Beruflich Dokumente
Kultur Dokumente
uk
www.newelectronics.co.uk
13 28 June2017
June 2016
SPACE
TEST
ROVERS &ELECTRONICS
MEASUREMENT
EXCEED SAFETY
EXPECTATIONS SPECIAL
& SECURITY
REDEFININGHARDWARE
SENSORS
ENCLOSURES
THERMAL
IN REAL MANAGEMENT
EMC SHIELDING
TIME CATCHING UP WITH CLOCKS
13 28 June2017
June 2016
SPACE
TEST
ROVERS &ELECTRONICS
MEASUREMENT
EXCEED SAFETY
EXPECTATIONS SPECIAL
& SECURITY
REDEFININGHARDWARE
SENSORS
ENCLOSURES
THERMAL
IN REAL MANAGEMENT
EMC SHIELDING
TIME CATCHING UP WITH CLOCKS
18 28
14 25 34
Cover Illustration: Dan Bright
Lofty aims
meet reality
ARE THERE PRACTICAL THINGS THE
NEXT GOVERNMENT CAN DELIVER ON
IMMEDIATELY WHEN IT COMES TO R&D?
I n the run up to last weeks General Election, the main parties put science and
engineering at the heart of their economic and industrial strategies. In letters
written to the Campaign for Science and Engineering (CaSE), the main parties
set out their positions and made commitments to education, immigration,
global leadership and collaboration, investment, evidence and regulation.
According to CaSE executive director Dr Sarah Main, the letters backed by
manifesto commitments showed the main parties claimed that science and
innovation was key to a more prosperous Britain and all manifestos seemed to
be seeking to outdo each other in terms of commitments to and talk of huge
investment in R&D.
The Conservatives committed to invest 2.4% of GDP in R&D by 2027, while
Labour set a target of 3% by 2030. Currently, the UK spends only around 1.7%
of GDP on R&D.
Both main parties claim they want to reinforce the UKs position as a
leader in science, but their positions on immigration could make that ambition
extremely challenging to achieve. Immigration policy is likely to hit science and
engineering particularly hard, especially if limits are placed on the number of
people able to come to the UK.
Both parties are determined to end free movement and, whatever the
complexion of the next government, that could stop the UK from attracting
the brightest and the best and in the numbers required, whether for industry
or academia. Fear of a Brexit brain drain is growing, with more than 1300
academics from the EU having left the UK universities in the past 12 months.
According to research by the Russell Group, which represents 24 top UK
universities, nearly 25,000 members of staff are from the EU and they make
up nearly a quarter of academics.
Universities minister Jo Johnson has said that, throughout the Brexit
process, the Conservatives would ensure the UK remains the go to place for
scientists and innovators. Good, but commitments are one thing; delivering
practical, sensible solutions to prevent serious damage to the UKs research
and industrial base are quite another.
Nanosheet
Editor Neil Tyler
neil.tyler@markallengroup.com
transistors
Online Editorial Peggy Lee
Assistant peggy.lee@markallengroup.com
for 5nm
Group Editor Graham Pitcher PARTNERS CLAIM SIGNIFICANT
graham.pitcher@markallengroup.com
POWER, PERFORMANCE BENEFITS.
Contributing Chris Edwards GRAHAM PITCHER REPORTS.
Editors John Walko
editor@newelectronics.co.uk IBM Research, Globalfoundries and Samsung have developed a process by which silicon
nanosheet transistors can be built at the 5nm node. The performance available from such
Art Editor Andrew Ganassin
devices is likely to accelerate progress in a range of applications delivered in the cloud.
andrew.ganassin@markallengroup.com
According to IBM Research, it has been exploring nanosheet semiconductor technology for
Illustrator Phil Holmes more than 10 years and this latest work is said to demonstrate the feasibility of designing
Sales Manager James Creber and making stacked nanosheet devices with electrical properties superior to those based on
james.creber@markallengroup.com FinFETs.
