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Training Documentation LTM 1090/3

     

Outline of components with identification (BMK)

     
 

TECHNICAL DATA:

     
 

max. lifting capacity at 2,5 m radius:

   
 

90 t

max. height a. hook w. bipart. swing-away jib:

 
 

max. radius w. biparted swing-away jib

84 m 58 m

 
 

length of telescopic boom:

11,5 - 52 m

 
 

Counterweight variants:

0,8 t to max. 22 t

 
 

COMPONENTS:

     
 

Active rear-axle steering:

   
 

Axles 3 and 4 steered hydraulically Carrier engine: Liebherr: D 846 TI A5, P= 338 kW / 460

 
 

h.p. at 1900 1/min, LH-ECU 5 (EUROIII) Crane engine: Liebherr: D 924 TI-E A4, P= 149 kW / 202

 
 

h.p. at 1800 1/min Automated power shift gear: ZF: 12 AS 2302

 
 

Data bus technology with 2 CAN and 3 LS busses

 
   

06 / 2003

 

Kundendienst-Schulung LWE (VMS)

   

D:\1090_3\Deckblatt_1090_3.p65

Training Documentation LTM 1090/3

Outline of components (BMK)

Kundendienst-Schulung LWE (VMS)

Outline of components (BMK) Kundendienst-Schulung LWE (VMS) Components Carrier UW-13 D:\1090_3\Trennblätter_1090_3.pmd
Outline of components (BMK) Kundendienst-Schulung LWE (VMS) Components Carrier UW-13 D:\1090_3\Trennblätter_1090_3.pmd

Components

Carrier

UW-13

D:\1090_3\Trennblätter_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

UW contents 1 UW contents 2
UW contents 1
UW contents 2

BMK - Table (-A1 to -E30) BMK - Table (-E31 to -L5) BMK - Table (-M1 to -S156) BMK - Table (-S161 to -Y32b) BMK - Table (-Y33a to -Y232)

Carrier:

Front view, lighting and mirrors Rear view, lighting Outrigger control panel, side marking lights right Outrigger control panel, side marking light left

Driver’s cab:

Interior lighting, windscreen washer pump Heater, ventilator, whiper drives Control elements Centre console - main switch, batteries, fuses, voltage converters Centre console - fuses, relays Centre console - E / A modules, ECUs Centre console - components

3

4

5

6

7

9

9

10

11

12

13

13

14

15

16

17

18

19

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Pneumatic system:

20

Compressor and air drier

20

Bulkhead plate, pressure sensors, manometric switches

21

Solenoid valves - secondary consumers

22

ABV control devices

23

Diesel engine D 846 TI A5:

24

Components left

24

Components right

25

Fuel pressure sensor, fuel preheating

26

Flame starting device

27

Speed sensors and auxiliary speed sensors

28

Charge temperature, NBF (engine fitted)

29

Charge and air filter (engine fitted)

30

Coolant temperature and level sensors

31

Oil pressure sensor

32

Exhaust gas feedback

33

Atmospheric pressure sensor

34

Ventilator drive

35

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 2 -

UW contents 1 UW contents 2
UW contents 1
UW contents 2

Automated power shift gear ZF 12 AS 2302 with intarder:

Clutch and gear actuators Intarder

Power train:

Outline, control conditions Transfer case VG 2600 - speed selection Transfer case VG 2600 - contact switches and tachy sensor Contact switches on axles 1 and 2 Contact switches on axles 3 and 4 Wheel speed sensors Eddy current brake Telma Focal 250

Steering:

Steering and parking brake from OW Steering gear and lack switch

Active rear-axle steering:

Components in the outrigger casing left Components in the outrigger casing right Angle sensors Hydraulic pump, steering circuit axles 3 and 4 Steering plate axles 3 and 4

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

36

36

37

38

38

39

40

41

41

42

43

44

44

45

46

46

47

48

49

50

Hydraulic pump centering circuit

51

Steering plate circulation

52

Steering plate centering circuit

53

Supporting system:

54

Supporting valves left

54

Supporting valves right

55

Inclination sensors

56

Suspension:

57

Check-back signal suspension

57

Axle locking valves - left

58

Axle locking valves - right

59

Optional equipment:

60

Emergency actuation

60

Battery charger

61

Additional heater

62

Index -A to -P

63

Index -R to -Z

64

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

BMK - Table (-A1 to -E30)

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

 

A Sub-assemblies, partial sub-assemblies

 

B35

Auxiliary speed sensor Speed sensor Pressure sensor charge Needle-type displacement sensor Actuator exhaust gas feedback Atmospheric pressure sensor Angle sensor, Achse 1 Angle sensor LA1, axle 3 Angle sensor LA2, axle 4

28

A1

ECU actuator Intarder ECU EST 42

36

B36

28

A2

18

B37

30

A4

Clutch actuator with 4 solenoid control valves and movement sensors. 36

B46

29

A7

Inductive sensor output speed Display unit Keyboard unit E / A module 1 ZE 0, LSB 1 address 2 E / A module 2 ZE 0, LSB 1 address 3 E / A module 3, ZE0 LSB 1 address 4 E / A module 4, ZE0 LSB 1 address 5 E / A module 5 ZE 0, LSB 1 address 6 Engine ECU Interval relay, front whiper Control device eddy current brake Wheel speed ECU (ABV and ASR) Timing relay interior lighting Control device SG1577 Heater Thermo 90S Fuel preheating Outrigger control panel R Outrigger control panel L EDC actuator Equipment module Diode-OR-Module Resistance module Resistance module

