Beruflich Dokumente
Kultur Dokumente
1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4.1 DISCLAIMERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.2.1 TECHNICIAN SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.2.2 VEHICLE PREPARATION FOR TESTING. . . . . . . . . . . . . . . . . . . . . . . .6
4.2.3 SERVICING SUB-ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.2.4 DRBIIIT SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.3 WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4.3.1 VEHICLE DAMAGE WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4.3.2 ROAD TESTING A COMPLAINT VEHICLE . . . . . . . . . . . . . . . . . . . . . . .7
4.4.4 BULLETINS AND RECALLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6.1 ACRONYMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6.2 DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
COMMUNICATION
*NO RESPONSE FROM SHIFTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
*NO RESPONSE FROM TRANSMISSION CONTROL MODULE . . . . . . . . . . . . . . . . .12
i
TABLE OF CONTENTS - Continued
BACKUP LAMP CKT SHORT TO VOLTAGE OR OPEN . . . . . . . . . . . . . . . . . . . . . . . .15
BACKUP LAMP SUPPLY CIRCUIT OPEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
CAN BUS CIRCUIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
INCORRECT CAN MESSAGE FROM ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
INTERNAL CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
LR WHEEL SPIN CAN MESSAGE NOT VALID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
OVER VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
RR WHEEL SPIN CAN MESSAGE NOT VALID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
UNDER VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
TRANSMISSION - NAG1
1-2/4-5 SOLENOID CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
1-2/4-5 SOLENOID CIRCUIT SHORT TO GROUND . . . . . . . . . . . . . . . . . . . . . . . . . . .24
2-3 SOLENOID CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
2-3 SOLENOID CIRCUIT SHORT TO GROUND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3-4 SOLENOID CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3-4 SOLENOID CIRCUIT SHORT TO GROUND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
ABS BRAKE MESSAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
ABS CAN MESSAGE INCORRECT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
ABS CAN MESSAGE MISSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
ABS LF SENSOR MESSAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
ABS LR SENSOR MESSAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
ABS RF SENSOR MESSAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
ABS RR SENSOR MESSAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
ACCEL PEDAL SENSOR CAN MESSAGE INCORRECT . . . . . . . . . . . . . . . . . . . . . . .46
CAN BUS CIRCUIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
CAN MESSAGE FROM ECM FROM SLA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
CONTROL MODULE TCM IS NOT CODED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
ENGINE CAN MESSAGE INCORRECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
ENGINE CAN MESSAGE MISSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
ENGINE OVERSPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
ENGINE RPM MESSAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
ENGINE TEMP MESSAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
ENGINE TORQUE MESSAGE INCORRECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
ENGINE TORQUE REDUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
IC CAN MESSAGE INCORRECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
IC/ATC CAN MESSAGE MISSING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
IMPROPER GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
IMPROPER RATIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
INPUT SENSOR MISMATCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
INPUT SENSOR OVERSPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
INTERNAL CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
INVALID CONTROL MODULE VERSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
MODULATING PRESSURE SOLENOID CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
N2 INPUT SPEED SENSOR CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
N3 INPUT SPEED SENSOR CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
SENSOR SUPPLY VOLTAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
SHIFT LEVER POSITION INVALID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
SHIFT PRESSURE SOLENOID CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
SLA CAN MESSAGE INCORRECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
SOLENOID SUPPLY VOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
SOLENOID SUPPLY/WATCHDOG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
SYSTEM OVERVOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
ii
TABLE OF CONTENTS - Continued
SYSTEM UNDERVOLTAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
TCC OVER TEMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
TCC SOLENOID CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
TCC STUCK ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
TRANS TEMP SENSOR - P/N SWITCH CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
TRANS TEMP SENSOR ERRATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
TRANS TEMP SENSOR SHORTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
TRANSMISSION SLIPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
VERIFICATION TESTS
VERIFICATION TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
iii
NOTES
iv
GENERAL INFORMATION
1.0 INTRODUCTION tronic transmission is a conventional transmission
in that it uses hydraulically applied clutches to shift
The procedures contained in this manual include a planetary gear train. However, the electronic
all of the specifications, instructions, and graphics control system replaces many of the mechanical and
needed to diagnose NAG1 Electronic Automatic hydraulic components used in conventional trans-
Transmission and Shift Lever Assembly problems. mission valve bodies.
The diagnostics in this manual are based on the The ratios for the gear stages are obtained by 3
failure condition or symptom being present at the planetary gear sets. Fifth Gear is designed as an
time of diagnosis. Overdrive with a high speed ratio. The gears are
When repairs are required, refer to the appropri- actuated electronically/hydraulically. The electronic
ate volume of the service information for the proper control system enables precise adaptation of pres-
removal and repair procedure. sures to the respective operating conditions and to
the engine output during a shift phase, which
READ THIS MANUAL BEFORE TRYING TO results in a significant improvement in shift qual-
DIAGNOSE A VEHICLE TROUBLE CODE. ity.
Diagnostic procedures change every year. New
diagnostic systems may be added and/or carryover 3.2 FUNCTIONAL OPERATION
systems may be enhanced. It is recommended that
The NAG1 electronic transmission has a fully
you review the entire manual to become familiar
adaptive control system. The system performs its
with all new and changed diagnostic procedures.
functions based on continuous real-time sensor and
switch feedback information. In addition the TCM
1.1 SYSTEM COVERAGE
receives information from the Shift Lever Assembly,
This diagnostic procedures manual covers all ECM (engine management) and ABS (chassis sys-
Sprinter (VA) equipped with a NAG1 Automatic tems) controllers over the CAN bus. The CAN bus is
Transmission. a high speed communication bus that allows real
time control capability between various controllers.
1.2 SIX -STEP TROUBLESHOOTING Most messages are sent every 20 milliseconds, this
means critical information can be shared between
PROCEDURE the Transmission, Shifter, Engine and ABS control-
lers. The CAN bus is a two wire bus with a CAN C
Diagnosis of the NAG1 electronic transmission is
Bus (+) circuit and a CAN C Bus (-) circuit. The
done in six basic steps:
CAN bus uses a twisted pair of wires in the harness
Verification of complaint
to reduce the potential of radio and noise interfer-
Verification of any related symptoms
ence. The CAN bus also uses a 120 ohm terminating
Symptom analysis
resistor in both the ECM and Sentry Key Remote
Problem isolation
Entry Module (SKREEM) modules. The module
Repair of isolated problem
terminating resistance is measured across both
Verification of proper operation
CAN bus circuits at the ECM or SKREEM module.
The control system automatically adapts to
2.0 IDENTIFICATION OF changes in engine performance, vehicle speed, and
transmission temperature variations to provide
SYSTEM
consistent shift quality. The control system ensures
The NAG1 Transmission family can be identified that clutch operation during upshifting and down-
by the presence of a 13 pin electrical connector, with shifting is more responsive without increased
a bayonet lock on the right hand side of the trans- harshness. The TCM controls the actuation of sole-
mission. The connector is oriented horizontally. noid valves for modulating shift pressure and gear
change. The required pressure level is calculated
from the load condition, engine speed. Power for the
3.0 SYSTEM DESCRIPTION AND transmission system is supplied through the Trans-
FUNCTIONAL OPERATION mission Relay. The TCM is located in the under the
drivers seat of the vehicle.
The Transmission Control Module (TCM) contin-
3.1 GENERAL DESCRIPTION uously checks for electrical problems, mechanical
problems, and some hydraulic problems. When a
The NAG1 electronic transmission is an electron- problem is sensed, the TCM stores a diagnostic
ically controlled five speed transmission with a trouble code (DTC). Some of these codes cause the
controlled slip torque converter. The NAG1 elec- transmission to go into 9limp-in9 or 9default9 mode.
1
GENERAL INFORMATION
The NAG1 will default in the current gear position Improper Ratio, Input Sensor Overspeed, or Engine
if a DTC is detected, then after a key cycle or shift Overspeed DTCs will cause the loss of drive.
to park the transmission will go into Limp-in, which
Controlled Limp-in Mode
is mechanical 2nd gear. Some DTCs may allow the
When a failure condition does not require the TCM
transmission to resume normal operation (recover)
to shut down the solenoid supply, but the failure is
if the detected problem goes away. Permanent
of a degree where the TCM will place the transmis-
limp-in DTC will recover when the key is cycled, but
sion into a predefined gear, there will be several
if the same DTC is detected for three key cycles the
shift performance issues. Examples of this are, with
system will not recover and the DTC must be
the transmission slipping the controller will at-
cleared from the TCM with the DRBIII scan tool.
tempt to place the transmission into third gear and
Once the DRBIIIt is in the Transmission portion
maintain third gear for all forward drive conditions.
of the diagnostic program, it constantly monitors
Another example is some of the CAN bus message
the TCM to see if the system is in limp-in mode. If
issues if the TCM does not receive required infor-
the transmission is in limp-in mode, the DRBIIIt
mation from the Engine Controller, then default
will flash the red LED.
values are used which may result in poor transmis-
sion shift performance.
