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JOURNAL OF

COMPOSITE
Article M AT E R I A L S
Journal of Composite Materials
47(4) 393407
! The Author(s) 2012
Tensile properties degradation of glass Reprints and permissions:
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fiber-reinforced polymer bars embedded DOI: 10.1177/0021998312440473
jcm.sagepub.com
in concrete under severe laboratory and
field environmental conditions

Tarek H Almusallam, Yousef A Al-Salloum, Saleh H Alsayed,


Sherif El-Gamal and Mohammed Aqel

Abstract
This paper presents the test results of an experimental study to investigate the durability of newly developed glass fiber-
reinforced polymer bars. The main objective of this study is to investigate any degradation in the tensile properties of the
glass fiber-reinforced polymer bars using accelerated aging methods. Glass fiber-reinforced polymer bars were embedded
in concrete prisms and exposed to several environmental conditions for 6, 12, and 18 months. The environments
included exposure to tap water and seawater at two temperatures (room temperature and 50 C), seawater dry/wet
cycles and alkaline solution at 50 C. In addition, two typical field conditions of the Kingdom of Saudi Arabia (Gulf area
and Riyadh area) were included. The performance of the glass fiber-reinforced polymer bars was evaluated by conducting
tensile tests on the bars extracted out from the concrete prisms after exposure to different conditions. In addition,
scanning electron microscope was used to investigate the degradation mechanism of the bars. After 18 months of
exposure, test results showed that both the tap water at 50 C and the alkaline solution at 50 C had the maximum
harmful effect on the tensile strength of glass fiber-reinforced polymer bars. The two field conditions showed almost no
degradation in the tensile properties of the tested bars.

Keywords
Durability, glass fiber-reinforced polymer bar, environmental degradation, tensile properties, concrete, scanning electron
microscope

any of the above conventional or new protection tech-


Introduction niques could not completely eliminate the corrosion.
Conventional concrete structures reinforced with steel This failure directed the research toward the develop-
are initially protected against corrosion by the alkalin- ment of new corrosion-resistant materials for reinforce-
ity of the concrete. For many structures subjected to ment such as ber-reinforced polymers (FRP).5,6
aggressive environments, such as marine structures, Due to their corrosion resistance, light-weight, and
bridges, and parking garages, combinations of mois- high strength, FRPs have been widely used for civil
ture, temperature, and chlorides reduce the alkalinity infrastructures throughout the world for the last 20
of the concrete and result in the corrosion of the rein- years. Among dierent types of FRPs, glass FRP
forcing and prestressing steel.1 The costs of repairs and (GFRP) bars have drawn more attention in civil
restoration in USA, Canada, and in the majority of the
European countries constitute a high percentage of Department of Civil Engineering, King Saud University, Riyadh, Saudi
their total expenditure on infrastructure.24 This initi- Arabia
ated the development of new technologies in order to
Corresponding author:
reduce the corrosion of steel reinforcement. Various Yousef A Al-Salloum, Department of Civil Engineering, King Saud
techniques such as epoxy-coated, galvanized steel University, P.O. Box 800, Riyadh 11421, Saudi Arabia.
bars, and cathodic protection were employed; however, Email: ysalloum@ksu.edu.sa

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394 Journal of Composite Materials 47(4)

