M&E CONSULTANT : LI.ZAINAL SDN. BHD. METHOD OF STATEMENT MAIN CONTRACTOR : JALLIED CONSTRUCTION SDN. BHD. URC ENGINEERING SDN. BHD. Doo. No, : PM/LPG488/BSVMO/18/MS |Rev.No. :0 ILPG SERVICES CONTRACTOR : PIPEMECH SDN. BHD. [Date Issued : 23/10/2015 Page : 1 of 15 PROJECT : CADANG! INGUNAN FASA Il i BI L (360 BILIKVPANGSAPURI SERVICES (100 UI LAH 450) 90 TINGKAT DAN 4 TKT RUANG M&E B.4 BLOK PEJABAT (BUSINESS SUITE) 32 TINGKAT DENGAN 4 TKT RUANG MSE OK PES) ‘TKT RUANG Mal DIATAS SEBAHAGIAN LOT 61516 (LOT BARU 58190), BANGSAR SOUTH, ERINCHL, KU/ UR, UNTUK PARAMOUNT PROPERTIES SDN. BHD. METHOD OF STATEMENT LPG SERVICES APPROVALS PREPARED BY IPIPEMECH SDN, BHD, [Signature Name [Designation Dat [APPROVED BY : ILL-ZAINAL SDN. BHO, signature Name: Designation Date: DATE ISSUED. REVISIONS RECORD REVISION DESCRIPTIONIM&E CONSULTANT : LLZAINAL SON, BHD. MAIN CONTRACTOR : JALLIED CONSTRUCTION SDN. BHD. URC ENGINEERING SDN. BHD. METHOD OF STATEMENT ILPG SERVICES CONTRACTOR : PIPEMECH SDN. BHD, Doo. No. : PM/LPG488/BSVMO/18IMS |Rev. No.: 0 Date Issued : 23/10/2016 Page :20f 15 CONTENTS 1.0 Scope 2.0 Statement Of Work To Be Performed 30 References 40 Drawing List 50 Sequence OF Werks 60. Materiel 7.0 Testng Inspection /Authorty nobement 80 Equipment and Menpower 9.0 Safety, Quay, Workmanship and Desertion of works 10.0 Welding Procedure for API Pipes 411.0. Inspection and Testing Form PAGE 3 3 3 11-16IM1&E CONSULTANT : ILLZAINAL SDN. BHD. METHOD OF STATEMENT IMAIN CONTRACTOR : |ALLIED CONSTRUCTION SDN. BHD. JURG ENGINEERING SDN. BHD. Doo. No. : PM/LPG488/BSVO/IS/MS |Rev.No.:0 LPG SERVICES CONTRACTOR : PIPEMECH SDN, BHD. Date Issued : 23/10/2016 Page :3 of 15 1.0 Scope ‘To define and establish the method statement fr construction, Installation of Piphng (60mm, ‘25mme end 20mma), Testing & Commissioning and Handing Over of completed FROMLPG GAS STORAGE TO EACH UNIT OUTLET POINT, 2.0 StatementOf Work To Be Performed ‘To achleve the quality of works forthe Installation of Carbon Stee! (API Sch 40) pipes, testng & comrissioning and handing over the completed works, 3.0 References 31 _Aldimensions and distance as spectiod In drawings: ~ 32 Almaterials shal comply wit he slenderds es specied inthe epecitoaton 324 MS 830 : 1908 Code of Practice forthe storage, Handling and Transportation OfLPG (Fist Revision) 322 MS 930 : 1988 Code of Practice forthe Installation of Fuel Gas Piping System ‘and Appliance. 328 ANSI/ASME B 31.4 ~ Design for Liqud Petroloum Transpotation Piping System. ~ Design, Materials, Construction, Assembiy, inspection and Testing of Piping, 3.24 ANSITASME B 318 ~ Design Transmission and Distribution Syuster. = Design, Fabrlation, instalation, Inspeation, Testing and Satety ‘Aspects of Operation and Maintenance of Gas Transmission ‘and Distibution System. 326 NEPA SS = Design, Construction, Installation and Operation of al LPG Systems. 328 ‘ASME SECTION IX * Quelication Standard for welding 927 API 1104 = Standard for welding pipelines.IM&E CONSULTANT : ILEZAINAL SDN. BHD. METHOD OF STATEMENT MAIN CONTRACTOR : |ALLIED CONSTRUCTION SDN. BHD. JURC ENGINEERING SDN, BHD. Doc. No. : PMILPG486/BSVMOMSIMS |Rev. No. :0 LPG SERVICES CONTRACTOR PIPEMECH SDN. BHD. Date Issued : 23/1072016 Page :4 of 15 4.0 Drawing List ‘As per the Ist below: ‘44 Drawings (2) PMLPG#aerBsv/tonsDWe1 (0) PMALPGAsa/BSv/io1SDWG2 (0) PMLPGMsa/Ssv/iorsDWes (@ — PMAPodsamsviian5OWG4 (2) PMLPGaBe/BSV/HONS/OWGS o @) () 0 5.0 Sequence Of Works 641 ALLIED ENGINEERING CONSTRUCTION SDN BHD/URC ENGINEERING SDN, BHD, (Main Contractor) shall advise commencement of work. 6.0 Materials 61 APISchedule 40 Pipe 62 Kitz Ball Vave 63 Emergency Shut Off Valve 64 Pressure Gauge 85 — Solenold Valve 66 Pigtal & Back Check Valve 6.7 Automatic Change Over Regulator 68 — Gas Meter 7.0 Testing /inspection Authority involvement 7A Pressure test - Prior to acceptance and intial operation, al plping installation shal be inspected and tested in accordance with MS 920 and NFPA 64 to determine that the material, design, fabrication and instalation complyto the Specification. Ingpeetion shall consist of visual examination, during or after manufacture, fabrication, assembly or pressure test as appropriate,IM&E CONSULTANT : LIZAINAL SDN. BHD. METHOD OF STATEMENT MAIN CONTRACTOI JALLIED CONSTRUCTION SDN. BHD. URC ENGINEERING SDN. BHD. Doc. No. : PM/LPG488/BSVMOMISIMS |Rev, No. :0 LPG SERVICES CONTRACTOR : PIPEMECH SDN. BHD. Date Issued : 29/10/2016 Page + 6 of 15 Where repairs or additions are made folowing pressure test, the affected piping shel be retested, ‘While each line may be tested in section as work progresses a final pressure test at Pressure specified shallbe performed in each complete ine for aceptanees purposes. ‘The tie-in connections between the piping and the appliances shall be tested wih a ‘soap solution and watar solution or a combustible ges detector after gas has been Introduced, All valves in the ines shall be n an open postion during testing ‘The Gas Contractor shall supply ll necessary experienced personnel and testing facies such as pressure gauges, pressure recordar, a pumps and all tings, ‘The Gas Contractor shall provde the necossary facities for emergency situation ‘uch as the portable Skg ABC Dry Powder Fire Extinguisher. ‘The Engineers / Cent representatives shall be informed to witness the test. Upon passing the test, the Engineers / Client representatives shal sign the test record provided by the Gas Contractor ‘The testing media shallbe air or non-famable gas, The Gas Contractor may elect to test progressively during construction at pressures notin exoess of 50 ps Records shall be made of all inspection and tests performed. These records shall indicated which area and which pipe has been prssure teste, Copies of test records shall be given to the Engineers, Cllent and relevant Authorities. ‘The commissioning work shall include the folowing == @) Purging complete pipeline aboveground) with Nroge eo Delvary of LPG Gas, © Inspeation of system including soap and water test of joints.IM&E CONSULTANT : JLIZAINAL SDN. BHO. METHOD OF STATEMENT MAIN CONTRACTOR : URC ENGINEERING SDN. BHD. JALLIED CONSTRUCTION SDN. BHD. LPG SERVICES CONTRACTOR : IPIPEMECH SDN. BHD. Doc. No.: P/LPG4S8/ASVHO/I5/MS |Rev.No.:0 Date Issued : 28/10/2016 Page :6 of 16 8.0 Equipment and Manpower 8.1 Machinery (Mobiization of all necessary equipment but not limited the folowing 844 Amp Welding Machine -1 unit et2 Diamond Cutter-1 unit a3 High Speed Cuter 1 unit ana Grinder-2 unt 84s Extention Wire - 500m 818 Hand Tools and ete ~1 lot 82 Testing Equipment & Tools 24 Nirogen Cylinder 322 Pressure Gauge - 1 unit 823 Valve & Hose - 1 fot 824 Smal Tools 1 lot 83 Manpower 834 Project Manager -¢ no. 832 ‘Team Supervisors -1!no 833 Welders -2 nos 834 Fiter-2 nos ass General Workers -8 nos 8.0 Safety, Quality, Workmanship & Description of Works 84 Quality 944 Proper materials storage and protection shell be maintained at lltime, 942 ‘When pipes are stacked, the bottom layer shall be supported clear of the ground 043 Pipes delverad to the pipeline route shall be proper supported by timber or padding. ond ‘Warning tape & danger signs shall be Instaled around the storage area, 945 ‘The certifed welder shall carry out all walding works. 