
as well as titanium and tantalum are welded with DC.
The electrode is connected at the minus pole because of
the stronger current loading.
When welding aluminium and nnagnesium as well as
their alloys, AC must be used in order to tear up the high-
melting and tough oxide skin which forms on the molten
pool or which is present on the base metal. If the oxide
skin is missing. e.g. there has been welding on the same
part for a longer time, the arc can be unstable or break
up from time to time.
Shape of t he electrode tip
Tungsten electrodes always have to be ground length-
wise because crosswise grinding marks cause an un-
steady arc.

TIG welding process bas ics

A non-melting tungsten electrode is clamped with a col-
let into a gas or water-cooled torch . The arc burns be-
tween the tungsten electrode and the workpiece in an
inert shielding gas atmosphere. Thus the tungsten elec-
trode acts as an arc carrier. The arc melts the workpiece
point by point and forms the weld pool. The shielding gas
escapes through the gas nozzle. This gas protects the
tungsten electrode, the arc and the molten pool against
the surrounding air. This prevents undesired oxidation.
Consequently, poor welding results may occur due to
trouble with the shielding gas supply.
In case additional filler material is required. filler ~1\re
is supplied either manually, as in gas name welding, or

-18 - 10.13
Welding basics LORCH
Welding current [A] Electrode angle The shape of the electrode for DC welding has to be
and remain as sharp as a pencil. The angle of the point
10- 50 15-30 depends on the welding current. When AC welding, ii is
50- 200 30 -45 sufficient to sharpen the edge of the electrode slightly.
45 - 75 After a short time, a round to slightly convex form is built.
> 200
If the electrode tip is polluted due to dipping into the weld
pool or touching the filler wire, the respective part of the
electrode must be completely ground off. Restore the
original, pointed shape. Grind in longitudinal direction.

10.13 - 19 -
LORCH Fundamentals of the MIG/MAG welding p rocess

16 Fundamentals of the MIG/MAG welding process -~"'--'"~~~~~~~~~~~~~~~~

16.2 Arc types

16.1 Principle of the MIG/MAG welding
process Short arc
This type of arc is particularly suited to the welding of
The wire feed rollers feed the wire electrode from the
thin sheets, in root layers and for welding in restricted
reel to the contact tip. An arc is created between the wire
locations because of its relatively "cold" weld flow. In this
electrode and the workpiece. The wire electrode thus
case, the welding takes place with a very short arc. at
becomes the arc carrier. The arc melts the workpiece
low arc voltage and at low current intensity. Due to the
point by point and forms the weld pool. The wire elec-
surface tension of the melt pool, the drop is drawn into
trode melts and drips into the weld pool, thus forming the
the molten metal and the arc is reignited. This recurring
filler metal. The inert gas flows from the gas nozzle and
cycle creates a continuous alternation between the short
protects the arc and weld pool from atmospheric gases.
circuit and the arcing period.
The transition from short to spray arc is de-

Wire electrod--- -:
CD
Transition arc
pendent upon the gas mixture and the wire
diameter.

