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THE DISPERSION MODEL DIFFERENTIAL


EQUATION FOR PACKED BEDS
15 It Really So Simple?
WILLIAM J. RICE
Villanova University
be discussed. Finally, an example ofusing a solution
Villanova, PA 19085
of the comparable differential equation from heat
conduction to provide a solution to a dispersion prob-
In teaching an introductory, graduate-level lem in a packed bed will be presented to illustrate
course in diffusional operations over the past several the need for care in using such solutions.
years, I have been struck by the lack of a derivation
of the complete differential equation describing dis-
DERIVATION
persion effects in beds and other multiple-phase sys-
tems. Most authors simply give a simplified equa-
tion applicable to sorne special case, with no deriva- Deriving the applicable differential equation
tion and with only a briefly-stated mention of the for describing the concentration of sorne component
equation following from a material balance on a A in fluid phase i as a function of location and time
component in the fluid phase in question, or with a for a packed or fluidized bed, in both phases for a
statement referring to the comparable equation for a gas-sparged liquid, and for all phases in other simi-
single-phase fluid. lar systems, may be done simply by considering a
material balance on a differential volume ofthe sys-
For example, Sherwood, Pigford, and Wilke [1] tem using the well-known, shell-balance technique
give 2 [2] referring to an element offluid phase i. In such a
aCA = Er l_[r(aCA J]+Ea a cA2 _ Di aCA (1) treatment, each fluid phase may be considered sepa-
at r ar ar az az rately. The equation for fluid phase i is, in word
(The symbols are defined after Equation 3.) form,
As expected, this equation is correct for the (Rote of A in by dispersion) + (Rote of A in by convection)
simplified case to which it applies, but unless care is = (Rote of A out by dispersion) + (Rote of A out by convection)
+ (Rote of occumulotion of A within the volume element)
exercised, there is great danger of error when addi- - (Rote of production of A within the volume element)
tional terms are added to include the effects of chemi- - (Rote of moss transfer of A into fluid phose i fmm
cal reaction or a source (such as the introduction of a onother phose within the volume element)
tracer material). In addition, two standard forms of - (Rote of introduction of A into fluid phose i from o
source witliin the volume element) (2)
the dispersion-model equation are commonly found
in the literature where the terms from one of these where each term has units of(moles of A)/(time).
equations are frequently used inconsistently in the
other standard formo Finally, there has been consid- The dispersion terms in Equation 2 represent
erable confusion in applying the solutions from mas s- the combined effects of diffusion and dispersion due
and heat-transfer cases in unpacked conduits to to convective stirring caused by the relative flows of
similar cases in packed beds. fluid phase i and the packing or other phase or by

For these reasons, in my classes I have found it William J. Rice is a professor of chemical engineer-
ing at Vilfanova University, where he has been since
necessary to present a simple derivation of the ap- 1957. He received his as and MS from Worcester
plicable differential equation. The derivation will be Polytechnic Institute and his PhO from Princeton
University, alf degrees being in chemical engineer-
given in this paper, and then the two standard forms ing. He teaches thermodynamics, separation proc-
of the differential equation will be stated, the rela- esses, diffusional operations, and laboratory. His
tionship between them will be developed, and sorne published research has been on ffuidized beds, solar
energy, and ffuid mechanics.
of the potential errors in writing the equations will
Copyright ChE Diuision, ASEE 1990