946 Irany damage found to the pipes, I shall be properly patched up as per spectfcation,IM&E CONSULTANT : ILEZAINAL SDN. BHD. MAIN CONTRACTOR : JALLIED CONSTRUCTION SDN. BHD, JURC ENGINEERING SDN. BHD. METHOD OF STATEMENT Doc. No. : PMILPG4BB/BSVHOMIEIMS |Rev.No.: 0 LPG SERVICES CONTRACTOR : PIPEMECH SDN. BHD. Date Issued : 2971072018 Page :7 of 16 92 Satety 924 ‘A workers shal wear the proper Personal Protective Equipment (PPE) atwork boundary or job ste 9.22 —_Alworkers shal have the nesessary working permits and relevant work certfcats, 9.2.3 __Allmachinery and equlpmentto be used shall have or comply to the speciation. 83 Workmanship Description of Works 934 (Obtained the approval of shop drawings. 032 Checked the pipes installs are comply withthe specifeetion, 933 ‘The intemal surface of ell pipes shall be cleaned to remove any debris, sticks, rags when they are lad and fixed In postion, 934 Flanged joint. ~All fanged joints shal be steels, \Woided tothe pipe by the electric are process. The bots hole of which shall be dilled off-canter and shall be trulyin ine end to end with the longitudinal axs of plpe and evenly tightened in rotation fo ensure even pressure on the Joint rings 936 Al pipes for internal and above-ground piping run under this contract shall ‘consist of Sch 40 API SL Seamless Grade B Carbon Steel Pipe, Piping shall be run straight end direct as possible n general forming right ‘angles with or parallel with was er other piping and neatly spaced, with risers erected plumb vertloaly, Piping shall not be buried underground Inside of buldings, Unless otherwise noted, gas piping shall not be run in partons and cavity ‘alls orn rooms containing electrical equipment such as transformers, ‘switchgear, panelboards, starters, relays or contalning any ignition source or through a cieulating alr duct, clothes chute, chimney or gas and ‘entlating duct Piping shall be adequately supported and locatod whore it will not be subjected fo physical damage. When piping Is encased in @ protective pipe sleeve, the annular space betwesn the gas piping and the sleeve ‘hall be sealed atthe wal to prevent the entty of water, insects or rodents. Allpipg concealed in floor slab should be wrapped with ant-corrosive tape chy bituminous coating. Contractor for gas pipe instalation shall have relevant plumbing / ‘Suruhanjaya Tenaga certificates.IM&E CONSULTANT: |LLZAINAL SDN. BHD, METHOD OF STATEMENT MAIN CONTRACTOR : |ALLIED CONSTRUCTION SDN. BHD. URC ENGINEERING SDN. BHD. LPG SERVICES CONTRACTO} PIPEMECH SDN. BHD. Doc. No. : PM/LPG488/BSVMO/15/MS |Rev. No.:0 Date Issued : 2371072018 Page :8 of 16 936 Piping shallbe adoquatsly sted to provide a stent supply of ga to mest ‘ho maximum demand atthe applances wahout undue los of pressure While pling s progres end pending ecenson to completion, pipe ends shallbe capped or plugged wih the appropiate pipe stings. Vertical pipe werks shoul