Publisher Peter Ring
EUV lithography played a key role, allowing the width of the nanosheets to be adjusted
peter.ring@markallengroup.com continuously. This permits the performance and power of specific circuits to be fine tuned
something not possible with FinFETs. Power savings available from this approach could also
Managing Jon Benson mean that batteries in smartphones and other mobile products could last two to three times
Director jon.benson@markallengroup.com
longer than todays devices, before needing to be charged.
Production Nicki McKenna According to the partners, when compared to leading edge 10nm technology, a 5nm
Manager nicki.mckenna@markallengroup.com nanosheet device can deliver a 40% performance enhancement at fixed power or consume 75%
less power at matched performance.
ISSN 0047-9624 Online ISSN 2049-2316
Sub-10nm
germanium GAAs Graphene based
Belgian research centre imec has developed
image sensor
scaled strained germanium p-channel gate- Graphene Flagship researchers have integrated graphene, quantum
all-around (GAA) FETs with a diameter of less dots and CMOS technology to create an array of photodetectors
than 10nm. which is being used in a high resolution image sensor. When used
We adapted the process flow of our as a digital camera, the device can sense UV, visible and infrared
previously published 14/16nm-node strained light at the same time. Other applications include microelectronics,
germanium p-FinFETs to study the benefit of sensor arrays and low-power photonics.
Image: Fabien Vialla
strained germanium GAA p-FETs at short gate The development of this monolithic CMOS-based image sensor
lengths and sub-10nm diameter, explained represents a milestone for low-cost, high-resolution broadband and
Nadine Collaert, distinguished member of hyperspectral imaging systems, said Professor Frank Koppens
technical staff at imec. from Spanish research centre ICFO.
Defusing
a time bomb
Although security affects enterprises as
a whole, design engineers must include
security measures in their products, said
Johan Pieterse, head of IT and security at
Racing Post.
With the number of cyber attacks on the
ordinary
Todays automotive industry needs ECUs to be smaller, lower
power, cheaper, more reliable and more highly integrated and wireless
is going to be another big trend in this industry, he said.
Drive-by wireless technologies will reduce the weight of vehicles
significantly, increasing the reliability of connections and reducing costs.
At last months CDNLive, Tom Beckley urged All of which means the demand for semiconductors is set to soar
in the coming 10 years. While we wait for our autonomous vehicles
attendees not to settle for the ordinary. Neil Tyler
to appear on the market, the demand for automotive semiconductors,
caught up with him in Munich. in terms of value, is expected to rise from $31billion this year to more
than $110bn by 2025.
Whether its the likes of Tesla, Nvidia or Uber, it seems to me
W
hen Tom Beckley, senior vice president and general that every semiconductor and software company is now seeing an
manager of Cadences Custom IC and PCB Group, opportunity. But I think the opportunities going forward will be massive
addressed this years CDNLive in Munich, he began his and the number of units set to be sold will be huge as a result of the
speech by referring to the 1960s cartoon The Jetsons. systems and products that will be created, he suggested.
Whats interesting about this is that The Jetsons predicted While Beckley talked at length about how the automotive market was
smart watches, robotics in the home and FaceTime, the ability to get changing radically, he also highlighted the impact the Internet of Things
information at any time and in any place, flat screen devices and the was having in its broadest sense.
availability of online medical records, as well as remote diagnosis. From the cloud to the fog to the edge, system design enablement
The only thing it predicted that we havent got is the personal flying is changing profoundly and we, at Cadence, are having to actively
vehicle, Beckley noted. But weve pretty much got everything else. transform ourselves to make what we do more relevant for this new
He ended his speech with a challenge to the conference attendees. design world. It is a world in which software and hardware teams are
So, wheres my flying car? Thats your challenge, going forward. working more closely together.
In Beckleys view, the industry is currently experiencing profound Over the past few years, we have seen many waves of innovation.
change. All industries, no matter what sector, are being affected by In just five years, more than 24bn IoT devices will have been deployed,
new technology and the combination of complex software and advanced he said. We are seeing GPUs and CPUs being layered in with next
electronics. The challenge for companies like Cadence is to deliver the generation embedded flash and 3D technologies. We are moving
right tools and technologies. Its no longer simply about the chip, he from millions into billions of units and its across the board from
contended, its about the product. autonomous vehicles to even the humblest IoT enabled devices.