224 Chemical Engineering Education


velocity gradients. For convenience, these combined Each term in Equation 3 also has the units of
effects are accounted for mathematically using (moles of A)/(time). Equation 3 can now be simplified
a dispersion coefficient which relates a mass flux to by dividing all terms by 21tM~z to obtain
a concentration gradient in the same form in one
dimension as the well-known Fick's first law:
Flux = - (D)x (concentration gradient). In this use,
the dispersion coefficients are used in place of the
diffusion coefficient, D, giving: Flux = - (E)x (concen-
tration gradient). The dispersion coefficient, E, is
frequently different in different directions, whereas
diffusion coefficients are the same in aH directions. (4)
To simplify the remainder ofthe derivation, let where each term has the units of(moles of A)(length)/
us assume that the system consists of a cylindrical [(volume of entire system)(time)].
conduit with the concentration of component A in
Now, M and ~z in Equation 4 are allowed to
fluid phase i symmetric about the z-axis and with
approach zero as a limit, and Equation 4 becomes
the net flow only in the axial direction. Then, for
very small r and z, the various terms in Equation
2 expressed for a chosen ring element of volume =
i_[E
lr r
ulCA]+_i_[E
lr lz a
ulCA]_rl(EUCA)
lZ lz
21tr~r~z are
(5)
where each term still has the units of (moles of
A)(length)/[(volume of entire system)(time)].
= - Er(21t{ r + Ar }EL1Z)a_cA- - Ea(21trEtlr)~ ac I
I
lr r+Ar lz z r z As additional simplifications, which are nearly
lC always made, E,r E a , and E are considered c_onstant
+(EU CA)
I z+Az (21trtlr)+-_A
lt
(21tErML1z)
in space and time, and U is replaced by U i' the
average axial velocity of fluid in fluid phase i. This
where allows Equation 5 to be written for a fluid phase i of
constant density as
E= local fraction ofthe total volume occupied by fluid 2
phase i, taken as a continuous function of space EEr _.a IraCA]+EE a cA -El; aCA _EacA
and time (i.e., fluid phase i is treated as a con- r ar l lr a lz2 I lz at
tinuum fluid with smoothly varying properties in
(6)
space and time).
e Alocal concentration of A in fluid phase i
= where each term now has the units of (moles of A)/
E , E = local effective axial and radial dispersion coeffi- [(volume of entire system)(time)]. The aboye deriva-
a r cients, respectively tion is an independently derived extension of the
U = actual local velocity in the z-direction offluid phase equation for an adsorption column given by Holland
, i (e.g., if fluid phase i is the fluid phase in a packed and Liapis [3].
bed, then U is the local velocity in the z-direction
Clearly, an equivalent form of Equation 6 can
of fluid pha~e i in the interstices between the bed
particles) be obtained by dividing by E to obtain
2
RA local net rate of production of A by chemical reac-
= !r_ ~I r lCA ]+E l CA _ TI lCA _ lCA
tion in fluid phase i per unit volume ofthat phase r ar l lr a lz2 Ilz lt
SA = local rate of introduction of A into fluid phase i
+RA+SA+MA=O (7)
from a point, line, or area source within fluid phase
i per unit volume ofthat phase where each term has the units of (moles of A)/[(vol-
MA = local net rate ofintroduction of A into fluid phase i ume ofphase i)(time)].
from another phase or region outside fluid phase i Equations 6 and 7 represent two different forms
per unit volume offluid phase i (e.g., this term al-
of the complete differential equation for the speci-
lows for mass transfer being considered from an-
other phase into fluid phase i)
fied simplifying conditions. They are the basis for
the two standard forms of these equations found in
r, z = radial and axial distances, respectively
the literature. Various forms of these with certain
t = time
terms omitted are the usual starting differential
equations (often presented with no derivation and the same differential equation and boundary values.
with confusion as to the meaning of sorne of the A case in point is the use of the solution sometimes
symbols such as E a , E r , and V1 ) which are used known as the Wilson [10] equation from heat trans-
in most books and journal articles attempting to fer (one form ofwhich is given on page 218 ofCarslaw
de- scribe the concentration changes in time and/or and Jaeger [11]), to the problem ofradial dispersion
space of a tracer added continuously at a point on the axis
in a multiple-phase system such as a packed bed. A of a cylindrical packed bed in which the fluid phase i
clear understanding of the relationship between is flowing in the axial direction.
Equations 6 and 7 and the meaning of the various
terms contained in them is crucial to using these The applicable differential equation for heat
equations without error. conduction in the radial direction only in an infinite,
cylindrical, isotropic solid is
PRO LEMSIN
USING THE TWO STANDARD FORMS
2
u[a T +2. aTJ- aT _~l_[raT]_ aT -o (8)
a r2 r ar at - r ar ar at -

As has been shown, all terms in Equation 6 where a = thermal diffusivity and T = temperature
must be expressed in the units of (amount of A)/ increase from initial, uniform temperature of solido
[(volume of entire system)(time)], whereas all terms The solution to this equation for the case of an in-
in Equation 7 must be expressed in the units of stantaneous line source at the z-axis of strength Q is
(amount of A)/[(volume offluid phase i)(time)]. This given in Carlslaw and Jaeger. After simplification, it
seems so simple that it should cause no difficulty. lS
However, when attempting to write the differential
equation without going through the derivation, the Q (r2
T= 47tut exp - 4ut
) (9)
units of each term are frequently not recognized as
far as the distinction between the volume of fluid In this equation, Q represents the amount of heat
phase i alone and the entire volume of the system. per unit length ofinstantaneous line source divided
Thus, many text- and reference-book writers have by ep p, where p = density of solid and e = heat
inadvertently given equations with inconsistent units capacity of solid per unit mass. Thus, Q also repre-
in the various terms. sents the temperature increase to which this amount
of heat per unit length of the line source would
Another source of difficulty is the definition of provide unit volume ofthe solido
E, and Ea' the effective dispersion coefficients in
the radial and axial directions, respectively. As To apply this solution to a continuous point
source of sorne tracer at the axis of a conduit in
used here, E and E a are consistent with DM/t in
the limit whe~ V goes to zero and only molecular which a single-phase fluid is flowing in plug flow in
dif- the z-direction is straightforward. The differential
fusivity (D M ) remains, and where 1: is the tortuosity. equation for the case ofaxial dispersion considered
Also, this gives E, and Ea in the form of most of the negligible may be written by reference to either
reported data on radial and axial diffusivities, such Equations 6 or 7, since E = 1, as
as the excellent papers ofWilhelm and his coauthors
[4-7]. Sorne authors [8,9], however, define E as con-
sistent with EDMI't in the limit when Vi goes to zero. E [a 2e A + 2. a e A J _ u a e A = (10)
Since the standard sources of experimental data use o
the other definition of E, this definition greatly in- r a r2 r a r az
I

