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DRAWING TITLE

ANTI-SURGE SYSTEM DESIGN

TURBOMACHINERY SYSTEMS PROVIDER

Ranhill Worley ENGINEERING

Dresser-Rand CUSTOMER

PROJECT NAME DRIVER


T130 MD
EQUIPMENT
Pttep-M9-Zawtika GTC Dresser Compressor 2 stage
LOCATION
Zawtika Phase 1 Offshore Platform
REV DESCRIPTION DATE ERCC
A Initial Submittal 15 Oct 11

APPROVED DRAWING NO.


PROJECT MANAGER
Shaun Macatee 3M271 - 149653
DESIGN "THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO
Dan. Gay CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
CHECK SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT
Don Irvin THAT FOR WHICH IT IS LOANED, IS PROHIBITED."
COMP REV FSCM NO PROJECT SHORT NAME REV SHEET
66195 ZAW-MD A 1 OF 12
TABLE OF CONTENTS
INTRODUCTION ..........................................................................................................................................................3
Document Purpose & Scope ...................................................................................................................................3
Information and Data Requirements........................................................................................................................3
General Design Notes .............................................................................................................................................3
RECYCLE SYSTEM .....................................................................................................................................................4
Anti-Surge Control System ........................................................................................................................................6
Anti-Surge System Software Constants...................................................................................................................6
Flow Measuring Element..........................................................................................................................................10

DRAWING TITLE PROJECT SHORT NAME


ANTI-SURGE SYSTEM DESIGN ZAW-MD
"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO DRAWING NO. REV SHEET
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT 3M271 - 149653 A 2 OF 11
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."
INTRODUCTION
Document Purpose & Scope
The purpose of this document is to define the recommended anti-surge valve(s) and related accessories, and
components necessary for effective operation of the anti-surge control system to avoid surge during all phases of
compressor operation. This includes valve sizing data, criteria, accessories, performance evaluation and fast stop
analysis, transmitter ranges, and flow element data. This also includes the constant values that are required to
program the anti-surge control system software.
Compressor is Dresser-Rand single body two-stage compressor configuration. Dresser-Rand is
responsible for recommendations for the components of the anti-surge system and dynamic
simulation study. Solar is only responsible for the anti surge control system and orifice sizing
requirements.
Information and Data Requirements
The table below shows the required information and data to complete and finalize the Anti-Surge System design
document.
The following documents are to be used for surge and hot bypass valve sizing requirements.
Document Title Drawing No. Rev / Date
Dresser-Rand Surge Control System Component Specification TBD
Dresser-Rand Dynamic Simulation Report TBD

General Design Notes


1. For flow measurement using orifice plates: Meter run sizing criteria shown are for units requiring accurate
performance calculations. Upstream and downstream meter-run requirements are described in AGA3 REPORT
#3.
2. The customer is responsible for keeping the recycle line free of debris that could impair valve capability.
Periodic inspections are recommended.
3. If a temporary or permanent suction line strainer is installed between the suction flow measuring element and
the compressor, the pressure drop across it must be monitored to ensure proper operation of the surge
protection system. This may be accomplished by installing a second pressure transmitter downstream of the
strainer, or delta-p transmitter across the strainer.
4. Design of the piping and the selection, and placement of instruments will significantly affect the performance of
an anti-surge control system. The benefits of a good piping & instrumentation design cannot be over
emphasized. The cost of correcting a poor design once the equipment is in operation can be astronomical.
5. All surge avoidance systems are joint venture between the compressor supplier, the controls provider, and the
piping contractor. It is imperative that communication between these entities be the highest priority for the most
efficient compressor controls design.
6. For effective anti-surge control system, all customer furnished data (e.g. suction pipe size, flow-meter data,
suction & discharge system volumes, etc) that are used on the design shall be verified and confirmed by the
customer.

