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DOCUMENT TITLE:

RAW WATER UNLOADING PUMP


THIS DOCUMENT IS INTENDED FOR USE BY IRAQ MINISTRY OF OIL AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND

HYDRAULIC CALCULATION FOR PS5A


PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE
617582-5000-49EB-0002-34
INFRASTRUCTURE PROJECT
PROJECT NO.: CLIENT NAME: REVISION: PAGE:

617582 Iraq Ministry of oil / Joint Management


Committee (MoO/JMC) Oil Project Company
0 1 OF 3
CALCULATION TITLE:
Raw water Unloading Pump (5000-16-P-002 A/B) Hydraulic calculation for PS5A

OBJECTIVE:
To finalize the Head, NPSH & Power of Raw water Unloading Pump of PS5A
(Tag No. 5000-16-P-002 A/B)

REFERENCES:
1 UFD: 617582-5000-49UF-0022/0060
2 Plot Plan PS5A: 617582-5000-16-46PL-0001-Rev.PB
3 P&ID: 617582-5000-49PI-0083

DESIGN INPUTS / ASSUMPTIONS: CONFIRMATION REQUIRED


Refer: Notes ITEM YES NO
SUPPLIERS.

CONCLUSION: CONFIRMATION REQUIRED


ITEM YES NO
Pump Differential Pressure, bar = 9.7
NPSH A, m = 10.5
Estimated Shaft Power, kW = 27.1
Pump Discharge Pressure, barg= 9.9
Shut off Pressure, barg = 13.2

0 14.10.14 ISSUE FOR CLIENT INFORMATION MKS DVK HJ


PREP. CHKD. APPD.
REV. DATE REVISION DESCRIPTION
BY BY BY
THIS DOC
PREP. CHKD. APPD.
REV. DATE REVISION DESCRIPTION
BY BY BY
PUMP HYDRAULICS
CALCULATION SHEET - PROCESS
Project No. 617582 Rev. Date By Ckd.
Project Name IRAQ EXPORTS PIPELINES INFRASTRUCTURE PROJECT 0 14.10.14 MKS DVK
Pump Tag No. 5000-16-P-002 A/B (Raw Water Unloading Pump)
P&ID No. 617582-5000-49PI-0083

Basis for Calculation: References


Destination Pressure 1 bar(g) Note-1
Flow Rate 30 m3/hr (Ref: P&ID: 617582-5000-49PI-0083)
Vapor Pressure 0.10 bar(a) Assumption-11
Density 1000 kg/m3 (Ref: UFD: 617582-5000-49UF-0022/060)
Viscosity 1 cP (Ref: UFD: 617582-5000-49UF-0022/060)
Operating Temperature 45 deg C (Ref: UFD: 617582-5000-49UF-0022/060)
Geodetic Suction Height (Min) 1.41 m (Ref : Calc. Sheet: 617582-5000-49EB-0002-15)
Geodetic Suction Height (Max) 10.34 m (Ref : Calc. Sheet: 617582-5000-49EB-0002-15)
Geodetic Discharge Height (Max) 1.00 m Assumption-11

Assumptions:
1) Vapor Pressure is considered same as PS1A Calculation sheet.
2) 10% margin considered on frictional drop on pump discharge side
3) Shut-off head assumed 25% of calculated Rated differential plus maximum suction pressure
4) Pump efficiency is assumed as 30%
5) Pressure drop of Raw Water Pre-Filter package is considered as 1 bar.
6) Pump suction strainer pressure loss is considered as 0.05 bar
7) Flow orifice pressure loss is considered as 0.3 bar
8) Pressure drop of control valve FCV is considered as 0.7 bar at rated flow
9) Line length and No of fittings (Tee, elbow) are considered from Plot plan and latest P&ID's.
10) NPSHA is calculated at the suction flange of pump. Margin of 0.5 mlc considered over calculated NPSHA.
11) Geodetic Discharge Height is considered same as PS1A calculation

Notes
1) The Raw water is transferred to distribution utilites, destination pressure is considered as 1 barg to ensure positive pressure
at utility station.
2) Quantity of valves, Reducer / Expander, flow element is considered as per latest P&ID