(!>
A transition arc is used for medium plate thickness and
Power source for vertical down welds. The material transfer tales place
Gas noz - -- ---" t:I
both in short circuit and in free flow. This produces a re-
~Bntact ti~:-=~~~~ duced short circuit index and a slightly "hotter" molten
Shielding -,..---===--___,.~ pool than in the short arc. Transition arc welding has a
gas higher melting rate than short arc, and is therefore more
Welding economical.
,._flem Long arc
Long arcs are typically used for welding under carbon
dioxide and under high C02 containing gas mixtures in
Fig. 12: MIG/MAG welding processes the upper performance range. Long arc welding is not
There are two types of metal shielding-gas welding really suitable for welding in tight spaces. Larger drops
that are differentiated by the type of shielding gas that fall into the molten pool largely by gravity. This some-
is used: metal inert gas welding (MIG), inert shielding times involves short circuits which, al the point or the
gas) and metal active gas welding (MAG, active shield- short circuit, can produce spatter when the arc ignites
ing gas). again. because of the upslope.
Spray arc
Welding Shielding gas
Due to the thinness of the melt pool, spray arc welding
process inert active is not suitable for welding in tight spaces. It is used for
MIG Helium (He) Argon (Ar) welding in the higher power range using inert gases or
mixture of Ar/He gas mixtures with high argon content. The spray arc has
Carbon dioxide a very fine drop, short-circuit free material transfer.
MAG-C
100 % C02
MAG-M Mixtures of Ar/
C02Ar/02
Tab. 7: MIG/MAG welding processes
The welding processes are further differentiated by arc
type. This means that there are differences in the form of
the arc, short circuit tendency and metal transfer mode.
Selection of the type of arc is only possible to a limited
extent e. g. when short arc welding. Short arc welding is
possible using all metal shielding gas welding processes
by the selection of the suitable current intensity and the
associated arc voltage, although the short circuit fre-
quency and drop size are very different, according to the
shielding gas being used.

- 20 - 10.13
Fundamentals of the MIG/MAG weld ing process LORCH
W ire e lec- seam. If the seam is sufficiently wide, weld two beads
Long arc/ Transition alongside each other.
trode di- Short arc
spray arc ar c If you are welding in the vertical up position, your oscilla-
a meter
tions should be in the shape of an open triangle.
mm A v A v A v
0.8 140... 23... 110.. 18... 50... 14.. Arc length
180 28 150 22 130 18 The longer the arc. the shallower is the penetration
1.0 180... 24... 130.. . 18... 70... 16... depth, the wider and flatter the weld bead and the great-
250 30 200 24 160 19 er the tendency to spatter. The weld metal is transferred
in slightly larger drops compared with a short er arc. Use
1.2 220.. . 25... 170... 19 ... 120... 17... a longer arc when fillet welding, in order to produce a flat
320 32 250 26 200 20
or concave weld bead.
1.6 260... 26... 200... 22 ... 150... 18... A shorter arc increases the penetration depth (at the
320 34 300 28 200 21
same current intensity) , the weld bead is narrower and
Good weld qualities are only achieved if the voltage and the tendency to spatter is reduced. The weld metal is
current are well balanced. transferred in finer drops until the short arc is reached.
VVhen using C02 an arc voltage which is around 3 V larger
than required when using argon-rich gas mixtures.
Tab. 8: Working ranges for MAG welding

Holding and guiding the torch

With metal shielding gas welding, you can

CDn o work in all positions: level, horizontally,

vertically from top to bottom, vertically from
bottom to top, overhead and in lateral posi-
tion.
For level and horizontal and level welds, hold the torch
Fig. 14:
Long arc
Arc length
Short arc

vertically (neutral torch position) or pushing at up to 30.

On thicker layers you can also drag the torch slightly.
Electrode wire length
The neutral torch position produces the best penetration
depth and inert gas coverage. Take care not to tilt the In general, the distance between the torch and the work-
torch too much, otherwise air could be drawn into the piece is 10-12 times the wire diameter. You can also
inert gas shield by the injection effect. change the torch distance to affect the length of the free
end of the electrode.
If you are welding vertically and overhead then you
should push the torch slightly. Down welds are used A longer free end of the electrode reduces the current
mainly for welding thin plates. In this case, hold the torch intensity and the penetration depth.
in as neutral or slightly dragging position. This technique A shorter free end of the electrode increases the current
requires specially trained and experienced welders , intensity while maintaining the same wire feed rate.
since there are dangers from incomplete fusion due to
the forward melt pool. This danger increases with thicker
materials, or if the melt pool is very thin because the volt-
age is too high.