3.2.1 CONTROLLER MODES OF
OPERATION 3.2.2 MIL ILLUMINATION
Permanent limp-in mode For failures detected by the Transmission Con-
When the TCM determines there is a non- troller that result in the controller placing the
recoverable condition present that will not allow transmission into a limp-in mode, except for System
proper transmission operation, it will place the Overvoltage and System Undervoltage DTCs, the
transmission in permanent limp-in mode. When the MIL will be illuminated. The Transmission Control
condition occurs the TCM will turn off all solenoids Module will inform the ECM over the CAN bus that
as well as the solenoid supply output circuit. If this a failure has occurred. The ECM will illuminate the
occurs while the vehicle is moving, the transmission MIL. If the condition is removed and the failure
will remain in the current gear until the ignition is becomes Stored (Intermittent), the Transmission
turned off or shifter is placed in the 9P9 position. controller will stop reporting that the DTC is active
Once the shifter has been placed in 9P9 the Trans- and the ECM will extinguish the MIL.
mission will only allow 2nd gear operation. If the
problem occurs while the vehicle is not moving the NOTE: The MIL will light when the problem is
transmission will only allow 2nd gear operation. first detected and it will not go off until the
next ignition cycle, after all problem
Temporary limp-in mode
This mode is the same as the permanent limp-in
conditions have been checked for their
mode except if the condition is no longer present the presence. This normally takes several
system will resume normal operation. (Recoverable minutes of driving.
DTC)
3.2.3 SOLENOIDS
Undervoltage limp-in mode
1-2/4-5 solenoid - The 1-2/4-5 solenoid is activated
When the TCM detects that system voltage has
when the TCM determines that the transmission
dropped below 8.5 volts it will disable voltage de-
must shift into or out of 2nd gear or 5th gear. The
pendant diagnostics and place the transmission in
solenoid is only activated during the shifting of the
the temporary limp-in mode. When the TCM senses
transmission. When the solenoid is activated, hy-
that the voltage has risen above 9.0 volts, normal
draulic pressure is applied to the proper shift ele-
transmission operation will be resumed.
ments in the transmission to allow the desired shift.
Hardware Error Mode Once the shift is completed, the solenoid is turned
When the TCM detects a major internal error the off.
transmission will be placed in the permanent
2-3 solenoid - The 2-3 solenoid is activated when
limp-in mode and cease all communication over the
the TCM determines that the transmission must
CAN bus. Once the TCM has entered this mode
shift into or out of 3rd gear. The solenoid is only
normal transmission operation will not resume un-
activated during the shifting of the transmission.
til all DTCs are cleared from the TCM.
When the solenoid is activated hydraulic pressure
Loss of Drive is applied to the proper shift elements in the trans-
If the TCM detects a situation that has resulted or mission to allow the desired shift. Once the shift is
may result in engine or transmission failure, the completed, the solenoid is turned off.
transmission will be placed in the neutral position.
2
GENERAL INFORMATION
3-4 solenoid - The 3-4 solenoid is activated when (4MPH). The Reverse inhibitor is part of the Shift
the TCM determines that the transmission must Lever Assembly and is controlled by the Shift Lever
shift into or out of 4th gear. The solenoid is only Assembly module.
activated during the shifting of the transmission.
Trans temp sensor - P/N Switch circuit
When the solenoid is activated, hydraulic pressure
The TCM will detect the selector lever in park and
is applied to the proper shift elements in the trans-
neutral positions. The TCM does this by monitoring
mission to allow the desired shift. Once the shift is
the Transmission temperature sensor signal along
completed, the solenoid is turned off.
with the shifter position signals. The P/N switch
TCC solenoid - The TCC solenoid is activated contact is operated by a cam located in the trans-
when the TCM determines that the Torque con- mission which, opens a reed contact switch that is
verter clutch should be activated. The TCC clutch is wired in series with the transmission temperature
a variable slip torque clutch that allows control of sensor. When the P/N contact switch is opened in
torque converter slip from 5% to 95.5% of full TCC park and neutral, the TCM senses a high transmis-
engagement. The clutch is controlled by the TCC sion temperature. Confirming the P/N switch sta-
solenoid which is pulse width modulated (PWM) to tus. Note: In park or neutral, the TCM uses engine
provide the desired amount of slip. temperature (to avoid setting a DTC). The TCM
sends a hardwired signal to the ECM that will allow
Shift Pressure Solenoid - The Shift Pressure
the ECM controlled start circuit to engage in P or N
Solenoid is activated when the TCM determines
only. The TCM also sends a P/N bus message to the
that a transmission shift is required. The solenoid
ECM to confirm the P/N switch status.
is PWM controller to allow the proper amount of
hydraulic pressure to the shift elements. The sole- The Normal Transmission Temperature Sensor
noid is only activated during the shifting of the resistance is between 500.0 and 2500.0 ohms.
transmission. When the solenoid is activated, hy- The normal voltage limits for the transmis-
draulic pressure is removed from the proper shift sion temperature sensor, are between 0.5 and
elements to allow the desired shift. Once the shift is 3.0 volts.
completed, the solenoid is turned off.
Input Speed Sensors
Modulation pressure solenoid - The modulation The NAG1 transmission has two input speed sen-
pressure is always active. The solenoid is pulse sors N2 and N3, both speed sensors are located on
width modulated (PWM) controlled and is used to the valve body and report DTCs for the input speed
modulate the hydraulic system pressure to the sensors errors. The speed sensors are Hall Effect
desired pressure. speed sensors that are used by the TCM to calculate
the transmissions input speed. Since the input
3.2.4 TRANSMISSION COMPONENT speed could not be measured directly, two of the
DESCRIPTIONS drive elements are measured. Two input speed
sensors were required because both drive elements
Shift Assembly
are not active in all gears. The input sensors N2 and
The Shift Lever Selector transmits all selector lever
N3 will report the same input speed in gears 2nd,
positions, as well as selected shift ranges to the
3rd or 4th. If the N2 and N3 input speed signals are
TCM over the CAN Bus. At the same time, the
not the same in these gears then there is an issue
selector lever positions P, R, N, and D are transmit-
with the transmission and the DTC Input Sensors
ted by a cable to the selector lever shaft in the
Mismatch will be set.
transmission.
The N3 input speed is not reported in1st and 5th
Brake shift inter-lock gears. The N2 sensor is not reported in Reverse.
To prevent unauthorized shifting out of the park The Input Speed Sensor Overspeed is a rationality
position, the Selector lever is locked in the Park check that is intended to indicate a major transmis-
position until the ignition key is turned to the run sion failure and will cause a loss of drive (place the
position and the brake pedal is pressed. This will transmission in Neutral)
allow the driver to shift out of the park position.
Output Speed Sensor (ABS signal)
Reverse Lamp Output The NAG1 transmission does not have an output
The Reverse Light Switch is integrated into the shaft speed sensor. The TCM uses the ABS (An-
shifter module and controls the reverse lights. tilock Brake System) Wheel Speed sensor informa-
tion, it receives over the CAN bus, to calculate the
Reverse Inhibitor
transmissions output shaft speed. The TCM moni-
The Shift Lever Assembly constantly monitors ABS tors the ABS system for functionality and reports
wheel speed to prevents an inadvertent selection of
ABS speed sensor and communication DTCs, which
reverse at speeds above approximately 6.4 Km/h
will affect proper transmission operation.
3
GENERAL INFORMATION
3.2.5 TRANSMISSION OPERATION AND lems can be misinterpreted as a transmission prob-
lem. Ensure that the engine is running properly
SHIFT SCHEDULING and that no ECM DTCs are present that could
The transmission covered in this manual has cause a transmission complaint.
unique shift schedules depending on the tempera- If there is a communication K-ABS,Shifter or
ture of the transmission oil. The transmission oil K-TCM circuit problem, trouble codes will not be
temperature has a decisive effect on the shift qual- accessible until the problem is fixed. The DRBIIIt
ity of the transmission. The shift schedule is modi- will display an appropriate message. The following
fied to extend the life of the transmission while is a possible list of causes for a bus problem:
operating under extreme conditions and to improve open or short to ground/battery in K line
driver comfort by modifying shift schedules. circuit.
The transmission oil temperature is measured
internal failure of any module or component
with a Temperature Sensor on the NAG1 transmis-
connected to the K line circuit
sion. The Temperature Sensor is an integral com-
Each diagnostic trouble code is diagnosed by
ponent of the Transmission Solenoid assembly. If
following a specific testing sequence. The diagnostic
the Temperature Sensor is causing a problem, a
test procedures contain step-by-step instructions
DTC will be set in the TCM.
for determining the cause of a transmission diag-
The Transmission Temperature Sensor is wired in
nostic trouble code. Possible sources of the code are
series with the Park /Neutral (P/N) switch. The P/N
checked and eliminated one by one. It is not neces-
switch is also located in the transmission. The trans-
sary to perform all of the tests in this book to
mission temperature is only read by the TCM when
diagnose an individual code. These tests are based
the P/N switch closes while in the R, D position.
on the problem being present at the time that the
When the shifter lever is in the park or neutral
test is run.
position, the P/N switch opens and the temperature
If the TCM records a DTC that will adversely
being displayed is Engine temperature.
affect the vehicles transmission, it will request (via
AutoStick Feature (If equipped) the communication bus) that the ECM illuminate
This feature allows the driver to manually shift the the Malfunction Indicator Lamp (MIL). All trans-
transaxle when the shift lever is moved sideways to mission DTCs will be stored in the TCM.
the (+ / -) in position D to adjust the shift range.