engineering applications due to their low cost compared that tensile strength of the tested GFRP bars decreased
to other types of FRPs.7,8 Durability of GFRP bars, with time when the bars were in direct contact with
however, is not a straightforward subject; it tends to be solutions simulating the interstitial solution of the con-
more complex than corrosion of steel reinforcement crete. Losses up to 24% were measured for bars condi-
because the durability of FRPs is related not only to tioned in an alkaline solution with high pH value (12) at
the strength of its constitutive materials (bers and a temperature of 35 C for 50 weeks.
matrix) but also to the integrity of the interface between Wang29 conducted 330 accelerated aging tests on dif-
these two components while aging. A deterioration of ferent diameters of E-glass/vinylester reinforcing bars.
this interface reduces the transfer of the loads between The samples were conditioned in alkaline solution (pH
bers and thus weakens the composite material.6 12.612.8) and distilled water at 23, 40 and 60 C for
During the last two decades, several studies7,924 150 and 300 days. For all 150-day-aged samples, no
have been carried out on the parameters aecting dura- defects were observed in the ber, whereas matrix
bility and long-term behavior of FRP materials used in cracks were observed in 300-day-aged samples.
civil engineering applications. These studies concluded Al-Zahrani4 investigated the degradation in the
that most common types of GFRP bars appeared to residual tensile strength of three types of GFRP bars
have some deterioration problems when subjected to in aggressive solutions. Bare bars were conditioned in
harsh environments and that moisture, alkalinity, and four solutions (alkaline, alkaline seawater, alka-
temperature are the main parameters aecting the line sabkha, and acidic) at three dierent tempera-
durability of composite materials. The moisture tures for 312 months. The maximum reduction in
absorbed by the composites, combined with the tem- the tensile strength ranged between 27% and 71% in
perature of exposure, induces stresses in the material alkaline environment and sabkha at 60 C. For thermal
that damage the bers, the matrix, and their interface. variation and out-door, the reduction ranged between
This gradually decreases the strength of the composite 5% and 21%.
material with time. The glass transition temperature Kim et al.24 conducted a short-term durability test
(Tg) of the matrix is also a key parameter, since it on two types of commercially available GFRP bare
marks a point beyond which signicant changes in the bars (E-glass/vinylester) under four dierent environ-
properties of the matrix occur and considerable reduc- mental conditions (moisture, chloride, alkali, and
tion of the mechanical properties takes place.6 Hence, freezethaw cycling) for up to 132 days. In addition
understanding the durability of GFRP bars as a func- to the room temperature (25 C), elevated temperatures
tion of glass bers and polymeric resin is essential to of 40 and 80 C were employed to accelerate the degra-
design GFRP-reinforced concrete members and to dation of the GFRP bars. They concluded that, alka-
guarantee the typical infrastructure service life line environmental condition had more inuence on the
(50100 years) and safety. Therefore, accelerated test- degradation of tensile strength of GFRP bars than the
ing and evaluation programs are needed to evaluate the other inuencing factors.
expected service performance of concrete members Few research studies investigated the durability of
reinforced with these bars. In addition, calibration of GFRP bars embedded in concrete. Table 1 shows a
the accelerated test results with dierent natural summary of these studies and their test results.
weathering data of in-service structures is needed to Al-Zahrani4 subjected small concrete prism specimens
establish safe service life of a structure.9 (10  10  100 cm) reinforced with single GFRP bar
Several research studies were carried out to investi- embedded centrally to continuous wetting at 30 C in
gate the durability of GFRP bare bars under dierent potable water, seawater, sabkha solution, or out-door
environmental conditions. Porter and Barnes25 con- for 624 months. He observed that the reductions in the
ducted accelerated tests to determine the long-term ten- strength were much lower than in the case of bare bars.
sile strength of three types of GFRP bars exposed to an This reduction ranged between 10% and 35% after
alkaline solution at a high temperature (60 C) for per- 24 months of exposure. The researcher concluded
iods of 23 months. The tensile tests resulted in residual that this behavior could be attributed to the limited
strengths of 34%, 52%, and 71% compared to the orig- availability of moisture around the bars and the lower
inal tensile strength. Chu and Karbhari26 and Chu temperature of the condition solutions which was 30 C
et al.27 conducted a study on the characterization and for the embedded bars compared to 60 C for bare bars.
modeling of the eects of moisture and alkalis on Another durability study on GFRP bars was carried
E-glass/vinylester composite strips at dierent temper- by Chen et al.30 Bare FRP bars and also bars embedded
atures (23, 40, 60, and 80 C). The degradation levels in in concrete were exposed to ve dierent solutions.
the tensile strength ranged between 35% and 62% of The results showed that signicant strength loss
the initial strength. In a durability study conducted by resulted from the accelerated exposure of both bare
Gaona28 on GFRP bare bars, the test results showed and embedded GFRP bars especially for solutions

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Almusallam et al. 395

Table 1. Previous test results of GFRP bars in concrete

Tensile
Bar diameter Conditioning Temp Duration strength
Reference Glass material/matrix (mm) solution ( C) (days) loss

Al-Zahrani 20074 E-glass/modified vinylester 12 Water 30 720 10


Seawater 12
Sabkha solution 10
Outdoor Varied 14
E-glass/vinylester Water 30 720 33
Seawater 35
Sabkha solution 32
Outdoor Varied 12
E-glass/polyurethane Water 30 720 21
(thermoplastic) Seawater 21
Sabkha solution 20
Outdoor Varied 20
Alsayed et al. 20027 E-glass/urethane-modified 9.5 Water (LACP) 50 180 9
vinylester Water (LACP) 65 34
Seawater (LACP) 50 3
Water (HACP) 50 11
Water (HACP) 65 39
Seawater (HACP) 50 12
Robert et al. 200931 E-glass/vinylester 12.7 Water 23 240 9
40 10
50 16
Chen et al. 200730 E-glass/vinylester (type 2) 9.5 Water 20 90 10
Alkaline solution 60 39
(pH 12.7)
Almusallam and E-glass/modified vinylester 10 Tap water 40 480 16
Al-Salloum 200621 Seawater 40 480 20
Dejke 200115 E-glass/vinylester 9 Water 20 582 43
40 245 44
GFRP: glass fiber reinforced polymer; LACP low alkali cement (Na2O equivalent 0.2%) paste; HACP high alkali cement (Na2O equivalent 1.0%)
paste.