Looking back at previous generations of design engineers, he said: Beckley made the point that the number of companies doing
Everyone looks to transform the sector they are working in, so we advanced design node work is significantly higher than he expected. If
need, like our predecessors, to take a leap of faith and start to look youd asked me five years ago how many companies would be involved
outside the box. in FinFET design today, I would have said there would be just a few
Beckley is responsible for the Virtuoso design environment and actively engaged in this. In fact, more than 130 companies are working
simulation product lines, as well as the Allegro and OrCAD design and on this today, which means hundreds of design teams and thousands
routing solutions and Sigrity, the high-speed analysis software for PCBs of individuals.
and IC packaging. The opportunities in this space are immense and still unfolding.
There was a raft of announcements including JasperGold Apps for Were still chasing Moores law, with production at 7nm and test chips
RTL signoff, new integration between MATLAB and Virtuoso and listing at 5nm. Well certainly get to 3, 2 and then 1nm. But then, thats it.
recent revisions to the companys Xcelium and Pegasus tools but The fundamental atomic structure of CMOS means it will just not
Beckley suggested that, in future, Virtuoso, Allegro and Sigrity could be be possible to scale beyond that; which raises the question of what
brought together in a move that would enable design engineers to pull then? Most advanced nodes design teams are already now looking at
in package and board parasitics while the chip remained open. alternatives such as multi-die, 3D scaling or multi-technology solutions;
Speaking after his presentation, Beckley contended: Today, the its going to have to be something exotic.
packaging, board and system worlds need to be brought together and When he spoke to the conference and to New Electronics, Beckley
into the design cycle as soon as possible. made the point that design engineers should not settle for the ordinary
Beckley started his career with Harris and General Motors, where he and used a Robert Frost poem to make make his point eloquently. Two
held engineering and management positions, before moving on to the roads diverged in a wood, and I I took the one less travelled by. And
EDA sector. He joined Cadence in 2004. that has made all the difference.
connectivity. But they have left a could not be interconnected. costs coming down and cost will
void as their legacy 2G and GPRS But most are based on proprietary continue to be as big an issue as
networks the workhorses of those technologies and solutions and the underlying technology; in truth,
applications and services are even more radically diverse relatively simple compared to many in
gradually being turned off. business cases. There is a feeling the wireless sector.
The LPWANs with the largest is significant competition, so we are Ingenus LPWAN business model
market penetration to date are Sigfox planning to make public the entire is close to that of Sigfox, but uses
and LoRa, with Ingenu (formerly specification and protocols used in the busy 2.4GHz unlicensed band. At
known as On-Ramp) moving quickly our technology. We need to ensure first, this would seem to limit range,
in the US. But there are others, that everyone, including companies but the US focused company deploys
including: Symphony, a version of in China, can deal with us on an NDA a novel coding technique dubbed
LoRa offered by LinkLabs that uses basis. Not enough people are aware random-phase multiple access
the LoRa PHY with a custom media of our pricing advantage, especially (RPMA), in which direct-sequence
access controller; N-Wave; and when compared to the cellular spread spectrum and differential
Weightless-P, the only option that is options, such as NB-IoT (narrow band [NB-IoT and BSPK modulation push peak data
a true open standard and that targets IoT) and versions of LTE-M that will LTE-M] will co- rates to 634kbit/s and a range
IoT applications. soon be coming to the market. exist. It is hard to generally longer than other LPWAN
Sigfox is interesting in that the We need to communicate see which would offerings. The company also claims
French company not only offers the better that these offerings, based dominate. more users per access point.
robust technology, but also the network on licensed spectrum, are targeted Georges Karam Ingenu has IoT networks in more
and service, making the proposition at different applications and, once than 30 US cities, with its modules
the most cost effective low power hardware cost, including the SIM card supplied by u-Blox and ODM Compal.