3.3.1 ACTIVE (HARD) CODE
3.2.6 TRANSMISSION ADAPTIVES - Any Diagnostic Trouble Code (DTC) that is set
INITIALIZE AND STORE whenever the system or component is monitored is
an Active code. This means that the problem is
Initialize Adaptive - This TCM function should be
there every time the TCM checks that system or
used when a new transmission has been placed in
component. Some codes will set immediately at
the vehicle. This command will reset the TCM
start up and others will require a road test under
adaptive to the factory setting.
specific conditions to set the DTC. It must be
Store Adaptive - This command should be used determined if a code is Active (repeatable) or Stored
after the vehicle has been test driven by the tech- (Intermittent) before attempting diagnosis.
nician to store any learned adaptive changes that
occurred during the test drive. During normal op- 3.3.2 STORED (INTERMITTENT) CODE
eration adaptive are updated every 10 minutes. A diagnostic trouble code that is not there every
Using this command the latest adaptive will be time the TCM checks the circuit or function is a
written to the TCM immediately. Stored (Intermittent) code. Problems that come and
go like this are the most difficult to diagnose, they
3.3 DIAGNOSTIC TROUBLE CODES must be looked for under the specific conditions
that cause them. If the DTC is reset (after an
Diagnostic trouble codes (DTCs) are codes stored
ignition cycle) the DTC will be set to Stored (Inter-
by the Transmission Control Module (TCM) and the
mittent) status. A DTC status can be 9Active9 or
Shift Lever Assembly Module (SLA) to help diag-
9Stored9 (Intermittent). Active is when the DTC is
nose Transmission and Shifter problems. They are
present in the controller and the transmission is in
viewed using the DRBIIIt scan tool.
the particular mode of operation for that DTC.
Always begin by performing a visual inspection of
Stored means that the DTC occurred at some point,
the wiring, connectors, cooler lines and the trans-
but is not currently present, or the conditions have
mission. Any obvious wiring problems or leaks
not been right to check for the presence of the
should be repaired prior to performing any diagnos-
problem, when a DTC is classified as Stored (Inter-
tic test procedures. Some engine driveability prob-
mittent), no TCM reaction is required.
4
GENERAL INFORMATION
Emergency running function
If DTCs occur, safe-driving conditions must be re-
tained but full functionality of the transmission will
be limited to avoid damaging the automatic trans-
mission. In the event of certain DTCs the TCM
switches to emergency running. The TCM will store
the appropriate DTC codes and solenoids will be
de-energized (turned off)
The transmission effects will be:
The last gear shifted remains in that position
The modulating pressure and shift pressure in-
crease to maximum value
The torque converter clutch is disengaged
(turned off)
Shifting manually after a DTC detection
NOTE: The vehicle can still be shifted 3.5 DRBIIIT ERROR MESSAGES
manually to 2nd or reverse gear.
Under normal operation, the DRBIIIt will display
To accomplish these shifts you must one of only two error messages:
Stop the vehicle User-Requested WARM Boot
Turn the ignition off
User-Requested COLD Boot
Start the engine
If the DRBIIIt should display any other error
Place the selector lever into D for 2nd gear
message, record the entire display and call the
Place the selector lever into R for reverse gear
S.T.A.R. Center.
The emergency running function is retained until
the DTC is eliminated or the stored DTC code is
erased. 3.5.1 DRBIIIT DOES NOT POWER UP
Stored (Intermittent) DTCs can be reset by cy- (BLANK SCREEN)
cling the ignition switch If the LEDs do not light or no sound is emitted at
start up, check for loose cable connections or a bad
3.3.3 TROUBLE CODE ERASURE cable. Check the vehicle battery voltage. A mini-
Diagnostic Trouble Codes can be erased in two mum of 11 volts is required to adequately power the
ways. The first is to erase the DTC with the DRBIII DRBIIIt.
or scan tool. The second is if the DTC is no longer If all connections are proper between the DRBI-
present, the DTC is reset by the TCM (after an IIt and the vehicle or other devices, and the vehicle
ignition cycle), which will place the DTC in an battery is fully charged, an inoperative DRBIIIt
intermittent status (Stored DTC). may be the result of faulty cable or vehicle wiring.
For a blank screen, refer to the appropriate Body
When there are no diagnostic trouble codes Diagnostic manual.
stored in memory, the DRBIIIt will display
(NO DTCs DETECTED( 3.5.2 DISPLAY IS NOT VISIBLE
3.4 USING THE DRBIIIT Low temperatures will affect the visibility of the
display. Adjust the contrast to compensate for this
Refer to the DRBIIIt users guide for instructions condition.
and assistance with reading trouble codes, erasing
trouble codes, and other DRBIIIt functions.
4.0 DISCLAIMERS, SAFETY,
AND WARNINGS
4.1 DISCLAIMERS
All information, illustrations, and specifications
contained in this manual are based on the latest
5
GENERAL INFORMATION
information available at the time of publication. improper system operation. Only those components
The right is reserved to make changes at any time with approved repair and installation procedures in
without notice. the service information should be serviced.
4.2.2 VEHICLE PREPARATION FOR Voltage between any terminal and ground must
TESTING not exceed 500v DC or 500v peak AC.
Use caution when measured voltage above 25v
Make sure the vehicle being tested has a fully
DC or 25v AC.
charged battery. If it does not, false diagnostic
DTCs or error messages may occur. It is extremely The circuit being tested must be protected by a
important that accurate shift lever position data is 10A fuse or circuit breaker.
available to the TCM. The accuracy of any DTC Use the low current shunt to measure circuits up
found in memory is doubtful unless the Shift Lever to 10A. Use the high current clamp to measure
Test, performed on the DRBIIIt Scan Tool, passes circuits exceeding 10A.
without failure. When testing for the presence of voltage or cur-
rent, make sure the meter is functioning cor-
4.2.3 SERVICING SUB-ASSEMBLIES rectly. Take a reading of a known voltage or
Some components of the Transmission system are current before accepting a zero reading.
intended to be serviced in assembly only. Attempt- When measuring current, connect the meter in
ing to remove or repair certain system sub- series with the load.
components may result in personal injury and/or
6
GENERAL INFORMATION
Disconnect the live test lead before disconnecting and condition before taking the vehicle on a road
the common test lead. test. Determine if the incorrect fluid is being used,
When using the meter function, keep the improper fluid will result in erratic transmission
DRBIIIt away from spark plug or coil wires to operation.
avoid measuring error from outside interference. Some of the conditions of incorrect fluid level are as
follows:
4.3 WARNINGS Delayed engagement
Poor shifting or erratic shifting
4.3.1 VEHICLE DAMAGE WARNINGS Excessive noise
Before disconnecting any control module, make Overheating
sure the ignition is 9lock9 position. Failure to do so
The next step is to verify that the shift linkage is
could damage the module.
correctly adjusted. If the shift linkage is incorrectly
When testing voltage or continuity at any control
adjusted, a number of complaints can result.
module, use the terminal side (not the wire end) of
The TCM monitors the Shift Lever Position (SLP)
the connector. Do not probe a wire through the
continuously. If the linkage is incorrectly adjusted,
insulation: this will damage the wire and eventu-
the TCM will sense a shift lever position that is not
ally cause the wire to fail because of corrosion.
correct for the gear chosen by the driver. This may
Be careful when performing electrical tests so as
cause a DTC to be set.
to prevent accidental shorting of terminals. Such
mistakes can damage fuses or components. Also, a The following complaints may also be the result of
second DTC could be set, making diagnosis of the an incorrectly adjusted or worn linkage:
original problem more difficult. Delayed clutch engagement
When replacing a blown fuse, it is important to
Erratic shifts
use only a fuse having the correct amperage rating.
The use of a fuse with a rating other than indicated Vehicle will drive in neutral
may result in a dangerous electrical system over- Engine will not crank in park or neutral
load. If a properly rated fuse continues to blow, it Gear shift linkage will be able to be shifted
indicates a problem in the circuit that must be without the key in the ignition
corrected.
Not able to remove the ignition key in park
4.3.2 ROAD TESTING A COMPLAINT Parking pawl will not engage properly
7
GENERAL INFORMATION
5.0 REQUIRED TOOLS AND OSS Output Speed Sensor (derived from
EQUIPMENT the ABS controller)
PEMCC Partial Electronically Modulated
> DRBIIIt (diagnostic read-out box) - DRBIIIt Converter Clutch
must use the latest release level.
PWM Pulse width modulated
> Jumper wires
> Test Light SKREEM Sentry Key Remote Entry Module
> Ohmmeter SLA Shift Lever Assembly
> Voltmeter
SW Switch
TCC Torque Converter Clutch
6.0 GLOSSARY OF TERMS
TCM Transmission Control Module
8
7.0
DIAGNOSTIC INFORMATION AND
PROCEDURES
9
COMMUNICATION
Symptom:
*NO RESPONSE FROM SHIFTER ASSEMBLY
POSSIBLE CAUSES
CHECK POWERS AND GROUNDS TO THE SHIFTER ASSEMBLY
CONTROLLER ANTILOCK BRAKE
K-ABS, SHIFTER ASSEMBLY CIRCUIT SHORTED TO GROUND
CONTROLLER ANTILOCK BRAKE
K-ABS, SHIFTER ASSEMBLY CIRCUIT SHORTED TO VOLTAGE
K-ABS, SHIFTER ASSEMBLY CIRCUIT OPEN
SHIFTER ASSEMBLY
No Go To 2
Yes Go To 3
No Go To 4
Yes Repair the K-ABS, Shifter Assembly circuit for a short to ground.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
10
COMMUNICATION
Yes Go To 5
No Go To 6
11
COMMUNICATION
Symptom:
*NO RESPONSE FROM TRANSMISSION CONTROL MODULE
POSSIBLE CAUSES
CHECK POWERS AND GROUNDS TO THE TRANSMISSION CONTROL MODULE
K-TCM CIRCUIT SHORTED TO GROUND
K-TCM CIRCUIT SHORTED TO VOLTAGE
K-TCM CIRCUIT OPEN
TRANSMISSION CONTROL MODULE
No Go To 2
No Go To 4
12
COMMUNICATION
13
SHIFT LEVER ASSEMBLY
Symptom:
BACKUP LAMP CKT SHORT TO GROUND
POSSIBLE CAUSES
BACKUP LAMP CIRCUIT SHORT TO GROUND
SHIFT LEVER ASSEMBLY
14
SHIFT LEVER ASSEMBLY
Symptom:
BACKUP LAMP CKT SHORT TO VOLTAGE OR OPEN
POSSIBLE CAUSES
BACKUP LAMP CIRCUIT OPEN
BACKUP LAMP CIRCUIT SHORT TO VOLTAGE
SHIFT LEVER ASSEMBLY
No Go To 3
Yes Replace the Shift Lever Assembly per the Service Information.
15
SHIFT LEVER ASSEMBLY
Symptom:
BACKUP LAMP SUPPLY CIRCUIT OPEN
POSSIBLE CAUSES
FUSED IGNITION SWITCH OUTPUT OPEN
SHIFT LEVER ASSEMBLY
Yes Replace the Shift Lever Assembly per the Service Information.
No Repair the Fused Ignition Switch Output circuit for an open. If
the fuse is open, make sure to check for a short to ground.
16
SHIFT LEVER ASSEMBLY
Symptom:
CAN BUS CIRCUIT
POSSIBLE CAUSES
CAN COMMUNICATION FAILURE
CAN BUS (+) OR (-) OPEN
SHIFT LEVER ASSEMBLY
17
SHIFT LEVER ASSEMBLY
Symptom:
INCORRECT CAN MESSAGE FROM ABS
POSSIBLE CAUSES
ABS - INTERNAL
SLA - INTERNAL
Yes Replace the Shift Lever Assembly per the Service Information.
No Test complete.
18
SHIFT LEVER ASSEMBLY
Symptom:
INTERNAL CONTROLLER
POSSIBLE CAUSES
INTERNAL CONTROLLER
Repair Instructions:
INTERNAL CONTROLLER
The Shift Lever Assembly has detected an internal fault. Replace the Shift Lever Assembly.
19
SHIFT LEVER ASSEMBLY
Symptom:
LR WHEEL SPIN CAN MESSAGE NOT VALID
POSSIBLE CAUSES
ABS WHEEL SPEED SENSOR DTCS PRESENT
ABS CONTROL MODULE
SHIFT LEVER ASSEMBLY
2 Replace the ABS Control Module per the Service Information. All
Verify if the DTC returns.
NOTE: It may be necessary to drive the vehicle to verify the repair.
Does the DTC return?
Yes Replace the Shift Lever Assembly per the Service Information.
No Test Complete.
20
SHIFT LEVER ASSEMBLY
Symptom:
OVER VOLTAGE
POSSIBLE CAUSES
ENGINE CHARGING SYSTEM DTCS PRESENT
CHECK VOLTAGE AT SLA
SHIFT LEVER ASSEMBLY
No Go To 2
21
SHIFT LEVER ASSEMBLY
Symptom:
RR WHEEL SPIN CAN MESSAGE NOT VALID
POSSIBLE CAUSES
ABS WHEEL SPEED SENSOR DTCS PRESENT
ABS CONTROL MODULE
SHIFT LEVER ASSEMBLY
2 Replace the ABS Control Module per the Service Information. All
Verify if the DTC returns.
NOTE: It may be necessary to drive the vehicle to verify the repair.
Does the DTC return?
Yes Replace the Shift Lever Assembly per the Service Information.
No Test Complete.
22
SHIFT LEVER ASSEMBLY
Symptom:
UNDER VOLTAGE
POSSIBLE CAUSES
ENGINE CHARGING SYSTEM DTCS PRESENT
TRANSMISSION RELAY OUTPUT CIRCUIT LOW AT SLA
SHIFT LEVER ASSEMBLY
No Go To 2
23
TRANSMISSION - NAG1
Symptom List:
1-2/4-5 SOLENOID CIRCUIT
1-2/4-5 SOLENOID CIRCUIT SHORT TO GROUND
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be 1-2/4-5 SOLENOID CIRCUIT.
POSSIBLE CAUSES
INTERMITTENT WIRING AND CONNECTORS
1-2/4-5 SOLENOID CONTROL CIRCUIT OPEN
1-2/4-5 SOLENOID CONTROL CIRCUIT SHORT TO GROUND
1-2/4-5 SOLENOID CONTROL CIRCUIT SHORT TO OTHER CIRCUITS
1-2/4-5 SOLENOID
TCM - 1-2/4-5 SOLENOID CIRCUIT
24
TRANSMISSION - NAG1
No Go To 7
No Go To 4
Yes Repair the 1-2/4-5 Solenoid Control circuit for a short to ground.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 5
25
TRANSMISSION - NAG1
Yes Repair the 1-2/4-5 Solenoid Control circuit for a short to other
circuit-s.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 6
7 The conditions necessary to set this DTC are not present at this time. All
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wires while checking for shorts and open circuits.
NOTE: Check for any Technical Service Bulletins that may apply.
Were there any problems found?
No Test Complete.
26
TRANSMISSION - NAG1
Symptom List:
2-3 SOLENOID CIRCUIT
2-3 SOLENOID CIRCUIT SHORT TO GROUND
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be 2-3 SOLENOID CIRCUIT.
POSSIBLE CAUSES
INTERMITTENT WIRING AND CONNECTORS
2-3 SOLENOID CONTROL CIRCUIT OPEN
2-3 SOLENOID CONTROL CIRCUIT SHORT TO GROUND
2-3 SOLENOID CONTROL CIRCUIT SHORT TO OTHER CIRCUITS
2-3 SOLENOID
TCM - 2-3 SOLENOID CIRCUIT
27
TRANSMISSION - NAG1
No Go To 7
No Go To 4
Yes Repair the 2-3 Solenoid Control circuit for a short to ground.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 5
28
TRANSMISSION - NAG1
Yes Repair the 2-3 Solenoid Control circuit for a short to other
circuits.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 6
7 The conditions necessary to set this DTC are not present at this time. All
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wires while checking for shorts and open circuits.
NOTE: Check for any Technical Service Bulletins that may apply.
Were there any problems found?
No Test Complete.
29
TRANSMISSION - NAG1
Symptom List:
3-4 SOLENOID CIRCUIT
3-4 SOLENOID CIRCUIT SHORT TO GROUND
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be 3-4 SOLENOID CIRCUIT.
POSSIBLE CAUSES
INTERMITTENT WIRING AND CONNECTORS
3-4 SOLENOID CONTROL CIRCUIT OPEN
3-4 SOLENOID CONTROL CIRCUIT SHORT TO GROUND
3-4 SOLENOID CONTROL CIRCUIT SHORT TO OTHER CIRCUITS
3-4 SOLENOID
TCM - 3-4 SOLENOID CIRCUIT
30
TRANSMISSION - NAG1
No Go To 7
No Go To 4
Yes Repair the 3-4 Solenoid Control circuit for a short to ground.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 5
31
TRANSMISSION - NAG1
Yes Repair the 3-4 Solenoid Control circuit for a short to other
circuits.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 6
7 The conditions necessary to set this DTC are not present at this time. All
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wires while checking for shorts and open circuits.
NOTE: Check for any Technical Service Bulletins that may apply.
Were there any problems found?
No Test Complete.
32
TRANSMISSION - NAG1
Symptom:
ABS BRAKE MESSAGE
POSSIBLE CAUSES
CAN C BUS CIRCUIT DTC PRESENT
ABS DTCS PRESENT
ABS - BRAKE MESSAGE ERROR
TCM - BRAKE MESSAGE ERROR
No Go To 3
33
TRANSMISSION - NAG1
No Go To 4
34
TRANSMISSION - NAG1
Symptom:
ABS CAN MESSAGE INCORRECT
POSSIBLE CAUSES
ABS - INTERNAL
TCM - INTERNAL
Continue
Go To 2
35
TRANSMISSION - NAG1
Symptom:
ABS CAN MESSAGE MISSING
POSSIBLE CAUSES
CAN BUS CIRCUIT DTC PRESENT
CAN BUS +/- CIRCUIT OPEN
ABS DTCS PRESENT
ABS - CAN MESSAGE MISSING
TCM - CAN MESSAGE MISSING
Continue
Go To 2
36
TRANSMISSION - NAG1
No Go To 3
No Test complete.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
37
TRANSMISSION - NAG1
Symptom:
ABS LF SENSOR MESSAGE
POSSIBLE CAUSES
CAN BUS CIRCUIT DTC PRESENT
ABS DTCS PRESENT
ABS CONTROL MODULE - ABS LF SENSOR MESSAGE
TCM - ABS LF SENSOR MESSAGE
Continue
Go To 2
No Go To 3
38
TRANSMISSION - NAG1
No Go To 4
39
TRANSMISSION - NAG1
Symptom:
ABS LR SENSOR MESSAGE
POSSIBLE CAUSES
CAN BUS CIRCUIT DTC PRESENT
ABS DTCS PRESENT
ABS CONTROL MODULE - ABS LR SENSOR MESSAGE
TCM - ABS LR SENSOR MESSAGE
Continue
Go To 2
No Go To 3
40
TRANSMISSION - NAG1
No Go To 4
41
TRANSMISSION - NAG1
Symptom:
ABS RF SENSOR MESSAGE
POSSIBLE CAUSES
CAN BUS CIRCUIT DTC PRESENT
ABS DTCS PRESENT
ABS CONTROL MODULE - ABS RF SENSOR MESSAGE
TCM - ABS RF SENSOR MESSAGE
Continue
Go To 2
No Go To 3
42
TRANSMISSION - NAG1
No Go To 4
43
TRANSMISSION - NAG1
Symptom:
ABS RR SENSOR MESSAGE
POSSIBLE CAUSES
CAN BUS CIRCUIT DTC PRESENT
ABS DTCS PRESENT
ABS CONTROL MODULE - ABS RR SENSOR MESSAGE
TCM - ABS RR SENSOR MESSAGE
Continue
Go To 2
No Go To 3
44
TRANSMISSION - NAG1
No Go To 4
45
TRANSMISSION - NAG1
Symptom:
ACCEL PEDAL SENSOR CAN MESSAGE INCORRECT
POSSIBLE CAUSES
CAN BUS CIRCUIT DTC PRESENT
ENGINE ACCEL PEDAL DTCS PRESENT
ENGINE COMMUNICATION DTCS PRESENT
INTERMITTENT WIRING AND CONNECTORS
ECM - ACCEL PEDAL SENSOR CAN MESSAGE INCORRECT
46
TRANSMISSION - NAG1
No Go To 3
Yes Go To 4
No Go To 8
No Go To 5
Yes Go To 7
No Test Complete.
Repair
Replace the Engine Control Module.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
8 The conditions necessary to set this DTC are not present at this time. All
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wires while checking for shorts and open circuits.
NOTE: Check for any Technical Service Bulletins that may apply.
Were there any problems found?
No Test Complete.
47
TRANSMISSION - NAG1
Symptom:
CAN BUS CIRCUIT
POSSIBLE CAUSES
CAN BUS CIRCUITS OPEN TO SKREEM OR ECM
CAN BUS CIRCUITS OPEN TO TCM
CAN CIRCUITS SHORTED TO GROUND
CAN CIRCUIT SHORT TO VOLTAGE
CAN CIRCUITS SHORTED TOGETHER
MODULE SHORT INTERNALLY
MODULE SHORT TO GROUND
MODULE SHORT TO VOLTAGE
ECM - TERMINATING RESISTOR
SENTRY KEY REMOTE ENTRY MODULE
TRANSMISSION CONTROL MODULE
48
TRANSMISSION - NAG1
2 With the DRBIIIt, read the active and stored DTCs for all modules that use CAN Bus All
communication.
NOTE: Due to capabilities of certain controllers that use the CAN Bus, not
all modules report CAN Bus DTCs.
NOTE: If a total CAN Bus failure transpires, there will be multiple CAN Bus
DTCs present in many modules. If the other modules are reporting Trans-
mission CAN Bus messages ONLY, answer No for the following question.
Are other modules reporting active or stored CAN Bus communication DTCs?
Yes Go To 3
No Go To 12
49
TRANSMISSION - NAG1
No Go To 6
Yes Go To 7
No Go To 8
50
TRANSMISSION - NAG1
Yes Repair the CAN C Bus (+) circuit or the CAN C Bus (-) circuit for
a short to ground.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
Yes Go To 9
No Go To 10
Yes Repair the CAN C Bus (+) circuit for a short to the CAN C Bus (-)
circuit.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
51
TRANSMISSION - NAG1
No Go To 11
No Repair the CAN C Bus (+) and/or CAN C Bus (-) circuit for an
open.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
52
TRANSMISSION - NAG1
Symptom:
CAN MESSAGE FROM ECM FROM SLA
POSSIBLE CAUSES
CAN BUS CIRCUIT DTC PRESENT
SHIFT LEVER DTCS PRESENT
OPEN CAN BUS CIRCUITS AT SHIFT LEVER
SHIFT LEVER ASSEMBLY
53
TRANSMISSION - NAG1
Yes Refer to the Shift Lever category and perform the appropriate
symptom.
No Go To 4
No Repair the CAN Bus (+) or the CAN Bus (-) circuit for an open.
54
TRANSMISSION - NAG1
Symptom:
CONTROL MODULE TCM IS NOT CODED
POSSIBLE CAUSES
TRANSMISSION CONTROL MODULE FLASH
Repair
Flash the Transmission Control Module to the proper level.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
55
TRANSMISSION - NAG1
Symptom:
ENGINE CAN MESSAGE INCORRECT
POSSIBLE CAUSES
ENGINE DTCS PRESENT
ECM - ENGINE CAN MESSAGE INCORRECT
TCM - ENGINE CAN MESSAGE INCORRECT
Continue
Go To 2
No Go To 3
56
TRANSMISSION - NAG1
No Test Complete
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
Repair
Replace the Transmission Control Module.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
57
TRANSMISSION - NAG1
Symptom:
ENGINE CAN MESSAGE MISSING
POSSIBLE CAUSES
CAN BUS +/- CIRCUIT OPEN
CAN BUS CIRCUIT DTC PRESENT
ENGINE DTCS PRESENT
ECM - ENGINE CAN MESSAGE MISSING
TCM - ENGINE CAN MESSAGE MISSING
58
TRANSMISSION - NAG1
No Go To 3
No Go To 5
5 Replace and program the ECM per the Service Information. All
With the DRBIIIt, erase Transmission DTCs.
Start the engine.
With the brakes firmly applied, shift the gear selector into drive.
With the DRBIIIt, read Transmission DTCs.
Did the DTC, ENGINE CAN MESSAGE MISSING, reset?
Yes Go To 6
No Test Complete
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
Repair
Replace the Transmission Control Module.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
59
TRANSMISSION - NAG1
Symptom:
ENGINE OVERSPEED
ENGINE OVERSPEED
When Monitored: Valid Engine RPM message received at least once, the CAN Bus Circuit
and Engine CAN Message Missing are not active.
Set Condition: If the engine speed increases above 5100 RPM.
POSSIBLE CAUSES
ENGINE - MECHANICAL PROBLEM
TRANSMISSION - MECHANICAL PROBLEM
ECM - ENGINE OVERSPEED
TCM - ENGINE OVERSPEED
Yes Refer to the Service Information for the proper repair procedure.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 3
60
TRANSMISSION - NAG1
No Go To 4
4 NOTE: The Engine and Transmission must not have mechanical problems All
and be operating normally before proceeding with this test.
Turn the ignition off to the lock position.
Replace and program the PCM/ECM Control Module per the Service Information.
With the DRBIIIt, erase Transmission DTCs.
Road test the Vehicle.
With the DRBIIIt, read Transmission DTCs.
Does the DTC, ENGINE OVERSPEED, reset?
Yes Go To 5
61
TRANSMISSION - NAG1
Symptom:
ENGINE RPM MESSAGE
POSSIBLE CAUSES
CAN BUS CIRCUIT DTC PRESENT
ENGINE DTCS PRESENT
ECM - ENGINE RPM MESSAGE
TCM - ENGINE RPM MESSAGE
No Go To 3
62
TRANSMISSION - NAG1
No Go To 4
No Test Complete
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
63
TRANSMISSION - NAG1
Symptom:
ENGINE TEMP MESSAGE
POSSIBLE CAUSES
CAN BUS CIRCUIT DTC PRESENT
ENGINE DTCS PRESENT
ECM- ENGINE TEMP MESSAGE
TCM - ENGINE TEMP MESSAGE
Continue
Go To 2
64
TRANSMISSION - NAG1
No Go To 3
4 Replace and program the ECM per the Service Information. All
With the DRBIIIt, erase Transmission DTCs.
Start the engine.
With the brakes firmly applied, shift the gear selector into drive.
With the DRBIIIt, read Transmission DTCs.
Did the DTC, ENGINE TEMP MESSAGE, reset?
Yes Replace the Transmission Control Module.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Test complete.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
65
TRANSMISSION - NAG1
Symptom:
ENGINE TORQUE MESSAGE INCORRECT
POSSIBLE CAUSES
ENGINE DTCS PRESENT
PCM/ECM - ENGINE TORQUE MESSAGE INCORRECT
TCM - TORQUE MESSAGE INCORRECT
Continue
Go To 2
66
TRANSMISSION - NAG1
No Test Complete
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
Repair
Replace the Transmission Control Module.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
67
TRANSMISSION - NAG1
Symptom:
ENGINE TORQUE REDUCTION
POSSIBLE CAUSES
CAN BUS CIRCUIT DTC PRESENT
CAN C BUS +/- CIRCUIT OPEN
ENGINE DTCS PRESENT
PCM/ECM - ENGINE CAN MESSAGE MISSING
TCM - ENGINE CAN MESSAGE MISSING
68
TRANSMISSION - NAG1
No Go To 3
5 Replace and program the PCM/ECM per the Service Information. All
With the DRBIIIt, erase Transmission DTCs.
