DC POWER SUPPLY

Users Manual
V

DC POWER
SUPPLY
VOLTAGE

C.V.

INE COARSE
V
CURRENT

FINE COARSE FIN

CURRENT

C.C. VOLTAGE
ON OFF

POWER
_ OFF ON
+
 Table of Contents
CHAPTER
1. Introduction 1-1

Unpacking and Inspection 1-2

Safety Precautions 1-2

Safety Information 1-3

Safety Symbols 1-3

Instrument Front Panel 1-4

Instrument Back Panel 1-6

2. Operation 2-1

Line Power Supply Setting 2-1

Operation Procedure 2-3

3. Specifications 3-1
General Specifications 3-1

Technical Parameters 3-2

4. Maintenance 4-1

Replacing the Fuse 4-1

Chapter 1
Introduction
This manual contains information and warnings, which must be followed to ensure safe operation and retain the DC power
supply in safe condition.

WARNING
READ SAFETY INFORMATION BEFORE USING, INSTALLING OR
MAINTENANCE THE INSTRUMENT.

The DC power supply series are a bench top single output variable DC power supply. Stable regulated DC power supplies
allowing continuous adjustment of both the output voltage and output current levels. They have been designed according to
IEC10101 concerning safety requirements and comply with.
There are three display types for the power supply series monitoring output voltage and current. They are LCD, LED and two
pointer meters. One of them is equipped to the DC power supply. There are different numbers of output voltage and output
current ranges for the DC power supply series, too. These difference models of the DC power supply are available for choice
of user.
The output voltage and current range and equipped display type of the DC power supply series as follows:
OUTPUT VOLTAGE OUTPUT CURRENT DISPLAY TYPE
(regulated) (regulated) LCD LED POINTER METER
0~2A
0~15V
0~3A

1-1
 Introduction

DC Power Supply Series 1

OUTPUT VOLTAGE OUTPUT CURRENT DISPLAY TYPE
(regulated) (regulated) LCD LED POINTER METER
0~2A
0~18V
0~3A
0~2A
0~3A
0~30V 0~5A
0~10A
0~20A
0~2A
0~50V
0~3A
These difference models of the DC power supply are available for choice of user.

Unpacking and Inspection

The packing should include the following items:
1DC power supply
2Power line cord
3Instruction manual
4Spare fuse
Please check to see that all of the above items are included.

Safety Precautions
1. Before applying power to your DC power supply, make sure that power select switch is correctly setting for you applicable AC

1-2
DC Power Supply

Users Manual

power supply.
2. Connect the instrument to an AC power source using the power line core provided.
3. Do not connect a voltage that is greater than the current output voltage to the terminals of the instrument.
4. Never ground yourself when taking electrical measurements. Keep your body isolated from ground by using dry clothing;
rubber shoes, rubber mat, or any approved insulating material.
5. Never touch exposed wiring, connections or any live circuit when attempting to take measurements.
6. Avoid shorting circuit the output of DC power supply.
7. Set the voltage and current adjustment knobs as you desire.
8. The unit should be stored in a dry and well ventilated place and the power cord removed if storing for long periods.

Safety Information
The DC power supply series has been designed according to IEC1010 1 concerning safety requirements for electrical
measuring instruments with an overvoltage category (300V CAT II) and pollution 2.

Safety Symbols

Important safety information, refer to the operating manual.

DC Direct current.

Earth ground.

1-3
 Introduction

Safety Precautions 1

Caution! Hot surface. Avoid contact.

Conforms to European Union directives.

Instrument Front panel

Figure 1-1

DC POWER
2 SUPPLY 1
2
13 5
3
13
CURRENT 4
1 CURRENT VOLTAGE
5
3 6 C.C. C.V.

FINE COARSE FINE COARSE

VOLTAGE 7
ON OFF
8
POWER
_ OFF ON
+

10 11 12 9 9 10 11 12

15/18V 30/50V 2/3/5A

1-4
 DC Power Supply

Users Manual

1
2
3
4
5 FINE COARSE FINE COARSE
CURRENT VOLTAGE
6
7 C.C. C.V. 300V
ON OFF CAT

8
POWER

9 10 11 12

30V 10/20A
1. OUTPUT VOLTAGE INDICATOR
This indicator shows output voltage as measured at the output terminals.
There is LCD or LED or pointer meter display type. They are available for choice of user.
2. OUTPUT CURRENT INDICATOR
This indicator shows output current as measured at the output terminals.
There is LCD or LED or pointer meter display type. They are available for choice of user.
3. COARSE(MAIN) VOLTAGE REGULATOR