solution for connecting modules via modules, is taken into account, how Perhaps the most open and
very simple transceivers, according to cost effective our proposition is. compelling LPWAN in the unlicensed
co-founder Christophe Fourtet. group is LoRa (for low-range). This
The system operates in the 866 to LP-WAN ownership model proprietary modulation format is
915MHz ISM band and, says Fourtet: One of the biggest considerations for owned by Semtech, whose chips
Requires very, very little power or a company choosing to implement use chirp spread spectrum (CSS)
bandwidth and, crucially, through a either a local or global LPWAN is the modulation combined with FEC for
really simple software adjustment, standards ownership model. Here, the PHY. The technology uses the
will get users connected to the Sigfox is seen by some as vulnerable, 868MHz band in Europe and 902 to
Internet. being the most closed system of the 908MHz in the US.
On the radio side, Sigfox uses a various options. LoRaWAN is an open standard
novel ultra narrowband modulation Industry observer and founder of that defines the communication
technique in the form of binary phase- consultancy WiFore Nick Hunn notes: protocol for the networking technology
shift keying (BPSK) optimised for While the technology is simple and based on the LoRa chip. It defines
sending short messages at low data clean and works and chips and the media access control in the data
rates. modules can be obtained from a link layer and is maintained by the
We have been meeting our variety of sources, all traffic is routed Semtech inspired LoRa Alliance,
targets and have rolled out networks through Sigfox servers and cloud Below: which has specified three classes
that now connect billions of devices platform. This ties the customer to The requirements to cover a range of applications,
through the Internet and are present annual running costs. The upside is for IoT wireless including battery powered sensors,
in more than 30 countries and many that the service should be the same connectivity, battery powered actuators and mains
cities in the US, Fourtet told New everywhere. The downside is the according to powered actuators.
Electronics. We have also partnered risk, warns Hunn. Sequans Semtech makes the higher-
with some global companies and
concluded strategic deals with
Bluetooth/Zigbee Wi-Fi proprietary low LTE low power
operators such as Telefonica and SK (personal area networks) (personal area networks) power wide area wide area
Telecom. With funding from the likes
of Samsung, Intel and Total, we plan Battery efciency
to become even more aggressive and
hope to be present in 60 countries by Low cost
2018. He added the company now
offers simple transceiver modules Ubiquitous
coverage
which include sensor, silicon and
software, for as little as $2. Scalability
The company says it also
charges as little as $1 per year for Security/privacy
connectivity. But we are aware there
I
ts probably fair to say that an has just had the wraps removed. Above: Tektronix for scope design. One aspect is
electronic engineers go to Chris Godfrey is oscilloscope 5 Series MSO FlexChannel which, as the name
instrument is an oscilloscope. market development manager, EMEA, range is the result implies, allows engineers to configure
Recognising that, test and for Tektronix. He said development of the companys the scope to meet a particular
measurement product developers have of the 5 series was driven by largest projects needs. Until now, Tektronix
regularly updated their portfolios; not increasing system complexity. development contends, scopes have had fixed
only adding more features, but also The drive towards power efficiency effort yet configurations, with a decision
providing devices which meet a much is bringing challenges for signal needed up front about how many
broader range of user needs. acquisition, including jitter, while analogue and digital channels would
So its interesting to see a noise is becoming more significant. be needed. FlexChannel allows each
leading developer explain that its However, there are fewer engineering input to be either one analogue
latest introduction has required it to specialists, so everyone needs to be channel or eight digital channels
redefine the mid range oscilloscope. an expert, whilst handling time to and whether that input is analogue
But thats what Tektronix says it has market pressures. All of this causes or digital is determined simply by the
done with the 5 series MSO, which pain for engineers. probe which is plugged in.