DRAWING TITLE PROJECT SHORT NAME


ANTI-SURGE SYSTEM DESIGN ZAW-MD
"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO DRAWING NO. REV SHEET
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT 3M271 - 149653 A 3 OF 11
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."
RECYCLE SYSTEM
10 9 8 7 6 5 4 3 2 1

E E

SURGE VALVE
FV
RECYCLE LINE
HP FLARE

BDV FO

D HOT BYPASS LINE


FO
D
XV
FO
HOT BYPASS VALVE

TT FT PT TE PT
E-4X30
TO GLYCO CONTACTOR

C C

A-2001-V01
SUCTION DISCHARGE
FC
SDV STRAINER CHECK VALVE SDV
FC FE REQUIRED FOR
HOT BYPASS
GT-4X00 C-4X20

B SDV
FC B

Suction Gas Volume

Hot Gas Discharge Volume

A Hot Gas Bypass Discharge Volume A


Cooled Gas Discharge Volume

10 9 8 7 6 5 4 3 2 1

Figure 1 LP Compressor Recycle System - PFD

DRAWING TITLE PROJECT SHORT NAME


ANTI-SURGE SYSTEM DESIGN ZAW-MD
"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO DRAWING NO. REV SHEET
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT 3M271 - 149653 A 4 OF 11
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."
10 9 8 7 6 5 4 3 2 1

E E

SURGE VALVE
FV

RECYCLE LINE
HP FLARE
FO
FO BDV

D HOT BYPASS VALVE D


HOT BYPASS LINE

FO XV

TT FT PT TE PT
FROM GLYCOL CONTACTOR E-4X60

C SUCTION V-4X40
STRAINER FC
DISCHARGE
C
SDV FC FE CHECK VALVE SDV
REQUIRED FOR
HOT BYPASS
C-4X50

B SDV FC B

Suction Gas Volume

Hot Gas Discharge Volume

A Hot Gas Bypass Discharge Volume


A
Cooled Gas Discharge Volume

10 9 8 7 6 5 4 3 2 1

Figure 2 HP Compressor Recycle System - PFD

DRAWING TITLE PROJECT SHORT NAME


ANTI-SURGE SYSTEM DESIGN ZAW-MD
"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO DRAWING NO. REV SHEET
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT 3M271 - 149653 A 5 OF 11
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."
ANTI-SURGE CONTROL SYSTEM
ANTI-SURGE SYSTEM SOFTWARE CONSTANTS
D A TE 1 0 /2 0 /2 0 1 1 PAGE 1 O F 2
E N G IN E E R Dan Gay R ev Y
C U STO M ER D re s se r-R a n d
P R O JE C T P D o r S A L E S N O . 3M271
S T A T IO N N A M E P tte p -M 9 -Z a w tika G T C
L O C A T IO N Z a w tika P h a se 1 O ffsh o re P la tfo rm
D R IV E R T130 M D
D R IV E N E Q U IP M E N T D re s se r-R a n d D 1 0 R 9 B (S e ctio n 1 )
COMPR. PERF. MAP NO. D re s se r-R a n d Q P _ 1 1 2 9 5 4
C O M M EN TS L P C o m p re s so r

C O N F IG U R A T IO N 1 st S e ction C o m pre ss or (L P )

B O R E S IZ E (M M ) 2 4 4 .4 8 O R IF IC E B O R E S IZ E (d )
P IP E I.D . (M M ) 4 1 9 .1 N O M IN A L P IP E I.D . (D )
B E T A R A T IO 0 .5 8 3 O R IF IC E B E T A R A T IO (d /D )
F L O W D E S IG N H E A D (M B A R ) 3 7 3 .6 2 3 1 9 8 5 F L O W T R A N S M IT T E R R A N G E
S p e c ific G ra vity 0 .6 6 4 1 S P E C IF IC G R A V IT Y
S P E C . H E A T R A T IO (K 1 ) 1 .2 7 3 R A T IO O F S P E C IF IC H E A T (K = C p /C v)
CPSR P1 (K P A ) 2 1 0 0 .0 0 C O M P R E S S O R S U C T IO N P R E S S U R E
CPSR P2 (K P A ) 6 1 0 0 .0 C O M P R E S S O R D IS C H A R G E P R E S S U R E
COM PRESSOR T1 (C ) 3 1 .0 0 C O M P R E S S O R S U C T IO N T E M P E R A T U R E
COM PRESSOR T2 (C ) 1 2 9 .8 C O M P R E S S O R D IS C H A R G E T E M P E R A T U R E
CPSR Z1 0 .9 6 9 3 S U C T IO N G A S C O M P R S B L T Y F A C T O R
CPSR Z2 0 .9 8 0 9 D IS C H A R G E G A S C O M P R S B L T Y F A C T O R
C R IT . P R E S S U R E (K P A ) 4 2 0 0 .0 0 G A S C R IT IC A L P R E S S U R E
C R IT .T E M P E R A T U R E (K ) 1 8 0 .0 G A S C R IT IC A L T E M P E R A T U R E

