Preface

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electronic version) may be reproducced or
transmitted in any form or by any means
m
without prior written permission from
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ect to
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change without notice.
 Contents

1 Safety Precautions 1

2 Introduction to Installation Tools 2

3 Cabinet Installation 3

4 Installation of Subrack and Card 3

4.1 Installing a Subrack 3

4.2 Installing a Card 4

5 Connection and Layout of Internal Caables 5

5.1 Layout of the Cabinet Protection Earth Ground Cable 5

5.2 Layout of the Subrack Power Cable 6

5.3 Layout of the Subrack Protection Earth Ground Caable 7

5 4 Layout of the Subrack Alarm Cable

5.4 7

6 Connection and Layout of External Cables

C 8

6.1 Layout of the Cabinet Power Cable 8

6.2 Layout of the Alarm Cable for the Head of Row Caabinet 9

6.3 Layout of the E1 Cable 10

6.4 Layout of the External Clock Cable 11

6.5 Layout of the Network Management Cable 12

6 6 Layout off the Ethernet Cable

6.6 C 13
7 Connection and Layout of the Optical Fiber Jumper 14

7.1 Preparations Before Layout 14

7.2 Layout inside the Subrack 14

7.3 Arrange the Optical Fiber 15

8 Installing the Cabinet Doors 15

9 Post Installation Inspection 16

9.1 Checking the Connection and Layout of the Wires and Cables 16

9.2 Checking before Power-on 16

9.3 Power-on Test on Equipment 16

1 Safety Precautions

Warning
High optical power can cause bodily harm, especially to t eyes. Never look directly into the end of
the optical transmitter fiber jumper or the end of its acttive connector.

Caution
Do not touch any component or wires on cards, or metal conductors in sockets. ESD protection
measures should be taken if it is necessary to touch the card during maintenance.

Caution
Carpets or other materials that easily generate static electricity
e should not be used on the floor of
equipment room.

Warning
Optical communication equipment must be protected from
f electrical surges, thunder and lightning.

Caution
Exercise care if you must bend fibers. If bends are neccessary, the fiber bending radius should
never be less than 38mm.

Caution
Installers should bind all wires and cables used in onsite installation. Each cable type should be
bound separately. For example, power cables, alarm cables
c and optical fibers should be laid out
independently and bound separately. Note that optical fibers cannot be bound with typical wire
binder.
Caution
Do not open the active fiber connector unnecessarily. If it is necessary to open it for equipment
maintenance, protection measures should be taken to avoid contaminating the end face of
connector.

Caution
The network management system requires a dedicated computer. Use of unidentified memory
devices should be prohibited so as to avoid computer viruses.

Caution
When maintaining or testing the equipment, use a cab
ble to connect the instrument earth ground with
The equipment (or the cabinet where the equipment iss installed) earth ground properly.

1
2 Introduction to Installation Tools

Measuring tape Marker pen Spirit level File

Electric drill Claw hammer Cross or Phillips screwdriver Flat screwdriver

Crimping and peeling pliers Sharp nose pliers Diagonal pliers Wire stripper

Multimeter Optical power meter Network cable tester Error detector

Spanner wrench ESD prote

ection glove ESD protection wrist strap

2
 3 Cabinet Installation

Instruction
The CiTRANS 660 is installed in the 21-inch cabinet with front vertical mounting flanges. Refer to Quick Installation
Guide for the 21-inch Cabinet (300mm-deep) for detaile
ed installation method.

4 Installation of Subrack and Card

Instruction
Generally,y the subracks have been alreadyy installed in the cabinet and the cards, the fan units, and anti-dust screens
have been installed in the subrack before delivery and the onsite installation and removal of the components
mentioned above are not required. But these operation ns may be required during the expansion or maintenance after
installation.

4.1 Installing a Subrack

Note

Determine the installation position of the slide rails according

g to the cabinet layout shown in the figure below.