Start the engine.
With the brakes firmly applied, shift the gear selector into drive.
With the DRBIIIt, read Transmission DTCs.
Did the DTC, ENGINE CAN MESSAGE MISSING, reset?
Yes Go To 6
No Test Complete
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
Repair
Replace the Transmission Control Module.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
69
TRANSMISSION - NAG1
Symptom:
IC CAN MESSAGE INCORRECT
POSSIBLE CAUSES
CAN BUS CIRCUIT DTC PRESENT
INSTRUMENT CLUSTER DTCS PRESENT
OPEN CAN CIRCUITS AT INSTRUMENT CLUSTER
INSTRUMENT CLUSTER
70
TRANSMISSION - NAG1
No Go To 4
No Repair the CAN C Bus (+) or the CAN C Bus (-) circuit for an open.
71
TRANSMISSION - NAG1
Symptom:
IC/ATC CAN MESSAGE MISSING
POSSIBLE CAUSES
CAN BUS CIRCUIT DTC PRESENT
AUTOMATIC TEMP CONTROL DTCS PRESENT
INSTRUMENT CLUSTER DTCS PRESENT
OPEN CAN BUS CIRCUITS AT INSTRUMENT CLUSTER
OPEN CAN BUS CIRCUITS AUTOMATIC TEMP CONTROL
AUTOMATIC TEMP CONTROL
INSTRUMENT CLUSTER
3 NOTE: NOTE: If vehicle is equipped with Air Conditioning diagnose the ATC All
system first.
Is the vehicle equipped with air conditioning?
Yes Go To 4
No Go To 6
72
TRANSMISSION - NAG1
Yes Refer to the Heating and A/C category and perform the appropri-
ate symptom.
No Go To 5
No Repair the CAN C Bus (+) or the CAN C Bus (-) circuit for an open.
6 NOTE: If vehicle is equipped with Air Conditioning diagnose the ATC All
system first.
Ignition on, engine not running.
With the DRBIIIt, read Instrument Cluster or Automatic Temp Control DTCs.
Are there any Instrument Cluster DTCs present?
Yes Refer to the INSTRUMENT CLUSTER category and perform the
appropriate symptom.
No Go To 7
73
TRANSMISSION - NAG1
Symptom:
IMPROPER GEAR
IMPROPER GEAR
When Monitored: Engine RPM greater than 450 and output speed (ABS) greater than
180 RPM. No Input Speed sensor N2 - N3, Shift lever, and/or ABS wheel speed DTCs
present.
Set Condition: The TCM compares the calculated gear with the gear the transmission
has actually engaged. If the actual gear differs from the gear calculated by the TCM, the
TCM value is adjusted to the engaged gear and a counter is increased by 2. If after a shift
the engaged gear and the calculated gear still match , the counter is decreased by 1 point.
A DTC is detected as soon as the counter exceeds a threshold. If the fault is detected 3
consecutive ignition cycles the transmission will be placed in Limp-in and the MIL
activated.
POSSIBLE CAUSES
ABS DTCS PRESENT
SOLENOID DTCS PRESENT
INTERNAL TRANSMISSION
TCM - IMPROPER GEAR
Continue
Go To 2
74
TRANSMISSION - NAG1
No Go To 3
Yes Refer to the ABS category and perform the appropriate symptom.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 4
4 Remove and inspect the Transmission Valve Body and Electrohydraulic Control Unit All
Assembly per the Service Information.
NOTE: This DTC is usually set due to a internal transmission problem such
as but not limited to: stuck solenoid or valve and/or contamination in the
valve body, broken springs, leaking clutch seals, dislodged or broken snap
ring.
Inspect internal transmission per the Service Information.
Where there any problems found?
Yes Repair internal transmission as necessary. Refer to the Service
Information for the proper repair procedure.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Replace the Transmission Control Module.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
75
TRANSMISSION - NAG1
Symptom:
IMPROPER RATIO
IMPROPER RATIO
When Monitored: Engine rpm greater than 450 rpm, output speed greater than 180 rpm,
no N2 - N3 input speed sensor errors present, no gear selector lever errors present, no ABS
system errors, and all wheel speeds above 450 rpm.
Set Condition: No shifting operation and detected gear is not the actual gear No shifting
operation - detected (calculated) gear is less than actual(expected) gear or no plausible gear
is calculated or Actual turbine speed - calculated turbine speed > 300 rpm or calculated
transmission ratio is above threshold. During an Upshift - detected (calculated) gear is less
than actual(expected) gear-1. During Downshift - detected (calculated) gear is less than
actual (expected) gear
POSSIBLE CAUSES
TRANSMISSION MECHANICAL PROBLEM
TCM - IMPROPER RATIO
76
TRANSMISSION - NAG1
77
TRANSMISSION - NAG1
Symptom:
INPUT SENSOR MISMATCH
POSSIBLE CAUSES
SPEED SENSOR DTCS PRESENT
INTERMITTENT WIRING AND CONNECTORS
INTERNAL TRANSMISSION
TCM - INPUT SPEED SENSOR MISMATCH
Continue
Go To 2
78
TRANSMISSION - NAG1
No Go To 3
No Go To 6
4 Remove the Transmission Oil Pan and inspect for debris or a plugged Transmission All
Oil Filter.
Is there any debris, plugged Transmission Oil Filter, or signs of an Internal
Transmission problem?
Yes Repair Internal Transmission as necessary. Pay particular atten-
tion to the Electrohydraulic Control unit. Refer to the Service
Information for proper repair procedures.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 5
6 The conditions necessary to set this DTC are not present at this time. All
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wires while checking for shorts and open circuits.
NOTE: Check for any Technical Service Bulletins that may apply.
Were there any problems found?
No Test Complete.
79
TRANSMISSION - NAG1
Symptom:
INPUT SENSOR OVERSPEED
POSSIBLE CAUSES
INTERMITTENT WIRING AND CONNECTORS
INTERNAL TRANSMISSION
TCM - INPUT SENSOR OVERSPEED
Continue
Go To 2
80
TRANSMISSION - NAG1
Yes Go To 3
No Go To 5
3 Remove the Transmission Oil Pan and inspect for debris or a plugged Transmission All
Oil Filter.
Is there any debris, plugged Transmission Oil Filter, or signs of an Internal
Transmission problem?
5 The conditions necessary to set this DTC are not present at this time. All
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wires while checking for shorts and open circuits.
NOTE: Check for any Technical Service Bulletins that may apply.
Were there any problems found?
No Test Complete.
81
TRANSMISSION - NAG1
Symptom:
INTERNAL CONTROLLER
INTERNAL CONTROLLER
When Monitored: Always monitored with system active at each ignition cycle
Set Condition: This code is set whenever Transmission Control Module (TCM) senses an
internal error. If this Internal Controller DTC is set with any Solenoid DTCs repair the
Solenoid DTCs first, erase all DTCs, then verify the Internal Controller DTC sets before
replacing the TCM.
POSSIBLE CAUSES
TCM - INTERNAL ERROR
Repair
The Transmission Control Module is reporting internal errors and
must be replaced.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
82
TRANSMISSION - NAG1
Symptom:
INVALID CONTROL MODULE VERSION
POSSIBLE CAUSES
TRANSMISSION CONTROL MODULE
INVALID CONTROL MODULE
2 Validate if the TCM part number and flash is correct for the vehicle. All
Is the TCM part number and flash correct for the vehicle?
Yes Replace the Transmission Control Module per the Service Infor-
mation.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
83
TRANSMISSION - NAG1
Symptom:
MODULATING PRESSURE SOLENOID CIRCUIT
POSSIBLE CAUSES
INTERMITTENT WIRING AND CONNECTORS
MOD. PRESS SOLENOID CONTROL CIRCUIT OPEN
MOD. PRESS SOLENOID CONTROL CIRCUIT SHORT TO GROUND
MOD. PRESS SOLENOID CONTROL CIRCUIT SHORT TO OTHER CIRCUITS
MOD PRESS SOLENOID
TCM - MOD. PRESS SOLENOID CIRCUIT
Continue
Go To 2
84
TRANSMISSION - NAG1
No Go To 7
No Go To 4
Yes Repair the Mod. Press Solenoid Control circuit for a short to
ground.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 5
No Go To 6
85
TRANSMISSION - NAG1
7 The conditions necessary to set this DTC are not present at this time. All
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wires while checking for shorts and open circuits.
NOTE: Check for any Technical Service Bulletins that may apply.
Were there any problems found?