1-5
 Introduction

Instrument Front Panel 1

Adjust output voltage of the DC power supply.
4. FINE VOLTAGE REGULATOR
This is a fine control. Adjust output voltage of the DC power supply.
5. COARSE(MAIN) CURRENT REGULATOR
Adjust output current of the DC power supply and delivered.
6. FINE CURRENT REGULATOR
This is a fine control. Adjust output current of the DC power supply and delivered.
7. C.C. INDICATOR
Constant current mode indicator
8. C.V. INDICATOR
Constant voltage mode indicator
9. POWER ON/OFF SWITCH
This is main power switch of the instrument.
10. NEGATIVE OUTPUT TERMINAL
11. GROUND OUTPUT TERMINAL
12. POSITIVE OUTPUT TERMINAL
13. POINT METER ZERO (only pointer meter display)
Each pointer meter has a mechanical screw adjustment for setting the zero point. Using a small screwdriver, turn off
the power and adjust the screw under the meter respectively to read zero. There is only pointer meter model.

Instrument Back Panel (Figure 1-2)

1. HEAT SINK
There is an on the heat sink. It indicates "caution! Hot surface avoid contact".
2. POWER SELECT SWITCH

1-6
 DC Power Supply

Users Manual

Two kinds of power 220VAC and 110VAC 50Hz/60Hz can be supplied to the instrument. According to users needs,
setting it
3. FUSES
There are two fuses in the AC power input socket. One is in use and the other is for spare part.

The fuse of The DC power supply series as follows:

OUTPUT VOLTAGE OUTPUT CURRENT FUSE TYPE FUSE TYPE

Regulated regulated line 220VAC line 110VAC

0~2A T 1A L 250V T 2A L 250V

0~15V
0~3A T 1A L 250V T 2A L 250V
0~2A T 1A L 250V T 2A L 250V
0~18V 0~3A T 1A L 250V T 2A L 250V
0~2A T 1A L 250V T 2A L 250V
0~3A T 2A L 250V T 4A L 250V
0~30V 0~5A T 3.15A L 250V T 6.3A L 250V
0~10A T 5A L 250V T 10A L 250V
0~20A T 8A L 250V T 15A L 250V
0~2A T 2A L 250V T 4A L 250V
0~50V
0~3A T 3.15A L 250V T 6.3A L 250V

4. AC POWER INPUT

1-7
 Introduction

Instrument Back Panel 1

Figure 1-2
1
! CAUTION

98TO122V ~ 198TO242V ~
50/60Hz 50/60Hz

220
2

3
3

4
4

15/18V 30/50V 2/3/5A

1
! CAUTION
98 TO 122V ~ 198 TO 242V~
50/60Hz 50/60Hz

2
220
1
CAUTION!
HOT SURFACE.
AVOID CONTACT.

4
! FUSE:XXXXXXXX

3
4

30V 10A 30V 20A

1-8
 DC Power Supply

Users Manual

WARNING
To avoid user for injury and the instrument for damage, the voltage value of AC power
must be examined with same the power requirements of instrument before connect power
cord to live power source.

WARNING
To avoid electrical shock, disconnect power cord from live power source and remove the
test leads and any input signals before replacing the power fuses. Replace it only with the
same type of fuses.

1-9
 Chapter 2
Operation

Introduction

WARNING
To avoid electric shock or personal injury, read Safety Precautions and Safety
Information before Operation.

Before making any operation always examine the DC power supply and accessories used with it for damage, contamination
(excessive dirt, grease, etc.) and defects. Examine the test leads for cracked or frayed insulation and make sure the lead plugs
fit snugly into the output jacks. If any abnormal exist do not attempt to make any operation.

Line Power Supply Setting (Figure 2-1)

(Only for the instrument with POWER SELECT SWITCH )
Two kinds of AC line, 220VAC 50Hz/60Hz or 110VAC 50Hz/60Hz, can be supplied to the instrument. Set it with a screwdriver to
adapt your AC line.
Check to be sure that power select switch on back panel is switch to correct line voltage.
Check to be sure that fuse is correct rating current.

2-1
DC Power Supply

Users Manual

Figure 2-1

! CAUTION ! CAUTION

98TO122V ~ 198TO242V ~ 98TO122V ~ 198TO242V ~

50/60Hz 50/60Hz 50/60Hz 50/60Hz

110
220

CAUTION
The applicable AC power supply range is:
220VAC 10% (198 to 242V~) 50Hz/60Hz or 110VAC 10% (98 to 122V~) 50Hz/60Hz.
NOTE: The instrument without POWER SELECT SWITCH is factory pre-set in accordance with your main voltage when your
local distributor place the order with the factory.