Unit: mm
Frame head
PDP
75

Empty
Fiber guide unit
50

Empty
Fram
me head

P
PDP
Minimum
m reserved Frame head
125

sp
pace
PDP
CiTRANS 660
Minimum reserved

125
subrack
space
2600

Empty
75

Fiber guide unit Fiber guide

g unit Fiber guide unit
Emmpty
50

50

Empty
50

Empty
2200

2000

CiTRANS 660 CiTR

RANS 660 CiTRANS 660
subrack subrack subrack
125

125

125

Empty Empty Empty

Doorsill Do
oorsill Doorsill

3
 a Installing slide rails

1 2

1 Install the floating nuts.

2 Secure the slide rail with screws.

b S
Securing
i a subrack
b k

1 Carry the subrack to the slide rails, and push it in slowly unntil
the panel screws on the subrack are aligned with the floating
nuts installed in the square mounting holes of the cabinet.

2
2 Use the screwdriver to tighten the panel screws on the
mounting ears with flat washers in a clockwise
direction, so as to secure the subrack.

4.2 Installing a Card

Caution
Always use care when handling
cards.
1 Align the upper and lower edges of
the card with the inner slide rails of
the corresponding slot inside the
subrack (keep its component side to
the right) and push it along the slide
rails slowly.

2 When the card is pushed to the

proper position, close and secure the
card's latches as indicated by the
arrows in the figure.

3 Lock the card.

4
 5 Connection and Layout of Internal Cables

Note

Before laying out cables, remove the PDP front panel and pull down the baffle on the fiber passage area.
Then restore them to the original positions after the layout of cables is completed.
Remove the PDP Front Panel Pull Down the Baffle on the Fiber Passage Area

Instruction
The internal cables are the wires and cables that are connected
c inside the cabinet; these are usually connected
before delivery. Installers should check the connection
n of the internal cables on site. The items to check include
whether the cable distribution is reasonable, whether the
t wires and cables are neatly arranged and clean, whether
the connection plugs are connected firmly, whether inccorrect insertion or poor insertion occurs, and whether any
part is missing.

5.1 Layout of the Cabinet Protection Earth Grround Cable

1 Unscrew the bolts of the connector below the PE of XS4 on o the PDP; and then insert the bare wire end of the
cabinet protection earth cable into the connection hole on the right side of the connector and tighten the bolt.

3
2 Lay the cable along the wiring channel at the right side of
the cabinet and through the cabinet-top wiring hole to the
earth ground point at the cabinet top.

3 Cling the uninsulated spade tongue terminal of the cable to

t
the earth ground point on the cabinet top, and use a screw
w
to secure them.

5
5.2 Layout of the Subrack Power Cable

1 Make sure that the power control switch of the correspondding subrack on the PDP is placed in the OFF position.

2 Take the D-type plug of the subrack power cable to

the POWER interface of the AIFJ1 / AIFJ2 card, and
fasten the screws on the plug.

3
3 Route the other end of the subrack power cable
through the fiber guide unit. And then route the cable
up to the PDP along the wiring channel on the right
side of the cabinet, passing through the wiring hole on
the right side of the PDP.

K11 to K13, K21 to K23

4 Connect the power cable at the PDP side.

Instruction
-48V
The -48V signal cable of the active power supply is
XP5, XP7 usually connected to any idle ACB among the K1-1,
K1-2 and K1-3.
The -48V signal cable of the standby power supply is
usually connected to any idle ACB among the K2-1,
K2-2 and K2-3.
GND/E The brown fully-insulated female push-on terminal is
4 connected to any idle terminal among XP1 to XP4 on
XP1 to XP4
the PDP.
The black fully-insulated female push-on terminal is
connected to any idle terminal among XP5 and XP7
on the PDP.
0V

6
5.3 Layout of the Subrack Protection Earth Ground
G Cable

2
1 Press one uninsulated ring tongue
crimped terminal of the subrack
protection earth ground cable close to
the earth ground hole on the subrack,
and choose a panel screw with a
washer from the accessories to secure
this terminal of the cable.

2 Install the floating nut, press the other

uninsulated ring tongue crimped
terminal of the subrack protection
1 earth ground cable close to the
determined mounting hole. (Installers
may select a convenient mounting
hole to account for distance and
position.) and choose a panel screw
with a washer from the accessories to
secure them.

5.4 Layout of the Subrack Alarm Cable

Instruction

The subrack alarm cable is used to connect the subrackk with the PDP for outputting the subrack alarm to the PDP.