at 60 C. Continuous immersion resulted in greater deg- Canada, reinforced with GFRP bars. On the basis on
radation than exposure to wetting and drying cycles. In microscopic and chemical analysis, they concluded that
contrast, freezing and thawing cycles combined with the concerns about the durability of GFRP in alkaline
solutions had little degradation eects on the GFRP concrete, based on simulated laboratory studies in alka-
bars. line solutions, are unfounded.
A recent study on the durability of GFRP bars The abovementioned studies showed wide and sig-
in moist concrete was conducted by Robert et al.31 nicant variations in the strength reduction due to envi-
Sand-coated GFRP bars with a nominal diameter of ronmental exposure. In addition, most of the studies
12.7 mm were embedded in concrete and exposed to have been carried out in USA, Canada, Japan, and
tap water at 23, 40, and 50 C for periods of 60240 some of the European countries. Unfortunately, the cli-
days. The tensile test results showed that at 40 and mate in all those countries is relatively temperate and
50 C, the decrease of the tensile strength was 10% does not resemble the local environment of hot coun-
and 16%, respectively, of the original tensile strength tries such as Middle East in general and the Arabian
after 240 days of exposure. In a eld study by Mufti Gulf in particular where GFRP bars are extensively
et al.,32 concrete cores were taken from ve in-service used. In addition, many of the previous studies have
concrete bridge structures of 68 years age across been carried out on the old generations of FRP bars.

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396 Journal of Composite Materials 47(4)

The manufacturers of GFRP are now claiming that manufacturing technique, and the quality control of
they have produced new types of GFRP bars that the production process. Any variations in the charac-
have greater resistance to alkaline and to other environ- teristics of these three items will produce composite
mental conditions.22 Therefore, before prescribing the materials with variable short-term mechanical proper-
new materials to practitioners, there is an essential need ties. Durability study cannot be conducted using mate-
to evaluate the long-term performance of the newly rials with intolerable variations in short-term
developed GFRP bars when subjected to dierent envi- mechanical properties. Such variation will make the
ronmental and loading conditions. results of the durability study meaningless. Therefore,
This study aims to investigate the tensile properties before commencing the durability tests, tensile tests
of new generations of GFRP bars under accelerated were carried out to identify the short-term mechanical
laboratory environmental conditions as well as actual properties of the available GFRP bars. Four dierent
eld conditions. The laboratory environments include types of E-glass/vinylester GFRP bars were procured
exposure to ordinary tap water and seawater at two from three dierent suppliers.
dierent temperatures. They also included exposure to All the GFRP bars were subjected to the screening
seawater dry/wet and alkaline solution at high temper- test to determine their properties. GFRP bars that
ature. The eld conditions include the hot weather eld scored the highest stable results were used for the dura-
conditions of the Middle East, the Arabian Gulf area in bility study. Tensile test was used to identify the suit-
particular. This is represented in this study by the able bars. Information collected from this test includes
Central Province (hot-dry) and Eastern Province (hot- tensile strength, tensile modulus of elasticity, and strain
humid) of the Kingdom of Saudi Arabia. at failure. Ten GFRP bar specimens of each type were
used in the screening tensile tests. The tensile tests were
carried out according to the ASTM D7205.33 All the
Research significance specimens were tested up to failure. The average stan-
Although a number of durability studies on FRP bars dard deviation (SD), and coecient of variation (COV)
have been reported by various researchers, no general of the tensile test results for all the tested specimens are
conclusions are possible as researchers used dierent given in Table 2. It is observed from Table 2 that
testing procedures and conditions. In some cases, GFRP bars type I are the weakest with lowest tensile
even conicting results have been reported. This study strength and modulus of elasticity. The modulus of
investigates the performance of newly developed GFRP elasticity of remaining three types is almost same but
bars when subjected to several accelerated aging tests in the tensile strength of bars type II is the highest. The
the laboratory (simulating the highly aggressive envi- fracture strain of type II bars is also high, which is
ronments). In addition, it investigates the performance primarily due to its relatively higher tensile strength.
of the bars in two actual service (eld) conditions. In The test results of type II bars also show minimum
this study, GFRP bars embedded in concrete are tested scatter in test results thus indicating their relatively
to simulate the real conditions of concrete structures. promising quality of manufacturing. It is due to these
The results of this investigation will provide a certain reasons that the GFRP bars type II were selected to be
condence level in using the new GFRP bars in con- used in the durability phase of this investigation. The
crete structures taking into account the long-term selected bars were 12 mm diameter (area 113 mm2)
behavior of these bars in hot weather countries. It with special surface prole of regular ribs (Figure 1)
also allows for a direct comparison between the perfor- to enhance bond and force transfer between bars and
mance in laboratory and the real-eld conditions. concrete. The bars were made of continuous longitudi-
nal bers impregnated in a thermosetting vinylester
resin with a ber content of 83%.
Experimental program
The experimental program of this study includes two
phases. The rst phase investigates the short-term
mechanical properties of four types of GFRP bars
Phase 2: durability of GFRP bars
available in the market to select the best type to be This second phase of the study investigates the eect of
used in the second phase. The second phase investigates dierent environmental conditions (control, labora-
the durability of the selected type of the GFRP bars. tory, and eld) on the tensile properties of the selected
type of GFRP bars. To be closer to real-eld conditions
where the bars are embedded in concrete, the GFRP
Phase-1: short-term mechanical properties
bars used in this study were also embedded in concrete
The properties of composite materials are dependent prisms before aging under dierent environmental con-
on the individual component properties, the ditions. For the test specimens, concrete was rst cast