Page 2
PUMP HYDRAULICS
CALCULATION SHEET - PROCESS
Project No. 617582 Rev. Date By Ckd.
Project Name IRAQ EXPORTS PIPELINES INFRASTRUCTURE PROJECT 0 14.10.14 MKS DVK
Pump Tag No. 5000-16-P-002 A/B (Raw Water Unloading Pump)
P&ID No. 617582-5000-49PI-0083
Ver.: 0.02(b)
Normal Flow m3/hr 30 Date : 28-Feb-2014
Design (Rated) Flow m3/hr 30
Pumping Temperature (PT) C 45 10 TO UTILITY
Density at PT kg/m3 1000 STATION
Viscosity at PT cP 1
Atm. Pressure bara 1.03 9 TO
Vapour Pressure bara 0.10 DISTRIBUTION
Suction Vessel Pressure (Nor.) barg 0.00 5000-16-TK-001 A/B
Suction Vessel Pressure (Max.) / PSV Set Press. barg 0.00 FROM RAW WATER 8
2
Geodetic Suction Height (Nor.) m 1.41 STORAGE 7 RAW WATER
Geodetic Suction Height (Max.) m 10.34 TANK STORAGE
Pump Efficiency % 30.0 TANK
FROM TANKER 1
Controlling Suction Loop 1-- UNLOADING RAW WATER
4 5 6
Suction Line Pressure drop bar 0.035 STORAGE
Pump Suction Pressure (Rated) barg 0.1 TANK
Pump Suction Pressure (Max.) barg 1.0 TO RAW / FIRE
NPSHA mlc 10.5 5000-16-P-002 A/B PRE FILTER
NPSHA to report as mlc 10.0 RAW WATER UNLOADING / PACKAGE
SERVICE WATER DISTRIBUTION 5000 -16-PK-001
Controlling Discharge Loop 4----8-9-10 PUMP
Destination Pressure barg 1.0
Geodetic Discharge Head m 1.0
Discharge Pressure Drop bar 7.96
Margin over Line Pressure Drop % 10.0
Total Differential Pressure bar 9.7
Total Differential (Rated) Head mlc 99.4
Total Discharge Pressure barg 9.9
Shut off head mlc 124.3
Shut off Pressure barg 13.2
Estimated Shaft Power kW 27.1
Calculated Motor Power kW 31.2

1 0 0
1 0 0 0
1 1 1
Stream 1 Stream 2 Stream 3 Stream 4 Stream 5 Stream 6 Stream 7 Stream 8 Stream 9 Stream 10
Suction Suction Suction Discharge Discharge Discharge Discharge Discharge Discharge Discharge
Flow rate in each stream m3/hr 30 30 30 30 30 30 30 10 5
Nominal Pipe Diameter Inches 4 4 3 3 8 3 4 2 1
Use Calculated ID YES YES YES YES YES YES YES YES YES
Pipe Schedule 40.00 40.00 40.00 40.00 40.00 40 40 40 40
Calculated Pipe ID mm 102.26 102.26 77.92 77.92 202.74 77.92 102.26 52.48 26.64
Enter Pipe ID (User input) mm
MOC CS CS CS CS CS CS CS CS CS
Roughness Factor mm 0.046 0.046 0.046 0.046 0.046 0.046 0.046 0.046 0.046
Linear Length m 22 236.5 11 66 198 236.5 3685 935 11
Fitting Details
90 Elbow Standard (R/D = 1), screwed
90 Elbow Standard (R/D = 1), flanged/welded 1 2 1 1 2 2 15 6 2
90 Elbow long radius (R/D = 1.5), all types
90 Mitred elbow (R/D =1.5) 1 Weld 90 angle
90 Mitred elbow (R/D =1.5) 2 Weld 45 angle
90 Mitred elbow (R/D =1.5) 3 Weld 30 angle
90 Mitred elbow (R/D =1.5) 4 Weld 22.5 angle
90 Mitred elbow (R/D =1.5) 5 Weld 18 angle Elbows
45 Elbow Standard (R/D=1) all types
45 Elbow Long-radius (R/D=1.5) all types
45 Elbow Mitred, 1 Weld , 45 angle
45 Elbow Mitred, 2 Weld , 22.5 angle
180 Standard (R/D=1), screwed
180 Standard (R/D=1), flanged/welded
180 Long radius (R/D=1.5), all types
Tee (used as elbow) standard, screwed
Tee (used as elbow) Long-radius, screwed
Tee (used as elbow) swept, branch Branch tees 2 1 1 2 2 12 3 1
Tee (used as elbow) standard, flanged/welded
Tee (used as elbow) stub-in-type branch
Tee (run through tee) standard, screwed 1
Tee (run through tee) standard, flanged/welded Straight tees
Tee (run through tee) stub-in-type branch
Gate Valve,full line size 1 1
Ball valve, reduced trim b = 0.9 1 1 1 1 1 2 2 1 1
Plug valve, reduced trim b = 0.8
Globe valve, Standard
Globe valve, angle or Y-type
Valves
Diaphragm valve, dam type
Butterfly valve
Check valve, Lift
Check valve, Swing 1 1 1
Check valve, Tilting-disc
Entrance to Pipe Entrance and
Exit from Pipe Exit
Reducer(d/D=1/2)
Reducer(d/D=3/4) 1 1
Sudden Contraction(d/D=1/4) Reducer /
Expander(d/D=1/2) Expander
Expander(d/D=3/4) 1 1
Sudden Expansion(d/D=1/4)
Pressure drop across inline equipments
Control Valve mlc 7.1
Flow Element mlc 3
Restriction Orifice mlc
Filter / Strainer mlc 0.5
Heat Exchanger mlc
Spray / injection nozzle mlc
Miscellaneous mlc
Hydraulic Calculations
Velocity m/s 1.01 1.01 1.75 1.75 0.26 1.75 1.01 1.28 2.49
Reynold's Number 103758 103758 136170 136170 52335 136170 103758 67393 66381
Friction Factor 0.0201 0.0201 0.0201 0.0201 0.0215 0.0201 0.0201 0.0229 0.0254
Equivalent Length of fittings m 12.52 10.35 13.07 4.69 17.61 16.11 57.35 9.96 2.20
Total Length m 34.52 246.85 24.07 70.69 215.61 252.61 3742.35 944.96 13.20
LinePressure drop mlc 0.356 2.545 0.966 2.837 0.077 10.136 38.579 34.633 3.981
Total Pressure Drop mlc 0.356 3.045 0.966 9.937 0.077 10.136 41.579 34.633 3.981
Press. drop in consideration mlc 0.356 0.966 41.579 34.633 3.981
Destination Pressure barg 0.2 0.2 1
Destination Press. Considered barg 1.0
Geodatic Disharge Height m 10.5 10.5 1
Geodatic Disharge Height considered m 1.0