Long electrode end Short electrode end

Fig. 15: Electrode wire length

Weld direction pushing Weld direction dragging

Fig. 13: Torch position

Avoid larger oscillating movements in order to prevent
the melt pool from building up in fron t of the arc. This can
lead to incomplete fusion due to the forward melt pool.
Except in the vertical up position. you should oscillate
laterally only as far necessary to cover both edges of the

10.13 - 21 -
LORCH Technical data

17 Technical data

MX350AS/ MX3SOVRD
Technical data1' Units
EU EU
TIG weldlng
A 10... 350
Welding range min - max
v 10.4 ...24.0
Idle voltage (peak value in accordance with EN 60974-1) V/DC <113 -
Idle voltage VRD (in accordance with rocr 12.2 007.8) V/DC - 12
Current setting Infinitely variable
Slope characteristic falling
Welding current at ED 100% A 250
Welding current at ED 60% A 300
ED at maximum welding current % 40
Current consumption 11 (at ED 100%) A 12.3
Current consumption I, (at ED 60%) A 15.7
Current consumption I, max A 19.6
Maximum effective mains current (I,.") A 12.4
Power consumption S, (at ED 100%) kVA 8.5
Power consumption S 1 (at ED 60%) kVA 10.9
Power consumption S, """' kVA 13.6
Electrode welding
A 10... 350
Welding range min - max
v 20.4 ... 34 0
Idle voltage (peak value 1n accordance with EN 60974-1) V/DC <1 13 -
Idle voltage VRD (in accordance with rocr 12.2 007.8) V/DC - 12
Current setting Infinitely variable
Slope characteristic falling
Welding current al ED 100% A 230
Welding current at ED 60% A 280
ED at maximum welding current % 35
Current consumption I, (at ED 100%) A 16.0
Current consumption 1, (at ED 60%) A 20.7
Current consumption 11 max A 27.5
Maximum effective mains current (I 1eff ) A 16.3
Power consumption S, (at ED 100%) kVA 11.1
Power consumption s, (at ED 60%) kVA 14.3
Power consumption s, max kVA 19.1
Weldable electrodes mm 1.5 ... 8.0
MSG welding process (MIG/MAG)
A 10...350
Welding ra nge min - max
v 14.5 ...31.5
Idle voltage (peak value in accordance with EN 60974-1) V/DC <1 13
Power setting Infinitely variable
Slope characteristic falling

- 22 - 10.13
Technical data
LORCH
MX 350 AS/ MX 350VRD
Technical data1) Units
EU EU
Welding current at ED 100% A 230
Welding current at ED 60% A 280
ED at maximum welding current % 35
Current consumption 11 (at ED 100%) A 15.9
Current consumption I, (at ED 60%) A 20.1
Current consumption I, max A 27.8
Maximum effective mains current (1 1.n) 11eff I A 16.4
Power consumption s , (at ED 100%) kVA 11.0
Power consumption S, (at ED 60%) kVA 13.9
Power consumption S, "''" kVA 19.3
Weldable wires steel 0 mm 0.8- 1.2
Weldable wires alum inium 0 mm 1.0 - 1.2
Weldable wires CuSi 0mm 0.8-1 .2
Efficiency I') at 100% ED % 87
Mains
Mains voltag e v 400 / 3-
Mains frequency Hz 50...60
Positive mains tolerance % 25
Negative mains tolerance % 30
Negative mains tolerance, temporary % 40
Mains connection mm 4 x 2.5
Mains plug CEE32
Current consumption I, , 0 10 11<1 A 0.2
Mains fuse slow-response TIG/EL A 25
Power factor cos <p 12 max cos <p 0.99
Power factor J.. (at 12 max)
Max. permissible system impedance Zmax in ace with IEC 61000-3-11/12 "
mO
0.87
44
Machine
Protection class IP 34
Insulation class F
Cooling method F
Noise emission db{A) <70
Standard EN 60974- 1
Designation CE, S
Dimensions and weights
Dimensions power source (LxWxH) mm 515 x 185 x 400
Weight of power source kg 18.6
Tab. 9: Technical datao
ED = Switch-on du ration