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Almusallam et al. 397

Table 2. Screening tensile test results of different types of GFRP barsa

Peak stress Fracture strain Modulus of


FRP samples (MPa) (mm/mm) elasticity (GPa)

Type I Average 432 0.0104 41.9


Standard deviation 59.2 0.0016 1.56
Coefficient of variation (%) 13.68 15.76 3.71
Type II Average 1478 0.0245 60.4
Standard deviation 29.9 0.0005 1.69
Coefficient of variation (%) 2.03 2.15 2.79
Type III Average 838 0.01 59.9
Standard deviation 48.9 0.0008 2.45
Coefficient of variation (%) 5.84 5.91 4.08
Type IV Average 611 0.0097 63.3
Standard deviation 66.8 0.0016 4.44
Coefficient of variation (%) 10.93 15.93 7.01
FRP: fiber reinforced polymer; GFRP: glass FRP.
a
Values indicating minimum scatter are shown in bold.

Figure 1. GFRP bars used in this study.


GFRP: glass fiber reinforced polymer.

and cured under normal conditions then the specimens Environmental conditions. The specimens were subjected
were transferred to the dierent environmental condi- to nine environmental conditions for 6, 12, and 18
tions until the day of testing. months. The environments included exposure to ordi-
nary tap water and seawater at two temperatures (room
and 50 C). They also included exposure to seawater
Test specimens. The durability study presented in this dry/wet and alkaline solution at 50 C. Seawater was
paper focuses on the sole eect of dierent environmen- brought from the Arabian Gulf-Eastern Province
tal conditions on test specimens without applying any of Saudi Arabia. Alkaline solution was prepared
stress on the GFRP bars. Figure 2 shows a schematic using calcium hydroxide, potassium hydroxide and
drawing and a photo of the test specimens. For these sodium hydroxide (1.185 g of Ca(OH)2 9.0 g of
specimens, GFRP bars were centrally embedded in NaOH 42.0 g of KOH per 10 l of water). The envi-
cement mortar prisms (50  50  500 mm). The ronments also included two typical eld conditions of
cement mortar was prepared using 1:3 mix proportion the Kingdom of Saudi Arabia (Riyadh area and Gulf
of ordinary Portland cement and regular coarse sand. area). Table 3 summarizes the test program of the dura-
Both ends of the GFRP bars were protected against bility study. The test program was divided into three
environmental conditions using a plastic tape. These main categories as follows:
ends were used later for the anchorage of the bars
before testing. The specimens were cast in wooden Unconditioned specimens (control specimens).
molds. After demolding, specimens were cured using Specimens of this group, LE, were exposed to controlled
wet burlaps for a period of 28 days. laboratory environment (temperature 23  2 C) as

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398 Journal of Composite Materials 47(4)

50

250 mm 500 mm 250 mm

Figure 2. Specimens exposed to lab environment (LE).

Table 3. Program of the durability study (control, laboratory, and field)

No. of
Specimens Environment Temp. ( C) Nomenclature specimens

Control Unconditioned lab room LE 5


Lab conditioned specimens Tap water (immersed) room TWR 5
50 TW50 5
Seawater (immersed) room SWR 5
50 SW50 5
Seawater (dry/wet) 50 SW50DW 5
Alkaline (immersed) 50 ALK50 5
Field specimens Gulf area (hot humid) Field GF 5
Riyadh area (hot dry) Field RF 5
Subtotal 45
No. of exposure periods (6, 12, 18 months) 3
Total no. of specimens 135
ALK50: alkaline solution at 50 C; LE: lab environment; SEM: scanning electron microscope; TWR: tap water at ambient; TW50: tap
water at 50 C.

shown in Figure 2. Similar to the specimens in other liquids or exposure to some specied conditions.
conditions, after 6, 12, and 18 months of exposure, Similar to the unconditioned specimens, the condi-
bars were extracted out of the specimens and tested in tioned specimens were tested in tension after being
tension. The great care was observed during the process exposed to the dierent conditions for 6, 12, and 18
of extraction of bar for making sure that the bar is not months. The eects of each environmental condition
damaged. A small hammer was used for gently removing on the tensile strength of the bars were determined by
the cement mortar. Test results of this group were used comparing the test results of this group with those of
as reference results for specimens under all other the counterpart control specimens, LE specimens. The
conditions. environmental conditions considered in this group of
Specimens under dierent environmental conditions: testing were as follows:
The specimens of this group were exposed to dierent
environmental conditions (at normal room temperature . Immersion in tap water at ambient and 50 C (TWR
or at 50 C) by either immersion into dierent types of and TW50 specimens).

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Almusallam et al. 399

. Immersion in seawater at ambient and 50 C (SWR


and SW50 specimens).
. Wet/dry cycles in seawater at 50 C (SW50DW
specimens).
. Immersion in alkaline solution (pH 12.513) at 50 C
(ALK50 specimens).