T
he past few years have been by the deployment of 4G networks more than 70% of the UKs rental
challenging for companies fibre optic networks moving to 40G market, is looking to address
operating in the test and and from growing investment in changing market requirements by
measurement market, but for those mmWave and 5G technologies. providing a much broader portfolio of
delivering rental and leasing services, Whatever the market, those services.
economic and business challenges supplying test and measurement George Acris, head of business
have provided fertile ground as more equipment have to ensure their development, said: Theres a lot
customers become aware of the portfolio meets changing customer going on in the test and measurement
benefits of their services. requirements and, as technology market and, in response to
Traditionally the renting or leasing evolves more quickly, companies changes weve seen in research
of test equipment was suitable faced with budgetary constraints are and development, manufacturing,
for customers with short-term having to think more creatively about installation and maintenance, we
requirements or who didnt have how they acquire test equipment have moved to become what I would
the budget to buy test instruments. does it address the needs of their describe as a total solutions provider.
Today, companies in industries that latest development project, does it That means we now cover rental,
are evolving rapidly are turning to support the latest standards and in leasing, the selling of equipment and
rental specialists, especially when the light of rapid developments driven more recently distribution, together
instrument obsolescence is becoming by the Internet of Things does it offer with asset management.
increasingly important. sufficient performance? In effect, we act as a consultancy
Research from Frost & Sullivan The functionality and cost of that looks to help customers identify
suggests the share of rental and software is another challenge that the right product for their test and
leasing services in the test and needs to be addressed. As the use measurement requirements. Whether
measurement industry is growing and type of software increases, for design or verification, installation
strongly and currently accounts for a so variations in the type of test or production, companies cant afford
third of the total market revenues. equipment required have exploded. to acquire equipment that ends up
While different industry sectors In addition, equipment is becoming While the not being used efficiently or simply
have different requirements, more configurable, adding further market remains becomes obsolete as technology
demand for rental and leasing pressures when it comes to providing at overall, it is evolves, Acris continued.
has tended to be strongest in the the correct test services and support. very competitive. Asset management has become
telecommunications market, boosted For rental and leasing companies, Howard Venning an important element of the
W
ith enormous change in the
types of product coming to
market and the way in which
they are being designed, it is obvious
that those companies that deliver test
and measurement equipment are also
having to adapt.
Design engineers are becoming
more application focused, explains
Bob Bluhm, VP, Value Instruments,
Rohde & Schwarz. As a result, their
starting point is much closer to the
problem, which is a good place to
come up with a solution.
The IoT and greater connectivity
are key drivers and all sorts of devices
are being connected from the
smallest sensors to hyperscale Cloud
computing centres.
Despite these changes, there is
Exciting times
more help available than ever when
it comes to developing new products;
whether from distributors or open-
source communities or in terms of
access to low-cost evaluation kits and
reference designs.
Small teams can make bigger From growing automation to the use of equipment with
things happen than ever before and
the success of the maker movement multiple capabilities, the test and measurement market is
is a great example of how almost
anyone with a vision can build and changing and fast. By Neil Tyler.
demonstrate a prototype quickly,
Bluhm enthuses. involves building and testing large need to be able to design, prototype
But in the face of these changes capacity, high-power multi-channel and test for all requirements and then
the demands for test capabilities are systems. Other end-user markets bring that prototype to production,
also changing. considered to be high-end, such as where it will face end of line testing.
In the past, computing and logic medical imaging, are also pushing Thats independent of whether you
were at the forefront of development, forward quickly in terms of capability are working on a consumer, IoT or 5G
but this is changing with the increased and demand fast and accurate test project, he insists.
use of RF technology to connect our and measurement. It is here that But talk to any VP or director from
devices. For just a few pounds, it is the use of software and the ability any industry who is pulling together a
possible to buy a viable platform for to control instruments remotely is In the past, a development schedule and the hard
prototyping a concept. It can be built, becoming more important. scope was a deadline never changes the pressure
configured and customised easily One of the key programming scope, but we is always on the back end, where the
using modules and, then for minimal environments that makes this task are now seeing design engineer is under pressure to
extra outlay, it can be connected much easier for designers to access, instruments being achieve more with less and to get it
wirelessly to other devices, creating a with very little or no programming consolidated. done more quickly. Thats why we are
powerful device. This is a major driver experience, is LabVIEW, suggests Bob Bluhm seeing a move to greater automation.