11 measured at 40"C ambient temperature

10.13 - 23 -
LORCH Dec laration of conformity

18 Maintenance and repair

-----
Please !heed the current safety and ac- - Check the dust filter for pollution
cident prevention regulations during all - Replace the dust filter if it is polluted (dust filter:
maintenance and repair work. Order number 612.5193.0)
ine requires a minimum of care and mainte-
nance. Only a few items need to be checked to ensure Use only original Lorch spare parts for
trouble-free long-term operation. maintenance and repair.
:> Check the following points for damage before starting If you experience problems or need re-
up the welding machine, pairs, contact a dealer authorised by Lorch.
- Mains plug and cable Never make repairs or technical changes
- Welding torch and connections yourself. In this case the manufacturer's
- Ground cable and connection warranty is no longer valid.
- Keyboard membrane and control panel
:> Check the dust filter every two months.
- Switch the machine off
- Disconnect the mains plug
- Unscrew the ventilation grid on the rear side

19 Disposal
Only for EU countries. In observance of European Directive 2002/96/EC on
Do not dispose of electric tools together waste, electrical and electronic equipment and its imple-
with household waste material! mentation in accordance with national law, electric tools
tha t have reached the end of their service life must be
0
collected separately and returned to an environmentally
compatible recycling facility.

20 Service
Lorch SchweiBtechnik GmbH
Im Anwander 24 - 26
D-71549 Auenwald
Germany
Tel. +49 (0)71 91 503-0
Fax +49(0)7191 503-1 99

21 Declaration of conformity
We herewith declare that this product was manufactured
in conformance with the following standards or o fficial
documents: EN 60 974, EN 61 000-3-2, EN 61 000-3-3
in conform ance with th e guidelines 2006/95/EG.

c(
2004/108/EG, 2011 /65/EU.
2012

Wolfgang Grob
Managing Director

Lorch SchweiBtechnik GmbH

- 24 - 10.1 3
Ersatzteilliste I spare parts list I Cm1coK AeTaneiil LORCH
22 Ersatzteilliste I spare parts list I Cm1coK AeTaneM ~~~~~~~~~~~---'

22.1 MX 350 EU

990.4472.6-00 MX 350 (EU)

10
19
3 8

(~))
1= \
~-~~ 42 39
\~
'-. ' .,.-
1
\

10.1 3 - 25 -
LORCH Ersatzte illiste I s pare pa rts list I Cm1coK AeTane'1

990.4472.6-00 MX 350 (EU)