Specimens under eld conditions: Two eld condi-


tions were considered. A set of specimens, RF, was
exposed to Riyadh hot-dry eld conditions representing
hot-dry arid land of the Middle East. A second set, JF,
was exposed to the Eastern coast of the Kingdom of
Saudi Arabia (Jubail city), which represents the hot-
humid environment of the Middle East. It should be
mentioned that the temperature are almost similar for
both eld conditions. Monthly average temperature
ranges between 9 and 45 C with annual average high
and low temperatures of 33 and 19 C, respectively.
However, the relative humidity is dierent. The
annual average relative humidity in Riyadh and
Jubail areas is about 26% and 52%, respectively.34

Tensile tests. All bars were tested in tension according


to the ASTM D720533 and the ACI 440.3R-04 B2 Figure 3. One GFRP specimen during tensile testing.
test method.35 Each specimen was instrumented with GFRP: glass fiber reinforced polymer.
a Linear Variable Dierential Transformer (LVDT)
to capture the elongation during testing. The total
length of bar was 1.0 m (Figure 2). After the extraction All test specimens showed ber rupture in the test
of bar from cement mortar prism, 300-mm-long grips length region. Table 4 summarizes the tensile test
of pipes were made; thus the test length of the specimen results of all tested bars. It can be noticed that the
between the grips was 400 mm. The gauge length for the specimens in the controled lab environment, LE, did
measurement of strain was 50 mm. The tests were car- not show any degradation in the tensile strengths with
ried out using an INSTRON testing machine and the age of exposure compared to the results obtained from
load was increased until failure (Figure 3). For each Phase I (Table 2). Therefore, the results reported in
tensile test, the specimen was mounted on the press Table 2 were used as a reference for all other test
with the steel pipe anchors gripped by the wedges of specimens.
the upper and the lower jaw of the machine. The rate of
loading ranged between 250 and 300 MPa/min. The
applied load and bar elongation were recorded during
Tensile strength
the test using a data acquisition system monitored by a Figure 4 shows the tensile strength retention of the con-
computer. ditioned specimens as a function of exposure time and
environmental conditions. In Figure 4, the tensile
Microstructural analysis. Scanning electron microscope strength of the conditioned specimen is divided by
(SEM) was used to investigate the phenomena of deg- that of the unconditioned specimen in the controlled
radation occurring during aging. The outer surface lap environment, LE, and the corresponding value is
and the cross-sections of the GFRP bars in ALK50 denoted as the retention ratio in percent.
and TW50 environments after 18 months of expo- For the TWR specimens, most of the reduction in
sure were examined using the SEM technique and com- the tensile strength occurred after the rst 6 months of
pared to those of the control specimens in the lab exposure. After 12 and 18 months of exposure, almost
environment. no additional reductions in the tensile strength were
recorded. The residual strengths were about 95%,
94%, and 94% (reduction by 5.3%, 5.9%, and 6%)
Tensile tests results and discussion
after 6, 12, and 18 months of exposure, respectively.
The stressstrain curves for both unconditioned and Figure 5 shows a comparison between the tensile
conditioned specimens were almost linear up to failure. strength retention of the TWR specimens compared

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400 Journal of Composite Materials 47(4)

Table 4. Tensile test resultsa

Strength (MPa) Modulus of elasticity (GPa) Fracture strain (%)


Exposure period
Environment Average SD CV (%) Average SD CV (%) Average SD CV (%)

6 months LE 1474 16.2 1.10 61.4 0.2 0.37 2.40 0.040 1.65
TWR 1397 11.4 0.82 60.2 0.1 0.16 2.30 0.046 1.99
TW50 1229 23.2 1.88 57.2 3.5 6.05 2.16 0.146 6.78
SWR 1393 72.6 5.21 58.4 1.3 2.22 2.38 0.080 3.36
SW50 1269 5.58 0.44 57.0 0.7 1.14 2.23 0.018 0.79
SW50DW 1371 22.2 1.62 59.6 1.7 2.81 2.30 0.114 4.96
ALK50 1296 22.3 1.72 59.3 2.3 3.80 2.29 0.049 2.15
RF 1464 21.6 1.47 60.2 1.4 2.24 2.41 0.061 2.51
JF 1454 65.6 4.51 57.7 0.4 0.62 2.56 0.097 3.78
12 months LE 1474 12.5 0.85 60.7 1.1 1.76 2.43 0.049 2.04
TWR 1388 26.3 1.89 57.5 3.2 5.52 2.41 0.130 5.37
TW50 1158 17.3 1.49 56.8 2.4 4.29 2.04 0.030 1.45
SWR 1349 4.36 0.32 57.5 3.1 5.34 2.35 0.164 6.98
SW50 1300 11.2 0.86 57.4 0.3 0.53 2.26 0.035 1.55
SW50DW 1370 22.3 1.63 57.9 1.5 2.57 2.37 0.058 2.46
ALK50 1211 29.3 2.42 56.4 0.3 0.51 2.15 0.213 6.90
RF 1459 33.2 2.27 57.8 2.1 3.62 2.53 0.085 3.37
JF 1450 21.6 1.49 59.8 2.5 4.14 2.43 0.194 8.00
18 months LE 1468 23.2 1.58 61.6 0.9 1.50 2.38 0.066 2.76
TWR 1379 49.3 3.58 61.0 2.0 3.20 2.23 0.046 2.05
TW50 1123 32.1 2.85 56.2 0.5 0.80 2.00 0.048 2.40
SWR 1267 25.5 2.01 55.3 1.6 3.00 2.29 0.023 0.98
SW50 1238 39.8 3.21 58.1 0.6 1.00 2.16 0.056 2.59
SW50DW 1331 18.8 1.41 61.6 0.8 1.30 2.15 0.060 2.78
ALK50 1149 49.2 4.28 55.9 1.5 2.70 2.02 0.084 4.16
RF 1450 8.80 0.61 60.5 1.6 2.70 2.40 0.078 3.25
JF 1443 28.0 1.94 57.1 1.3 2.30 2.53 0.040 1.58
ALK50: alkaline solution at 50 C; CV coefficient of variation (%); LE: lab environment; SD: standard deviation; SEM: scanning electron microscope;
TWR: tap water at ambient; TW50: tap water at 50 C.
a
Highest value of CV for each property is written in bold.

6 Months 12 Months 18 Months


120
Residual Tensile Strength (%)

99
99
99

99
98
98
95

94
94
94

93
93

100
92

91
88

88
86

86

84
83

82
79

78
76

80

60

40

20

0
TWR TW50 SWR SW50 SW50DW ALK50 RF JF
Environment

Figure 4. Residual tensile strength of tested bar after exposure.

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Almusallam et al. 401

120
Water (room temperature) Al-Zahrani 2007 (25C)
(Type1)

Residual Tensile Strength (%)


100 Al-Zahrani 2007 (25C)
(Type2)

80 Al-Zahrani 2007 (25C)


(Type3)
Alsayed 2002 (23C)
60
Dejke 2001 (20C)
40
Chen et al 2007 (20C)
20
Current Study (23C)

0
0 200 400 600 800
Exposure Period (Days)

Figure 5. Residual tensile strength of concrete-covered GFRP bars exposed to water at room temperature.
GFRP: glass fiber reinforced polymer.

to other GFRP bars in the literature exposed to a sim- bers leading to the signicant decrease in the tensile
ilar condition. It may be observed from Table 1 that strength with time, which is also conrmed by the
there were two types of cement paste used by Alsayed microscopic examination of bar discussed latter.
et al.7 namely, low alkali cement (Na2O equiva- A comparison between the TW50 specimens and
lent 0.2%) and high alkali cement (Na2O equiva- other GFRP bars exposed to hot water (4065 C) in
lent 1.0%) paste. The low alkali cement being the the literature is presented in Figure 6. It can be noticed
regular cement used in most of the studies including that the current results are comparable to most of the
the current study, only the test results of low alkali results in the literature. As expected, the results in the
cement paste of Alsayed et al.7 are considered for com- literature at 60 and 65 C showed higher reductions in
parison in Figure 5 and in subsequent comparisons. It the tensile strength.7,30
can be noticed that the GFRP bars tested in this study For the specimens in seawater at room temperature,
show higher residual strengths compared to most of the SWR, it can be noticed that the reduction in the tensile
GFRP bars in the literature, which are plotted in strength increased gradually with time. It was about
Figure 5. The test results of GFRP bars type 1 used 6%, 8%, and 14%, respectively, after 6, 12, and 18
by Al-Zahrani4 show similar trend as observed in the months of exposure, which is slightly higher than the
present study but the results of type 2, which is the one reductions in the TWR environment. Increasing the
used in the present investigation show low residual temperature to 50 C, SW50, resulted in additional
strength. One of the predominant factors that may reduction in the tensile strength after 6 months of expo-
inuence the test results is the procedure of extraction sure. This reduction, however, did not increase with
of bars from concrete, which was better controlled in time. After 6, 12, and 18 months, the strength loss
the present investigation. This is also evident from the was about 14.0,% 11.8%, and 15.7%, respectively.
low values of SD and coecient of variation in the Figure 7 shows a comparison between the tensile
present study. The concrete cover in the present study strength retention of the SWR and SW50 specimens
was 19 mm. The cover in one of the earlier studies7 was and other GFRP bars in the literature exposed to sea-
slightly less at 15 mm whereas in another study4 it was water. Again, it can be seen that the GFRP bars con-
as great as 44 mm. Despite large cover in experiments of sidered in this study have comparable or better residual
Al-Zahrani,4 which provided more protection of bar, tensile strengths compared to most of the GFRP bars
the loss of tensile strength was more than the present reported in the literature, which is due to the reason
study. stated above.
For the TW50 specimens, higher reductions in the For the specimens in dry/wet seawater at 50 C,
tensile strength were recorded. After 6 months of expo- SW50DW, the recorded tensile strengths were greater
sure, the strength loss was about 16.7%. After 12 and than those obtained in the SW50 specimens, which may
18 months of exposure, this strength loss increased to be due to the fact that SW50DW specimens were
21.4% and 23.5%, respectively. This indicates that exposed to wet condition for nearly 50% duration as
increasing the temperature to 50 C increased the diu- compared to SW50 specimens because of alternate
sion rate of water and harmful ions into the bars, which drying and wetting. This also indicates that the alter-
resulted in a faster degradation in the resin and glass nating dry/wet condition has no eect on the tensile

