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31stOctober2014 HowStuffWorksHPDESKJET3745
HOWDOESINKJETPRINTERWORKS?
HPDESKJET3745
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WeopenedanInkjetPrinteri.e.HPDeskjet3745tofindoutwhatwasinsidethedevicethatprintedourBoard
andJEEMainsmarksheets.Sotheprimarygoalofthisstudywastofindouthowthisprinterworks.
Thefirstimpressionthattheprintergaveuswasthatthisprojectwasgoingtobehard,reallyhardandwehave
to put a great deal of work on decoding its operations. After the first move that we made we only saw rollers,
cartridge,printheaddrivers,spittoonandlotofotherpartsadequateenoughtogiveusabadheadache.
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ThermalInkjetPrintingTechnology
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NI/AAAAAAAAAC8/hphrlCO6NO0/s1600/ADA.png]
Inathermalinkjetprinter,therearetinyresistorsthroughwhichacurrentofverylargeampereispassed.These
tinyresistorsproduceheat,andthisheatvaporizesinktocreateabubble.Asthebubbleexpands,someofthe
inkispushedoutofanozzleontothepaper.Whenthebubblepops,avacuumiscreated.Thispullsmoreink
intotheprintheadfromthecartridge.
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THEFOLLOWINGVIDEOISFROMHEWLETTPACKARDTHATILLUSTRATESTHEWORKINGOFATHERMAL
INKJETPRINTER
Andhowdoestheinkdropgoestothepapersurface.Thisiswheremainprincipleofinkjetprintingcomesinto
picture
InkdropsareshotoutfromgeneratorG.
DropsreceiveachargeinchargingunitC.
TheelecticfieldEdeflectsthemotionofthedrop.
Thedroplandsattheperfectpositiononthepaper.
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BLOCKANDFUNCTIONALDIAGRAMOFOURINKJETPRINTER
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COMPONENTSOFTHEPRINTER
LID
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Itprotectstheinternalsetfromdust.Theresalidsensorthatdetectswhenthelidisopen.Ifitisopenthemotor
driversforcesthecartridgecradletomovetowardsthemiddlesothatcartridgecouldbechanged.
Thefollowingvideoshowswhathappenswhenweopenthelid.
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PaperTray
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Holdsthepapertobeprinted
Inputbutton
Onlycontainstheon/offswitch.
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Primarychipboard
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Containsthemainic(microprocessor),rollerdrivers,usb2.0adapter,powersupplyACadapter,connectionstolid
sensorandpaperfeedsensor,heatsinkisalsopresentincludingcapacitorsof50V,330microFandtherectifier
toconvertACtoDC.
Rollers
Asetoffourrollerspullthepaperinfromthetrayandadvancethepaperwhentheprintheadassemblyisready
foranotherpass.
Alltherollersthatareresponsibleforpullingthepaperinareinterconnected(edged)witheachother.
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CleanerUnit
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Prevents the jamming of the cartridge by keeping the head of cartridge clean.It has a foam that absorbs ink
duringthecleaningprocess.
Cartridgecradle
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ithoststhecartridgeandtheprintheaddriverIC.Thebeltsareconnectedtothecartridgecradlemotorandthe
beltsmovethecartridgecradletoandfroduringprinting.
Paperrollerencodergear
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Paperrollerencodergear
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It tells the printer how far has the paper travelled inside it. By counting the number of black lines that were
crossed, the encoder can determine the number of degrees that the encoder gear turned. Using this and by
knowing the size of the gears the main circuit board can determine the distance that the sheet of paper has
traveledinsidetheprinter.
PaperRollermotor
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Suppliesthemechanicalenergytothepaperrollerssothattheycanmove.
Cartridgecradlemotor
Providesmechanicalenergytocartridgecradlebelttomove.
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INTEGRATEDCIRCUITSUSEDINTHISPRINTER
C902580004microprocessor
46DJ01Tprintheaddriver
C4339985motordrivers
E4N032409
24C04W6
D240F4H
WhathappenswhenyouclickthePRINToption?
Whenyouclicktheprintoption,asequenceofstepstakeplace:
Theprinterapplicationsendsthemessagetothedevicedriver[http://computer.howstuffworks.com/scanner4.htm] .
Thedriverdeliversthecommandandcheckswhethertheprinterisonlineornot.
Thedataissentbythedriverfromthecomputertotheprinterwiththehelpofcables.
Theprinterreceivesthedatafromthecomputer.Itstoresacertainamountofdatainabuffer,Alocationin
theprintermemorythatholdsdatathathasbeensenttothecomputerprintertoprint.
Whenweusetheprinterafteracertaintime,itgoesthroughacycletomakesurethattheprintheadsare
cleanwiththehelpofcleanerunit.Oncethecleancycleiscomplete,theprinterisreadytobeginprinting.
Thenthethepaperfeedmotorgetsactivated.Thisengagestherollers,whichfeedasheetofpaperfromthe
papertrayintotheprinter.Asmalltriggermechanisminthetrayisdepressedwhenthereispaperinthetray.
Ifthetriggerisnotdepressed,theprintersendsupthe"OutofPaper"prompttothecomputer.
Oncethepaperisfedintotheprinterandpositionedatthestartofthepage,thecartridgecradlemotor
usesthebelttomovetheprintheadassemblyacrossthepage.
Multipledotsaremadeateachstop.ItspraystheCMYK(CyanMagentaYellowblacK)colorandproduces
thecoloursbycombinations.
At the end of each complete pass, the paper feed motor advances the paper a fraction of an inch.The
cartridgecradleisresettothebeginningsideofthepagebythecradlemotor.
Thisprocesscontinuesuntilthepageisprinted.Thetimeittakestoprintapagecanvarywidelyfromprinter
toprinter.Itwillalsovarybasedonthecomplexityofthepageandsizeofanyimagesonthepage.
Once the printing is complete, the print head is cleaned by cleaner unit and then parked. The paper feed
motorspinstherollerstofinishpushingthecompletedpageintotheoutputtray.
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VOLA!!!!!!!Yourpagehasbeenprinted.
Reference:
2010BritannicaEncyclopedia
ResnickHalliday&WalkerAsiapacificedition
CREATEDBY:
SAKTISAURAV2014093
VIVEKNEGI2014121
MOHAMMADSAMEERMALIK2013140.
Posted31stOctober2014bySAB(SmartAutomotiveBot)
1 Viewcomments
Shalu 5:28pm,July08,2016
Excellentpostandwonderfulblog,Ireallylikethistypeofinterestingarticleskeepitu
123hpremoteassistanceDeskjet3514PrinterSetup
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