If z is replaced by U i1:, effectively replacing the


creases the chance of making an error since there is
instantaneous line heat source by a continuous point
no clear warning that a different definition is being
matter source, then Equation 10 becomes
used, and sometimes authors using this second defi-
nition misuse the experimental E correlations.
(11)
SOLUTIONS TO THE DIFFERENTIAL EQUATIONS
FROM HEAT-TRANSFER This equation is seen to be analogous to Equation 8,
with Erreplacing exand t = z/ U .
An attractive way of getting solutions to the By analogy to Equation 9, the solution to Equa-
differential equations for dispersion is by using pre- tion 11 for concentration of A as a function of radial
existing solutions to heat-transfer problems that have position and z (= U it) in the absence of wall effect is
since Q'still equals N/U i.
(12) The significant difference between the solution
for the no packing case (Equation 13) and this solu-
tion for a packed bed (Equation 17) is the presence of
In this case, Q'represents the moles of A supplied
E in the denominator of the coefficient in the right
per unit length ofthe equivalent instantaneous line
side of Equation 17. This result shows that in a
source. The experimentally measured quantity in
packed bed or similar system, the source term, N,
the tracer experiment is the rate of addition of tracer.
must be divided by E in the final solution of the
Thus, let us introduce the quantity N defined as
Wilson equation. Physically, this makes sense since
(moles of A from point source/time). Q'can now be
CA must be increased when part of the volume is
replaced by its equal, NI U. , and Equation 12 be-
1 blocked by solid bed particles or the like.
comes 1 This is only one example of the need for great

~JJ
CA =_N_ r2 (13)
exp caution in taking over solutions from heat conduc-
r
4nE z 4E{ tion or diffusion in open systems and applying them
to packed beds or similar multiphase systems.
Equation 13 is for a single-phase system and
thus makes no allowance for the presence of a pack- SUMMARY
ing material; rather, it is the applicable equation for
dispersion from an axial, continuous, point source in A derivation of the complete differential equa-
fluid phase i flowing in plug flow at velocity Ui in the tion for the dispersion model in a packed bed or
z (axial) direction similar system shows the physical meaning and units
of each term in the two standard forms ofthe result-
To find an equation similar to Equation 13 but ing equation. These two standard forms differ by a
applicable to a packed bed, it is necessary to take the factor of the void fraction in the bed so that terms
differences between Equation 6 and Equation 7 into from one form may not be interchanged with terms
proper account. Starting with Equation 6 as applied from the other formo
to a packed bed with only radial dispersion and plug
flow of fluid phase i gives Two different definitions ofE, the effective dis-
persion coefficient, in packed beds require care to
Er _i_[r a(ECAl]_U a(EcAl =0 (14) distinguish between them and avoid misuse. Simi-
r ar ar az
1
larly, in using pre-existing solutions from heat con-
or
duction, source terms must be interpreted properly
Er_i_[racAJ_UaCA=O (15)
r ar ar az 1
when applying such solutions to packed beds.

where CA = EC = moles of A/(total volume including REFERENCES


A
packing). This equation is mathematically analo- 1. Sherwood, T.K., RL. Pigford, and C.R Wilke, Mass Trans-
gous to Equation 8, has the same boundary (initial) fer, McGraw-Hill Book Company, New York (1975)
conditions, and has the same spacial significance 2. Bird, RB., W.E. Stewart, and E.N. Lightfoot, Transport
since all terms in Equations 8 and 15 are per unit Phenomena, John Wiley & Sons, New York (1960)
3. Holland, C.D., and A.I. Liapis, Computer Methods for Solo-
volume of the entire system. Thus, a solution to ing Dynamic Separation Problems, McGraw-Hill Book
Equation 14 or 15 for the axial, continuous, point Company, New York (1983)
tracer can be obtained by direct analogy to Equa- 4. Bernard, R.A., and RH. Wilhelm, Chem. Eng. Prog., 46,
233 (1950)
tions 8 and 9. The result is
5. Hanratty, T.J., G. Latinen, and RH. Wilhelm,AIChE J.,
2, 372 (1956)
6. McHenry, Jr., K.J., and RH. Wilhelm, AIChE J., 3, 83
(16) (1957)
7. Deisler, Jr., P.F., and RH. Wilhelm, Ind. Eng. Chem., 45,
1219 (1953)
or 8. Rase, H.F., Chemical Reactor Design for Process Plants:
Vol. 1, Principles and Techriiques, John Wiley and Sons,
N ew York (1977)
2
Q' te r
2
N r 9. Smith, J.M., Chemical Engineering Kinetics, 2nd edition,
C A= (zJexp z J = 4nEErz exp McGraw-Hill Book Company, New York (1970)
41tE r -- 4E - 10. Wilson, H.A., Proc. Cambridge Phil. Soc., 12,406 (1904)
r (- 11. Carslaw, H.S., and J.C. Jaeger, Conduction of Heat in
Ui Ui
(17) Solids, Oxford University Press, London (1947) O

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