Pos Mat.Nr. Bezeichnung designation Ha3eaHMe

1 604.3609.0 Zubehorgurt 40x800 schwarz transportation belt 40x800 black PeMeHb Af'IR npHHaAf'le>KHocrelil
G22 G22 40x800 YepHbllil G22
2 604.3613.0 Tragegurt 40x1500 schwarz transportation belt 40x1500 PeMeHb AflR nepeHOCKH
G22 black G22 40x1500 Yep. G22
3 604.3640.0 KUNSTSTOFFSCHIEBER f. slide for transportation belt nnaCTMaCCOBbllii non3yHOK
TRAGEGURT 40mm 40mm 40mm
4 602.2809.0 Seitenblech links G28 404mm side panel left G28 404mm 6oKoeaR YaCTb neeaR G28
RAL2002 GS-G RAL2002GS-G 389mm R.AL2002 GS-G
5 602.2810.0 Seitenblech rechts G28 404mm side panel right G28 404mm 6oKoeaR YaCTb npasaR G28
RAL2002GS-G R.AL2002 GS-G 389mm R.AL2002GS-G
6 602.2811 .0 Deckblech G28 406mm R.AL cover plate G28 406mm KpblWKa G28 406mm RAL2002
2002 GS-G RAL2002 GS-G GS-G
7 604.2800.0 Kunststofffront G28 Plastic front G28 n epeAHRR YaCTb
nnacrMaccoeaR G28
8 604.2801 .0 Kunststoffheck G28 Plastic back G28 3ap,Hf!R YaCTb nnaCTMaccosaR
G28
9 604.2802.0 LOf1ergitter G28 100mm Fan grill G28 100mm PewerKa eeHrnnRropa G28
100mm
10 604.2803.0 Luftergitter G28 150mm Fan grill G28 150mm PewerKa eeHT1-1m;ropa G28
150mm
11 604.3741 .0 Handgriffrohr Alu 366mm handle tube Alu 366mm PyKoRrKaAlu 351mm LORCH-
LORCH-Profil LORCH-Profil Profil
12 606.2027.0 Aufkleber Netzstecker ziehen sticker pull mains plug 30 mm HaKneliiKa Bb1Ta~1<1Tb B"111KY
30mm blau blue 30mm C"1HRR
13 608.5004.0 Folientastatur MX350 keypad MX350 MeM6paHHaR K11ae1-1arypa
MX350
14 610.2530.0 Zugentlastungsverschraubung cable gland PG 13,5 Ka6enbHbllii BBOA PG 13,5
PG 13,5
15 610.3032.0 Dichtring Schaumstoff AD16xl- Foam spacer AD 16xl08xH6 npoKJlaAOYHoe KOnbl..lO nop.
08xH6 neHonnacr AD1 6xlD8xH6
16 610.3050.0 Schaumstoffeinlage Foam inlay 178x98,5x44 BcraeKa 1113 nop1-1croro
178x98,5x44 neHonnacTa 178x98,5x44
17 610.3051 .0 Schaumstoffeinlage Foam inlay 178x162x60,4 BcraeKa ~3 nop1-1croro
178x162x60,4 nettonnacra 178x162x60,4
18 610.3053.0 Schaumstoffplatte selbstklebend Foam plate self-adhesive BcraeKa 113 nopHcroro neHonnacra
130x25 130x25 caMoKJleio~aRCR 130x25
19 612.5193.0 Filtervlies 165mmx147mm Filter fleece 165mmx147mm i:t>1<1nbrp 165mmx147mm
20 612.5194.0 Drahtgewebe 165mmx97mm Wire gauze 165mmx97mm MW nposonOYHaR CBTKa
MW2,5mm D0,7mm 2,5mm DO,7mm 165mmx97mm MW 2,5mm
D0,7mm
21 614.0650.6 Drehknopf 31mm schwarz Welle knob 31mm black shaft 6mm PyYKa spal.J..\BHHA 31mm yepHaA
6mm ocb 6mm
22 614.0661.0 Deckel 31mm rot knob cap 31mm red KpblWKa 31mm KPSCHBA
23 653.0010.5 ET-BG Mapro-01 M02 P02 s.p. pc-board Mapro-01 M02 3.4 .-311.nnara Mapro-01 M02
P02 P02
24 653.0011.5 ET-BG BF03 BP 02 s.p. pc-board BF03 BP 02 3 .4 . -3neKTpOHHa~ nnar a BF03
BP02
(E) Ersatzl eil I spare part/ 3anacHbre \faCTH
(T) Tauschteil I replacement part I 06MeHHb1e l.faCTH

. 26 . 10.13
Ersatzteilliste I spare parts list I Cm1coK AeTane~ LORCH
990 .44 72. 6-00 MX 350 (EU)