be supported to tke th wait ofthe pipe. The ping sal be graded notes that 1/4 inch in 15 ft to provet raps Hortontl nes shal slope upwaré to ser and fam the ier or dtopper tothe epplonces, Al png passing through wats or floors shal be slaved vith PVC pipe “The sieves should extend throughout the entre thickness of the was or fors and should normaly terninablefush with the frished surface Pipe soeve fed nfoors shel generly be 25mm (1) above the fished ‘oor level. Pip sleves fed in wals or partons shal be end fished wth to fished surlace, Cover flanges shall be instaled where ppe penetration through wal foes a ating ae exposed fo vw. ‘Any space betveen the elves andthe structure shal be made good with ‘suitable matrel such as coment mortar or fe rated seal barter. “he Pipe shall beset central within the sleeves and the space between the pe andthe sleeve sealed wth non-eting fang materi that lows normal movement ofthe pipe. ‘Where pipes passthrough foors or fie wa, te space between the pipe an the sleeve shall bs tightly pack wth afr sealing matoral to forma fio barter. Pipe joints or fittings shall not be allowed within a sleeves, Pipe suppert Install ppe suppot stright and true and in prefect algnment and suitable for size othe pipe. Furnish ane instal sutlent hanger, support, Beem clamps ofp, and mounting devices to suppot al ppinginstaled under ths contract wthout sagging, without intarferenoe and Tooated erengod as to pert fee expansion and contraction. Pipe support located af proper intervals shall not be gresterthan shown ntebo as bei: Nominal seaot | spacngat | ‘szeot bing | supports | tubing | Spacing of supports mm (lteter) |rnmincnes | Meter( Feet) ches OD) 1512 )| 34 | 154) 12 20( "or 16 (51) 2511") 24 bor 20 (51 8 ary eae arg 3 een 24 (horzonta BET) Or larger (verea) | every foor veM&E CONSULTANT : LIZAINAL SDN, BHD. METHOD OF STATEMENT MAIN CONTRACTOR : JALLIED CONSTRUCTION SDN. BHD. URC ENGINEERING SDN. BHD. Doe. No, : PMILPG4sB/BSVHO/I8/MS (Rev. No.: 0 ILPG SERVICES CONTRACTOR PIPEMECH SDN. BHD. Dato issued : 23/10/2016 [Page + 9 of 16 937 Painting Under coat painting, Allitems fo be painted frst cleaned and prime coated wih Red oxide primer. ‘Over this the final color shall be applied In two coats, The paint shall be gloss filsh ype. A final fhishing yelow paint to be used shall confirm tothe requirement ofthe relevant statutory authorties. The second cost shall be applied after the fst coat Is. completely dry. 938 Storage and handling The storage facities installed a ste must be adequately protected against tampering by unauthorized person, providing securty fencing, warning sign and netices. ‘Where the discharge of the safly rele vals Is horizontal, the the cylinders sha be such thatthe discharge ftom the safety reef valve will not impinge on a eylnder or exible connection. ‘Only authorized persons shall make, ar or open connections in any LP Ges oyinder instalation, except forthe actual connection or disconnection of eynders. ‘A manifold group of eyinder is @ colection of eyinders connected ta a central piping that 'S connected to a regulator ‘The compartment shall separated from the rest ofthe building by sorrounding wall having 4 hour fie resistance rating, The seperation shall be absolute in such manner that it wil have no openings of aecess towards the inside ofthe buiding proper, Ventilation openings of at least 300cr# per