36

B47

33

A8

15

B48

34

A9

15

B50

48

A10

18

B51

48

A11

18

B52

48

A12

11

 

A13

12

E

Lighting devices Blinker, R/R Blinker, R/L Stop light R/L Stop light R/L Parking light, L Rear light, L Registration number light R/R Parking light, F/R Rear light, R Reversing light, L Blinker, F/L High-beam, F/L Low-beam, F/L Low-beam, F/R High-beam, F/R Blinker, R Blinker, side L Side marking light, R Fog lamp, F/L Fog lamp, F/R Fog tail lamp, L Reversing light, R Connection for warning beam, F/L Connection for warning beam, F/R Contour light, R/R Contour light,

A14

18

E1

10

A17

18

E2

10

A26

19

E3

10

A29

43

E4

10

A32

18

E5

9

A33

17

E6

10

A50

62

E7

10

A51

62

E9

9

A57

26

E10

10

A73

11

E13

10

A74

12

E14

9

A75

24

E15

9

A90

19

E16

9

A94

17

E17

9

A103

47

E18

9

A104

46

E19

9

 

E20

12

B

Converters , non electric / electric Oil pressure sensor Pressure sensor, supply service brake, brake circuit 1 Pressure sensor, supply service brake, brake circuit 2 Pressure sensor, supply parking brake Pressure sensor, service brake, brake circuit 1 Pressure sensor, service brake, brake circuit 2 Gas pedal sensor Temperature sensor Inclination sensor

E21

11

B2

32

E22*

9

B5

21

E23*

9

B6

21

E24

10

B7

21

E25

10

B8

21

E27

9

B9

21

E28

9

B10

15

E29

10

B15

37

E30

10

B19

56

 

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 4 -

BMK - Table (-E31bis -L5)

E31

Contour light F/L Contour light, F/R Fog tail lamp, R Interior lighting, L Interior lighting, centre Interior lighting, R Cigarette lighter 24V Mirror heating 40W Mirror heating 40W Side marking light, L Side marking light, R Blinker, side L Blinker, side R Side marking light, L Side marking light, R Side marking light, L Side marking light, R Side marking light, L Side marking light, R Lighting outrigger, R/R Lighting outrigger, F/ R Lighting outrigger, F/ L Lighting outrigger, F/ L Track keeping light, R/R Track keeping light, L Air-drier 24 V 100 W

9

F79

Fuse 50A for superstructure Fuse 80A battery box

16

E32

9

F80

16

E33

10

 

E36

13

G

Generators

E37

13

G1

Battery

16

E38

13

G2

Battery

16

E39

15

G3

Generator

25

E40

9

G4

Pulser

40

E41

9

G6

Battery charger

61

E43

12

E44

11

H

Optic and acoustic signalization devices Horn Horn Warning signal during reversing

E49

12

H101

54

E50

11

H102

54

E51

12

H105

10

E52

11

H107

Loudspeaker, L Loudspeaker, R

13

E57

12

H108

13

E58

11

H109

Radio

13

E76

12

E77

11

K

Relays, contactors Timing relay, air flap* Relay, air flap* Relay for add. projector E93 and E94 Relay, fuel preheating 130A / 20A Relay, engine start Relay, activation flame preheating plug Relay, activation solenoid valve

E125

11

K50*

17

E126

11

K51

17

E127

12

K52*

17

E128

12

K64

17

E150

10

K65

17

E151

10

K66

17

E231

20

K67

17

F

Fuses

L

Inductivities Wheel speed sensor, left-front A (A1L) Wheel speed sensor, rear-front B (A1R) Wheel speed sensor, left-rear C (A2L) Wheel speed sensor, right-rear D (A2R) Eddy current brake axle 4 from front

F1 -

F6

Fuses

17

L1

42

F7 -

F12 Fuses

17

L2

42

F13 -

F18 Fuses

17

L3

42

F19 -

F24 Fuses

17

L4

42

F25 -

F30 Fuses

17

L5

43

F37 -

F42 Fuses

17

 

F43 -

F48 Fuses

17

F49 -

F54 Fuses

17

F55 -

F60 Fuses

17

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

BMK - Table (-M1 bis -S156)

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

M

Electric motors Starter Motor, wind screen whiper Drive ventilator / heat exchanger Motor, pump wind screen washer Actuator circulated/fresh air Actuator air, foot space / screen Actuator water circulation / driver’s cab Motor, drive steering from OW Drive mirror adjustment Drive mirror adjustment Drive mirror adjustment Drive mirror adjustment

     

R Resistances

 

M1

25

R6

Fuel level sensor, fuel reservoir Flame preheating plug Charge temperature sensor Cooling water temperature sensor Resistance, power source LSB 1 Series resistance for steering motor from superstructure Resistance, suspension Temperature sensor at battery positive pole Series resistance for exhaust gas feedback

60

M2

14

R9

27

M4

14

R11

29

M10

13

R14

31

M19

14

R22

19

M20

14

R25

19

M21

14

R26

19

M22

44

R44

61

M23

9

R66

19

M24

9

 