Page 3
Fittings Data Sheet

MATERIAL ROUGHNESS
Roughness
Roughness (mm)
(mm)
Material (Project Specific) Notes:
(Reference
User Input
Values)
1 CS 0.046 Carbon Steel , Process Lines 0.046
2 CCS 0.460 Carbon Steel , Drains / Vent Lines 0.460
3 SS 0.050 Stainless Steel 0.050
4 DS 0.050 Duplex Steel 0.050
5 GRP 0.020 Glass Fibre Reinforced Pipe 0.020
6 GCS 0.150 Galvanised Carbon Steel 0.150
7 TCN 0.046 Titanium and CU-NI 0.046
8 CI 0.259 Cast Iron 0.259
9 Project Specific MOC (User input)
10 Project Specific MOC (User input)
Material Roughness values are referred from SNC Lavalin data bank.

The two-k method predict


K1 & K() values from paper by William B Hooper, "The two-K method predicts head losses in pipe fitting", Chemical Engineering, Aug 24, 1981, p.
96-100

K 1 1
K f K 1
N Re ID
Fitting Abbreviation K1 K
90 Elbow Standard (R/D = 1), screwed 90 std, scr 800 0.40
90 Elbow Standard (R/D = 1), flanged/welded 90 std,fla/weld 800 0.25
90 Elbow long radius (R/D = 1.5), all types 800 0.20
90 Mitred elbow (R/D =1.5) 1 Weld 90 angle 1000 1.15
90 Mitred elbow (R/D =1.5) 2 Weld 45 angle 800 0.35
90 Mitred elbow (R/D =1.5) 3 Weld 30 angle 800 0.30
90 Mitred elbow (R/D =1.5) 4 Weld 22.5 angle 800 0.27
Elbows 90 Mitred elbow (R/D =1.5) 5 Weld 18 angle 800 0.25
45 Elbow Standard (R/D=1) all types 500 0.20
45 Elbow Long-radius (R/D=1.5) all types 500 0.15
45 Elbow Mitred, 1 Weld , 45 angle 500 0.25
45 Elbow Mitred, 2 Weld , 22.5 angle 500 0.15
180 Standard (R/D=1), screwed 1000 0.600
180 Standard (R/D=1), flanged/welded 1000 0.350
180 Long radius (R/D=1.5), all types 1000 0.300
Tee (used as elbow) standard, screwed 500 0.700
Tee (used as elbow) Long-radius, screwed 800 0.400
Branch tees Tee (used as elbow) swept, branch 800 0.400
Tee (used as elbow) standard, flanged/welded 800 0.800
Tee (used as elbow) stub-in-type branch 1000 1.000
Tee (run through tee) standard, screwed 200 0.100
Straight tees Tee (run through tee) standard, flanged/welded 150 0.500
Tee (run through tee) stub-in-type branch 100 0.000
Gate Valve,full line size 300 0.100
Ball valve, reduced trim b = 0.9 500 0.150
Plug valve, reduced trim b = 0.8 1000 0.250
Globe valve, Standard 1500 4.000
Globe valve, angle or Y-type 1000 2.000
Valves
Diaphragm valve, dam type 1000 2.000
Butterfly valve 800 0.250
Check valve, Lift 2000 10.000
Check valve, Swing 1500 1.500
Check valve, Tilting-disc 1000 0.500
Pipe Entrance Entrance to Pipe 160 0.500
and Exit Exit from Pipe 0 1.000

SNC Lavalin Engineering India/Process/Calculations/Pump Hydraulic Calculation/Ver. 0.02