1 Insert the D-type connector of the subrack alarm cable into

the ALM interface on the AIFJ1 card.

2 Route the subrack alarm cable up, passing through the fiberr
guide unit.

3 Route the subrack alarm cable up along the wiring channel at

the side of the cabinet.

4 Route the subrack alarm cable to the PDP through the

wiring hole left to the PDP. Insert the D-type connector of
the subrack alarm cable into one among the sockets XPB2,
XPB4 and XPB5 on the PDP.

7
 6 Connection and Layout of Externa
al Cables

Note
Select either the top access or the floor access wiring
mode for the layout of external cables according to the
onsite condition of the equipment room.

Before the layout of cables, remove the cover plates on

the cabinet top or bottom for inlet and outlet of cables.
2

1 Pry up the end equipped with the nylon rivet of a

lath-shaped plastic cover plate with a flat 1
screwdriver.

2 Draw out the cover plate along the direction

indicated by the arrow in the figure.

6.1 Layout of the Cabinet Power Cable

Instruction
The CiTRANS 660 PDPs power ground (GND) and pro
otection earth ground (PE) should be connected with the GND
and PE in equipment room respectively.

1 Route the cabinet power cable through the wiring holee on the cabinet top and route it along the wiring channel on
the side of the cabinet to the PDP, passing through the
e wiring hole on the right side of the PDP.

2 At the PDP side, loosen the bolt of the connector, inse ert the plug of the power wire into the hole
at the right side of the connector and tighten the bolt.

3 Arrange the cabinet power cable, binding the cables on

o the side of the cabinet onto the vertical mounting flange
of the same side.

8
 Top Access Wiring Mode Floor Access Wiring
of the Power Cable Mode of the Power Cable

6.2 Layout of the Alarm Cable for the Head off Row Cabinet

Instruction
The code of the alarm cable for the head of row cabinet is WKE3.695.135. It is used to connect the PDP with the head of
row cabinet, for outputting the cabinet alarm signals from the
t cabinet to the head of row cabinet.

Installers need make plugs for the head of row cabinet by themselves according to the situation of the head of row cabinet
in the equipment room.

Keep certain space between the power cable and the alarrm cable for the head of row cabinet during the layout according
to the onsite condition. Please refer to the cabinet power cable
c for the layout of the alarm cable for the head of row cabinet.

9
6.3 Layout of the E1 Cable

Instruction
nd 120 (code: 3.695.432).
The E1 cable has two types: 75 (code: 3.695.431) an

Note
The E1 cable is arranged along the left side of the cab
binet.

1 Route the E1 cable through the wiring hole at the cabinet bottom (or top) and route it along the wiring
brack.
channel of the cabinet to the fiber guide unit of the sub

2 Route the E1 cable through the fiber guide unit to the E1J2 card of the subrack.

3 Insert the E1 cable plug into the E1 interface of the E11J2 card and tighten the stop screw.

Top Access Wiring Mode of the E1 Cable Floor Access Wiring Mode of the E1 Cable

4 Arrange the E1 cable, binding the cables on the side of

o the cabinet onto the vertical mounting flange of
the same side.

5 Connect the E1 cable at the DDF side.

10
6.4 Layout of the Clock Cable

Instruction
The external clock cable has two types: 75 (code: 3.6
695.206) and 120 (code: 3.695.207).

1 Route the clock cable through the wiring hole at the caabinet bottom (or top) and route it along the wiring
channel of the cabinet.

2 Route the clock cable through the fiber guide unit to thhe AIFJ1 / AIFJ2 card of the subrack.

3 Insert the DE-9 connector into the CKIO1 or CKIO2 interface, and then fasten the screws.

Top Access Wiring Mode of the Clock Cable Floor Access Wiring Mode of the Clock Cable

4 Arrange the clock cable, binding the cables on the sidee of the cabinet onto the vertical mounting flange of
the same side.