M25

9

S

Switches, push-buttons, limit switches Ignition switch Mirror adjustment Contact switch, return signal on-road speed ON Contact switch, return signal off-road speed ON Swich, intarder ON / OFF Manometric switch, monitoring centering pressure Flow indicator to identify a pipe break Steering column switch, L Selector, mode UW- / OW Steering column switch, R Battery main switch Manometric switch 5,6 A, parking brake Manometric switch 0,5 E, stop light ON Flow switch, lack steering pump 1 Flow indicator, lack auxilary pump steering circuit 2 Manometric switch Door contact switch, left Door contact switch, right Contact switch, axles 2 and 3 Contact switch Proximity switch, return signal suspension front left Proximity switch, return signal suspension front right Proximity switch, return signal suspension rear left Proximity switch, return signal suspension rear right Contact switch, lonitudinal differential lock ON

M26

9

S17

15

 

S19

15

MP

Measuring points Measuring point, pumpe pressure, steering circuit 2 Measuring point, steering circuit 1 at steering gear Measuring point, steering circuit 2 at steering gear Measuring point, P8 emergency steering pump Measuring point, P9 ventilator Measuring point, P11 pump rear-axle steering Measuring point, load pressure signal, rear axle steering Measuring point, P centering pump

 

S34

39

MP 2

52

S35

39

MP 3

45

S82

37

MP 4

45

S89

53

MP 5

52

S90

53

MP 6

35

S103

15

MP 7

49

S104

15

MP 8

pump

50

S105

15

MP 9

53

S106

16

MP 10 . Measuring point, pressure hydr. accumulator rear-axle steering MP 11 . Measuring point, pre-charge pressure reservoir

50

S114

21

49

S116

21

   

S118

45

N

Slip-ring transmitters Slip-ring unit (see also OW)

 

S119

52

N1

56

S120

30

 

S134

13

P

Measuring instruments, test devices Tachygraph Working hour counter

 

S135

13

P11

15

S137

59

P14

15

S139

41

 

S142

57

S144

57

S146

57

S148

57

S156

40

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 6 -

BMK - Table (-S161 bis -Y32b)

S161

Contact switch, transv. differ. lock axle 1 Contact switch, transv. differ. lock axle 2 Contact switch, transv. differ. lock axle 3 Contact switch, transv. differ. lock axle 4 Contact switch, axle 3 activated Tumbling switch, transfer case in neutral position Cooling water level sensor Contact switch, axle 1

41

X295

Plug-in connection B47 Connector needle-type displacement sensor

 

33

S162

41

X339

29

S163

41

 

S164

41

Y

Elektric-operated, mechanic devices 2-way valve, air-flap control transfer case 2-way valve, inversion to OW mode 2-way valve, inversion to UW mode 2-way valve, longit. differ. lock transfer case 2-way valve, transv. differ, lock axles 3 and 4 2-way valve, transv. differ. lock axles 1 and 2 Proportional valve, ventilator drive Suspension 1 = locked Suspension 1 = activated Filling front left Evacuating front left Filling front right Evacuating front right Filling rear left Evacuating rear left Filling rear right Evacuating rear right Circulation, suspension / supporting Outrigger rear right EXT Outrigger rear right RETR Outrigger front right EXT Outrigger front right RETR Outrigger rear left EXT Outrigger rear left RETR Outrigger front left EXT Outrigger front left RETR Supporting ram front left UP Supporting ram front left DOWN Supporting ram rear left DOWN Supporting ram rear left UP Support ram front right DOWN Supporting ram front right UP

 

S176

41

Y1*

22

S236

39

Y2a

21,

44

S313

31

Y2b

21,

44

S354

58

Y5

22

 

Y6

22

U Converters

Y7

22

U50

Voltage converter 24V / 12V

16

Y8

35

Y9a

57

V

Diodes Z diode 16V, exhaust gas feedback

Y9b

57

V1

19

Y10

58

 

Y11

58

X

Terminals, connectors, sockets Connector fuel preheating

Y12

59

X14

26

Y13

59

X35 Socket 24V trailer

10

Y16

58

X44

Connector electrical equipment carrier Connector electrical equipment gear box Diagnostic connector, gear box Diagnostic connector intarder Interval relay, front whiper

36

Y17

58

X45

36

Y18

59

X47

18

Y19

59

X48

18

Y24

52

X49

19

Y26a

54

X56

Plug-in connection for the installation of battery charger

61

Y26b

54

X81 Socket 24V

15

Y27a

54

X161

Socket ABV trailer Socket 12V* Connector for programming of the E / A modules Plug-in connection black, aux. speed sensor Plug-in connection white, speed sensor Connector charge temperature sensor Connector pressure sensor Connector cooling water temperature sensor Plug-in connection from engine ECU to EDC actuator Plug-in connection to intarder ECU Diagnostic connector, engine Connector cooling water level sensor

10

Y27b

54

X205

15

Y28a

55

X209

18

Y28b

55

X277

28

Y29a

55

X278

28

Y29b

55

X279

29

Y30a

55

X280

30

Y30b

55

X283

31

Y31a

55

X284

26

Y31b

55

X287

37

Y32a

54

X292

18

Y32b

54

X293

31

 

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

BMK - Table (-Y33a bis -Y232)