2-2
 Operation

Operating Procedure 2

Operating Procedure
CONSTANT VOLTAGE MODE
1. Turn the voltage regulator anti-clockwise to minimum position and the current regulator clockwise to maximum position.
2. Press the power ON / OFF switch to ON.
3. Turn the voltage regulator clockwise to that you are desirous of output voltage value.
4. Connect the positive output terminal and negative output terminal with a load or similar component.
5. The voltage regulator controls the output voltage indicator. Indicator shows that output voltage of the output terminals.

CONSTANT CURRENT MODE

1. Turn the voltage regulator clockwise to maximum position and the current regulator anti clockwise to minimum
position.
2. Press the power ON/ OFF switch to ON.
3. Connect the positive output terminal and negative output terminal with a load or similar component.
4. Turn the current regulator clockwise to that you are desirous of output current value.
5. The voltage regulator controls the output voltage indicator. The current regulator controls the output current indicator.
Indicator show that output voltage and current of the output terminals.

RESTRICTED CURRENT PROTECTION MODE

1. Press the power ON/ OFF switch to ON.
2. Turn the current regulator anti-clockwise to minimum position then clockwise a little.
3. Turn the voltage regulator clockwise to that you are desirous of output voltage level position (approx.1.5V).
4. Link the positive and negative output terminals with a wire.
5. Turn the current regulator clockwise to get the current level at which the restricted current protection will be active as
you desire.

2-3
 DC Power Supply

Users Manual

6. Remove the wire linked to the positive and negative output terminals. Connect the positive output terminal and negative
output terminal with a load or similar component.
7. When the output current achieves the setting value of restricted current protection, and the restricted current protection
is active.
NOTE: After setting of the restricted current protection, if the current regulator is turned again, the restricted current protection
range will be changed.

C.C. AND C.V. INDICATOR (Only for the instrument with C.C. and C.V. INDICATOR )
The C.C. indicator is controlled by the constant current mode. Otherwise C.V. indicator is controlled by the constant voltage
mode.

CAUTION
The DC power supply series has perfect restricted current protection, Even so, when the output terminal is short - circuit, the DC
power supply should be turned off and the short - circuit should be removed before continuing operation because the power
transistors in the instrument will bear heavy.
The AC power must be switched off before servicing and servicing should be referred to a qualified person.

CAUTION
Using this appliance in an environment with a strong radiated radio - frequency electromagnetic field (approximately 3V/m) may
influence its measuring accuracy.

2-4
 Chapter 3
Specifications

General Specifications

Safety: Designed comply with IEC 1010 -1 specifications. CAT.300V

Temperature: 0 to 40 for operating, -10 to 50 for storage
Under 75% rated output power for continuous, upward of 75% rate output power for one
hour.
Relative Humidity: 20% to 80% RH (0 to 40).
Protection: constant current and short - circuit protection

Weight & Size

OUTPUT VOLTAGE (regulated) OUTPUT CURRENT (regulated) WEIGHT SIZE
0~2A Approx. 3kg 206(L) 110(W) 153(H) mm
0~15V
0~3A Approx. 4kg 206(L) 110(W) 153(H) mm
0~2A Approx. 4kg 206(L) 110(W) 153(H) mm
0~18V 0~3A Approx. 4.5kg 206(L) 110(W) 153(H) mm
0~2A Approx. 4kg 291(L) 136(W) 158(H) mm
0~30V
0~3A Approx. 5kg 291(L) 136(W) 158(H) mm

3-1
 DC Power Supply

Users Manual

OUTPUT VOLTAGE (regulated) OUTPUT CURRENT (regulated) WEIGHT SIZE

0~5A Approx. 3kg 291(L) 136(W) 158(H) mm
0~30V 0~10A Approx. 12kg 365(L) 265(W) 164(H) mm
0~20A Approx. 15kg 365(L) 265(W) 164(H) mm
0~2A Approx. 5kg 291(L) 136(W) 158(H) mm
0~50V 0~3A Approx. 6kg 291(L) 136(W) 158(H) mm

Technical Parameters
Input voltage :
220V AC 10% 50HZ/60HZ 2HZ or 110V AC 10% 50HZ/60HZ 2HZ
Voltage indication accuracy:
LED display and LCD display 1%2digits, Pointer meter display 2.5%
Current indication accuracy:
LED display and LCD display 2%2digits, Pointer meter display 2.5%

Output Voltage and Current:

OUTPUT VOLTAGE (regulated) OUTPUT CURRENT(regulated)
0~2A
0~15V
0~3A
0~2A
0~18V
0~3A
0~2A
0~30V
0~3A

3-2
 Specifications

Technical Parameters 3
Output Voltage and Current:
OUTPUT VOLTAGE (regulated) OUTPUT CURRENT(regulated)
0~5A
0~30V 0~10A
0~20A
0~2A
0~50V
0~3A

Source Effect(Line regulation): CV0.01%+1mV CC0.2%+1mA

Loading Effect(Load regulation): CV0.01%+3mV CC0.2%+3mA
Ripple and noise: CV0.5mVr.m.s CC3mAr.m.s

To obtain the stability guarantee of source and loading effect, allow the instrument to warm up for at least 15 minutes.

