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Bhler Welding
Lasting Connections
As a pioneer in welding consumables for the Our clients benefit from a partner with:
joining of metals, Bhler Welding offers a
globally unique and customer-focused portfolio the highest expertise in joining, rendering
for Lasting Connections. The extensive range thebest application support globally available
of approximately 2.000 products is continuously
specialized and best in class product solutions
aligned with latest industry specifications and
for their local and global challenges
customer requirements, certified by leading
approval authorities, and thereby accredited an absolute focus on customer needs and
foreven the most challenging applications. theirsuccess
a worldwide presence through factories,
offices and distributors
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Customer driven development with productivity in mind
Our submerged arc wire/flux combinations are time improve the economy of the submerged
developed with a clear customer focus most- arc welding processes applied by our clients.
ly in co-operation with key fabricators in their In this respect, the on-site productivity audits
industry segments. Their specific process and performed worldwide by our team of specialized
weld metal requirements form the basis for the application engineers are an appreciated service.
development of new or adapted combinations, These audits have the aim to identify the poten-
which are normally field-tested for the target ap- tial for productivity increase and often result in
plication at the customers. adaptation of the welding process itself (e.g. to
twin or tandem heads), the choice of different
Welding productivity is a crucial focus area in consumables and in some cases in the devel-
R&D and in our contacts with fabricators. In our opment of a completely new filler metal e.g. a
philosophy, our wire/flux combinations must not wire/flux combination.
only satisfy weld requirements, but at the same
Application services
our added value Productive packaging options
We offer more than best-in-class welding con- Also our submerged arc product packaging is de-
sumables, because in practice, only perfect signed for maximum welding productivity. Nextto
welds and highest process efficiency count. standard 25 kg spools, wires can be supplied on
Weare able to guarantee this through outstand- spool bodies with a filling content of 100, 300, 350
ing application support for all common arc weld- and even 1000 kg to reduce downtime with high
ing processes and for customers in all branches duty cycle welding systems. Fluxes can be ordered
of industry, worldwide. The three main pillars of in standard 25 kg bags or sealed metal drums,
our application services are: but also in BigBags with 500 or 1000 kg filling
content. The same flux packaging forms can be
Product and technical consultation ordered in DRY SYSTEM our special moisture
proof packaging line for fluxes. With DRY SYSTEM,
Process optimization
the flux stays factory dry and can be used without
Education and training re-baking.
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Applications in Main Industry Segments
Welcon, Denmark
Weltron, Germany
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Steel construction
Shipbuilding
Bridge building
Wind turbines
Offshore constructions
Pipelines
Pressure vessels
Mobile construction
machinery
5
Bhler Welding Wire/Flux Combinations
Non-alloyed steel
Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to
Classification AWS typical Min. Temp. Approvals
characteristics be welded
application (C)
Union S 2 Si - UV 310 P
Union S 2 Si - UV 421 TT
General
EN ISO 14171-A: S 42 5 FB S2Si Multi-pass Non-alloyed -50
purpose
AWS A5.17: F7A8-EM12K / F6P8-EM12K
Union S 3 Si - UV 417 TT
Wind towers
Multi-wire
EN ISO 14171-A: S 46 6 FB S3Si Pipe Non-alloyed -60
Multi-pass
manufacturing
AWS A5.17: F7A8-EH12K
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Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to
Classification AWS typical Min. Temp. Approvals
characteristics be welded
application (C)
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Low-alloyed steel / HIGH STRENGTH / WEATHER RESISTANT
Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to
Classification AWS typical Min. Temp. Approvals
haracteristics
c be welded
application (C)
8
Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to
Classification AWS typical Min. Temp. Approvals
characteristics be welded
application (C)
EN ISO 26304-A: S 55 4 FB S3Ni1Mo Pressure vessels Multi-pass S500 - S550 -50 TV, CE
AWS A5.23: F9A8-EF3-F3-N /
F9P8-EF3-F3-N
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Low-alloyed steels / HIGH STRENGTH
Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to
Classification AWS typical Min. Temp. Approvals