Y33a

Supporting ram rear right DOWN Supporting ram rear right UP Fuel dosing pump, add. heater 2-way valve, engine brake and aeration outrigger case Accumulator charging valve Valve, activation intarder (U = 0 to 24V PWM) Y44 ABV control devices Solenoid valve, release of fuel to flame preheating plug Control transfer case Control transfer case Control transfer case Inversion suspension Static brake OW Control valve ASR 2-way valve in exhaust gas feedback pipe Solenoid valve, release hydraul. accumulator 5/2-way valve, centering valve 5/2-way valve, centering valve 4/2-way valve 3/2-way valve, locking valve

54

Y33b

54

Y34

62

Y35

22

Y37

37

Y38

37

Y41 -

23

Y48

27

Y62

22

Y63

22

Y64

22

Y136

22

Y148

21, 44

Y149

23

Y207

33

Y220

50

Y221

53

Y222

53

Y225

52

Y226

53

Y231

 

50

Y232

Prop.valve axle 4, Bosch CAN valve Prop.valve axle 3, Bosch CAN valve

50

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 8 -

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

Carrier:

Front view, lighting and mirrors

-E28

connection for

warning beam,

F/R

-E32

contour light, F/R

-M25

drive mirror

drive mirror

adjustment vert.

-M26

adjustment horiz.

-E41

mirror heating

40W

-E19

blinker,

R

-E9

parking

llight,

F/R

mirror heating 40W -E19 blinker, R -E9 parking llight, F/R -E17 -E23* -E18 -E15 -E22* -E16

-E17

-E23*

-E18

-E15

-E22*

-E16

low

fog lamp, F/R

high

high

fog lamp, F/L

low beam,

beam,F/R

beam, F/R

beam,

F/L

 

F/L

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

-E27

connection for warning beam, F/L

-E31

contour light

F/L

-M23 drive mirror adjustment vert. -M24 drive mirror adjustment horiz. -E40 mirror heating 40W
-M23
drive mirror
adjustment vert.
-M24
drive mirror
adjustment horiz.
-E40
mirror heating
40W

-E14

blinker,

F/L

-E5

parking light,

L

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 10 -

Carrier: Rear view, lighting -E25 reversing -E4 lamp, R stop light, R/L -E3 -E151 -E13
Carrier:
Rear view, lighting
-E25
reversing
-E4
lamp, R
stop light,
R/L
-E3
-E151
-E13
stop
-H105
-E150
track keeping
light,
reversing
warning signal
track
light, L
R/L
lamp, L
during reversing
keeping
light R/R
-E30
-E2
-E6
-E24
-E33
-E10
-E1
-E29
contour
blinker,
stop
fog tail
fog tail light,
tail light,
blinker,
contour
light,
R/L
light, L
light, L
R
R
R/R
light,
R/R
pneumatic
-E7
connection
registration plate
ABV
light R/R
pneumatic
option
connection
trailer
-X35
-X161
socket 24V
trailer
socket ABV trailer
ISO 7638

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

Carrier:

Outrigger control panel, side marking lights right

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

marking lights right D:\1090_3\BMK-Bauteile UW_1090_3.pmd -E77 side marking light, R -A12 E/A module 3 (behind),
-E77 side marking light, R
-E77
side marking
light, R

-A12

E/A module 3 (behind), ZE0 LSB 1 address 4

-E125

lighting

outrigger

R/R

-E58

-E52

-E44

-E126

-E21

-E50

side marking

side marking

side marking

lighting

side marking

blinker

light, R

light, R

light, R

outrigger,

light, R

side, R

 

F/R

-A73

outrigger

control

panel,R

R side, R   F/R -A73 outrigger control panel,R LTM 1090/3 - Carrier • BMK -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 12 -

Carrier:

Outrigger control panel, side marking lights left

- Carrier: Outrigger control panel, side marking lights left -E76 side marking light, L F/L -E57
-E76 side marking light, L
-E76
side marking
light, L

F/L

side marking lights left -E76 side marking light, L F/L -E57 -E128 lighting outrigger side marking

-E57

-E128

lighting

outrigger

side marking

light, L

-A13

-A74

outrigger

control

panel, L

-E49

-E20

-E127

-E43

-E51

blinker

blinker

lighting

side marking

side marking

side L

side L

outrigger

light, L

light, L

 

F/L

E/A module 4, ZE0 LSB 1 address 5

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

Driver’s cab:

Interior lighting, screen washer pump

-S134 -S135 door contact door contact switch, left switch, right
-S134
-S135
door contact
door contact
switch, left
switch, right

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

left switch, right D:\1090_3\BMK-Bauteile UW_1090_3.pmd -H107 loudspeaker, L -H109 radio -H108 loudspeaker, R -E36

-H107

loudspeaker, L

-H109

radio

-H108

loudspeaker, R

-H107 loudspeaker, L -H109 radio -H108 loudspeaker, R -E36 -E37 -E38 interior lighting, interior

-E36

-E37

-E38

interior lighting,

interior

interior lighting,

L

llighting, centre

R

-M10 motor, pump
-M10
motor,
pump

screen washer

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 14 -

Driver’s cab:

Heater, ventilator, whiper drives

- UW 14 - Driver’s cab: Heater, ventilator, whiper drives -M2 motor wind-screen whiper -M4 drive