86
TRANSMISSION - NAG1
Symptom:
N2 INPUT SPEED SENSOR CIRCUIT
POSSIBLE CAUSES
INTERMITTENT WIRING AND CONNECTORS
SENSOR SUPPLY VOLTAGE CIRCUIT OPEN
N2 INPUT SPEED SENSOR SIGNAL CIRCUIT OPEN
N2 SPEED SENSOR SIGNAL CIRCUIT SHORT TO OTHER CIRCUIT
SENSOR GROUND CIRCUIT OPEN
SENSOR GROUND CIRCUIT SHORT TO OTHER CIRCUIT
N2 INPUT SPEED SENSOR SIGNAL CIRCUIT SHORT TO GROUND
SENSOR GROUND CIRCUIT SHORT TO GROUND
N2 INPUT SPEED SENSOR
TCM - N2 INPUT SPEED SENSOR
87
TRANSMISSION - NAG1
Yes Go To 4
No Go To 12
Yes Repair the N2 Input Speed Sensor Signal circuit for an open.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 5
88
TRANSMISSION - NAG1
Yes Repair the N2 Speed Sensor Signal circuit for a short to other
circuit-s.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 7
No Go To 8
Yes Repair the Sensor Ground circuit for a short to other circuits.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 9
89
TRANSMISSION - NAG1
No Go To 10
Repair
Replace the Transmission Control Module.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
12 The conditions necessary to set this DTC are not present at this time. All
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wires while checking for shorts and open circuits.
NOTE: Check for any Technical Service Bulletins that may apply.
Were any problems found?
Yes Repair as necessary.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Test Complete.
90
TRANSMISSION - NAG1
Symptom:
N3 INPUT SPEED SENSOR CIRCUIT
POSSIBLE CAUSES
INTERMITTENT WIRING AND CONNECTORS
SENSOR SUPPLY VOLTAGE CIRCUIT OPEN
N3 INPUT SPEED SENSOR SIGNAL CIRCUIT OPEN
N3 SPEED SENSOR SIGNAL CIRCUIT SHORT TO OTHER CIRCUIT
SENSOR GROUND CIRCUIT OPEN
SENSOR GROUND CIRCUIT SHORT TO OTHER CIRCUIT
N3 INPUT SPEED SENSOR SIGNAL CIRCUIT SHORT TO GROUND
SENSOR GROUND CIRCUIT SHORT TO GROUND
N3 INPUT SPEED SENSOR
TCM - N3 INPUT SPEED SENSOR
91
TRANSMISSION - NAG1
Yes Go To 4
No Go To 12
Yes Repair the N3 Input Speed Sensor Signal circuit for an open.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 5
92
TRANSMISSION - NAG1
Yes Repair the N3 Speed Sensor Signal circuit for a short to other
circuit-s.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 7
No Go To 8
Yes Repair the Sensor Ground circuit for a short to other circuits.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 9
93
TRANSMISSION - NAG1
No Go To 10
Repair
Replace the Transmission Control Module.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
12 The conditions necessary to set this DTC are not present at this time. All
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wires while checking for shorts and open circuits.
NOTE: Check for any Technical Service Bulletins that may apply.
Were any problems found?
Yes Repair as necessary.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Test Complete.
94
TRANSMISSION - NAG1
Symptom:
SENSOR SUPPLY VOLTAGE
POSSIBLE CAUSES
INTERMITTENT WIRING AND CONNECTORS
SENSOR SUPPLY CIRCUIT SHORT TO OTHER CIRCUIT
SENSOR SUPPLY VOLTAGE CIRCUIT SHORT TO GROUND
TCM - SENSOR SUPPLY VOLTAGE
Continue
Go To 2
No Go To 5
95
TRANSMISSION - NAG1
No Go To 4
5 The conditions necessary to set this DTC are not present at this time. All
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wires while checking for shorts and open circuits.
NOTE: Check for any Technical Service Bulletins that may apply.
Were there any problems found?
No Test Complete.
96
TRANSMISSION - NAG1
Symptom:
SHIFT LEVER POSITION INVALID
POSSIBLE CAUSES
CAN BUS CIRCUIT DTC PRESENT
SHIFT LEVER DTCS PRESENT
OPEN CAN BUS CIRCUITS AT SHIFT LEVER
SHIFT LEVER ASSEMBLY
No Go To 3
No Go To 4
97
TRANSMISSION - NAG1
No Repair the CAN Bus (+) or the CAN Bus (-) circuit for an open.
98
TRANSMISSION - NAG1
Symptom:
SHIFT PRESSURE SOLENOID CIRCUIT
POSSIBLE CAUSES
INTERMITTENT WIRING AND CONNECTORS
SHIFT PRESSURE SOLENOID CONTROL CIRCUIT OPEN
SHIFT PRESSURE SOLENOID CONTROL CIRCUIT SHORT TO GROUND
SHIFT PRESSURE SOLENOID CONTROL CIRCUIT SHORT TO OTHER CIRCUITS
SHIFT PRESSURE SOLENOID ASSEMBLY
TCM - SHIFT PRESSURE SOLENOID CIRCUIT
Continue
Go To 2
99
TRANSMISSION - NAG1
No Go To 7
No Go To 4
No Go To 5
Yes Repair the Shift Pressure Solenoid Control circuit for a short to
other circuits.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 6
100
TRANSMISSION - NAG1
7 The conditions necessary to set this DTC are not present at this time. All
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wires while checking for shorts and open circuits.
NOTE: Check for any Technical Service Bulletins that may apply.
Were there any problems found?
101
TRANSMISSION - NAG1
Symptom:
SLA CAN MESSAGE INCORRECT
POSSIBLE CAUSES
SHIFT LEVER ASSEMBLY DTCS PRESENT
PCM/ECM - ENGINE TORQUE MESSAGE INCORRECT
TCM - TORQUE MESSAGE INCORRECT
3 Replace and program the ECM per the Service Information. All
With the DRBIIIt, erase Transmission DTCs.
Drive the vehicle performing multiple aggressive upshifts and downshifts.
With the DRBIIIt, read Transmission DTCs.
Did the DTC, ENGINE TORQUE MESSAGE INCORRECT, reset?
Yes Go To 4
No Test Complete
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
Repair
Replace the Transmission Control Module.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
102
TRANSMISSION - NAG1
Symptom:
SOLENOID SUPPLY VOLTAGE
POSSIBLE CAUSES
INTERMITTENT WIRING AND CONNECTORS
SOLENOID SUPPLY CIRCUIT SHORT TO OTHER CIRCUIT
SOLENOID SUPPLY VOLTAGE CIRCUIT SHORT TO GROUND
SOLENOID ASSEMBLY
TCM - SOLENOID SUPPLY VOLTAGE CIRCUIT
Continue
Go To 2
Yes Go To 3
No Go To 6
103
TRANSMISSION - NAG1
Yes Repair the Solenoid Supply circuit for a short to other circuits.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 4
Yes Repair the Solenoid Supply Voltage circuit for a short to ground or
high resistance.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 5
6 The conditions necessary to set this DTC are not present at this time. All
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wires while checking for shorts and open circuits.
NOTE: Check for any Technical Service Bulletins that may apply.
Were there any problems found?
104
TRANSMISSION - NAG1
Symptom:
SOLENOID SUPPLY/WATCHDOG
SOLENOID SUPPLY/WATCHDOG
When Monitored: Always monitored with system active at each ignition cycle.
Set Condition: During the power up of the TCM, it tests the ability of the external
watchdog to shut down the Solenoid Supply driver.
POSSIBLE CAUSES
SOLENOID SUPPLY CIRCUIT SHORT TO OTHER CIRCUITS
SOLENOID DTCS PRESENT
TCM - SOLENOID SUPPLY WATCHDOG
Continue
Go To 2
No Go To 3
105
TRANSMISSION - NAG1
106
TRANSMISSION - NAG1
Symptom:
SYSTEM OVERVOLTAGE
SYSTEM OVERVOLTAGE
When Monitored: Always monitored with system active at each ignition cycle
Set Condition: Ignition voltage above 16.9 volts with the engine and transmission input
speed sensors above 2000 rpm for 60 seconds
POSSIBLE CAUSES
VEHICLE JUMP STARTED IMPROPERLY
ENGINE CHARGING SYSTEM DTCS PRESENT
TRANSMISSION RELAY OUTPUT HIGH AT TCM
TCM - SYSTEM OVERVOLTAGE
Yes Erase the DTC , if the vehicle was jump started improperly.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 3
107
TRANSMISSION - NAG1
No Go To 4
108
TRANSMISSION - NAG1
Symptom:
SYSTEM UNDERVOLTAGE
SYSTEM UNDERVOLTAGE
When Monitored: Always monitored with system active at each ignition cycle.
Set Condition: Ignition voltage falls below 8.5 volts with the engine rpm greater than
2000 rpm for 60 seconds.
POSSIBLE CAUSES
ENGINE CHARGING SYSTEM DTCS PRESENT
TRANSMISSION RELAY OUTPUT LO AT TCM
TCM - SYSTEM UNDER VOLTAGE
Continue
Go To 2
109
TRANSMISSION - NAG1
Yes Repair the Transmission Relay Output circuit for an open or high
resistance.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Replace the Transmission Control Module.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
110
TRANSMISSION - NAG1
Symptom:
TCC OVER TEMP
POSSIBLE CAUSES
INTERNAL TRANSMISSION
Continue
Go To 2
111
TRANSMISSION - NAG1
Symptom:
TCC SOLENOID CIRCUIT
POSSIBLE CAUSES
INTERMITTENT WIRING AND CONNECTORS
TCC SOLENOID CONTROL CIRCUIT OPEN
TCC SOLENOID CONTROL CIRCUIT SHORT TO GROUND
TCC SOLENOID CONTROL CIRCUIT SHORT TO OTHER CIRCUITS
TCC SOLENOID
TCM - TCC SOLENOID CIRCUIT
Continue
Go To 2
112
TRANSMISSION - NAG1
No Go To 7
No Go To 4
Yes Repair the TCC Solenoid Control circuit for a short to ground.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 5
Yes Repair the TCC Solenoid Control circuit for a short to other
circuits.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 6
113
TRANSMISSION - NAG1
No Test Complete.
114
TRANSMISSION - NAG1
Symptom:
TCC STUCK ON
TCC STUCK ON
When Monitored: No Input Speed Sensor N2 - N3, CAN C Bus, PCM/ECM, CAN Engine,
No CAN Engine Torque and/or Shift in progress DTCs present. Must be in a valid forward
gear.
Set Condition: Engine RPM - Turbine Speed is greater than 30 RPM when the Engine
torque is less than 100 NM for 1.0 second
POSSIBLE CAUSES
TCC SOLENOID CONTROL CIRCUIT SHORT TO GROUND
TCC SOLENOID CONTROL CIRCUIT SHORT TO OTHER CIRCUITS
INTERNAL TRANSMISSION
TCM - TCC STUCK ON
Continue
Go To 2
115
TRANSMISSION - NAG1
No Go To 4
116
TRANSMISSION - NAG1
Symptom:
TRANS TEMP SENSOR - P/N SWITCH CIRCUIT
POSSIBLE CAUSES
SHIFTER ADJUSTMENT
SENSOR GROUND CIRCUIT OPEN
TEMP SENSOR - P/N SWITCH CIRCUIT OPEN
TEMP SENSOR - P/N SWITCH CIRCUIT SHORT TO GROUND
SENSOR GROUND CIRCUIT SHORT TO OTHER CIRCUITS
TEMP SENSOR- P/N SWITCH CIRCUIT SHORT TO OTHER CIRCUITS
TEMP SENSOR - P/N SWITCH
TCM - TEMP SENSOR - P/N SWITCH
Continue
Go To 2
117
TRANSMISSION - NAG1
No Go To 4
Yes Repair the Transmission Temp Sensor - P/N Switch circuit for a
short to ground.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 6
Yes Repair the Sensor Ground circuit for a short to other circuits.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 7
118
TRANSMISSION - NAG1
119
TRANSMISSION - NAG1
Symptom:
TRANS TEMP SENSOR ERRATIC
POSSIBLE CAUSES
TRANSMISSION TEMP SENSOR WIRING
TCM - TRANS TEMP SENSOR ERRATIC
No Go To 3
120
TRANSMISSION - NAG1
No Test Complete.
121
TRANSMISSION - NAG1
Symptom:
TRANS TEMP SENSOR SHORTED
POSSIBLE CAUSES
TEMP SENSOR - P/N SWITCH CIRCUIT SHORT TO GROUND
TEMP SENSOR - P/N SWITCH CIRCUIT SHORT TO OTHER CIRCUITS
TCM - P/N SWITCH CIRCUIT
TRANSMISSION TEMPERATURE SENSOR
TCM - TRANS TEMP SENSOR SHORTED
TRANSMISSION TEMP SENSOR - P/N SWITCH
Continue
Go To 2
Yes Go To 3
No Go To 5
122
TRANSMISSION - NAG1
Yes Go To 4
No Go To 6
Yes Repair the Temp Sensor - P/N Switch circuit for a short to ground.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 7
Yes Repair the Temp Sensor - P/N Switch circuit for a short to other
circuits.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
No Go To 8
123
TRANSMISSION - NAG1
Repair
Replace the Transmission Control Module.
Perform NAG1 TRANSMISSION VERIFICATION TEST - VER 1.
124
TRANSMISSION - NAG1
Symptom:
TRANSMISSION SLIPPING
TRANSMISSION SLIPPING
When Monitored: Engine rpm greater than 450 rpm, output speed greater than 180 rpm,
no N2 - N3 input speed sensor errors present, no gear selector lever errors present, no ABS
system errors, no transfer case errors present, and all wheel speeds between 70 - 380 rpm
with no wheel slip detected. Set Condition: Calculated ratio not within allowable range for
the engaged gear. No shifting operation.
Set Condition: The TCM constantly calculates the transmission ratio based on the N2 -
N3 input speed signals and the calculated output shaft speed (CAN message from the
ABS). The TCM will detect if the transmission is slipping or an invalid gear ratio is present
POSSIBLE CAUSES
OTHER DTCS PRESENT
AXLE - MECHANICAL - GEAR RATIO
INTERNAL TRANSMISSION
TCM - TRANSMISSION SLIPPING
Continue
Go To 2
125
TRANSMISSION - NAG1
No Go To 3
3 Verify the correct axle gear ratio and make sure there are no mechanical problems. All
Refer to the Service Information for the proper procedures.
Were there any problems found?
No Go To 4
126
VERIFICATION TESTS
Verification Tests
NAG1 TRANSMISSION VERIFICATION TEST - VER 1 APPLICABILITY
1. Reconnect any disconnected components. All
2. Connect the DRBIIIt to the Data Link Connector.
3. With the DRBIIIt, erase ABS DTCs.
4. With the DRBIIIt, erase ECM DTCs.
5. With the DRBIIIt, erase Transmission DTCs.
6. With the DRBIIIt, display Transmission Temperature. Start and run the engine until the
Transmission Temperature is HOT, above 43 C (110 F).
7. Check the Transmission fluid and adjust if necessary. Refer to the Service Information for the
proper Fluid Fill procedure.
8. NOTE: If internal repairs were performed and the shift quality is still poor, it may
be necessary to check the internal repair. Also check for any TSBs and/or Controller
Flash updates that may apply.
9. ROAD TEST PROCEDURE
10. Road test the vehicle. Make fifteen to twenty 1-2, 2-3, 3-4 and 4-5 upshifts.
11. Perform these shifts from a standing start to 72 km/h (45 MPH) with a constant throttle
opening of 20 to 25 degrees.
12. With speeds below 40 km/h (25 MPH), make five to eight wide open throttle kickdowns to
1st gear. Allow at least 5 seconds each in 2nd and 3rd gear between each kickdown.
13. With the DRBIIIt, read Transmission DTCs.
Were there any Diagnostic Trouble Codes set?
127
NOTES
128
COMPONENT LOCATIONS
C
8.0 COMPONENT LOCATIONS O
M
8.1 ENGINE CONTROL MODULE P
O
N
E
N
T
L
O
C
A
T
I
O
N
S
129
NOTES
130
CONNECTOR PINOUTS
9.0 CONNECTOR PINOUTS
ELECTROHYDRAULIC CONTROL UNIT - BLACK
CAV CIRCUIT FUNCTION
1 20BL/DG N3 INPUT SPEED SENSOR
2 16BR/GY MODULATION PRESSURE SOLENOID CONTROL
3 20BL/GY N2 INPUT SPEED SENSOR
4 20GY/BL TEMPERATURE SENSOR-P/N SWITCH
5 - -
6 16BK SOLENOID SUPPLY VOLTAGE
7 20BK/BL SENSOR SUPPLY VOLTAGE
8 16WT/BL 2-3 SOLENOID CONTROL
9 16YL 3-4 SOLENOID CONTROL
10 16BK/RD SHIFT PRESSURE SOLENOID CONTROL
11 16YL/BL TCC SOLENOID CONTROL
12 20PK SENSOR GROUND
13 16WT 1-2/4-5 SOLENOID CONTROL
131
CONNECTOR PINOUTS
TRANSMISSION CONTROL MODULE C2 - BLACK
CAV CIRCUIT FUNCTION
12 20BL/GY N2 INPUT SPEED SENSOR
13 20BK/BL SENSOR SUPPLY VOLTAGE
14 16WT 1-2/4-5 SOLENOID CONTROL
15 16YL 3-4 SOLENOID CONTROL
16 16WT/BL 2-3 SOLENOID CONTROL
17 16YL/BL TCC SOLENOID CONTROL
33 20PK SENSOR GROUND
34 20GY/BL TEMPERATURE SENSOR-P/N SWITCH
35 20BL/DG N3 INPUT SPEED SENSOR
36 16BR/GY MODULATION PRESSURE SOLENOID CONTROL
37 16BK/RD SHIFT PRESSURE SOLENOID CONTROL
38 16BK SOLENOID SUPPLY VOLTAGE
H 20DG/WT CAN C BUS (+)
L 20DG CAN C BUS (-)
C
O
N
N
E
C
T
O
R
P
I
N
O
U
T
S
132
CONNECTOR PINOUTS
C
O
N
N
E
C
T
O
R
P
I
N
O
U
T
S
133
NOTES
134
SCHEMATIC DIAGRAMS
10.0 SCHEMATIC DIAGRAMS
S
C
H
E
M
A
T
I
C
D
I
A
G
R
A
M
S
135
NOTES
136
CHARTS AND GRAPHS
11.0 CHARTS AND GRAPHS C
H
11.1 5 VOLT SQUARE WAVE TYPICAL PATTERN A
R
T
S
A
N
D
G
R
A
P
H
S
137
CHARTS AND GRAPHS
C 11.2 TRANSMISSION TEMP SENSOR
H
A
R
T
S
A
N
D
G
R
A
P
H
S
138
DIAGNOSTIC TEST PROCEDURES TELL US!
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Dealer Technical Operations
800 Chrysler Drive
CIMS 486-02-76
Auburn Hills, MI 48326-2757