characteristics be welded
application (C)
Union MV Mo S - UV 305
Power
generation High speed fillet Non-alloyed, no
EN ISO 24598-A: S T Mo AR TV
Membrane welds 0.5 Mo requirements
AWS A5.23: F8A0-ECA2-A2 /
walls
F8P0-ECA2-A2
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Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to
Classification AWS typical Min. Temp. Approvals
characteristics be welded
application (C)
Union S 2 Mo - UV 309 P
Pipe Two run
EN ISO 14171-A: S 4T 4 AB S2Mo X65 -40
manufacturing Multi-wire
AWS A5.23: F8TA4G-EA2
Union S 2 Mo - UV 310 P
Pipe Two run
EN ISO 14171-A: S 4T 4 AB S2Mo X65 -40
manufacturing Multi-wire
AWS A5.23: F8TA4G-EA2
Union S 2 Mo - UV 400
ABS, BV, DNV
General
EN ISO 14171-A: S 46 4 AB S2Mo Two run Non-alloyed -40 GL, LR, TV,
purpose
DB, CE
AWS A5.23: F8A4-EA2-A2
Union S 2 Mo - UV 421 TT
General Two run Non-alloyed LR, TV, DB,
EN ISO 14171-A: S 46 4 FB S2Mo -40
purpose Multi-pass S460; 0.5 Mo CE
AWS A5.23: F8A6-EA2-A2 / F8P6-EA2-A2
Union S 4 Mo - UV 310 P
Pipe Two run
EN ISO 14171-A: S 4T 4 AB S4Mo X65 -40
manufacturing Multi-wire
AWS A5.23: F8TA4G-EA3
Union S 4 Mo - UV 421 TT
Pressure Non-alloyed
EN ISO 14171-A: S 50 4 FB S4Mo Multi-pass -40
vessels S460; 0.5 Mo
AWS A5.23: F9A6-EA3-A3 / F8P6-EA3-A3
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Low-alloyed steel / CREEP RESISTANT
Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to be
Classification AWS typical Min. Temp. Approvals
characteristics welded
application (C)
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Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to be
Classification AWS typical Min. Temp. Approvals
characteristics welded
application (C)
13
Low-alloyed steel / CREEP RESISTANT
Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to be
Classification AWS typical Min. Temp. Approvals
characteristics welded
application (C)
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Austenitic stainless steel
Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to be
Classification AWS typical Min. Temp. Approvals
characteristics welded
application (C)
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Austenitic stainless steel
Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to be
Classification AWS typical Min. Temp. Approvals
characteristics welded
application (C)
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Duplex stainless steel
Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to be
Classification AWS typical Min. Temp. Approvals
characteristics welded
application (C)
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Special steel
Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to
Classification AWS typical Min. Temp. Approvals
haracteristics
c be welded
application (C)
18
Heat resistant steel
Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to
Classification AWS typical Min. Temp. Approvals
haracteristics
c be welded
application (C)
19
Nickel-base alloys
Application
Product name
Classification EN ISO Segment / ISO-V
Process Materials to
Classification AWS typical Min. Temp. Approvals
haracteristics
c be welded
application (C)
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Bhler Welding SAW Fluxes
Acid-rutile fluxes
UV 305 Fillet welds. Single pass and two run. High welding speed. Membrane
0.6 walls. Gas bottles. t < 12 mm with non-alloyed and creep resistant DC+ (AC)
EN ISO 14174: SA AR 1 76 AC H5 wires.
UV 306
0.6 General purpose. High welding speed. Non-alloyed steel. t < 25 mm DC+ (AC)
EN ISO 14174: SA AR 1 77 AC H5
Aluminate-basic fluxes
UV 309 P Pipe mill flux. Very low hydrogen content and low moisture pick-up.
High current carrying capacity. For X42 - X80; DC+ and
1.3
EN ISO 14174: SA AB 1 65 AC H5 AC
Typical wires: Union S2, S2Si, S2Mo, S3NiMo1, S3TiB, S3MoTiB.
UV 310 P
Pipe mill flux. Very low hydrogen content and low moisture pick-up. DC+ and
1.5
Copper-tested; For X42 - X80. Typical wires AC
EN ISO 14174: SA AB 1 55 AC H5
Fluorid-basic fluxes
UV 417 TT Highly productive. Multi-wire applications with high toughness (offshore
2.7 constructions, wind towers, pipe mills). Multi-pass with Union S3Si, DC+ (AC)
EN ISO 14174: SA FB 1 55 AC H5 S2NiMo1
UV 418 TT
Multi-purpose applications with high toughness
2.7 DC+ (AC)
requirements
EN ISO 14174: SA FB 1 55 AC H5
UV 421 TT Widest range of wires for applications with the highest toughness
2.7 requirements. Solid and cored submerged DC+ (AC)
EN ISO 14174: SA FB 1 55 AC H5 arc wires.
UV 419 TT-W
Multi-purpose applications. Especially for high strength and high
2.6 DC+ (AC)
toughness requirements (as welded and PWHT).
EN ISO 14174: SA FB 1 55 AC
UV 422 TT-LH For high strength applications. Very low diffusible hydrogen content and
2.5 good low-temperature impact toughness. Offshore and heavy-lifting DC+
EN ISO 14174: SA FB 1 65 DC H4 constructions, pennstocks.