Pos Mat.Nr. Bezeichnung designation Ha3eaHKe

25 653.0012.5 ET-BG DMR05 M01 s.p. pc-board DMR05 M01 3.4 -3neKTpOHHaR nnaTa
DMR05 M01
26 653.0014.5 ET-BG DRV02 s.p . pc-board DRV02 3.4 .-3neKTpOHH8R ll!laTa
DRV02
27 653.0015.5 ET-BG Nefi01 s.p. pc-board Nefi01 3.4 .-3neKTpOHHaH nnara Nefi01
28 653.0016.5 ET-BG DC01 s.p. pc-board DC01 3.4.-3neKTpOHHaH nnara DC01
29 653.0017.5 ET-BG SF02 s.p. pc-board SF02 3.4 .-3neKTpOHHaH nn ara SF02
30 655.9076.0 Obertrager WA 13000061 Transrorrner WA 13000061 TpaHc<j)OpMarop WA 13000061
31 657.0121 .0 Schaller 3/0 25A 3ph. Switch 3/0 25A 3ph. BblKJllO'laTenb 3/0 25A 3ph.
32 658.0245 0 Gleichrichter DB 1600V BOA rectifier DB 1600V BOA BbinpRMi.tTenb DB 1600V 80A
33 661 .7724 2 Netzkabel 4x2,5 CEE 32 3C HA Net cable 4x2,5 CEE 32 3C HA Cereeol'.1 Ka6e11b 4x4 CEE 32
-40C -40c 3c 1R0-40c
34 661.8210.9 Kabelbaum AMP14B-Minifit 12p. Cable loom AMP1 4B-Minifit 12p. Ka5eJlbHblH >KTyT AMP14B-Mini-
400mm 400mm fit 12p. 400mm
35 661 .8306.1 Kabelbaum X350 EU Erweite- Cable loom X350 EU extension Ka5. >t<ryr X350 EU ,UononHeHi.te
rung
36 663.0207.0 lsolierbuchse M7 09,2 insulating bush M7 09,2 i-IJOJlR~"10HHaR MyQ>ra M7 09,2
H2,5/7,5mm AD25 h2,5/7,5mm AD25 H2,5/7,5mm AD25
37 663.2508.0 lsolierfolie 260x85x0,35 ge- insulation foil 260x85x0,35 pier- i-1Jo . nrnl~HKa260x85x0,35wraMn.
stanzt OMROS ced DMR05 DMR05
38 665.0519.0 Nebenwiderstand 350A 35mV Shunt resistance 350A 35mV WyHT 350A 35mV 0, 1m0hrn
0, 1m0 hm 4,8mm 0,1 mOhm 4,8mm 4,8mm
39 665.2216.0 Verschluf1kappe AMP 14pol. cover cap AMP 14pol. BcraaHaR KPbtwKa AMP 14pol.
40 665.7020.0 Einbau-Buchsenteil BEB 35-50 insert sleeve BEB 35-50 BcrpoeHHblH pa3beM BEB 35-50
mm 2 mm'
41 981.1419.0 BG-Thermosensor 23x7x5 unit thermal sensor 23x7x5 TepMOA8TY"1K 23x7x5 LD3,4
LD3,4 LD3,4
42 981 .1507.0 BG-Axialventilator 12VDC axial ran 12VDC 80x80x38 Oceeoi-1 eeHrnnRrop 12VDC
80x80x38 31 Omm 310mm 80x80x38 310mm
43 602.2821.0 Kabelhalterung G28 Cable holder G28 Ka5enbHOe KpenneH11e G28
44 604.2804.0 Displayabdeckung G28 Display cover G28 noKpbrrne A"1Cnne~ G28
45 981 .1212.0 ET-Set Diode 3 Stk s.p.1.-ktt Diode 3 pcs KoMnneKT AHOAOB 3 Stk.
(713.0301.0) (713.0301.0) (713.0301 .0)

(E) Ersatzteil I spare part I 3anaCHble 'laCT"1

(T) Tauschteil I replacement part I 06MeHHble 'lacrn

Gultigkeit I Validity I Aei:icTa1HenbHocTb

Type Serial no. from Serial no. to
MX 350 (EU) 2008-0000-0000-0 2008-9999-9999-9

10.13 "27.
LORCH Stromlaufplan I schematic I CxeMan1"lecK11tM

23 Stromlaufplan I schematic I CxeMaTM'4eCKM.:1

----
23.1 MX 350 EU
r------------ --1
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3
4
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1 - - - - - - - - - I

