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(ORDER NO. MDo306220¢3, Service Manual Active Subwoofer System SB-WA330GCS Colour (S)..Silver Type SB-WA330 Specification 1 way, 1 speaker, basset. Note: ‘Speaker unit Spectcations are subject to change without notice, Wooter 17 em cone ype 42 Mass and dimensions are approximate Input power 200 W (Musto) ‘Output sound pressure level 80.d8/W (1.0m) m System : SC-HT500 (GC) ‘Muse Center: SA-HT500 (G0) Frequency range 40 He-200 He (-16 dB) Satelite speakers: SB-+TE90 (P) 45 He-180 He (10 48) Active Subwooter: SB-WA390 (CS) Dimensions (Wx Hx) 160x450 x424 mmm System : SO+HT700 (G0) Music Canter: 844700 (0) Mace 115 kg Satelite spoakers: SB-41T700 (P) Active Subnocter: SB-WA390 (CS) General System : SC-HT700 (GCS) ___-Musie Contor: SA-HT700 (GCS) Powersupply AC 110 vita7 viz20-200 viado V, Satelite speakers: SE-HT700 P) 50160 He Active Subwotor: SB-WA390 (CS) Power consumption 210W AX WARNING ‘This service information is designed for experienced repair technicians only and is not designed for use by the general public. Itdoes not contain warnings or cautions to advise non-technical individuals of potential dangers in etternptng to service a product Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service Cr repair the product or products dealt wit inthis service information by anyone else could result in serious Injury or death, Page Page 1 Safety Precautions: re 3 3 Before Use: ~ wen 4 1.4, GENERAL GUIDELINES. 34 Before Repair and Adjustment 4 2 Handling the Lead-free Solder ~ 45 Protection Circuitry ~ en mond 2.1, About lead free solder (PDF) 4 6 Connection of the Speaker Cables 5 {© 2003 PANASONIC AVG Networks Singapore Pie. 7 I Lid. All rights reserved. Unauthorized copying and stbution Is violation of law. 7 Disassembly Procedure: ~ 7.1. Dieassombly of the Speaker Unit 7.2. Main Component Replacement Procedures '8 Connection of the Speaker Wiring —~ ‘9 Block Diagram. 10 Schematic Diagram ~ 11 Printed Circult Board ‘12 Wiring Connection Diagram -— 13 Mlustration of IC's, Trancistors and Diodes: 114 Parts Location and Replacement Parts List ~ a 14.2. Component Parts List 14.3. Packing Materials & Accessories Patts List 144, Packaging BRIBE 27 1 Safety Precautions 1.1. GENERAL GUIDELINES 1.When servicing, observe the original lead dress. If a short crcult is found, replace all parts which have been overheated or damaged by the short circuit 2.After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed, 3.After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards. 1.1.1, LEAKAGE CURRENT COLD CHECK 41. Unplug the AC cord and connect a jumper between the two prongs on the plug 2.Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the ‘chassis, the reading should be between 1MQ and 5.20. When the exposed metal does not have a retumn path to the chassis, the reading must be <= Hot-Chock Gircut ‘AC VOLTMETER | ae 9 Bouawces co. SEUSS LL at tf] Rtba oe METAL PARTS 15000 ‘Tow "L(EARTH GROUND) Fig. 1 1.1.2. LEAKAGE CURRENT HOT CHECK (See 1.Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check. 2.Connect a 1.5k2, 10 watts resistor, in parallel with a 0.15uF capacitors, between each exposed metallic part on the set and a ‘good earth ground such as a water pipe, as shown in Figure 1 8.Use an AC voltmeter, with 1000 chmsivolt or more sensitivity, to measure the potential across the resistor. 4.Check each exposed metalic part, and measure the voltage at each point. 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements, 6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 miliamp. In case a measurement is outside of the limits specified, there is a possibilty of a shock hazard, and the equipment should be repaired and rechecked before itis returned to the customer. ure 1.) 2 Handling the Lead-free Solder 2.1. About lead free solder (PbF) Distinction of PbF P.C.B. : P.C.B.s (manufactured) using lead free solder will have a POF stamp on the P.C.B. Caution: + Pb free solder has a higher melting point that standard solder; Typically the melting point Is 60 - 70°F (30 - 40°C) higher. Please use a high temperature soldering ron. In case of the soldering iron with temperature contro, please set it to 700 = 20°F (70 = 10°C), + Pb free solder will tnd to splash when heated too high (about 1 100°F/600°C). ‘= When soldering or unsoldering, please completely remove all of the solder on the pins or solder area, and be sure to heat the soldering points with the Pb free solder until it melts enough. 3 Before Use Be sure to disconnect the mains cord before adjusting the voltage selector. Use a minus (-) screwdriver to set the voltage selector (on the rear panel) to the voltage setting for the area in which the unit will be used, (if the power supply in your area is 117V or 120V, set to the “127V" position.) Note that this unit will be seriously damaged If this seting is not made correctly. (There is no voltage selector for some countries; the correct voltage is already set.) 4 Before Repair and Adjustment Disconnect AC power, discharge Power Supply Capacitors C546, C547, C548, C549 through a 10 2, 1 W resistor to ground, DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. Ater repairs are completed, restore power gradually using a variac, to avoid overcurrent. Current consumption at AC 220-230V, 50H2 in NO SIGNAL mode should be ~400 mA. 5 Protection Circuitry ‘The protection circuitry may have operated if either of the following conditions are noticed: ‘No sound is heard when the power is turned on. ‘Sound stops during a performance. ‘The function of this circuitry is to prevent circultry damage if, for example, the positive and negative speaker connection wires are “shorted”, or f speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below: 1.Turn off the power. 2. Determine the cause of the problem and correct 3. Turn on the power once again after one minute Note: When the protection circuitry functions, the unit will not operate unless the power is first tumed off and then on again. 6 Connection of the Speaker Cables ‘= Be sure to connect speaker cables before connecting the AC power supply cord. ‘+ The load impedance of any speaker used with this unit must be 4. ‘+ Be sure to connect the cable from the right speaker to the right terminal and the cable from the left speaker to the left terminal. 1. Strip off the outer covering, and twist the center conductor. Make sure the bare ends of the wires are not unraveled. If they are, ‘twist them tight again.) 2.lnsert the wire to the rear panel of the unit and close the lever. Attach the speaker-cable stickers to make connection easier. ‘Surround (L) Notes : ‘= To prevent damage to citcultry, never short-circuit positive (+) and negative (-) speaker wires. ‘= Be sure to connect only positive (red) wires to positive (+) terminals and negative (black) wires to negative (-) terminals. 7 Disassembly Procedure “ATTENTION SERVICER” Some chassis components may have sharp edges. Be careful when deassemblng and servicing 1.This section describes procedures for checking the operation of the major printed circuit boards and replacing the main components. 2.For reassembly after operation checks or replacement, reverse the respective procedure: ‘Special reassembly procedures are described only when required. 3. Select items from the following index when checks or replacement are required. Contents * Disassembly of the Speaker Unit ‘= Main Component Replacement Procedures. 7.1, Disassembly of the Speaker U (Step 4) @xs ‘Step 4: Remove 5 screws from the speaker bottom, Stop 1: Remove 2 screws from the rear panel. (Step 3) Stand Base ae Power/Amp Unit ‘Step 5: Pull the Power/Amp Unit as shown, I i | t ' ° & (Stop 2) Ox5 Step 2: Remove all screws. Step 3: Remove the Stand Base. ‘Step 6: Release the connector CNS06 and pull out the Power/Amp Unit (Step 8) Net Frame ee I low ¢ ok ‘Step 7: Push the Net Frame from two holes inside the unit. Step 8: Remove the Net Frame. (Step 10) ‘Step 9: Remove all the screws. ‘Step 10: Remove the Speaker. or (Step 12) Step 11 & 12: Remove all the screws, (Step 14) (Step 13) Step 18: Release the connector CNSO7. ‘Step 14: Remove the 2 screws. “Transformer PCB AC Inlet PCB. (Step 16) | fe Soaea cal e Ox2¢ Step 15 & 16: Remove all the screws. the slat sul mater (Step 17) Step 17: Place the Power POB as shown for checking. ‘AC Inlet POB: NoTe: the insulating terial. ‘Checking for AC Inlet PCB. 7.2. Main Component Replacement Procedures 7.2.1. Replacement of the Power IC (step 1) or @x2o- @ (Step2) ra ; tf pexte , re | 4 Power PCB f -7 (Step 3) Stop 1 & 2: Remove all the screws Step 3: Desolder the Power IC terminal and replace the component. 