UV 420 TT-LH
(BHLER BB 24) Standard basic flux with diffuible hydrogen content
2.5 DC+
< 5 ml/100gr. As welded and stress relieved.
EN ISO 14174: SA FB 1 65 DC H5
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Product name Bas.-
Characteristics / application Polarity
Classification EN ISO Index
Fluorid-basic fluxes
UV 420 TT
2.5 Standard basic flux for as welded conditions and PWHT. DC+
EN ISO 14174: SA FB 1 65 DC
UV 420 TTR
High purity flux for nuclear reactors and creep resistant CrMo
2.9 DC+
applications with Union S2CrMo and S1CrMo2.
EN ISO 14174: SA FB 1 65 DC
UV 420 TTR-W High purity flux for nuclear reactors and creep resistant CrMo
EN ISO 14174: SA FB 1 65 AC 2.6 applications with Union S1CrMo2 and S2CrMo1. Optimized for higher AC (DC+)
strength and toughness requirements using AC current.
UV 420 TTR-C Flux with high purity. Optimized to maintain (high) strength after PWHT
with very long duration. Also for normalizing, quenching and tempering.
2.6 DC+
EN ISO 14174: SA FB 1 65 DC Reduced carbon loss. Combined with Union S2NiMo1, S3NiMo1,
SNi1MoCr, S2CrMo, S1 CrMo2
UV 430 TTR-W
2.8 Pressure vessels in CrMo2V creep reistant steel. Petrochemical industry. AC (DC+)
EN ISO 14174: SA FB 1 55 AC
Marathon 543
CrMo alloyed creep resistant wire grades especially for P91 and P91.
3.1 DC+
(5%-12%Cr). Power generation
EN ISO 14174: SA FB 1 55 DC H5
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Stainless steel and nickel-base alloys
Product name Bas.-
Characteristics / application Polarity
Classification EN ISO Index
Marathon 213
Fused flux. For easy slag removal and nice bead appearance.
1.3 DC+
Forstandard stabilized and non-stabilized stainless wire grades.
EN ISO 14174: SF CS 2
Avesta Flux 805 For a nice welding performance combined with good mechanical
properties. Thin-fluid slag for very nice fillet welds. For stabilized and
EN ISO 14174: SA AF 2 2 non-stabilized standard stainless wire grades (especially duplex grades). DC+
With Cr compensation.
Marathon 431 For a nice welding performance combined with good mechanical
(BHLER BB 202) properties. Thin-fluid slag for very nice fillet welds. For stabilized and
(Avesta Flux 807) 2.2 non-stabilized standard stainless wire grades (especially duplex grades). DC+
Without Cr compensation.
EN ISO 14174: SA FB 2
BHLER BB 203 Basic flux for good mechanical properties and nice, straight beads. For
2.4 non-stabilized austenitic and soft martensitic stainless wire grades. DC+
EN ISO 14174: SA FB 2 Without Cr compensation.
Marathon 444
For nickel-base wire grades. Good mechanical properties and high
2.8 DC+
resistance to hot cracking.
EN ISO 14174: SA FB 2
Marathon 504 Neutral flux for nickel-base wire grades, with good mechanical
1.0 properties and high resistance to hot cracking. Very good slag DC+ & AC
EN ISO 14174: SA BA 2 detachability and nice bead appearance. Especially in weld overlay.
Marathon 104 Neutral flux for stainless steel and nickel-base wire grades. Good
mechanical properties and high resistance to hot cracking. Good slag
2.9 DC+ & AC
EN ISO 14174: SA FB 2 detachability and nice bead appearance. Especially recommended for
LNG applications with Thermanit NiMo C276 and 625.
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098/2017/EN/GL
voestalpine Bhler Welding
Welding know-how joins steel
With over 100 years of experience, voestalpine Bhler Welding is the global top address for the daily challenges in the areas of joint
welding, wear and corrosion protection as well as brazing. Customer proximity is guaranteed by more than 40 subsidiaries in
25 countries, with the support of 2,200 employees, and through more than 1,000 distribution partners worldwide. And with individual
consultation by our application technicians and welding engineers, we make sure that our customers master the most demanding
welding challenges. voestalpine Bhler Welding offers three specialized and dedicated brands to cater our customers and partners
requirements.
Lasting connections More than 2,000 products for joint welding in all conventional arc
welding processes are united in a product portfolio that is unique throughout the world.
Creating lasting connections is the brands philosophy in welding and between people.
In-depth know-how Through deep insight into processing methods and ways of application,
Fontargen Brazing provides the best brazing and soldering solutions based on proven
products with German technology. The expertise of this brands application engineers has
been formulated over many years of experience from countless application cases.