of the changes happening in what we Kevin IIcisin, VP of product marketing You need to provide advanced
might call the low-end of the test and at National Instruments. levels of analysis through better
measurement equipment market, All engineers go through the same measurement techniques, not only to
suggests Bluhm. work flow when they are bringing deliver innovative products faster, but
At the high-end, equipment products to market, irrespective of also to ensure their quality.
encompassing technologies like 5G the industry in which they work. They An example of how automation
more accurate
amongst manufacturing
companies, with an increasing
number investing in smart factory
technology intelligent machines,
devices and measurement and testing
Pushed by automation, todays sensors are required to
equipment to monitor every critical
parameter of the manufacturing detect distance, velocity and position. By Neil Tyler.
process.
The technology is enabling factories
to manufacture more consistently
and accurately based on improved
communications, more interconnected
machines and the use of more
intelligent operating systems capable
of maintaining maximum levels of
efficiency and productivity.
The Industrial Internet of Things
(IIoT) is changing the manufacturing
environment, instrumenting assets
and connecting them, making
business more efficient, with higher
quality yields and improved levels of
security.
Recent advances in sensor
technology have enabled improved
levels of process control and much
improved data acquisition.
From basic temperature and
humidity monitoring to sophisticated
position and pressure sensing, smart
factories require a variety of sensor intelligence, but also to do so in more Millimetre varying environmental conditions.
types that help advance operations by complex scenarios. wave sensing There has also been a shift in
moving product, controlling robotic and In response, TI has developed technology is said the industry towards the use of
manufacturing processes, as well as a new range of mmWave sensors to bring precision frequencies in the range from 75GHz
sensing environmental factors. to bring what it describes as an and intelligence to 85GHz, due to smaller size, higher
However, sensors must also unprecedented degree of precision to a range of antenna directivity, larger bandwidth
contend with a difficult operating and intelligence to a range of applications and other performance advantages.
environment that can comprise of applications spanning the automotive, While mmWave sensors are
smoke, dust and heat. Singularly factory and building automation not a new technology, many current
or collectively, each can prove sectors. sensors are certainly inadequate when
challenging for sensor technologies. The use of mmWave sensing it comes to meeting changing market
The need for greater automation technology in various industrial and requirements, Delagi suggests.
is certainly pushing the envelope on automotive applications has grown Most current sensors tend to be too
sensing needs, says Greg Delagi, significantly in recent years. The big, too complex and, certainly, more
Texas Instruments (TI) senior VP, technology is being used in a variety power hungry.
Embedded Processing. It is no longer of industrial applications, ranging from mmWave is a radar technology that
enough to just sense presence tank-level probing radar and security can determine more effectively the
todays sensors are required to detect systems to robotic vision and traffic range, velocity and angle of the object.
distance, velocity and position and, monitoring. The key advantage of using
in the industrial space, they need to When it comes to fluid-level short wavelengths is that they are
be able to operate across very harsh sensing, for example, mmWave highly accurate, explains Delagi.
environmental conditions. We need sensors offer improved levels of A mmWave system operating at 76
not only need them to provide more accuracy and robustness across to 81GHz has the ability to detect
Changes across
to three processor and performance
generations without having to replace
rack servers or entire systems.
While some manufacturers may
already offer this using servers
the board
with processor modules, these are
proprietary and tie the customer to
the manufacturer.
A vendor-independent standard
for server on modules (SoM) COM
COM Express Type 7 modules can help industrial Express Type 7 was developed
by PICMG under the editorship of
data centres to cope with data intensive IoT congatec. Officially adopted in April
2017, this standard is designed
applications. By Martin Frederiksen. specifically for carrier-grade rack
servers and robust industrial servers.