8 Connection of the Speaker Wiring AC + a Wooter - 3 170m Cone BLACK + RED - 9 Block Diagram 10 Schematic Diagram {All schematic diagrams may be modified at any time with the development of the new technology) Note: ‘The voltage value and waveforms are the reference voltage cf this unit measured by DC electronic voltmeter (high impedance) and oscilloscope on the basis of chassis. ‘Accordingly, there may arise some error in voltage values land waveforms depending upon the internal impedance of the tester or the measuring unit. ‘+ Importance safety notice : Components identified by A mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardant (resistors), high- 1" quality sound (capacitors), low-noise (resistors), etc. are used. When replacing any of components, be sure to use only manufacturer's specified parts shown in the parts lis. Caution ! IC, LSI and VLSI are sensitive to static electricity. Secondary trouble can be prevented by taking care during repair. * Cover the parts boxes made of plastics with aluminium fol * Put a conductive mat on the work table. * Ground the soldering iron, * Do not touch the pins of IC, LSI or VLSI with fingers directly SCHEMATIC DIAGRAM-1 8 SIGHALUNE = MAN SIGNAL LINE QO POWER CIRCUIT “ve sna une RTCHISUGRTA SCHEMATIC DIAGRAM-2 A POWER CIRCUIT SD MAN SIGNAL LINE LED CIRCUIT Sr PRangrormen, eee 18 SCHEMATIC DIAGRAM-3 Tae ‘gga Fe VOLTAGE SELECTOR CIRCUIT axe ‘TSI TRANSFORMER CIRCUIT Ey scimer cincur 4 11 Printed Circuit Board A B Cc D E F G bi a { 4s c cea a a | = Jie toe | 1 oe Pr = ae wll H | J K L M [oJ TRANSFORMER P.C.B (REPX0332A) VOLTAGE SELECTOR P.C.B & (REPX0332A) REESE BE NOT ToucH mas re 12 Wiring Connection Diagram cna al u cd ig aE = & ale [ae 5 FAN | BE. oe BJ tevpce. ee soo =| By rowerrce, VOLTAGE, SELECTOR P.c.B. aa $38 /2 i TRANSFORMER P.C.B, mapoven rower pacer P.C.B. 13 Illustration of IC’s, Transistors and Diodes coAsBe000055, RONEN ~ ISSiaBaRTA vsacro08ce eossoneonce | BOAKCKGEDOE a ca ioe ao cays ps Se eosarnoiens | suxesuncrot Seekers a LS 14 Parts Location and Replacement Parts List Notes: + Important safety notice: ‘Components Identiied by A mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise (resistors), ete are used, When replacing any of these components, be sure to use only manufacturer's specified parts shown in the parts list. ‘+ The parenthesized indications in the Remarks columns specify the areas or colour. (Refer to the cover page for area or colour) Parts without these indications can be used for all areas. ‘= Capacitor values are in microfarads (UF) unless specified otherwise, P= Pico-farads (pF), F= Farads. ‘+ Resistance values are in ohms, unless specified otherwise, 1K=1,000 (OHM). ‘= The marking (RTL) indicates that the Retention Time is limited for this items, After the discontinuation of this assembly in Production, the item will continue to be available for a specific period of time. The retention period of a availabilty is dependent ‘on the type of assembly, and in accordance with the laws governing part and product retention. After the end of this period, the assembly will no longer be available. ‘* IM] Indicates in the Remarks columns indicates parts supplied by PAVESG. ‘= The "(SF)" mark denotes the standard part. a 14.1, Cabinet 14.1.1, Cabinet Parts Location drow 14.1.2. Cabinet Parts List le lareapmnmive lave CASnieT A557 Be fa-a——moos20- __earcu 0 lisa xreeetzar—|scemw 00 be horisoi-2 |S ona 00 B jmmp0705 [ava pAcaWG 00 le __inraoue7-e [roo n0 ls ineso2sea) [wer vawar 2a9°Y no ie Drsee1ear—_|sceam_(woorze) 00 F inewor7se-8 [avec EAM ra fe (zmwo072=3—_ [ra 80 jno__smpao082_|sceaw_ ana Fo3) 00 fix fmoase5-# loa note 0 ba _araseaeara [scam 80 be [xrse3.ear2i locum ‘00 las ——areess0ez—|eceaw 00 lhe ——ferwaeasr [ecu 0 ln rezescvara_|scemm (00 lhe ewmis7-s9 [pce suppoer 00 las awcozse-o |e. erase 80 23 14.2. 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