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402 Journal of Composite Materials 47(4)

120 Almusallam and Al-


Hot Water (40 to 65C)
Salloum 2006 (40C)

Residual Tensile Strength (%)


100 Chen et al 2007 (60C)

Mathieu et al. 2009


80 (40C)
Mathieu et al. 2009
(50C)
60
Alsayed 2002 (50C)

40 Alsayed 2002 (65C)

Dejke 2001 (40C)


20
Current Study (50C)

0
0 100 200 300 400 500 600 700
Exposure Period (Days)

Figure 6. Residual tensile strength of concrete-covered GFRP bars exposed to hot water.
GFRP: glass fiber reinforced polymer.

Figure 7. Residual tensile strength of concrete-covered GFRP bars exposed to seawater. GFRP: glass fiber reinforced polymer.

strength of the tested GFRP bars, which is in agree- close to those obtained in the TW50 specimens. This
ment with the results obtained by Chen et al.30 indicates that, for the GFRP bars embedded in con-
It can be also noticed, for both SW50 and SW50DW crete, the eect of tap water was almost similar to the
conditions, that the tensile strengths were almost stable eect of alkaline environment. Thus, the alkaline envi-
with time. The tensile strengths after 12 and 18 months ronment as high as 12.5 pH has no eect on the tensile
of exposure were almost similar to those obtained after strength of GFRP bars. This could be attributed to the
6 months. This may be attributed to the formation of a concrete around the GFRP bars. It is well known that
very thin layer of salt on the concrete surface, especially the internal concrete environment is alkaline with pH
at higher temperature, which decreases the diusion between 10.5 and 13, depending on the design mixture
rate of the solution into the bars. This was not recorded of the concrete and type of cement used. The alkalinity
in the TW50 specimens. of concrete has been observed to have almost no eect
For the specimens in alkaline solution at 50 C, on the tensile strength of GFRP bars, as observed from
ALK50, a signicant reduction in the tensile strength the test results of control specimen (Table 4), which is
was recorded, which increased with the passage of time, also conrmed by earlier studies on bond behavior.36
which is primarily due to the damage to the resin as As the alkalinity of concrete is not aecting the GFRP
observed in the microscopic examination. After 6, 12, bars, thus the alkaline solution, ALK50, whose alkalin-
and 18 months of exposure, the decrease was 12.1%, ity is also in the range of that of concrete, is also not
17.8%, and 21.7%, respectively. These reductions were expected to aect the GFRP bars.

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Almusallam et al. 403

6 Months 12 Months 18 Months


120

Residual Tensile Strength (%)

100
100
100
100

99
95
98

98
98
98
97
97
100

95

95
95

94
95

95

94

93
93

93
93
93

91

91
90
80

60

40

20

0
LE (control) TWR TW50 SWR SW50 SW50DW ALK50 RF JF
Environment

Figure 8. Residual tensile modulus for different exposures.

6 Months 12 Months 18 Months


120

107

106
104
Residual Tensile Strength (%)

100
101
100
99

99

98
97

96
96

96

100

95
93

93
93

90
90
90

89
85
84
84

80

60

40

20

0
TWR TW50 SWR SW50 SW50DW ALK50 RF JF
Environment

Figure 9. Residual tensile strain at failure for different exposures.

For the specimens in the two eld conditions: have signicant inuence on the elastic modulus of
Riyadh eld condition, RF, and Gulf eld condition GFRP rods. For all environments, a slight decrease
(Jubail), JF, almost no reduction in the tensile strength rangeing between 0% and 10% was observed. This
(1%2%) was recorded even after 18 months. The tem- may be due to the fact that the modulus of elasticity
perature conditions for the two elds being almost is measured for low stress values and in this range of
same and the temperature seldom increasing beyond stress, the bers were intact in the resin, which had only
50 C, the humidity is the only factor that dierentiates slightly degraded under the exposure of some of the
one environment from the other. Thus, the humdity of environmnts. Whereas the degradation of resin, how-
gulf region of Jubail has not aected the GFRP bars ever small, had signicant eect on the tensile strength
embedded in concrete. This indicates that the used of GFRP bars because of the delamination occuring
accelerated laboratory environments were too harsh during relatively early loading stage. These results are
compared to the real-eld conditions. in agreement with the results reported by dierent
researchers.4,6,24,31,35,37 Furthermore, Correia38 con-
cluded that this behavior is due to the fact that tensile
Youngs modulus
modulus of GFRPs is only aected by temperatures
Figure 8 shows the retention of tensile modulus after 6, approaching polymer glass transition temperature that
12, and 18 months in dierent exposures. It can be is well above 50 C the temperature of exposure con-
noticed that the environmental conditions did not sidered in the present study.