tm? of the aor area shall be provided and such opening shall be close to the floor as practicable, so es to prevent leaking gas from ‘accumulating inside the compartment. ‘A door of at least 7.5m width shall ba provided with access orientated towards the outside. ofthe bulding,IM&E CONSULTANT : ILIZAINAL SDN. BHD. METHOD OF STATEMENT MAIN CONTRACTOR ; |ALLIED CONSTRUCTION SDN. BHD. URC ENGINEERING SDN. BHD. LPG SERVICES CONTRACTOR : PIPEMECH SDN. BHD. Doo. No. : PWILPG488/BSVNO/18/MS |Rev.No.: 0 Date issued : 29/10/2016 Page 10 of 16 10.0 Welding Procedure of API Pipes 10.4 Onty qualified welders with relevant certicates approved by Jebatan Klang Dan Jentera / Suruhanjaya Tenaga shall be engaged. Welding Procedure Specifications shall conform to the requirements of ASME Section IX. Filer material shal be as speciied in ASME code, Section II Part C,, and shall be selected s0 thatthe principal elements in the deposited weld metal are ofthe same ‘compostion as the base metal Flier material shall be as keptin a clean and dry condition up tothe time of use. ‘The manufacturers intuctions and recommendations with regard to storage and handing shall be closely followed. felding Proced catlor ®) For are welding of API pipe & fing b) Process SMAW/ GTAW 2 Material API SL a) Pipe diameter / Weal thickness 26mms up to 160mme 3) Fiters Metal dia, 2.6mm & 3.2mm 4 Electrical or Flame Characteristic AC-230V a Postion 8. hy Direction of Welding Uphill » ‘Time lapse between pass NIA d ‘Speed of Travel 10-t2om/minIM&E CONSULTANT : JLUZAINAL SDN. BHD. MAIN CONTRACTOR : JALLIED CONSTRUCTION SDN. BHD. URC ENGINEERING SDN. BHD. LPG SERVICES CONTRACTOR : PIPEMECH SDN. BHD. METHOD OF STATEMENT Doc. No. : PM/LPG488/BSVNO/I8/MS Rev. No, : 0 Page = 11 of 15 14.0 Inspection and Testing Form Request for Inspection Form (please refer attachment at page 12) Pressure Testing Record (please refer attachment at page 14) Material Receiving inspection Checklist (please refer attachment at page 12) Request for Testing & Commissioning Form (please refer attachment at page 18)PIPEMECH SDN. BHD. @1007-7) No. 21, Jalan Anggerk Venta AB 31/48, Secon 31, Kola Kemuning, 40460 Shah Alam. “el: (69)-5122 7216 6122 1426 Fax: (08)-8122 4203 mall Pipertec@pd ring. ny /Pipemech@sreamy.com MATERIAL RECEIVING INSPECTION CHECKLIST [PROJECT = DATE? PROJECT REF NO: DOC RUNNING No. ISUPPLIER : ‘ORDER FORM No. MATERIAL DIO No. LOCATION : ‘ACCEPTABILITY No. ITEM TO BE CHECKED Yes | _NO REMARKS. GENERAL 7_[iS QUALITY RECEIVED AS PER DELIVERY NOTE? [DO THE MATERIAL DELIVERED COMPLY WITH THE ISPECIFICATION? [BUILDING MATERIALS 7_|IS TYPE AND GRADE OF MATERIAL A PER ORDER. [FORMIMRF? 2 _|ARE PRODUCT CODE NUMBER AND TRADE NAME [AS PER ORDER FORMIMRF? ‘S_[ARE THE MATERIAL IN GOOD CONDITION WITHOUT. IBREAKAGE, CRACKS, OR CHIPPINGEDGES? UF NO, STATE THE QUANTITY) “is THE COLOUR OF MATERIAL AS PER ORDER FORMIMRF? S_|ARE DIMENSIONS/SIZE AS PER ORDER FORMIMRF?, [OTHERS 7_IiS MATERIAL CLEANLINESS ACCEPTABLE? (EARTHISAND AND QUARRY RODUCTS) 2__|iS THE TEMPERATURE OF MATERIAL DELIVERED, [AS SPECIFIED? (PREMIX) IS EXPIRY DATE ACCEPTABLE? (EPOXYIGROUT [SEALANT/ PAINT AND ETO) @_ARE MILL CERTIFIGATES ATTACHED? (REBAR) REMARKS & COMMENTS : NOTE? }. THIS CHECKLIST SHALL BE USED AT PROJECT SITES. [2. RECEIVING INSPECTION SHALL BE CARIED OUT AND DOCUMENTED IN MRIC FOR EVERY DELIVERY ORDER (0/0). 