S O L A R 'S S U R G E C O N T R O L S Y S T E M
K -V A L U E S T A B L E
D E S C R IP T IO N TT4
K T _ L P C _ A S C _ F a s t_ G a in _ K p 4 .0 0
K T _ L P C _ A S C _ F a s t_ G a in _ K i 7 5 .0 0
K T _ L P C _ A S C _ S lo w _ G a in _ K p 0 .4 0
K T _ L P C _ A S C _ S lo w _ G a in _ K i_ Y n .V a l[0 ] 2 0 .0 0
K T _ L P C _ A S C _ S lo w _ G a in _ K i_ Y n .V a l[1 ] 7 5 .0 0
K T _LPC _AS C _KC L 1 0 .0 0 0 0
K T _LPC _AS C _KD B 2 .0 0 0 0

L P C _ A S C _ F lo w _ D P 1 5 0 .0 0 in ch H 2 O
L p _ S u c_ P re s s 1 5 0 0 .0 0
L p _ D is_ P re s s 2 0 0 0 .0 0
K T _LPC _AS C _A 7 .9 6 6 9 E -0 5
K T _LPC _AS C _B -1 .1 9 5 6 E -0 2
K T _LPC _AS C _C 9 .5 8 0 9 E -0 1
K T _LPC _AS C _D 7 .1 9 8 6 E + 0 0
K T _LPC _AS C _X _M ax 1 .0 0 0 0 0 0
K T _ L P C _ A S C _ Y _ M in 3 0 .4 0 4
K T _LPC _AS C _Y_M ax 1 .8 0 %
K T _ L P C _ A S C _ S u rg e _ P u ls e _ R O C 1 3 9 .9 8
K T _ N p t_ M in _ A t_ Id le 4 2 .0 0
K T _ N p t_ M in _ A t_ O n _ L o a d 5 7 .1 4 % of S peed
K T _ L P C _ A S V _ M a n u a l_ R a te 2 .0 0

Table 1 LPC Surge Design Data

DRAWING TITLE PROJECT SHORT NAME


ANTI-SURGE SYSTEM DESIGN ZAW-MD
"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO DRAWING NO. REV SHEET
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT 3M271 - 149653 A 6 OF 11
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."
DATE 10/20/2011
ENGINEER Dan Gay PAGE 2 OF 2
CUSTOMER Dresser-Rand Rev Y
PROJECT PD or SALES NO. Dresser - Rand
STATION NAME Pttep-M9-Zawtika GTC
CONFIGURATION 1st Section Compressor

DATA TABLE
DATA FLOW P2 FLOW H(SURGE) H(CONTROL) Disch. T
POINT (ACFM) (PSIA) (MMSCFD) (INCHES H2O) (INCHES H2O) (F)
12759 3487.3 1218.3 101.7301 100.13 121.15 167.2
12151 3142.7 1116.8 91.6756 81.18 98.23 155.8 100% NGP
11365 2745.7 957.2 80.0964 61.86 74.85 141.5
10936 2604.5 884.7 75.9757 55.63 67.31 133.4
9721 2263.7 739.7 66.0344 41.97 50.79 111.6
8506 1950.8 594.7 56.9071 31.14 37.68 92.3
7291 1665.8 507.6 48.5935 22.69 27.45 75.4

ANTISURGE PROTECTION IS: 10.0 % (OF FLOW)

SUCTION FLOWMETER C' 24247.87 (INCHES H2O, PSIA, SCFH)

Flow transmitter range (for surge control): 150.00 (INCHES H2O) Solar P/N 3J641-102120
Max flow transmitter range (if needed): 300.00 (INCHES H2O) Solar P/N 1052120-3
T2 transmitter range: 400 (F)
P1 transmitter range: 1500 (PSIG)
P2 transmitter range: 2000 (PSIG)

Table 2 LPC Surge Design Data (Contd)


NOTE: Above data are used for anti-surge control system software testing. Software is designed to use English
units only.
DRAWING TITLE PROJECT SHORT NAME
ANTI-SURGE SYSTEM DESIGN ZAW-MD
"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO DRAWING NO. REV SHEET
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT 3M271 - 149653 A 7 OF 11
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."
DATE 10/20/2011 PAGE 1 OF 2
ENGINEER Dan Gay Rev Y
CUSTOMER Dresser-Rand
PROJECT PD or SALES NO. 3M271
STATION NAME Pttep-M9-Zawtika GTC
LOCATION Zawtika Phase 1 Offshore Platform
DRIVER T130 MD
DRIVEN EQUIPMENT Dresser-Rand D10R9B (Section 2)
COMPR. PERF. MAP NO. Dresser-Rand QP_112954
COMMENTS HP Compressor

CONFIGURATION 1st Section Compressor (HP)

BORE SIZE (MM) 184.15 ORIFICE BORE SIZE (d)


PIPE I.D. (MM) 363.5 NOMINAL PIPE I.D. (D)
BETA RATIO 0.507 ORIFICE BETA RATIO (d/D)
FLOW DESIGN HEAD (MBAR) 373.6231985 FLOW TRANSMITTER RANGE
Specific Gravity 0.6641 SPECIFIC GRAVITY
SPEC. HEAT RATIO (K1) 1.265 RATIO OF SPECIFIC HEAT (K=Cp/Cv)
CPSR P1 (KPA) 5900.00 COMPRESSOR SUCTION PRESSURE
CPSR P2 (KPA) 14200.0 COMPRESSOR DISCHARGE PRESSURE
COMPRESSOR T1 (C) 48.00 COMPRESSOR SUCTION TEMPERATURE
COMPRESSOR T2 (C) 135.3 COMPRESSOR DISCHARGE TEMPERATURE
CPSR Z1 0.9380 SUCTION GAS COMPRSBLTY FACTOR
CPSR Z2 0.9836 DISCHARGE GAS COMPRSBLTY FACTOR
CRIT. PRESSURE (KPA) 4200.00 GAS CRITICAL PRESSURE
CRIT.TEMPERATURE (K) 180.0 GAS CRITICAL TEMPERATURE

SOLAR'S SURGE CONTROL SYSTEM


K-VALUES TABLE
DESCRIPTION TT4
KT_HPC_ASC_Fast_Gain_Kp 4.00
KT_HPC_ASC_Fast_Gain_Ki 75.00
KT_HPC_ASC_Slow_Gain_Kp 0.40
KT_HPC_ASC_Slow_Gain_Ki_Yn.Val[0] 20.00
KT_HPC_ASC_Slow_Gain_Ki_Yn.Val[1] 75.00
KT_HPC_ASC_KCL 10.0000
KT_HPC_ASC_KDB 2.0000

HPC_ASC_Flow_DP 150.00 inch H2O


Hp_Suc_Press 1500.00
Hp_Dis_Press 2000.00
KT_HPC_ASC_A 4.6602E-05
KT_HPC_ASC_B -6.7565E-03
KT_HPC_ASC_C 6.0262E-01
KT_HPC_ASC_D 6.3346E+00
KT_HPC_ASC_X_Max 0.750000
KT_HPC_ASC_Y_Min 32.936
KT_HPC_ASC_Y_Max 1.40 %
KT_HPC_ASC_Surge_Pulse_ROC 184.43
KT_Npt_Min_At_Idle 50.00
KT_Npt_Min_At_On_Load 57.14 % of Speed
KT_HPC_ASV_Manual_Rate 2.00

Table 3 HPC Surge Design Data

DRAWING TITLE PROJECT SHORT NAME


ANTI-SURGE SYSTEM DESIGN ZAW-MD
"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO DRAWING NO. REV SHEET
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT 3M271 - 149653 A 8 OF 11
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."
DATE 10/20/2011
ENGINEER Dan Gay PAGE 2 OF 2
CUSTOMER Dresser-Rand Rev Y
PROJECT PD or SALES NO. Dresser - Rand
STATION NAME Pttep-M9-Zawtika GTC
CONFIGURATION 1st Section Compressor

DATA TABLE
DATA FLOW P2 FLOW H(SURGE) H(CONTROL) Disch. T
POINT (ACFM) (PSIA) (MMSCFD) (INCHES H2O) (INCHES H2O) (F)
12759 1099.3 2683.2 88.1728 89.75 108.60 171.1
12151 997.3 2465.6 79.9871 73.83 89.33 161.1 100% NGP
11365 881.1 2219.1 70.6685 57.60 69.69 148.4
10936 826.0 2088.5 66.2499 50.61 61.24 141.6
9721 690.8 1769.5 55.4018 35.37 42.80 123.1
8506 608.8 1522.9 48.8307 27.47 33.24 105.4
7291 528.7 1319.8 42.4011 20.71 25.06 90.0

ANTISURGE PROTECTION IS: 10.0 % (OF FLOW)

SUCTION FLOWMETER C' 13246.04 (INCHES H2O, PSIA, SCFH)

Flow transmitter range (for surge control): 150.00 (INCHES H2O) Solar P/N 3J641-102120
Max flow transmitter range (if needed): 400.00 (INCHES H2O) Solar P/N 1052120-3
T2 transmitter range: 400 (F)
P1 transmitter range: 1500 (PSIG)
P2 transmitter range: 2000 (PSIG)

Table 4 HPC Surge Design Data (Contd)


NOTE: Above data are used for anti-surge control system software testing. Software is designed to use English
units only.
DRAWING TITLE PROJECT SHORT NAME
ANTI-SURGE SYSTEM DESIGN ZAW-MD
"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO DRAWING NO. REV SHEET
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT 3M271 - 149653 A 9 OF 11
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."
FLOW MEASURING ELEMENT
DATE 10/20/2011 PAGE 1 OF 1
ENGINEER Dan Gay Rev Y
CUSTOMER Dresser-Rand
PROJECT PD or SALES NO. 3M271
STATION NAME Pttep-M9-Zawtika GTC
LOCATION Zawtika Phase 1 Offshore Platform
DRIVER T130 MD
DRIVEN EQUIPM ENT Dresser-Rand D10R9B (Section 1)
COMP. PERF. MAP Dresser-Rand QP_112954
COMMENTS LP Com pressor

ORIFICE LOCATION Suction Flowmeter

FLOW METER CALCULATION AGA3 Orifice Plate


METHOD

Specific Gravity 0.66 SPECIFIC GRAVITY


SPEC. HEAT RATIO (K1) 1.27 RATIO OF SPECIFIC HEAT (K=Cp/Cv)
CPSR P1 (KPA) 2100.00 COMPRESSOR SUCTION PRESSURE
CPSR P2 (KPA) 6100.00 COMPRESSOR DISCHARGE PRESSURE
COMPRESSOR T1 (C) 31.00 COMPRESSOR SUCTION TEMPERATURE
COMPRESSOR T2 (C) 129.83 COMPRESSOR DISCHARGE TEMPERATURE
CPSR Z1 0.9693 SUCTION GAS COMPRESSIBILITY FACTOR
CPSR Z2 0.9809 DISCHARGE GAS COMPRESSIBILITY FACTOR
CRIT. PRESSURE (KPA) 4200.00 GAS CRITICAL PRESSURE
CRIT.TEMPERATURE (K) 180.04 GAS CRITICAL TEMPERATURE
PRESSURE TAP LOCATION: UPSTREAM

NOM. PIPE SIZE (MM) 457.2 PIPE SIZE


PIPE I.D. (MM) 419.1 NOMINAL PIPE I.D. (D)
BORE SIZE (MM) 244.475 ORIFICE BORE SIZE (d)
BETA RATIO 0.5833 ORIFICE BETA RATIO (d/D)
ELEMENT THICKNESS (MM) 12.700 ORIFICE PLATE THICKNESS, E
ELEMENT MATERIAL 316 SST

DESIGN HEAD (MBAR) 373.623 FLOW TRANSMITTER RANGE FOR SURGE


MAX FLOW RANGE (MBAR) 747.246 FOR CPR MAP

DESIGN POINT MINIM UM FLOW MAXIMUM FLOW


FLOW 109.66 47.17 163.86
(m^3/m in)
FLOW 133164.27 57280.31 198981.37
(SM3/hr)
FLOW 1807.21 777.37 2700.43
(KG/MIN)
C' 24247.87 24357.63 24086.43
(SCFH, PSIA, INCHES H2O)
DELTA-P, h 308.17 56.51 697.34
(MBAR)
PRESSURE at Flowmeter 2100.00 2100.00 2100.00
(KPA)