T
he downstream performance ways to optimise their investments in Author prole: It differs from computer-on-
requirements of software as new rack performance. The solution Martin Frederiksen modules in that the feature set is
a service and streaming are needs to be standardised as it is is sales director, designed for server technology.
increasing constantly. The same goes the only way to guarantee that it northern Europe, Essentially, this refers to the
for upstream workloads, which are will last for decades. Since 19in with congatec. connection of the servers in the rack
rising dramatically as a result of IoT rack servers are most common, it is using up to 4 x 10GbE links and
applications with voice control or with advisable to stick with this design in the connection of storage via fast
tens of thousands of vision sensors. order to maintain the infrastructure. native PCIe. Dedicated interfaces
In order to balance this traffic But replacing individual rack are executed exactly where they are
better, more and more edge and fog servers requires a reinvestment of needed on the carrier board and
server farms are emerging compact approximately 80%. It would be much comprehensive design guides, as well
server configurations between the better to reverse this ratio, so the as free circuit diagrams, make the
central clouds and the end devices. incurred upgrade costs are only 20%. developers job easier.
In the telecom sector, they are called How can this be achieved? Scalability translates into a high
cloudlets or industrial clouds (see fig On the technology side, it is degree of investment security, which
1). Such decentralised data centres, generally processors that enable results in cost advantages and a
not only operated by carriers, but new performance levels. But it Starter packs allows maximum payback of NRE costs over
also by industrial providers, are a first hasnt been an easy job to replace designers to explore decades. An extensive community
step to enable better network load a processor. Intel and AMD have, the benets of the ensures competitive pricing and
distribution. so far, failed to develop a socket COM Express Type 7 provides an ecosystem for off-the-
This decentralisation continues to technology for servers that format shelf accessories. In addition, PICMG
be essential; but operators cannot reliably lasts longer than
expand these centres endlessly in one tick-tock generation.
order to meet rising performance The board, and often the
requirements. On one hand, there entire workings of a server,
is often not enough space for have to be exchanged.
further expansion particularly true The housing, invariably
for cloudlet server installations on the smallest cost item, is
mobile phone towers. On the other, it then disposed of.
makes no sense to replace existing However, there is now
equipment after a few years since a vendor-independent
at least in the carrier segment the standard at the module
earnings per gigabit of bandwidth level that enables
are decreasing. As a consequence, upgrades of existing
it takes longer to get a return on equipment over several
investment. socket generations. In
Operators of such high-availability many cases, it is now
server farms are therefore looking for possible to use two
E
lectronic devices get hot, but on developing solving algorithms. 2004; initially to focus on the cooling
how hot depends upon a range Electronics cooling software in those issues associated with data centres.
of factors. However, the move days was a missionary sell, Aldham The challenge was to deal with
to smaller devices offering more reflected. You had to tell people very large boxes of electronics,
functionality has increased the they could simulate thermal effects Aldham said. The level of detail was
challenges of keeping them running at in order to help electronics design. huge. However, the company started
sensible temperatures. Until then, the approach was build, addressing the thermal challenges
But its not just small consumer measure, repeat. of electronics design in 2008.
devices that provide challenges; In the early days, lack We wanted to make the software
even products targeted at industrial of computing power was a more specific to electronics
applications with large enclosures drawback. The art then was design, bringing more intelligence
and forced cooling require careful how to simplify modelling in and more automation, he
thermal design. order to get something useful. continued. While you no longer
What was a specialist task is But, as computers have needed to be a CFD expert,
now available to all, courtesy of become more powerful, the you still needed to understand
software which first appeared in the software has become more modelling; how you put things
early 1980s. Chris Aldham, product complex. together to represent devices.
manager with 6SigmaET, noted that One of the challenges with earlier So what are the challenges facing
early users of these systems included software packages was the way in 6SigmaET has companies developing thermal
the nuclear and aerospace sectors, which analysis was undertaken. been used to management software? There are
with electronics catching up quickly. Most early software was based on model a range a couple of important challenges,
IBM, for example, signed a large Cartesian coordinates, Aldham said. of electronic Aldham asserted. One is the price
contract for general purpose fluid It was very rectilinear; much like designs, of the equipment being developed.