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404 Journal of Composite Materials 47(4)

Figure 10. SEM micrographs of the outer surface of the bars in LE, ALK50, and TW50 environments. (a)LE (b) ALK50 (c) TW50
ALK50: alkaline solution at 50 C; LE: lab environment; SEM: scanning electron microscope; TW50: tap water at 50 C.

Figure 11. SEM micrographs of the cross sections of the bars in LE, ALK50, and TW50 environments. (a)LE (b) ALK50 (c) TW50
ALK50: alkaline solution at 50 C; LE: lab environment; SEM: scanning electron microscope; TW50: tap water at 50 C.

after 18 months of exposure. After the 18 months of


Strain at failure exposure, the specimens in the seawater solution at
Figure 9 shows the retention of tensile strain at failure room temperature and at 50 C show a decrease of
after 6, 12, and 18 months in dierent exposures. It can about 4% and 10%, respectively. The reduction was
be noticed that the retention of tensile strains at failure about 10% for the specimens in the wet and dry sea-
presents a similar pattern to that of the tensile strength. water exposure at 50 C. After 18 months of exposures,
For the specimens in the tap water at room tempera- the specimens in the TW50 and ALK50 environment
ture, Riyadh eld condition, and Gulf eld condition, show a loss of about 16% and 15%, respectively. The
almost no decrease in the strain at failure was recorded fracture of GFRP bars occur after delamination of

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Almusallam et al. 405

bers and thus the degradation of resin had almost after 18 months of exposure. Increasing the temper-
insignicant eect on the fracture strain. ature to 50 C, caused 14% reduction after 6 months
of exposures but almost no additional increase
beyond 6 months.
Microstructural analysis results
4. The alternate wet/dry cycles in seawater showed less
Figures 10 and 11 show the SEM micrographs of the harmful eect on the tensile strength of GFRP bars,
outer surface and the cross sections, respectively, of the which could be related to the absence of humidity
bars in LE, ALK50, and TW50 environments at dier- during the dry stage that results in less diusion of
ent magnications. Figure 10 shows that the surface of the solution into the bars.
the LE specimens was not aected. In contrast, the 5. For exposure to alkaline environment at 50 C, a
outer surface of the ALK50 and TW50 specimens was gradual decrease in the tensile strength was recorded
signicantly deteriorated after 18 months of exposure. with time and a loss of 21.7% was observed after 18
It can be noticed that the matrix layer at the surface months of exposure.
that covers and protects the glass bers was lost in some 6. For all tested specimens, the tensile modulus was not
areas, which allows for fast diusion of water and alkali signicantly aected even after 18 months in dier-
ions into the bars. ent exposures. These results are in agreement with
In addition, Figure 11 shows that the matrix around the results reported by several researchers.
the glass bers in both the ALK50 and TW50 speci- 7. The strains at failure, showed a similar pattern to
mens were deteriorated. Many gaps were observed that of the tensile strength. The maximum decrease
between bers and at berresin interfaces, which in the strain at failure was recorded in the alkaline
aected the bond between glass bers and vinylester and tap water environment at 50 C.
resin; consequently aected the tensile properties of 8. The SEM micrographs show that the matrix around
the GFRP bars at failure. The damage to the resin the glass bers in both alkaline and tap water envi-
leads to the non-uniform distribution of load among ronment at 50 C were signicantly deteriorated.
bers, which thus fail progressively leading to lower However, there was almost no deterioration in the
tensile strength. There were also few cracks in the glass bers. This explains the test results where sig-
glass bers as shown in Figure 10(c) at 2000. At nicant losses were recorded in the tensile strength.
lower load levels, the glass bers in the deteriorated
area withstood the applied load resulting in slight It is reasonable to assume that alkaline and tap
reductions in the tensile modulus of the GFRP bars water environments at 50 C are too harsh compared
as observed from the tensile test results (reductions of to the two real-eld conditions that did not cause any
only 0%10% in the tensile modulus). However, at degradation in the tensile properties of the tested
higher load levels close to failure, these bers were GFRP bars even after 1.5 years of exposure.
the weak point in the GFRP bars and failed resulting
in reductions in the tensile strength and fracture strains Funding
as observed from the test results.
The authors would like to acknowledge the Center of
Excellence for Research in Engineering Materials
Conclusions (CEREM), College of Engineering, King Saud University,
for funding the project.
This study is a part of an ongoing durability research
program on FRP reinforcing bars for concrete struc-
Acknowledgments
tures. From the test results presented in this paper, the
following specic conclusions can be drawn. The authors would like to acknowledge the Specialty Units
for Safety and Preservation of Structures and MMB Chair for
Research and Studies in Strengthening and Rehabilitation of
1. After 18 months of exposure, the specimens in the Structures at the Civil Engineering Department, for their sup-
controlled lab environment and in the two harsh port in conducting this research project.
eld conditions show almost no degradation in the
tensile properties of the GFRP bars.
Conflict of Interest
2. Increasing the temperature of the tap water solution
signicantly increased the degradation rate in the None declared.
tensile strength of the GFRP bars, which got
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