Table 5 LPC Flow Measuring Element Data

DRAWING TITLE PROJECT SHORT NAME


ANTI-SURGE SYSTEM DESIGN ZAW-MD
"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO DRAWING NO. REV SHEET
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT 3M271 - 149653 A 10 OF 11
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."
DATE 10/20/2011 PAGE 1 OF 1
ENGINEER Dan Gay Rev Y
CUSTOMER Dresser-Rand
PROJECT PD or SALES NO. 3M271
STATION NAME Pttep-M9-Zawtika GTC
LOCATION Zawtika Phase 1 Offshore Platform
DRIVER T130 MD
DRIVEN EQUIPMENT Dresser-Rand D10R9B (Section 2)
COMP. PERF. MAP Dresser-Rand QP_112954
COMMENTS HP Compressor

ORIFICE LOCATION Suction Flowmeter

FLOW METER CALCULATION AGA3 Orifice Plate


METHOD

Specific Gravity 0.66 SPECIFIC GRAVITY


SPEC. HEAT RATIO (K1) 1.26 RATIO OF SPECIFIC HEAT (K=Cp/Cv)
CPSR P1 (KPA) 5900.00 COMPRESSOR SUCTION PRESSURE
CPSR P2 (KPA) 14200.00 COMPRESSOR DISCHARGE PRESSURE
COMPRESSOR T1 (C) 48.00 COMPRESSOR SUCTION TEMPERATURE
COMPRESSOR T2 (C) 135.31 COMPRESSOR DISCHARGE TEMPERATURE
CPSR Z1 0.9380 SUCTION GAS COMPRESSIBILITY FACTOR
CPSR Z2 0.9836 DISCHARGE GAS COMPRESSIBILITY FACTOR
CRIT. PRESSURE (KPA) 4200.00 GAS CRITICAL PRESSURE
CRIT.TEMPERATURE (K) 180.04 GAS CRITICAL TEMPERATURE
PRESSURE TAP LOCATION: UPSTREAM

NOM. PIPE SIZE (MM) 406.4 PIPE SIZE


PIPE I.D. (MM) 363.5248 NOMINAL PIPE I.D. (D)
BORE SIZE (MM) 184.15 ORIFICE BORE SIZE (d)
BETA RATIO 0.5066 ORIFICE BETA RATIO (d/D)
ELEMENT THICKNESS (MM) 12.700 ORIFICE PLATE THICKNESS, E
ELEMENT MATERIAL 316 SST

DESIGN HEAD (MBAR) 373.623 FLOW TRANSMITTER RANGE FOR SURGE


MAX FLOW RANGE (MBAR) 996.329 FOR CPR MAP

DESIGN POINT MINIMUM FLOW MAXIMUM FLOW


FLOW 39.35 14.97 62.85
(m^3/min)
FLOW 131379.34 49980.91 209839.69
(SM3/hr)
FLOW 1782.99 678.31 2847.80
(KG/MIN)
C' 13246.04 13271.52 13202.39
(SCFH, PSIA, INCHES H2O)
DELTA-P, h 357.78 51.58 918.76
(MBAR)
PRESSURE at Flowmeter 5900.00 5900.00 5900.00
(KPA)

Table 6 HPC Flow Measuring Element Data

DRAWING TITLE PROJECT SHORT NAME


ANTI-SURGE SYSTEM DESIGN ZAW-MD
"THIS COPYRIGHTED WORK AND THE INFORMATION HEREIN IS PROPRIETARY TO DRAWING NO. REV SHEET
CATERPILLAR INC., SOLAR TURBINES INCORPORATED, AND/OR SUBSIDIARIES OF
EITHER. WITHOUT EXPRESS WRITTEN PERMISSION FROM CATERPILLAR INC. OR
SOLAR TURBINES INCORPORATED. ANY COPYING, DISCLOSURE, OR USE EXCEPT 3M271 - 149653 A 11 OF 11
THAT FOR WHICH IT IS LOANED, IS PROHIBITED."