-M2

motor

wind-screen

whiper

ventilator, whiper drives -M2 motor wind-screen whiper -M4 drive ventilator / heat exchanger -M20 actuator air,

-M4

drive ventilator / heat exchanger

-M20

actuator air, foot space / screen

/ heat exchanger -M20 actuator air, foot space / screen -M21 actuator water circulation engine /
/ heat exchanger -M20 actuator air, foot space / screen -M21 actuator water circulation engine /

-M21

actuator water circulation engine / driver’s cab

-M19

actuator circulated/fresh air

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

Driver’s cab:

Control elements

-A8

display unit

-P11

tachygraph

-A9

keyboard

unit

elements -A8 display unit -P11 tachygraph -A9 keyboard unit -S103 -B10 -S105 steering gas pedal sensor,

-S103

-B10

-S105

steering

gas pedal sensor,

steering column

column

(double angle sensor)

switch R,

switch, L

0° = 4 mA 25° = 20mA

speed setting switch, cruise controller and add. brakes

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

-E39 -X205 cigarette socket 12V* ligghter 24V -S19 mirror adjustment -P14 working hour counter -S104
-E39
-X205
cigarette
socket 12V*
ligghter 24V
-S19
mirror
adjustment
-P14
working hour
counter
-S104
-X81
-S17
selector UW- /
OW mode
socket 24V
ignition
switch

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 16 -

Driver’s cab: Centre console - main switch, batteries, fuses, voltage converter -S106 -F80 battery fuse
Driver’s cab:
Centre console - main switch, batteries, fuses, voltage
converter
-S106
-F80
battery
fuse
main switch
battery box
80A
-G1
battery
-G2
battery
-U50
voltage converter 24V
/ 12V 3A radio
-F79
fuse 50A,
for superstructure
(D30L, LICCON,
heater)

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Driver’s cab:

Centre console - fuses, relays Replacement of Beru flame start module -K65 -K66 -K67 -A33
Centre console - fuses, relays
Replacement of Beru flame start module
-K65
-K66
-K67
-A33
-K64
relay,
engine start
timing relay
interior
relay,
fuel preheating
130A / 20A
(control by
ECU)
relay,
activation of flame
preheating plug
(control by ECU)
relay, activation
solenoid valve fuel
release for flame
preheating plug
lighting

-F1

-F7

-F13

-F19

-F25

-F37

-F43

-F49

to

to

to

to

to

to

to

to

F6

F12

F18

F24

F30

F42

F48

F54

-K50*

timing relay,

air-flap*

-K51

relay,

air-flap*

-K52*

relay for add. projector E93 and E94

-A94

diode-OR-module, voltage supply of LSB1, supporting force display, inclination sensor and outrigger length sensor from superstructure or carrier

and outrigger length sensor from superstructure or carrier -F55 to F60 LTM 1090/3 - Carrier •

-F55

to

F60

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 18 -

Driver’s cab:

Centre console - E / A modules, ECUs

UW 18 - Driver’s cab: Centre console - E / A modules, ECUs -A32 -A17 engine
UW 18 - Driver’s cab: Centre console - E / A modules, ECUs -A32 -A17 engine

-A32

-A17

engine ECU

Centre console - E / A modules, ECUs -A32 -A17 engine ECU wheel speed ECU (ABV

wheel speed

ECU (ABV

and ASR)

-A14 -A11 -A10 E / A module 5 ZE 0, LSB 1 address 6 E
-A14
-A11
-A10
E / A module 5
ZE 0, LSB 1
address 6
E / A module 2
ZE 0, LSB 1
address 3
E / A module 1
ZE 0, LSB 1
address 2
E / A module

-A2

intarder ECU

EST 42

-X47

diagnostic

connector,

gear box

-X48

diagnostic

connectot

intarder

-X209

connector for programming of E / A modules

-X292

diagnostic

connector,

engine

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Driver’s cab:

Centre console - modules

-R66

resistance 33 Ohm 25 W, series resistance for exhaust gas feedback

-R25

resistance 0,47 Ohm 100 W, series resistance for steering motor from the superstructure

resistance for steering motor from the superstructure at the rear of the plate -A90 equipment module
at the rear of the plate
at the rear of the plate
motor from the superstructure at the rear of the plate -A90 equipment module A602792308 500R 500R
motor from the superstructure at the rear of the plate -A90 equipment module A602792308 500R 500R
motor from the superstructure at the rear of the plate -A90 equipment module A602792308 500R 500R
motor from the superstructure at the rear of the plate -A90 equipment module A602792308 500R 500R

-A90

equipment

module

A602792308

500R

500R

3W

3W

8642

16V

.