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I I I
1 ~U "I" Ho
L-------- ---------- - --- 1
X2 X3
option
+
=!a~;' MX350 (EU) 7-polig
loRe H
22os.2012 F. Becker

~~~~ ~~
1
_ SOO .0069. 5-0_Q
. 28. 10.13
Stromlaufplan I schematic I CxeMaTM'leCKMM LORCH
Legende zu Stromlaufplan/Explanation to circuit diagrarn106o3Ha1.1eHMS1 Ha cxeMe nOAK1110'leHMS1 05.06.2012
S00.0069.5-00

~ . . ;_i~~~~!l~!~.,-:~;.:.:. --,-,:.::::~;~i::~~E:-~.~-,-_._-:~~f~~~trid~--~- 7

~.r.J
ET-BG Nefi01 3.4.-3neKTpoHHaJI nnaTa Nefi01
A 2 658.0245.0 Gleichrichter DB 1600V BOA rectifier DB 1600V BOA Bblnp!IMMTenb DB 1600V BOA
A 3 653.0017.5 ET-BG SF02 ET-BG SF02 3.4.-3neKTpoHHaJI nnara SF02
A 4 653.0014.5 ET-BG DRV02 ET-BG DRV02 3.4.-3neKTpoHHaJI Mam DRV02
A 6 653.0016.5 ET-BG DC01 ET-BG DC01 3.4.-3neKTpoHHaJI nnara DC01
A 7 653.0010.5 ET-BG Mapro-01 M02 P02 ET-BG Mapro-01 M02 P02 3.4.-3n.nnara Mapro-01 M02 P02
A B 653.0011.5 ET-BG BF03 BP 02 ET-BG BF03 BP 02 3. 4.-3neKTpoHH8JI nnara BF03 BP 02
A 9-11 713.0301.0 Diode400V 2x100A ISOTOP diode 400V 2x100A ISOTOP ,QMO,Q, 400V 2x100A 1113oron
A 12 60B.5004.0 Folientastatur MX350 I plastic foil kevboard MX350 MeM6paHHaJ1 K118BM8TYP8 MX350
A 13 653.0013.5 E-BG DMR05 M02 ET-BG OMR05 M02 3. 4.-3neKTPOHH8JI nnam DMR05 M02
F 1 570.B054.0 Schutzleiteriiberwachung 6qmm 10A protective earth monitoring 62 10A KoHTponb 383eMnJ110~ero npoeo,qa
F 2 9B1.1419.0 BG-Thermosensor 23x7x5 LD3,4 unit thermal sensor 23x7x5 LD3,4 Tepuo,Q,&T4MK 23x7x5 LD3,4
M 1 9B1.1507.0 BG-Axialventilator 12VDC 80x80x38 310mm axialfan 12VDC 80x80x3B 310mm OceaoM BeHnmJITOp 12VDC 80x80x38
M 2 9B1.1507.0 BG-Axialventilator 12VDC 80x80x3B310mm axial fan 12VDC 80x80x38 310mm Oceam1 ee1m1nJ1TOp 12VDC 80x80x38
Q 1 657.0121.0 Schalter 310 25A 3ph. Switch 310 25A 3ph. BblKltlO"laTenb 310 25A 3ph.
R 1 665.0519.0 Nebenwiderstand 350A 35mV 0, 1m0hm Nebenwiderstand 350A 35mV 0, 1mOhm WYHT 350A 35mV 0, 1m0hm 4,Smm
T 1 655.9076.0 Obertrager WA 13000061 Transformer WA 13000061 TpaHC<f>OpMarop WA 13000061
X 1 661. 7724.2 Netzkabel 4x2,5 CEE 32 3C 1RO -40C Net cable 4x2,5 CEE 32 3C 1RO -40C Cereaoi'I Ka6enb 4x4 CEE 32 3C 1R0
X 2 665. 7020.0 Einbau-Buchsenteil BEB 35-50 mm2 insert sleeve BEB 35-50 BcrpoeHHblM pa3beM BEB 35-50 mm 2
X 3 665. 7020.0 Einbau-Buchsenteil BEB 35-50 mm2 insert sleeve BEB 35-50 BcrpoeHHblM pa3beM BEB 35-50 mm2