5 Connect the cable at the external clock source side.

11
6.5 Layout of the Network Management Moniitor Cable

Instruction
The network management cable attached to the CiTRANS 660 is the general network cable, including two types:
e cable are installed with the RJ-45 plugs (crystal heads).
straight-through and crossover cables. Both ends of the
Note

When the network management computer connects witth the F1 or F2 interface of the AIFJ1 / AIFJ2 card directly,
the crossover cable is used.
When the network management computer connects witth the F1 or F2 interface of the AIFJ1 / AIFJ2 card via Hub,
two straight-through cables are used: one is used to co
onnect the network management computer with the Hub and
the other to connect the Hub with the CiTRANS 660.

1 Route the network management cable through the wirring hole at the cabinet bottom (or top) and route it along
the wiring channel at the left side of the cabinet to the AIFJ1 / AIFJ2 card at the fiber guide unit of the
corresponding subrack.
subrack
2 Route the network management cable through the fibeer guide unit to the AIFJ1 / AIFJ2 card of the subrack.

3 Insert one end ot the network management cable into the F1 or F2 interface of the AIFJ1 / AIFJ2 card.

Top Access Wiring Mode of the Network Floor Access Wiring Mode of the Network
Management Monitor Cable Management Monitor Cable

4 Arrange the network management monitor cable, binding the cables on the side of the cabinet onto the vertical
mounting flange of the same side.

5 Connect the cable at the network management side.

12
6.6 Layout of the Ethernet Cable

Instruction
The Ethernet cable attached to the CiTRANS 660 is the general network cable, including two types: straight-through
alled with the RJ-45 plugs (crystal heads).
and crossover cables. Both ends of the cable are insta

1 Lead the Ethernet cable through the wiring hole at the cabinet bottom (or top), and route it upward (or downward)
along the wiring channel on the side of the cabinet to the
t Ethernet interface card.

2 Lead the Ethernet cable through the wire binding rail of

o the fiber guide unit and route it downward to the Ethernet
interface of the card.

3 Insert one end of the Ethernet cable into the Ethernet interface of the card.

Top Access Wiring Mode of the Ethernet Cable Floor Access Wiring Mode of the Ethernet Cable

4 Arrange the Ethernet cable, binding the cables onto thhe vertical mounting flange at the right side of the cabinet
with the tape.

5 Connect the other end of the Ethernet cable with the RJ-45
R interface of the Ethernet data service device.

13
 7 Connection and Layout of the Optical Fiber Jumper

Instruction
The type of the optical fiber jumper is determined by the types
t of the optical interfaces on the devices at both
local and far ends. All optical interfaces on the CiTRANS 660 side are LC/PC type.

Instruction
According to the type of the optical interface on the ODF, generally the internal optical fiber jumper uses the
FC/PC type or the SC/PC type (ODF side).

The LC/PC type The FC/PPC type The SC/PC type

optical fiber optical fiber
f optical fiber

7.1 Preparations Before Layout

Instruction
Before layout, users need to complete the following pre
eparation works:

Make and attach temporary labels on both sides of the optical fiber jumper, put them in order and lay them straight.
1 Please note that the fibers should be arranged in pairs foor transmitting and receiving.

2 Cut out an appropriate length of protection casing accordding to the length of optical fiber. The fiber between the
cabinet on the local end and the cabinet / ODF on the far end should be protected by the protection casing.

3 Adjust the length of the optical fiber outside the protection casing: for fibers at the client and line sides, if there is a
redundant length of the fibers, installers should reserve the fibers redundant parts at the ODF side, so as to
nd line sides without redundancy.
ensure that the fibers enter the cabinet from the client an

4 Route the optical fiber sheathed with the protection casinng from other cabinet or ODF to the cabinet
through the upper support channel, and route the fiber into the cabinet via the wiring hole.

5 Pull down the baffle on the fiber passage area.

7.2 Layout inside the Subrack

Caution
Exercise care if you must bend fibers. If bends are nece
essary, the fiber bending radius should never be less than 38mm.

Caution
Installers should bind all wires and cables used in onsite
e installation
installation. Each cable type should be bound separately
separately. For
example, power cables, alarm cables and optical fibers should
s be laid out independently and bound separately. Note
that optical fibers cannot be bound with typical wire bind
der.

1 Lead the optical fiber through the wiring hole at the cabine
et top (or bottom), and route it downward along the wiring channel
on the side of the cabinet to the Ethernet interface card.