1357

-A90

500R 500R 3W 3W 8642 16V . 1357 -A90 -R22 resistance, power source LSB 1 -A26

-R22

resistance,

power source

LSB 1

-A26
-A26

-X49

interval relay,

front whiper

power source LSB 1 -A26 -X49 interval relay, front whiper -R26 resistance , suspension -V1 Z

-R26

resistance,

suspension

-V1

Z diode 16V, exhaust gas feedback

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 20 -

Pneumatic system:

Compressor and drier

components - UW 20 - Pneumatic system: Compressor and drier 2-piston compressor, pneumatic system -E231 air
components - UW 20 - Pneumatic system: Compressor and drier 2-piston compressor, pneumatic system -E231 air

2-piston compressor, pneumatic system

Compressor and drier 2-piston compressor, pneumatic system -E231 air drier heater 24 V 100 W Kundendienst-Schulung

-E231

air drier heater 24 V 100 W

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Pneumatic system:

Bulkhead plate, pressure sensors, manometric switches

Bulkhead plate, pressure sensors, manometric switches -B6 pressure sensor, supply service brake circuit 2 -B5

-B6

pressure sensor,

supply

service brake

circuit 2

-B5

pressure sensor,

supply

service brake

circuit 1

-B9

-B7

pressure sensor,

pressure sensor,

service brake

supply

circuit 2

parking brake

-B8 -S116
-B8
-S116

pressure sensor,

service brake

circuit 1

brake -B8 -S116 pressure sensor, service brake circuit 1 manocontacteur 0,5 E, at P > 0,5

manocontacteur 0,5 E, at P > 0,5 bar = 1 = stop light ON

-Y148
-Y148
0,5 E, at P > 0,5 bar = 1 = stop light ON -Y148 -S114 manom.

-S114

manom. switch 5,6 A, parking brake at P < 5,6 bar = 1 = brake appliedl. (breaker)

brake at P < 5,6 bar = 1 = brake appliedl. (breaker) -Y2a 2-way valve, inversion

-Y2a

2-way valve,

inversion to

OW mode

parking brake OW, 1 = released, 0 = applied

to OW mode parking brake OW, 1 = released, 0 = applied -Y2b 2-way valve, inversion

-Y2b

2-way valve,

inversion to

UW mode

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 22 -

Pneumatic system:

Solenoid valves secondary consumers

fitting shaft - transfer case
fitting shaft - transfer case

-Y5

2-way valve,

• longit. differ. lock transfer case,

• activation

axle 1 in axle 2,

• activation axle 3

case, • activation axle 1 in axle 2, • activation axle 3 -Y1* 2-way valve, air-

-Y1*

2-way valve, air-

flap

=F+F4

=F+F4

=F+F4

=F+F4

=F+F4

=F+F4

=F+F4 =Z38+F4

-Y1 -Y64 -Y62 -Y63 -Y5 -Y7 -Y6 -Y35 1 22222222 air-flap LUFTKLAPPE option KUNDENWUNSCH control
-Y1
-Y64
-Y62
-Y63
-Y5
-Y7
-Y6
-Y35
1
22222222
air-flap
LUFTKLAPPE
option
KUNDENWUNSCH
control transfer case
(see transfer case)
longit. differ. lock
LAENGSDIFFERENTIALSPERRE
transfer case
VERTEILERGETRIEBE
-Y63
-Y62
-Y64
2
3
1
ZUSCHALTUNG
activation
STEUERUNG
1.ACHSE IN 2.ACHSE
axle 1 in axle 2
VERTEILERGETRIEBE
ANSCHLUSS
1
23
activation
ZUSCHALTUNG
X
axle 3
3.ACHSE
STRASSE
-
-
-Y64
X
GELØNDE
-
-
-Y63
X
NEUTRAL
transv. differ. lock
-
-
QUERDIFFERENTIALSPERRE
-Y62
axles 1 + 2
1+2ACHSE
X BESTROMT
- STROMLOS
Ö 0,4
transv. differ. lock
QUERDIFFERENTIALSPERRE
axles 3 + 4
3+4ACHSE
-Y136
-Y35
inversion
2-way valve,
suspension
enginebrake and
aeration outrigger
case
MOTORBREMSE
ABSTÛTZKASTEN
RECHTS / LINKS
outrigger case MOTORBREMSE ABSTÛTZKASTEN RECHTS / LINKS -Y6 -Y7 2-way valve, transv. differ. lock axles 3

-Y6

-Y7

2-way valve, transv. differ. lock axles 3 and

2-way valve, transv. differ. lock axles 1 and 2

4

* option

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Pneumatic system:

ABV control devices

-Y41 to -Y44 ABV control devices
-Y41 to -Y44
ABV control devices
ABV control devices -Y41 to -Y44 ABV control devices -Y41 ABV control device for wheel axle

-Y41

ABV control device for wheel axle 1 left

devices -Y41 ABV control device for wheel axle 1 left -Y42 ABV control device for wheel

-Y42

ABV control device for wheel axle 1 right

axle 1 left -Y42 ABV control device for wheel axle 1 right -Y44 ABV control device
axle 1 left -Y42 ABV control device for wheel axle 1 right -Y44 ABV control device

-Y44

ABV control device for wheels axle 2 + 3 right

-Y43 ABV control device for wheels axle 2 + 3 left
-Y43
ABV control device for
wheels axle 2 + 3 left

-Y149

control valve ASR, braking skidding wheel on axle 4

control valve ASR, braking skidding wheel on axle 4 LTM 1090/3 - Carrier • BMK -
control valve ASR, braking skidding wheel on axle 4 LTM 1090/3 - Carrier • BMK -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 24 -

Diesel engine D 846 TI A5:

Components left

fuel fine filter

fuel

 

hand pump

oil dip stick

filter f u e l   hand pump oil dip stick fuel suction filter compressor gear

fuel suction

filter

e l   hand pump oil dip stick fuel suction filter compressor gear pump for steering
e l   hand pump oil dip stick fuel suction filter compressor gear pump for steering
e l   hand pump oil dip stick fuel suction filter compressor gear pump for steering
compressor
compressor

gear pump

for steering

circuit 2

suction filter compressor gear pump for steering circuit 2 gear pump for steering circuit 1 ventilator

gear pump

for steering

circuit 1

pump for steering circuit 2 gear pump for steering circuit 1 ventilator wheel for cooling of

ventilator wheel for cooling of engine compartment, driven by Visko clutch

-A75

EDC

actuator

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

Diesel engine D 846 TI A5:

Components right

exhaust gas recooling to reduce the NO x values

-G3
-G3

turbocharger

oil filter

generator

-M1

starter

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 26 -

Diesel engine D 846 TI A5:

Fuel pressure sensor, preheating

Diesel engine D 846 TI A5: Fuel pressure sensor, preheating   - -A57 - -X14 fuel
 

- -A57

-

-X14

fuel

preheating

80

  - -A57 - -X14 fuel preheating 80 -xxx fuel pressure sensor (signal not interrogated) -X284
-xxx fuel pressure sensor (signal not interrogated)
-xxx
fuel pressure sensor
(signal not
interrogated)

-X284

plug-in connection, from engine ECU to EDC actuator

2 3 1 ooperating point: SCHALTPUNKT : EIN -1³C (+/-3³C) AUS +6³C (+/-2³C) 4
2
3
1
ooperating point:
SCHALTPUNKT :
EIN -1³C (+/-3³C)
AUS +6³C (+/-2³C)
4

EINSCHALTSTROM : I<=30A

closing current :

(tmax=5se./U=30V)

NENNSTROM : I<=23A

nominal current : I<23A

T

³C

25

50

=F+F3

-A57

R

R

R

NENN

min

max

1,8R

1,62R

2,34R

1,48R

1,33R

1,92R

1,26R

1,13R

1,63R

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

Diesel engine D 846 TI A5:

Flame start device

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

A5: Flame start device D:\1090_3\BMK-Bauteile UW_1090_3.pmd -Y48 control ofY48 and R9 by K67 and K66 directly

-Y48

control ofY48 and R9 by K67 and K66 directly by engine ECU (without flame start device!)

-R9

flame preheating plug

ECU (without flame start device!) -R9 flame preheating plug solenoid valve, fuel release to flame preheating
solenoid valve, fuel release to flame preheating plug X1 1 t=26sec. : R=0,75R =F+F3 =F+F3
solenoid valve,
fuel release to
flame preheating plug
X1
1
t=26sec. :
R=0,75R
=F+F3
=F+F3
I=28A +/-2A
-Y48
-R9
U=21V
Unenn=19V
2
X2
=F+F
=F+F3
-XM8.2
4
-MSP19
2
/129.6
/129.4

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 28 -

Diesel engine D 846 TI A5:

Speed sensor and auxiliary speed sensor

HILFDREHZAHL HILFDREHZAHL DREHZAHL speed DREHZAHL speed aux. speed aux. speed engine ECU engine ECU MOTOR
HILFDREHZAHL
HILFDREHZAHL
DREHZAHL
speed
DREHZAHL
speed
aux. speed
aux. speed
engine ECU
engine ECU
MOTOR ECU
engine ECU
MOTOR ECU
engine ECU
MOTOR ECU
MOTOR ECU
/37.1
/37.1
/37.1
/37.1
INDB1
INDA1
INOTB1
INOTA1
-X273
19
-X273
20 -X273
21
-X273
18
MASSE
U=0V
MASSE
U=0V
70V AC
70V AC
=F+F3
=F+F3
=F+F3
=F+F3
-X277
2
-X277
1 -X278
2
-X278
1
/132.3
/132.3
/132.4
/132.4
=F+F3
=F+F3
-B35
R=930R
-B36
R=930R
N
S
N
S
BU
BU
BK
RD
RD
YE
BU
BU
BK
RD
RD
YE
N S N S BU BU BK RD RD YE BU BU BK RD RD YE

-X277

plug-in connection black, aux. speed sensor to engine ECU

-X278

plug-in connection white, speed sensor to engine ECU

-B36 speed sensor -B35 aux. speed sensor engine rotating anti-clockwise - speed sensor precedes aux.
-B36
speed sensor
-B35
aux. speed sensor
engine rotating anti-clockwise -
speed sensor precedes aux.
speed sensor

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Diesel engine D 846 TI A5:

Charge temperature, NBF (engine fitted)

=F+F3 =F+F3 -X339 2 -X339 1 /132.3 /132.3 =F+F3 100 OHM (20³C) -B46 -X339 -B46
=F+F3
=F+F3
-X339
2
-X339
1
/132.3
/132.3
=F+F3
100 OHM
(20³C)
-B46
-X339
-B46
needle-type displacement sensor,
100 R at 20 °C
cylinder 1
RD
BU
displacement sensor, 100 R at 20 °C cylinder 1 RD BU -X279 -R11 charge temperature sensor,
displacement sensor, 100 R at 20 °C cylinder 1 RD BU -X279 -R11 charge temperature sensor,

-X279

-R11

charge temperature sensor, 25 °C = 2050 Ohm

186 Ohm

100 °C =

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 30 -

Diesel engine D 846 TI A5:

Charge and air filter (engine fitted)

engine D 846 TI A5: Charge and air filter (engine fitted) -S120 manometric switch, air filter
engine D 846 TI A5: Charge and air filter (engine fitted) -S120 manometric switch, air filter

-S120

manometric switch, air filter all right

-X280

-B37

pressure sensor, charge 0,5 to 4 bar / 0,5 to 4,5 V

-B37 pressure sensor, charge 0,5 to 4 bar / 0,5 to 4,5 V 15F37L2 /44.5 -X21
15F37L2 /44.5 -X21 1144 /130.3 X1 =F+F4 -S120 P X2 LUFTFILTER air filter IN ORDNUNG
15F37L2 /44.5
-X21
1144
/130.3
X1
=F+F4
-S120 P
X2
LUFTFILTER
air filter
IN ORDNUNG
all right
-X21
1155
/130.3
-X721
4
B.E2.7
/32.2
ANZEIGEEINHEIT
display unit
FAHRERHAUS
driver’s cab
LUFTFILTER
air filter

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

(VMS) 01/05/03• ED D:\1090_3\BMK-Bauteile UW_1090_3.pmd Diesel engine D 846 TI A5: Coolant temperature and level

Diesel engine D 846 TI A5:

Coolant temperature and level sensor

-X293 -S313 cooling water level sensor,
-X293
-S313
cooling water
level sensor,
-X283 -R14 cooling water temperature sensor (to heat exchanger), 25 °C = 2050 Ohm 100
-X283
-R14
cooling water
temperature sensor
(to heat exchanger),
25 °C = 2050 Ohm
100 °C =
186 Ohm

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 32 -

Diesel engine D 846 TI A5:

Öil pressure sensor

ÚLDRUCK ÚLDRUCK oil pressure oil pressure engine ECU engine ECU MOTOR ECU MOTOR ECU /37.1
ÚLDRUCK
ÚLDRUCK
oil pressure
oil pressure
engine ECU
engine ECU
MOTOR ECU
MOTOR ECU
/37.1
/37.1
OLD+
OLD-
protected
ABGESICHERT
Iby I=1A
MIT I=1A
-B2
oil pressure sensor

ÚLDRUCK

oil pressure

engine ECU

MOTOR ECU

/37.1

OLDV

-X273 1 -X273 2 -X273 3 Un=5V Uin=0,5V 4,5V =F+F3 =F+F3 =F+F3 -X281 1 -X281
-X273
1
-X273
2 -X273
3
Un=5V
Uin=0,5V
4,5V
=F+F3
=F+F3
=F+F3
-X281
1
-X281
3 -X281
2
/132.4
/132.4
/132.4
VERSORGUNG
supply
SIGNAL
GND
Imax=15mA
Imax=15mA
Ityp=2,5mA
Ityp=2.5mA
0,5 - 4,5 V
U
P
0 - 6 BAR
BKBK
RDRD
BUBU

=F+F3

-B2

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

Diesel engine D 846 TI A5:

Exhaust gas feedback

-X295

plug-in connection B47

-B47
-B47
A5: Exhaust gas feedback -X295 plug-in connection B47 -B47 heat exchanger-exhaust gas recooling to reduce the

heat exchanger-exhaust gas recooling to reduce the NO x values

pneumatiic

connection

-Y207

2-way valve in exhaust gas feedback pipe

connection -Y207 2-way valve in exhaust gas feedback pipe D:\1090_3\BMK-Bauteile UW_1090_3.pmd AGR AGR AGR XM3:12

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

AGR AGR AGR XM3:12 /79.7 engine ECU engine ECU MOTOR ECU engine ECU MOTOR ECU
AGR
AGR
AGR
XM3:12
/79.7
engine ECU
engine ECU
MOTOR ECU
engine ECU
MOTOR ECU
MOTOR ECU
/37.1
/37.1
/37.2
OTE
OTV
TAM5
-X273
16 -X273
17 -X274
4
Uin=0V
Uref=5V
HIGH: UBAT
5V
+-0,1V
Imax=1,3A
f<500Hz
-R66_X
11 -A90
88
/132.6
X1
2
33R
-V1
Z16V
-R66
25W
5W
1
X2
-R66_X
22 -A90
77
/132.6
-X14
66
-X14
1177
/130.3
/130.3
=F+F3
=F+F3
=F+F3
=F+F3
-X295
4
-X295
3
-X295
2
-X295
11
/132.3
/132.3
/132.3
/132.3
=F+F3
?
=F+F3
-Y207
?
-B47
U=16V +-6%
I=167mA
R=96R +-8%
RD
RD
BU
BU

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 34 -

1090/3 - Carrier • BMK - outline of components - UW 34 - -B48 Atmospheric pressure

-B48

Atmospheric

pressure

sensor

of components - UW 34 - -B48 Atmospheric pressure sensor ATMOSPHAERENDRUCK -B48 p=kPa 5,25V 1 2

ATMOSPHAERENDRUCK

-B48

p=kPa 5,25V 1 2 3 +Uv=4,75V GND Ua
p=kPa
5,25V
1
2
3
+Uv=4,75V
GND
Ua

Diesel engine D 846 TI A5:

Atmospheric pressure sensor

Ua Diesel engine D 846 TI A5: Atmospheric pressure sensor   -X27 77 99 88  
Ua Diesel engine D 846 TI A5: Atmospheric pressure sensor   -X27 77 99 88