X 4 661.8210.9 Kabelbaum AMP14B-Minifrt 12p. 400mm Cable loom AMP14B-Minifit 12p. 400mm Ka6enbHb1M >Kryr AMP14B-Minifrt 12p.
X 5 661.8306.1 Buchse Orahtvorschubkoffer socket wire feeder

Schutzvermerk nach DIN 34 / ISO 160 16:

Weitergabe sowie Vervielfliltigung dieser Unterlage, Verwertung und Mitteilung ihres lnhaltes nicht gestattet,
soweit nicht ausdrocklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte tor den Fall der Patenterteilung oder Gebrauchsmuster-Eintragung vorbehalten.
Copyright reserved ISO 160 16:
Copying of this document, and giving it to others and the use or communication of the contents thereof,
are forbidden without express authority. Offenders are liable to the payment of damages.
All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
npaea 38~1Hbl cornaCHo ISO 160 16:
nepe,Q,8"18 MeocnpoM3Be,Q,eHMe ASHHOro ,Q,OK)'MeHT8, McnOnb30B8HMe Mcoo6~eHMe 0 ero
CO,Q,ep>KaHMM sanpe~eHbl 6e3 cneizyianbHOro nonHOMCNMJI.
npasoHapywMTenM HeCyr OTBeTCTBeHHOCTb no B03Me~eHMIO y6blTKOB.
Bee npaea 38~111~eHb1 e cnY'lae eb1,qa11M nareHTa , pemcrpa4MM o6pm4a Mo,qenM MnM KOHCTpVKUMM.

Lorch SchweiBtechnik GmbH

10.13 -29 -
LORCH Stromlaufplan I schematic I CxeMaTM"leCKMM

23.2 Drahtvorschubkoffer I wire feeder I 6noK noAa'IM npoeonoKM MF-07 (EURO)

52:T<Xth
3) I Rl
[=:J
10K/2W
53 Inching

R3 ~
~ c:
4,7K/2W
:Ta
N

WI~ R4 01
4 RV24YN205/15A502 IN 4007

~ol~e R5 02
RV24YN205/B502 IN 4007
S
6

51/Gastest
7)

- 30- 10.13
Anschl ussbelegung/term inalassignment/CxeMa KOHTaKToepaJbeMa LQRCH
24 Anschlussbelegung I terminal assignment I CxeMa KOHTaKToe pa3beMa
Steckverblndung Drahtvorschubkoffer 7-polig (Version EU) I
connecting socket wire feeder 7 pin (version EU ) I
CoeAr.1Hr.1Te11b 6noKa noAa4r.1 npoeonoKr.1 7-KOHTaKTHblM (eepcr.1s:1 EU)

Ansicht Stecker- und Buchsenseite

--- )--

View Plug and socket side

B111A co cropOHbl pa3beMa 111 rne3Aa 5 2 2 5

Pos Bezelchnung designation Ha3eaHi.te

1 Motor motor Morop
2 Magnetventil solenoid valve MarHlffHbll::\ 1U1anaH
3 Brennertaster/Orahteinlauhaster torch sw tch/wire insert switch KHonKa ropenK111/
KHOnKa nporn>KKIA nposonoKM
4 Potentiometer Schwei~pannung potentiometer welding voltage noreH ~HoMerp ceapoYHoro HanpR>KeHL>iR
5 Potentiometer Drahtvorschub potentiometer wire feed noreH~HOMerp MOTopa AJlR npOT.RlKICl.1
npoeonoKL>I
6 GND GND 3eMml
~ Gastest-Taster gas test switch K1-1onKa-raaoab1i't reCT

10.13 - 31 -