2 Arrange the optical fibers.

Route the optical fibers of the upper slots through the fib
ber passage unit of the fiber guide unit to the optical interface of
the card.
er guide unit of the subrack to the optical interface of the card.
Lead the optical fibers of the lower slots through the fibe

3 Connect the optical fiber connector with the optical interfacce of the corresponding card.

14
 Top Access Wiring Mode of the Optical Fiber Floor Access Wiring Mode of the Optical Fiber

7.3 Arrangement of the Optical Fiber

1 After the connection of the optical fibers is completed, installers should bind the optical fibers at the entrance of
the cabinet and near the fiber passage area with sofft plastic binders to secure them.
Note
The inter
interval
al bet
between
een binders sho
should
ld be 3 to 4 tim
mes the length of fiber b
bundle
ndle diameter and the binders sho
should
ld
be bound uniformly.
2 Connect the optical fibers on the ODF side.
3 Make and attach labels on both ends of the optical fiber.
f

8 Cabinet Door Installation

Instruction
After completing the installation of the equipment, insta
allers should install the doors. Refer to Quick Installation Guide
for the 21-inch Cabinet (300mm-deep) for detailed insta allation method.

15
 9 Post-installation Inspection
9.1 Checking the Connection and Layout of Wires
W and Cables
Caution
When the connection and layout of the cables and wires
w is completed, installers should conduct the connectivity
test and ensure that the signals are transmitted effecctively.
No. Items to be Checked Method

on of the cables arranged are compliant with the

The specifications, routes, cross-sectional area and positio Visual
1
construction drawing. The cables are arranged in good ord der, without damage to their sheath. inspection
The plugs of the cables are clean and intact; and the plugs made onsite are up to standard. The plugs are Visual
2
all connected correctly and firmly. inspection

When cables are arranged up along the cabinet to the cabling rack, the distance between them and the
Visual
3 ventilation hole on the cabinet top should be no less than 10cm.
1 If the distance between the cabling rack
inspection
and the cabinet is larger than 0.8m, installers should set up
p a cabling ladder.

When the cables are arranged under the floor, the height of
o the cable bundles should be no more than 3/4
Visual
4 of the net height from the ground to the ESD protection raised floor or the ventilation and air cooling may
inspection
be hindered.

Layout of the fiber pigtails:

1. The fiber pigtails are not arranged too closely with each other or intertwined at the turning points. The
paired fiber pigtails are bound after being arranged in order.
o Do not bind with too much force and leave Visual
5
pressure marks on the fiber pigtails. inspection
2. Fiber pigtails can move forward or backward freely in the fiber fastener but cannot bend in right angle.
ble or other objects upon them.
3. After the fiber pigtails are arranged, do not put any cab

9.2 Inspection before Power-on

Caution
The CiTRANS 660 uses a -48V DC power supply with
h an acceptable voltage range from -40V to -57V.
Before powering on the equipment, installers should check
c the following item:
1. Confirm that the cabinet power cable is correcctly connected with the external power supply equipment.
2. Confirm that the wires and cables at all levels are connected correctly.
3. Place all power control switches on the PDP in the OFF position.

4. Remove the power cable plugs of all subrackss.

5. Disconnect all cards and fan units inside the subrack
s but leave them on their slots.

9.3 Power-on Test on Equipment

1. Measure the voltage between the -48V (the exxternal power supply) and the GND connectors on the PDP.
The normal value should be between -57V annd -40V.

2. Place each main and branch ACB on the PDP

P in the ON position.
3. Measure the voltage between the -48V conne ector and the 0V connector on each subrack power cables
plugs respectively; the measured value should
d be among -57V to -40V.
4. Place each branch ACB and switch on the PD
DP front panel in the OFF position.

5. Plug the power card and insert the subrack po

ower cable plug into the power interface on the subrack.
6. Place each branch ACB and switch on the PD
DP front panel in the ON position.
7. Confirm that the subrack has no abnormal sou
und or smell.

8. Plug in the fan unit first. The fan unit will start running as soon as it is plugged and air movement will
begin.
9. Plug the cards into the subrack in sequence and
a cards will be electrified normally after two or three
minutes.
Instruction
The power-off procedures for the CiTRANS 660 are
a in reverse order of the power-on.

16