dynamics software. building models using Lego blocks. including DIMM At one time, people thought about
One thermal analysis software But the technology has moved on to arrays (top) and the engineering margin products
pioneer was UK based CHAM, but the point where curved shapes can a processor were over designed, but engineers
a group of engineers split away to be analysed consumer products, for heatsink knew they would work. Today, people
form Flomerics, where they focused example and that has seen greater want to work on the limit, producing
something that just thermals understand where heat is Aldham believes that, while thermal
works, rather than over coming from and the techniques that analysis today is desktop based, that
engineering. Todays products need to be used. will change. If you want more detail,
dont have to last 20 years, but Implicit is an understanding of you need faster processors and that
they still have to work. how heat moves around a product. could mean cloud based solutions.
That means designers need to Heat can spread, it can be moved by There is also a growing need to
be more accurate because the power airflow and theres radiation. All three move beyond steady state analysis.
going into electronics has grown, approaches need to be considered. Particularly in devices like mobile
more heat is generated and the Thermal analysis software is also phones, static analysis has little value
packages are smaller. good for a what if? approach. If it because devices are rarely in a steady
The other challenge is the use runs at 50W, Aldham noted, what state; theyre playing a video, making
of CAD data, he noted. Most size fan do I need? If it increases to Designers need a call and so on, Aldham explained.
engineers have fully detailed CAD 70W, do I need a bigger fan? What to be more Thermal design strategies are often
models often down to the screws about heat sinks? accurate because based on controlling a processor as it
being used and they want to use So what will the thermal analysis the power going gets hot. This needs to be simulated
that data in their thermal model. Its package of the future look like? In into electronics and thats difficult in terms of the
a similar problem to the early days; some respects, Aldham said, it will has grown, more amount of computation needed.
there is still the need to simplify the be more of the same. Packages will heat is generated In the end, however, Aldham
extreme details of a CAD model. be more powerful, more detailed and and the packages knows that thermal analysis needs
In Aldhams view, the challenge faster, with closer integration with are smaller. to get closer to electronic engineers.
can be addressed in two ways; CAD and EDA systems. Chris Aldham They are the ones creating the
one is to embed thermal analysis But faster, more detailed software problems and its something we have
functionality into CAD packages. needs more computing power and on the back burner, he concluded.
You can put a CFD solver into the
CAD package, but that means its a
CAD driven solution, even though its
targeted at electronics.
FloTHERM XT updated
The other way is to make data Mentor has updated its FloTHERM XT software package, adding advanced thermal management
import as seamless as possible. capabilities that allow designers to effectively simulate thermal effects of complex geometries.
We can then read the CAD model The latest release of FloTHERM XT is based on listening to our customers and delivering
and migrate it in a way that makes it the optimum thermal simulation solution to address their thermal design challenges, said
easier to handle. Roland Feldhinkel, general manager of the Mentor Mechanical Analysis Division. Our continued
Meanwhile, the granularity of investment in FloTHERM XT will allow our customers to verify and prototype their designs with
analysis software is becoming ever greater ease and confidence. These new features are vital for electronics systems designers
finer. We are using smaller and who are creating innovative, high-performance products for the transportation, mil-aero and
smaller grids, he pointed out. The automotive industries.
question then is how many grid cells Features available in the latest FloTHERM XT release include: simulation of spinning parts in
the system can handle. Our software electronic enclosures;
can support up to 700million, but temperature-dependent power
a model like that would probably simulation; enhanced Design
take a week to run. The biggest of Experiments parametric
models we see are around 100m studies to determine best
cells, but most designers try design coverage; and
to run models featuring tens of thermal territory simulation
millions. when using various
Yet, despite thermal analysis component materials.
software becoming more widely Also featured are explicit
available, Aldham suggests models for: spinning parts;
most users are full time thermal temperature-dependent
engineers. Theyre mechanicals power simulation; thermal
responsible for signing off thermal territory simulation; and
designs or in a mechanical enhanced parametric study
design team working alongside functionality.
an electronic engineer. Full time