3-3
 Chapter 4
Maintenance

Introduction
Do not attempt to repair or service your instrument unless you are qualified to do so and have the relevant calibration,
performance test, and service information.

Replacing the Fuse

WARNING
Turn off the power switch, remove the power line cord from the power socket and
disconnect the test leads at output terminals before replacing the fuse. Replace it only with
same type of fuse.

4-1
 Maintenance

Replacing the Fuse 4

Figure 4-1

15/18V FUSE

4-2
 DC Power Supply

Users Manual

Figure 4-2

! CAUTION

98TO122V ~ 198TO242V ~
50/60Hz 50/60Hz

220

30/50V FUSE

4-3
WLS303
 +12V

U1 L7812CV

D5 1N4002
1 3 R1
Vin Vout
K2 K1 K3 J1

GND
430F/0.5W D6 D13 15
1N4002 2
1N4002 14 J2
1
CUR+
11 1

47uF/25V
DW6

20KF/0.5W
J4

470F/0.5W
2
D1 D2
C1 C3 15 J3

C4
220uF/25V R80 8

R2

R3
1N4002 1N4002 220uF/25V WL431 Q6 11 CUR+
1.4KF 7 1
6 CUR-
R4 A708 6 2
G R5 R6 12
5
10KF 9 J5
12 33KF 24KF 4
8 VOT+
3 1
D3 D4 10 VOT-
2 2
1
1N4002 1N4002
DW1 R103B
H C2 PCB-HY3020(2)
6.2V
13 I 220uF/25V
0.36J/5W Q3 R103
R7 Q3B
0.36J/5W
560J/2W 2N3055 2N3055 (CUR-)
R101B R101
R8 PCB-HY3003(1)
-6V 0.36J/5W 0.36J/5W VOT+
Q7B Q7
1
1KF/0.5W 2N3055 2N3055 R99
-15V C 15
R99B 0.36J/5W

PCB-HY3003(1)
Q8B 0.36J/5W Q8 Q9
Q5

R20 3.9KF
R11

R22 3.9KF
5 C1008

R21 15KF
R100B
R102B
N1 2N3055 2N3055 C1008

100F

100F
R98B
100J/5W (CUR+)

R100
R102
+12V

R98
F K3-2 K3-3 R10 R19
2 R18
10KF 680KF R30 R32 R33

4
3 E +12V 10KF
10KF 3.9KF 24KF
K3-1 B
6 Q1
R14 VR2 3
C1008 C7 Q4 1 R31 680KF
10F/0.5W

1KF 5K
7

7
N1 C1008 U4A 2
R13

Q2 LM324N C12 5

9
VR5
B K2-2 100pF 2 7
K2-3 D313 200
D11 6 U4B 6

11
4 DW2 R12 3 8 123J
A LM324N

6.8K
1KF U2 C13

VR3
2.4V 1N4002

2.2uF/25V
K2-1
D7A~E
1N5408

D8A~E
1N5408

C83
8 R24 -15V 2.2uF/25V

C16
HA17741 R25

PCB-HY3020(2)
C8 10KF
5

1
4
C6A~B 4700uF/63V

6 10 680KF 123J

C80 470uF/63V
Q11
VR1 10K

C81 104J/63V
R9 LED1 100pF C1008 10
VR4

D80 1N5402
1KJ/5W 5/RED 8
9 1K U4C 9
D81 LM324N +12V
C K1-1 K1-2 -6V 1N4148
C9 +12V
LED2 C14 123J

R34 2.4KF
7

D K1-3
5/RED
D10A~E
D9A~E
1N5408

1N5408

10 100pF 2 C15
R36 R37

R26 15KF

R35 15KF
11 6 10KF
3 12 2.2uF/25V 30KF
HY3010-T U3
R23
PCB-HY3020(2) HA17741 7.5KF VR6
C10
5

1
4

6.8K DW4
PCB-HY3020(2)

R81 2.4V
C11 1KF
100pF
1uF/50V PCB-HY3020(6)
-6V
Q10
VR7 A708
1K DW5
15V

14

PCB-HY 3002D2 PCB-HY3003(1) VOT-

HY3010 2HY3020 2
SW1
FUSE1
CS
1
5A250V
6 1
N1
AC IN
5 2 2
(1)
4 3
3
N1

4
HMJ20001B31

MASTECH

A0 HY3010 2 1