5. FOR RECEIVING EARTH, SAND AND QUARRY PRODUCTS FROM APPROVED SOURCES, ‘ONE DAILY INSPECTION AT EACH LOCATION IS ACCEPTABLE, }4. THIS CHECKLIST IS NOT APPLICABLE TO RECEIVING NSC'S AND SUBCONTRACTORS MATERIALS WHICH THEY HAVE SOLE RESPONSIBILITY. |S. THE SUPERVISOR SHALL ENSURE THAT THE QUALITY OF NSC'S OR SUBCONTRACTOR'S MATERIALS DELIVERED MEETING SPECIFICATIONS, |CHECKED BY: [VERIFIED BY NAME & SIGNATURE : NAME & SIGNATURE DATE : DATE : PPM-SOP-107 REV. 00 caier000PIPEMECH SDN. BHD. e207.) No. 21, Jalan Arggerk Vania AB 31/AB, Section 3, Kota Kemnuring, 40460 Shah Alar, Tel: (69)-8122 7218, S122 1426 Fax: (02) 8122 4389 E-mall:pbemac@pd faring my plemech@ateanyscom REQUEST FOR INSPECTION FORM Project: Project RefNo. To RINNe,: At. ‘The following works / tests are ready for inspestion / will be conducted at, (time) on ate) DESCRIPTION OF WORKS [Nature of Work Locetion ‘Drawing /Sketches No. (Note: Where required, include details of products, ebour and equipment to be used) ‘Submitted by = Received (Co. Nam) (Co. Name) Signatare Signature Name Name Time /Date ‘Time /Date INSPECTION / TEST RESPONSE [J nopection acceptabie test passed, ith / without comment, Works are allowed to proceed [1 Inspection unsoceptable test alec. Contractor to propose and carry out remedial werks Re-inspection is required / Re-Testing is required Signature ‘Main Contrsctor Date: + cate icra nat ppb PPM-SOP.14.08 Revo0 0208/2000PIPEMECH SDN. BHD. 05-7, No.2, Jalan Angers Vail AB SHIA, Secian 31, Kota Kemuning, 40460 Shah Alam, Tol: 03) -8122 7218, 812 1428 Fox: (09-6122 4999 mall: erec@pd jrngimy/peemech@seamyccom Projet [Project Ret No Services: RefNo, essen — Boaz PRESSURE TESTING RECORD bE TeSTREDETAILS ee a Pe ania ag aaa arta [TESTING RESULT [TIME START_[ TIME END [PRESSURE (PSI DESORIPTION [TEST RESULT- [OTHERS [COMPLETED BY CONTRAGTOR CWNER CONSULTANT, [SIGNATURE NAME: DATE: PPU-SOP144 REVO0 OaNBT2000PIPEMECH SDN. BHD. e1cs7) ‘No. 21, Jalan Anggerie Vania AB S1/AB, Seton 31, Kota Kemuning, 40460 Shah Alam. “Tel: (03) ~5122 7218, $122 1426 Fax: (03)-5122 4309 mall plemec@pdarng.my ppemech@treamy.com REQUEST FOR TESTING & COMMISSIONING FORM (RTCF) [Project [Project Ref No. : [Attention to: [Consuttant| [Requested P&C: [Distibution List Dey | [Date: [Time: [Details of Works [Discipline/Trade: [Description of Works o be inspected [Attached Cnstruction/Approved Shop Drawing [Location of Works to be T&C Attached T&C Fons: [T&C requested by: [Sub Contractor: PIPEMECI SDN, BHD. Contractor [Signature Signatore Name Name [Date Date ist TRC [Checked and Inspected by = |T&C passed, Work allowed to proceed |Consuitant: [Fre sitet Remectiat work and e-inspeetion (Signature ‘required. New request for TAC to be submitted [Name [Trac frites. Resitication requited, See NCR IDate: ‘New Request for T&C to be submitted [Remarks = [* Tec postponed New Request frT&C ‘be submited [pnd TRC: [Checked und inspected by= TAC passed. Work allowed to proceed {Consultant : [FT Frac faiiet Remedial work and reinspeetion Signature required, New request for T&C to be submitted hNamne: [Free faite Resitiction required. See NCR [Date: ‘New Request for TRC to be submitted [Remarks [Frac postponed. New Request fer T&ec ‘beatibmited cas Arh M&E [Consutant : Consultant : Consuitant: Signatare: Signature Signature [Name = Name: Neme: Date: Date: Date: [Acknowledgement by. ‘Sub Contractor: ‘Contractor: Signature Name Date: